six sigma"delivering tomorrow's performance today"
TRANSCRIPT
SIX SIGMA"Delivering Tomorrow's Performance Today"
Sir Bill Smith“ the Father of six sigma”
MBA PM07The IIHMR University, Jaipur.
WHAT’S IN A NAME?
• Business Definition
A break through strategy to significantly improve customer satisfaction and shareholder value by reducing variability in every aspect of business.
• Technical Definition
A statistical term signifying 3.4 defects per million opportunities.
SIX SIGMA = PERFECTION
CENSO
RED
1)( 2
n
xxi
Sigma = = Deviation ( Square root of variance )
-7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7
Axis graduated in Sigma
68.27 %
95.45 %
99.73 %
99.9937 %
99.999943 %
99.9999998 %
result: 317300 ppm outside (deviation)
45500 ppm
2700 ppm
63 ppm
0.57 ppm
0.002 ppm
between + / - 1between + / - 2between + / - 3between + / - 4between + / - 5
between + / - 6
=
Six Sigma as a Metric
Overall Business Improvement.Remedy Defects/Variability.Reduce Costs.Improve Cycle Time. Increase Customer Satisfaction
BENEFITS OF SIX SIGMA
Generates sustained success. Sets performance goal foe everyone. Enhances value for customers. Accelerates rate of improvement. Promotes learning across boundaries. Executes strategic change.
Six Sigma Objectives
Belt refers to the level or the position, of a person in an organization at the time of performing a work or at the time of implementation of a project.
What is a BELT?
• Six sigma gives employees well defined roles & clear structures to their task
• Six sigma project are usually run by guys in the middle of the organization .
• Lay down policies and guidelines regarding functioning of six sigma teams.
Champion
Master black belts
• The highest level of Six Sigma expertise;
• All duties involve implementation of Six Sigma, including statistical analysis, strategic and
policy planning and implementation, and training and mentoring of Black Belts.
Black belts• all job duties include implementation of Six Sigma methodology throughout all levels of the
business, • leading teams and projects, and providing Six Sigma training and mentoring to Green and
Yellow Belts.
Green belt• In many organizations, Six Sigma's "entry level";
• duties include leading projects and teams and implementing Six Sigma methodology at the
project level
Yellow belt• The lowest level of Six Sigma expertise;
• applies to a professional who has a basic working knowledge and who may manage smaller
process improvement projects,
• but who does not function as a project or team leader.
The DMAIC Methodology
Improve
You have a problem definition and a thorough
execution plan
Ensure you have output measures for process and
reliable ways of measuring it
You ensure reliable analyses and decisions
Identify Project, People and Process
Find the gaps between current and final states
Find root causes and develop solution
You have the solution to the problem
You understand the problem now
Communicate, standardize and document the improvement
You have ensured sustained improvement
Analyze
Control
Measure
Define
STEP OUTPUTINPUT
METHODOLOGY
Zero Defect ?
sFindings
Constituted All the Four Pillars:
o Customer/Consumer Focus.o Dynamic.o Leadership.o Team Work.
+Organization
Focus