sl 4500y series - 520 machinery

6
본사 및 공장 CNC TURNING CENTER SL 4500Y series NC Unit Specifications / FANUC Series Item Specification Fanuc Series Controlled axis Max. feed axes 4 AXIS Feed axes X/Z/(Cs) Max. simultaneosly controlled axis 4 Least command increment 0.001mm / 0.0001" Operation functions Pulse handle feed X1, X10, X100 Feedrate per minute G98 Feedrate per revolution G99 Interpolation functions Linear interpolation G01 Circular interpolation G02, G03 Dwell G04 Polar cordinate interpolation G12.1, G13.1 Cylindrical interpolation G70.1 Variable lead thread cutting G34 Continuous threading Reference position return G28 Reference position return check G27 Feed function Rapid traverse rate override F0, 25%, 50%, 100% Feedrate override 0~150% Spindle function Spindle orientation M19 Rigid tapping Tool functions Tool number command T4-Digt / T2-Digt T4-Digt Tool nose radius compensation G40 ~ G42 Tool offset pairs 128 Tool geometry/wear offset GEOMETRY & WEAR DATA Tool life management Tool path graphic display Automatic tool offset G36, G37 Direct input of tool offset value measured B Program input Absolute/incremental programming Multiple repetitive cycle G70 ~ G76 Canned cycles G90, G92, G94 Inch/metric conversion G20 / G21 Program restart Retraction for rigid tapping Max. programmable dimension ±99999.999mm/±9999.9999" M function M3 digit Custom macro #100-#199, #500-#999 Canned cycle for drilling Direct drawing dimension programming Programmable data input G10 Optional block skip Workpiece coordinate system G52 ~ G59 Number of registerable programs 400EA Setting and display Alarm & Operator history display ALARM & OPERATION DISPLAY Run hour and parts count display RUNNING TIME & PART NO. DISPLAY Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY Self-diagnosis function Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM Display screen 10.4" color Data input/output Memory card input/output USB memory input/output Editing operation Part program storage size 512Kbyte(1280m) Manual guide i Manual Guide i Design and specifications subject to change without notice. 140 East Ridgewood Ave. Suite 415, Paramus NJ 07652 Office: 833-777-7632, Sales: (586) 246-1432 Email: [email protected] www.esmecamerica.com

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Page 1: SL 4500Y series - 520 Machinery

본사 및 공장

CNC TURNING CENTER

SL 4500Y series

NC Unit Specifications / FANUC SeriesItem Specification Fanuc Series

Controlled axis

Max. feed axes 4 AXIS

Feed axes X/Z/(Cs)

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar cordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation M19 ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt T4-Digt

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs 128 ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro #100-#199, #500-#999 ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs 400EA

Setting and

display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i ◯

❖ Design and specifications subject to change without notice.

140 East Ridgewood Ave. Suite 415, Paramus NJ 07652Office: 833-777-7632, Sales: (586) 246-1432Email: [email protected] www.esmecamerica.com

Page 2: SL 4500Y series - 520 Machinery

SMEC'S Advanced Engineering and Machine Design

Smart One, Global One

SMEC

Mac

hini

ng T

ools

SL 4

500

XY/4

5LY

2 3

High Accuracy, High Rigidity Spindle

Output Converting Transmission

Equipped as standard feature, high Output

Converting Transmission provides heavy-

duty machining.

SL 4500XY/4500LYA Type : Chuck Size 18"(15")B Type : Chuck Size 21"C Type : Chuck Size 24"

Pin Tube Rib Design for Minimal Axis Heat Transfer

Radiator fan-like pin tube rib design dissipates

heat generated by axis movements, maintaining

minimal thermal expansion.

Big Bore Ø7.13"

Ø5.2"

· Cast iron structure for superior dampening characteristics and thermal displacement

· Rigid 45 degree slant bed design for heavy-duty machining

· Torque tube design to minimize bending and twisting

· Integrated box ways for long-term rigidity and heavy-duty machining

Swivel Operation Panel

Swivel operation panel of

10.4 inch color TFT LCD

monitor can turn to 90 degree,

providing operators with easy

access to the control panel

while working on the machine.

90deg

SL 4500Y Series (A Type)

SL 4500Y Series (B Type)

SMEC

SamsungMachine Tools

EngineeringCompany

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

•2018 - SMEC America Corp established to provide factory support to the distributor network and customers

Company History

Page 3: SL 4500Y series - 520 Machinery

SL 4500XY/45LYCNC TURNING CENTER

SMEC

Mac

hini

ng T

ools

SL 4

500

XY/4

5LY

4 5X-Axis Y-Axis

Z-Axis

Y-axis travel distance

7.87(±3.94) inchY-axis rapid traverse rate

590.6 ipm

Virtual Y-axis function

In the Y-axis plane, tools can move in a plus or minus direction perpendicular to the Z-axis

and spindle center line. Viewed from the operator's perspective, this Y-axis motion is

toward or away from the door of the machine while X-axis moves from floor to ceiling.

Y-axis enables various shape of cutting. Y-axis is realized virtually by the linear

interpolation and synchronous movement of X1 and X2-axis that make it possible to lower

machine height for stability.

Indexing Time

0.25 sec (60 Hz)Number of tool positions

12 stations

SL 4500Y series is a heavy duty, ultra precision Turning Center, combined with SMEC's advanced technological features.

Spindle Speed

2,000 rpmSpindle Motor(30min/cont.)

50.3/40.8 HpRapid Travel(X/Y/Z)

787.4/590.6/708.7 ipm

Spindle Power & Torque Diagram

SPINDLE SPEED[rpm]10

2

3

4

5

10

20

30

405060

30 50 100 300

30984

102

251 304 925

530

500 1000 20001200

Torque

=310

3.5 ft.lb

s

Torque

=207

8.7 ft.lb

s

PO

WE

R [

hp

]

Torque

=256

3.7 ft.lb

s

Torque

=256

3.7 ft.lb

s

Torque

=103

8.1 ft.lb

s

Torque

=695

.3 ft.lb

s

Torque

=857

.5 ft.lb

s

Torque

=103

8.1 ft.lb

s

Torque

=695

.3 ft.lb

s

Torque

=857

.5 ft.lb

s

SPINDLE SPEED[rpm]

3

45

10

20

30405060

10 30 50 100 300 500 1000 30001800

PO

WE

R [

Hp

]

TO

RQ

UE

[lb

s]

Torq

ue=2

,329

.4 lb

s.ft

Torq

ue=1

,924

.3 lb

s.ft

Torq

ue=1

,560

.2 lb

s.ft

Torq

ue=7

79.2 lb

s.ft

Torq

ue=6

43.7 lb

s.ft

Torq

ue=5

21.9 lb

s.ft

30Min. S3 40%Cont.

40Hp50Hp

S3 25%

POW

ER [H

p]

TORQ

UE [l

bs.ft

]

SPINDLE SPEED [RPM]

44.0 lbs.ft

10Hp

120010000

6

20

28

36

45

10

2000 3000 40001500

7.5Hp

35.3 lbs.ft

25.8 lbs.ft

Turret Torque Diagram

Page 4: SL 4500Y series - 520 Machinery

Programmable ailstock(Carriage direct-coupled)

The programmable tailstock

body mounted on wide guide

ways ensure rigid work piece

support.

SMEC

Mac

hini

ng T

ools

SL 4

500

XY/4

5LY

6 7

Rigid 45 degree Slant Bed

45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity

and machining accuracy.

Hexahedral Slide Way Frame

Wide integral way is machined from

the casting, induction hardened

and precision ground to ensure

long-term rigidity, machining

accuracy and heavy-duty

machining.

Pre-tensioned and Double Anchored Ballscrews

All axes ballscrews are pre-tensioned, heat treated,

and fixed by double anchors on both ends, providing

ultimate rigidity and minimal thermal growth.

SL 4500XY/45LYCNC TURNING CENTER

Cross-Section of the Bed

Hexahedral Slide Way Frame

150mm

MT5

Ø160mm

SL 4500XY/45LY

SL 4500 series addition of stable and rigid Y-axis based on SL 4500 model makes possible to

complete machining in 1 set-up. The longest Y-axis off-center machining is available, and

through reducing cycle time and non cutting time provides your productivity improvement.

Added with Y-axis

The addition of Y-axis to the SL 4500 Series provides travel

stability, higher precision and higher rigidity leading to

improved productivity.

High productivity

All the axis are applied with fast, accurate and

high rigidity, box guide minimize idle time and

maximize productivity.

High-productivity Compact Turning Centerwith Y-axis Based on SL 4500 Series

Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.

Page 5: SL 4500Y series - 520 Machinery

Unit : inch

SMEC

Mac

hini

ng T

ools

SL 4

500

XY/4

5LY

8 9

High Precision Tooling System

Standard Accessories

Processing Speed

Smart One, Global One

Chip Conveyor

Auto Door

Heavy-duty cutting (O.D) <1.26inch×1.26inch qualified tool>

Turning Performance (material:SM45C) SL 4500LY

10 mm

Spindle speed

367 rpmCutting speed

150 m/minDepth of cut

0.4 inch <Spindle Load 65%>Feedrate

0.4 mm/rev

Surface Roughness <O.D. cutting>

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.5mm>

Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SL 4500LY

2.1㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.45㎛(actual result)

Tool PresetterProgrammable Tailstock

Zaxis

SL 4500XY/45LYCNC TURNING CENTER

● : Standard Set Numbers

Optional Accessories

Steady Rest & Preparation

12-station Turret(BMT 75)

Face Holder

O.D Holder

Boring Holder

Axial Driven Holder

Radial Driven Holder

Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60

MT#2-D2 12"MT#3-D2 12"MT#4-D2 12"MT#5-D2 12"

Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60

D2 12""Ø12 -D2 12"Ø58" -D2 12"Ø34" -D2 12"Ø1" -D2 12"Ø1 14"-D2 12"Ø1 12"-

Ø2" -D2 12"

32(1 14") Tool

Boring BarØ60(Ø2 12")

Boring Bar

Drill

U-Drill

Milling ColletsER40(Ø3-Ø26)

U-Drill Holder

SL 4500XY

Page 6: SL 4500Y series - 520 Machinery

SMEC

Mac

hini

ng T

ools

SL 4

500

XY/4

5LY

10 11

Smart One, Global One

Major Specifications

- Leveling block

- Programmable tailstock

- Spindle orientation

- Door interlock

- 15" Hydraulic chuck(Hollow)

- Chuck Clamp Confirmation

* Door Interlock, Chuck Clamp Confirmation are CE, KCS standard.

- Chip conveyor with bucket

- Auto measuring unit(Q-setter)

- 18" Hydraulic chuck(Hollow)

- Steady rest : SLU-4

- Dual steady rest : SLU-4

- High pressure coolant

(6,10,15 bar-60Hz)

- Autodoor & Edge Sensor

- Oil skimmer

- Coolant gun

- Air blower

- Transformer

- Patrol Lamp

- Hard jaw

Standard Optional Accessories

※Design and specifications subject to change without notice. ※Opt. : [ ]

Turret Head Interference Unit : inch

Work Range Unit : inch

Machine Dimensions Unit : inch

SL 4500XY/45LYCNC TURNING CENTER

- Coolant system

(4,5bar-60Hz)

- built-in work light

- Splash guard

- Hand tools

- Soft jaw

- Tool holder

MILL TURRET (BMT 75)HYD TURRET (STD 12 station)

1011 3

5

112 2

7

9

8 6

4

13.2 13.8 (X-AXIS STROKE)1.612.21.63.48.3

6.7

15.7

25.4

SPINDLE CENTER

BORING HOLDER SHANK DIA : 2.5

1.25

∅30.7 (MC MAX. SWING DIA.

∅24.4

(MAX. TURNING DIA.)

∅26.4∅25.2

100

79.1

4.3

4.3

4.5

1.6

1.02

2.5

∅10.9

∅11.8

1.25

10.2 1.613.8 (X-AXIS STROKE)

15.7

0.213.6

∅27.2

(MAX. TURNING DIA.)

REAR SLIDE COVER

INTERFERENCE LINE

11.8

25.4

SPINDLE CENTER

6.7

6.7

1.25

∅29.1

∅26.8

∅29.1 (DISC MAX. SWING)

BORING HOLDER SHANK DIA : ∅2.5

1

2

3

45

6

7

8

9 10

11

12

∅23.7

∅2.5

∅11.9

∅10.4

∅26.6

72

0.3

2.6

1.7

5.1

1.6 2.6

∅24.8

SWING OVER SADDLE

REAR SLIDE COVER

INTERFERENCE LINE

1.25

∅23.6

SL 4500LY [SL 4500XLY]

SL 4500XY (SL 4500LY)

89.37 [120.47] (Z-AXIS CARRIAGE STROKE)25.04

25.39 (X-AXIS ORIGINAL POSITION)

ø15” CHUCK

ø18” CHUCK

86.61 [118.11] (TAIL STOCK STROKE)5.91(QUILL STROKE)

10.79

5.87

ø24.41 (MAX. TURNING DIA.)

13.78

13.78 (X-AXIS STROKE)

11.81 (X-AXIS ORIGIN)

1.57

15.31

13.19

8.27

4.92

0.39

3.34

1.57

ø1.02

4.09[4.49]

3.96

89.37 [120.47] (Z-AXIS STROKE)2.76 5.12

83.15 [114.25] (Z-AXIS ORIGIN)17.17

6.221.59

4.72

X-AXIS B/S CENTERX-AXIS B/S CENTER

89.36 (93.66)

81.717.64(12.71)

43.03 (37.79)219.25 (250)

51.22 (51.22)

53.27 (52.28)

59.84 50.00 49.45 57.562.36

262.28 (287.79)

64.19 (66.73)

19.56 (22.79)

104.56 (103.50)

31.10 (39.37)

45.43

17.52 (14.17)

DESCRIPTION SL 4500XY SL 4500LY

CHUCK Chuck size inch A Type:18[15]", B Type:21", C Type:24" A Type:18[15]", B Type:21", C Type:24"

CAPACITY

Swing over bed inch Ø38.39 Ø38.39

Swing over saddle inch Ø32.68 Ø32.68

Max. machining diameter inch Ø24.41 Ø24.41

Max. machining length (*) inch 84.25(*) 115.35(*)

Bar working diameter inch Ø4.61 Ø4.61

TRAVELS

X-axis travel inch 13.78 13.78

Y-axis travel inch 7.87(±3.94) 7.87(±3.94)

Z-axis travel inch 89.37 120.47

SPINDLE

Spindle speed rpm 2,000 [1,800] 2,000 [1,800]

Spindle nose ASA A2-11 A2-11

Spindle through hole diameter inch Ø5.2 Ø5.2

Min. spindle indexing angle deg 0.001 0.001

TURRET

Number of tool stations [option] ea 12(BMT75) 12(BMT75)

Shank size for square tool inch □1.26 □1.26

Shank diameter for boring bar inch Ø2.36 Ø2.36

Indexing time sec 0.25 0.25

Rotary tool spindle speed rpm 4,000 4,000

FEED RATE Rapid traverse (X/Y/Z) ipm 787.4 / 590.6 / 787.7 787.4 / 590.6 / 393.7

MOTORSpindle drive motor(cont./Max.) Hp 40.8 / 50.3 40.8 / 50.3

Rotary tool spindle motor(cont./Max.) Hp 7.5 / 10.2 7.5 / 10.2

TAILSTOCK

Tailstock travel inch 86.61 86.61

Quill diameter inch Ø6.30 Ø6.30

Quill bore taper MT MT-5(BUILT-IN) MT-5(BUILT-IN)

Quill travel inch 5.91 5.91

REQUIRED FLOOR SPACE(L×W×H) inch 219.29×90.67×104.69 250×90.67×104.69

MACHINE WEIGHT lbs 37,478 48,502

CONTROLLER Fanuc 0i Series Fanuc 0i Series

(*):1250, 5000 Possible