skf solution sales

8/13/2019 SKF Solution Sales

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fromCMCP

Vibration and Temperature Sensors, Transmitters, Monitors,Cables, Wiring, Mounting Accessories, BNC Switch Boxs, Enclosures,

Junction Boxs, Tachometers, Custom Panels and more...

Sales Solutions Seminar

San Diego, CA


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2www.cmcpweb.com

Loop Powered Vibration Transmitter Transmitters & Monitors

(Vibration, Enveloping, Temperature, Position, Speed, Process) Custom Monitoring Solutions Accelerometers Accelerometer & Eddy Probe Accessories Cables (Bulk & Custom) Enclosures BNC Switch Boxes Rotor Kits Mechanical / Electrical Runout Kit Monitoring System Enclosures Panel Design / Fabrication Integration Services (Wonderware)

CMCPCapabilitiesLeaders in Vibration Monitoring & Machine Protection Systems


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Vibration Monitoring using PLC

MICRO PLC

HMI Software

www.cmcpweb.com

CMCP Philosophy:ModularDistributiveUse Existing Networks wherepossible


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Deer Park, TX USA

They experienced a significant fire on a crude pump operatingin parallel/series service.

The pump failure was caused by operating at off-design conditions.

Project required that vibration amplitude data MUST go to the DCS.

DCS Displays set up where Operator sees vibration data WITH otheroperating parameters (vibration, temperature, amps, flow, etc)

CMSS2200 Accels with CMCP-Accel Housing and CMCP602H cablesinterfaced to CMSS530 Transmitters in local CMCP500-SS Enclosures.

Sold to Operations as Complete installed cost less than cost of otherelectronic transmitters (pressure, temperature, level, flow) that werealready being utilized. Less than $1,000. Per channel.
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Why use a PLC?

PLCs are extremely reliable I&C Personnel understand PLC programming for displays / setpoints Vibration levels displayed clearly in Control room Operators able to compare to other operating parameters Operators able to make intelligent machine decisions Installed Cost is same as any other transmitter currently in service

(pressure, temperature, flow, level, etc) Less than $1,000 per channel

www.cmcpweb.com


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PLC Interfaces

4-20 mA most common Low voltage & relatively immune to noise and ground loops Handled same way as 4-20 mA signals from other sensors Drop across 250 resister to accept 1-5 Vdc As number of points to be monitored increasesso does the wiringcost

Monitoring system wiring cost can be reduced by interfacing to a plantnetwork.


www.cmcpweb.com


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Distributed I/O Modules

www.cmcpweb.com

Interface CMCP Monitor/Transmitters

Install local to machineDramatically reduce field wiring and overall installation costs

Available in any protocol for Interface with Customers PLC/DCS


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Features Include:

Small Size DIN Rail Mount

8 - 16 Channels Direct Field Wiring to CMCP 500, 500A or 420VTTCP/IP, Modbus, DirectNet, etc. Remote I/O over Long Distances (3 Kilometers using standard RS485) Isolated Communications ensure high reliability

A/D Converters

www.cmcpweb.com


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CMCP: Authorized Wonderware System Integrator

www.cmcpweb.com


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CMCP420AD-M08

MODBUS

FAN Vibration Monitoring Using Loop Powered Transmitters

CMCP420VT Vibration Sensors

2 wire loop powered, measuring Velocity.

Plant DCS or PLC


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CMCP420AD A/D Converter with MODBUS RTU or Ethernet Protocols

Features:

8 or 16 Channels 16 Bit A/D

Universal Power Supply (100-250 Vac, 50 or 60 Hz) Provides Loop Power to Transmitters RS485 MODBUS RTU or Ethernet Protocols Dynamic Signal Output with Channel Selector Switch Interface to PLC or DCS


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Features:

Solid State Loop Powered Integral Sensor 4-20 mA Output Dynamic Signal Output No External Housing Required

No Special Extension Cable(Use Standard Signal Wiring)

Optional Bright LED Display w/ BNCOptional BNC Adaptor Only

CMCP420VTNew LED Display

New BNC Adaptor

www.cmcpweb.com


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LOW COST CONDITION MONITORING

Turbines - Motors - Compressors - Pumps - Fans - Recips - Cooling Towers - Fin Fans

Air Handlers - Blowers - Chillers - and more even Street Cleaners.

The CMCP 500Series Transmitter / Alarm Module isavailable in the following configurations:

Vibration (Acceleration, Velocity, Displacement) Position Temperature (RTD, TC, Solid State) Process variable (Voltage, Current)

CMCP 500 SeriesTransmitter / Alarm Module

www.cmcpweb.com


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Low Cost

Small Size DIN Rail Mount

4-20mA Output

Transducer OK

Buffered Transducer Output

Features

CMCP530 Velocity Transmitter

www.cmcpweb.com


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Features

Low Cost

Small Size

DIN Rail Mount

4-20mA Output

Alert & Danger Alarms

Adjustable Time Delay

Trip Multiply

Transducer Fault Detection Buffered Transducer Output

Remote Reset

CMCP530A Single ChannelVelocity Monitor

www.cmcpweb.com


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Features: Low Cost

Small Size

DIN Rail Mount 4-20mA Output

Alert & Danger Alarms

Adjustable Filter Ranges

Adjustable Time Delay

Trip Multiply Transducer Fault Detection

Buffered Transducer Output

Remote Reset

CMSS590Acceleration Enveloping

Transmitter/Monitor


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Custom Integration / Packaging

Standard Systems Custom Designs and Layout Displays (yes or no) Displays (common or individual) Power Supply (yes or no)Power Distribution Intermediate Terminal Strips IS Barriers Modbus Interface TCPIP Interface Wireless Web enabled

LOW COST CONDITION MONITORING PACKAGES

CMCP500 Series Monitor

www.cmcpweb.com


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Sample CMCP500 Series Projects

www.cmcpweb.com

*Most Common System*- 4 Channel MonitorIdeal for Motor/Fan and Motor/Pump Sets(4) CMCP530A Vibration Velocity Monitors .Common Display with Channel Selector Switch,Fiberglass, NEMA 4X Enclosure

Sample CMCP500 Series Projects

(12) CMCP530A Vibration Velocity Monitors .Common Display with Channel Selector Switch,Powder Coated Mild Steel, NEMA 4 Enclosure.

(7) CMCP525 Vibration Acceleration Transmitters .High and Low Pass Filters, Intermediate TerminalsFiberglass, NEMA 4X Enclosure.


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www.cmcpweb.com

(12) CMCP540A Displacement Monitors, (2)CMCP545 Position Monitors, (2) CMCP530AVelocity Monitors and (1) CMCP540 Transmitter

modified for Phase. Fiberglass NEMA 4X

(4) CMCP530 Velocity Transmitters, (2)CMCP545 Eddy Probe PositionTransmitters, and (1) CMCP575 SpeedTransmitter. Individual displays, Fiberglass

NEMA 4X enclosure.

Explosion Proof System with CMCP530AVibration Velocity Monitors, Class I, Div. I,

continuous monitoring system for offshore GasTurbine installation. Requirements included ISBarriers, Slave Relays, Independent Displays,XP Housing and 4-20mA output to interface witha DCS system.


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Turbine Supervisory Instrumentation

WonderwareTMSoftware and Industrial PC

www.cmcpweb.com Read our Application Notes on TSI on our Web Site!


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Keys to Successful TSIKeys to Successful TSI

Get CMCP directly involved EARLY(We have done dozens of these systems and have NEVER lost a TSIthat we actively pursued)

Get Operations involved in the decision

Sell as a Control System vs. Protection System(We do not know of any power customers who are wired to shutdown or use

the relays in any fashion except to notify the operators.)

Locally mounted transmitters, A/D Converters and utilizationof the customers network will guarantee you a lowbid.(Your competition will bid a rack mount system in the control roomwith wiring pulled back to that location very cost prohibited)

Interface to DCS(If customer does not have available IO or would prefer not toInterface directly to their system, we can offer a WonderwareSolution with an Industrial PC)

www.cmcpweb.com


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Custom OEM Monitoring Solutions

WonderwareTM

Software and Industrial Touch-screen PCA/D Converters with MODBUS protocol

Developed for SATCOM, a divisionOf MAGMOTOR

Flywheel Monitoring System

Vibration

PositionSpeedTemperature

www.cmcpweb.com


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Th CMCP5304and

Packaged standard monitors in 4channel configurations to make it easier foryou to order and apply to rotating machinerysuch as pumps, fans, compressors, turbines,and motors. The General Machine Monitor isequipped with 4 CMCP530AMonitors alarmingin integrated velocity with a 100 mV/g ICP

Accelerometer input.

CMCP5304 General Machinery Monitor

CMCP5304SS NEMA 4X Stainless Steel HousingUSDCMCP5308SS NEMA 4X Stainless Steel HousingUSDCMCP5300KEY Wing Knob Latch w/KeyUSDCMCP5300FOOT Foot Mounting KitUSDCMCP1100-05 Low Cost Accelerometer w/Integral Cable

(English or Metric):

CMCP5304:

CMCP5308:

www.cmcpweb.com
http://www.cmcpweb.com/proddata/cmcp5304.htm


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Features

Solid State Reliability

Integral Sensor (Optional External Sensor)

Two Levels of Alarm with Relays

True OK Circuitry with Relay Adjustable Time Delays

Trip Multiply

4-20mA Output

Remote Reset Optional Local Reset

Bright LED Digital Readout

CMCP1000 Dual Limit,Single Channel Vibration Monitor

www.cmcpweb.com

Applications include Reciprocating Compressor Frame Vibration,

Fin Fans and Cooling Towers. Replacement for any mechanical vibration switch.


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Features

Replaces Old Dymac M746

Front Panel Programmable

5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution

0.001% Accuracy

Alert and Danger Alarms

4-20mA and 0-5 Vdc OutputRS232 Output

Eddy Current Probe Input

High & Low RPM Recall

0.56 H, Seven Segment LE

CMCP TACH3-XPExplosion Proof Tachometer

www.cmcpweb.com


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Hard Carry Case

CMSS6160 Printer Adapter

Digital Scale

CMCP630 A/B Switch

(2) CMSS2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter

(3) 25 BNC/BNC Cables (A,B,Phase)

(2) CMSS908-MD Magnet

Optical or Laser Phase Reference Kit

CMSS6156 Magnetic. Goose Neck

Custom Vice Grip

Assorted Balance Weights

Banana to BNC Adapter

Hex Key Set

Tape Measure

6 Stainless Steel Rule 6 180 Protractor

Compass

Clip Board

Polar Plot Tablet (50 sheets)

CMCP811

Balance Weight

Starter Kit

CMCP800 Balancing Accessories Kit

www.cmcpweb.com


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Features

LOW COST (Only $99.00 for 5 Meter System)

Small Size Case, 1/2 x 1.05

Small Footprint, 1/2

Integral Cable (5, 10 or 20 Meters)

100 mV/g Sensitivity

0.32 Hz to 10 KHz Frequency Range ( 3 dB)

Waterproof

CMCP1100 General PurposeIndustrial Accelerometer

www.cmcpweb.com


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Features

LOW COST

Thermoplastic version of traditional

MIL Spec. Connector

Watertight to NEMA 6P, 13, IEC IP67

22 AWG, 100% Shielded, Twisted Cable

Rated to 185 F (85 C)

Only $49.00 in 5 Meter Length

CMCP604 Series Low CostAccelerometer Extension Cable

www.cmcpweb.com


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Features

Waterproof

Traditional 2-Pin MIL Spec. Connector

20 AWG, 100% Shielded, Twisted Cable

High Temp Cable temperature rated to392F (200C)

Standard Cable temperature rated to178F (80C)

Armored Cable available as an option

CMCP602 Series AccelerometerExtension Cable

www.cmcpweb.com


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Mounting Pads Motor Fin Mounts Piloted End Mill

Extension CablesBNC Junction Boxes

Accelerometer Accessories

Acrylic Bypacs Silicone Dielectric

2-Pin to BNC Adaptor A/B Switch

Intermediate Termination

Boxes

www.cmcpweb.com

Plug Mounting Adaptor


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CMCP801

Meets API670 external mounting specifications

316 Stainless Steel

Provided with four 3/4" NPT Hubs

3/4" or NPT Case Entry

CMCP805

Machined aluminum Threaded and slotted to insure

position and stability

Eddy Probe Accessories

www.cmcpweb.com


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10 20 30 40 50 60 70 80 9 0 100 Gap

-24

-22

-20

-18

-16

-14

-12

-10

-08-06

-04

-02

Volts

Eddy Probe Graph

Features

Verify Voltage Output vs. Gap

For use with 5mm & 8mm Probes

Precision Micrometer

4140 Target

Graph Paper & Excel Spreadsheet

CMCP610 Eddy Probe Calibrator

www.cmcpweb.com


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CMCP600

1700/1400 RPM AC Motor

Quick Bearing Change

Easy to Use

Repeatable Results

Carrying Case

(2) Rolling Element Bearings

(1) Good Bearing(1) Fault Induced Bearing

Bearing Fault Demonstrator

CMCP Rotor Kits

www.cmcpweb.com


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CMCP601

Dynamic Motion Demonstrator

Available in Short or Long Base

Measurements may be obtained to study:

Frequency Based Signals

Time Based Signals

Orbital Analysis

Shaft Runout

Shaft Bow

Identify Rotor Critical Speeds

Resonance Amplitude Factor

Phase Analysis

Balancing

Shaft Relative & Case Absolute

Rotor Dynamic Studies

CMCP Rotor Kits

www.cmcpweb.com


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Over 200integrated Custom Panels and Enclosures

Customers Include: Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA

BP Amoco M&M Mars Champion Paper E.I. Dupont and many more

Cabinet / Panel Design andSystem Integration

www.cmcpweb.com

C bi t / P l D i d


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Specification Matrix:

Indoor Outdoor NEMA4 NEMA4X Modular Solid

Min. Temp. ______ C/F Max. Temp. ______ C/F

ron ccess ron ac ccess ron e g ccess

Height ______ Width ______ Depth ______

Power Distribution: Top Bottom 115 Vac 230 Vac 24 Vdc

erm na oc s: rec n erme a e

- re ensor ______ - re ensor ______

Recorder Outputs ______ Relays Required ______

Paint: OEM Standard Specified ______

ccessores: mo e e ec or ea ensor ranspor ye o s ea

Fan Filter Air Purge Glass Front Door Door Locks

Doors: Left Handed Right handed

ocumen a on ac age: u o n ergrap ec an ca ac age

Electrical Package Field Transducer Interconnect

Cabinet / Panel Design andSystem Integration

www.cmcpweb.com


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M800A integration with

BNC Output Panel, Power

Distribution, Intermediate

Terminal Stripsand Ground Bars

CMCP

Assembly AreaLeague City, TX

MIM Integration with Power

Supplies, Constant Current

Diodes, and Intermediate

Terminals

www.cmcpweb.com

Compressor Controls, Turbine Over Speed, Governors, Vibration Systems, etc

CMCP


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CMCP: Authorized Wonderware System Integrator

www.cmcpweb.com


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Quality Products Since 1989

Condition Monitoring Custom ProductsLeaders in Vibration Monitoring & Machine Protection"

www.cmcpweb.com


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Reciprocating Compressor Application

Copyright 1999, David GallagherSales Technology, Inc. League City, Texas USA

www.cmcpweb.com


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Frame Vibration

Crosshead Vibration

Rod Drop

Rod Run-Out

Main Bearing Vibration

Valve TemperaturePressure Volume Curve

Rod Loading

Reciprocating CompressorMeasurement Parameters:

www.cmcpweb.com


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Frame Vibration

Prevent Catastrophic Failure and reduce overall damageMost common method of tripping machineReplaces OEM supplied Earthquake switch

www.cmcpweb.com


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Solid State Design (Long Life)Low Frequency ResponseIndication of Vibration LevelsAlert & Danger AlarmsShutdown AND VotingFault Detection

Vibration Diagnostic Capability CMCP530Velocity Monitor

Advantages over OEM

EARTHQUAKE Switch

www.cmcpweb.com


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Crosshead Vibration

Crosshead Vibration

www.cmcpweb.com


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Crosshead Vibration

Increased clearance between Crosshead and the babitt surfaces

Indicator of Crosshead Pin reversal problem Loose Rod Nuts & Bolts Liquid in the process Machine shutdowns for repair can be scheduled

CMSS2100 Accelerometer

And CMCP Accel Housing

CMCP525

Acceleration Monitor

Crosshead Vibration

www.cmcpweb.com


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Rod Drop

Rod Drop

www.cmcpweb.com


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Eliminate periodic inspections that requiremachine shutdown and disassembly

Provide real time trend of rider ring wear

Rod Drop

CMCP545

Position Monitor

Eddy Probe

System

Rod Drop

www.cmcpweb.com


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Assurance that Rod Run Out is within tolerable limits

after the machine is at operating speed and temperatureProvide early warning of gland seal failure

caused by Rod Run OutAlarms & Shutdown available

Rod Runout

CMCP540

Displacement Monitor

X,Y

Eddy Probe

System

Rod Runout

www.cmcpweb.com


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Main Bearing

Vibration

Provide early warning of main bearing failure Alarms & Shutdown available

CMCP540

Displacement Monitor

X,Y

Eddy Probes

Main Bearing Vibration

www.cmcpweb.com

Valve Temperature


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Valve

TemperatureCylinder

Valve failures account for more than 40% of problems

44 Temperature Points

on this machine...

Valve Temperature

www.cmcpweb.com


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Valve

Temperature

Provide early indication of valve problemIsolates the problem valve for repairTrending condition allows for scheduled shutdownsPrevent damage to cylinder lining that occurs whenvalve parts are ingested by the machine

Cylinder

RTD

Valve Cover

CMCP560

RTD Monitor

Valve Temperature

www.cmcpweb.com


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ExplosionProof

TransducerHousings

Transducer terminations(+) and (-) 24Vdc Power Supplies

CMCP500 SeriesTransmitter/MonitorsA/D Converter with DCS protocol

Explosion Proof Transducer Housings

www.cmcpweb.com


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Explosion Proof Housings

DCS Multi-Drop

Link

DCS Link Connection to Control Room

110Vac

Xdrs Xdrs Xdrs

Xdrs Xdrs Xdrs

Explosion Proof Housings

www.cmcpweb.com


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PV Diagram

Overview of the entire expansioncompression cycle

Volume

Pressure

DischargeLine

SuctionLine

a

bc

d

PV Diagram

www.cmcpweb.com


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Rod Load

F=PA

Inboard

F=PA

Outboard

PhaseReference

Pressure SensorMounted Inboard &

Outboard throughCylinder Wall

Crank Angle

360180 27090

Rod Load

www.cmcpweb.com


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Accelerometer on coupled & Outboard bearingin Horizontal direction (Velocity Measurement)

Motor Drive:

Gas Engine: Accelerometer inside the engine on main bearingsupports for detonation & mechanical loosenessdetection (Acceleration Measurement)

Turbochargers, Cooling Water Fans, Water Pumps, and Oil Pumps

Auxiliary Equipment Monitoring

www.cmcpweb.com


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CMCPCondition Monitoring Custom Products

We value your inputfor application or technical assistance,contact us at the e-mail address below or call 281-334-0766.

Dave Gallagher: [email protected] Howard: [email protected]

skf solution sales

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