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SINUMERIK 840D/840Di/810D 02.01 Edition Short Guide Operation User Documentation

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Page 1: SINUMERIK 840D/840Di/810D - Siemens · PDF fileSINUMERIK 840D 6 SINUMERIK 840DE ... This manual is included in the documentation on CD-ROM ... SINUMERIK 840D/840Di/810D Short Guide

SINUMERIK 840D/840Di/810D

02.01 Edition

Short GuideOperation

User Documentation

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SINUMERIK 840D/840Di/810D

Short GuideOperation

02.01 Edition

Valid for

Control Software versionSINUMERIK 840D 6SINUMERIK 840DE (Export version) 6SINUMERIK 840Di 1SINUMERIK 810D 4SINUMERIK 810DE (Export version) 4

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SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Remarks" column:

A .... New documentationB .... Unrevised reprint with new Order No.C .... Revised edition with new status.

If factual changes have been made on the page since the last edition,this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

11.94 6FC5298-0AA10-0BP0 A04.95 6FC5298-2AA10-0BP0 C03.96 6FC5298-3AA10-0BP0 C08.97 6FC5298-4AA10-0BP0 C12.98 6FC5298-5AA10-0BP0 C02.01 6FC5298-6AA10-0BP0 C

This manual is included in the documentation on CD-ROM (DOCONCD)Edition Order No. Remarks08.01 6FC5298-6CA00-0BG1 C

Further information is available on the Internet under:http://www.ad.siemens.de/sinumerik

This publication was produced with WinWord V8.0 andDesigner V7.0.

The reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model or design,are reserved.

Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.

Subject to change without prior notice.

© Siemens AG 1994−2001. All rights reserved

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02.01 General information

Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

0-5

Introduction

HMIEmbedded

HMIAdvanced

Validity Unless stated otherwise, this operator’s guide applies tothe SINUMERIK 840D/840Di/810D controls

How to use thisbooklet

This booklet is an operator’s guide describing all the mainprogramming steps.

The aim is to provide the operator with some quick help anda memory aid especially for commands that are usedinfrequently or to offer a quick reference on variousparameters.

This guide therefore has little text!

First familiarize yourself with the symbols below so that youunderstand them better whenever they occur on thefollowing pages.

The symbols

Gives you a tip or background information

Screen displays

Operation via softkeys

Input through the operator keyboard

Input through the machine control panel

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General information 02.01

0-6 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

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02.01 Contents

Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

0-7

List of Sections

Operator Control 1

Set-up 2

Manually Controlled Operation 3

Parts Programming 4

Manage Data 5

Automatic Mode 6

Alarms and Messages 7

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Contents 02.01

0-8 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

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Siemens AG 2001. All rights reserved 1-9SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1. Operator Control

1.1 Key assignments slimline operator panel OP 010 1-10

1.2 Key assignments slimline operator panel OP 010C 1-11

1.3 Key assignments slimline operator panel OP 010S 1-12

1.4 Key assignments slimline operator panel OP 012 1-13

1.5 Key assignments slimline operator panel OP 015 1-14

1.6 Key assignments operator panel 1-15

1.7 Key assignments external machine control panel 1-17

1.8 Graphical user interface 1-20

1.9 Operating areas 1-22

1.10 Operating principle 1-23

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1. Operator Control 02.01

1-10 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.1 Key assignments slimline operator panel OP 010

HMIEmbedded

HMIAdvanced

A Display

B Alphanumeric keypadsCorrection/cursor keys

1 Machine area key

2 Recall

3 Soft bar (horizontal)

4 ETC key (menu extension)

5 Area changeover key

6 Soft bar (vertical)

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-11SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.2 Key assignments slimline operator panel OP 010C

HMIEmbedded

HMIAdvanced

A Display

B Alphanumeric keypadsCorrection/cursor keys

2 Machine area key

2 Recall

3 Soft bar (horizontal)

4 ETC key (menu extension)

5 Area changeover key

6 Soft bar (vertical)

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1. Operator Control 02.01

1-12 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.3 Key assignments slimline operator panel OP 010S

HMIEmbedded

HMIAdvanced

A Display

1 Machine area key

2 Recall

3 Soft bar (horizontal)

4 ETC key (menu extension)

5 Area changeover key

6 Soft bar (vertical)

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-13SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.4 Key assignments slimline operator panel OP 012

HMIEmbedded

HMIAdvanced

A Display

B Alpahnumeric keypadsCorrection/cursor keys

C Mouse and mouse keys

1 Machine area key

2 Recall

3 Soft bar (horizontal)

4 ETC key (menu extension)

5 Area changeover key

6 Soft bar (vertical)

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1. Operator Control 02.01

1-14 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.5 Key assignments slimline operator panel OP 015

HMIEmbedded

HMIAdvanced

A Display

1 Machine area key

2 Recall

3 Soft bar (horizontal)

4 ETC key (menu extension)

5 Area changeover key

6 Soft bar (vertical)

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-15SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.6 Key assignments operator panel

HMIEmbedded

HMIAdvanced

Meaning of the key symbols:

Operating area "Machine"

Return jump

Softkey expansion

Area changeover

Acknowldgement alarm

Switch over channel

Information

Select window

Move cursor

Page up

Delete character

Blank

Selection key

Edit/Undo

Shift

End of line

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1. Operator Control 02.01

1-16 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.6 Key assignments operator panel

HMIEmbedded

HMIAdvanced

Page up

Input (accept)

Overview alarms

Customers

available soon

Program

available soonTool offset

available soon

Program management

For keys with double assignment:

*Switchover with "Shift" key

Ctrl key

Key combinations:

+

Jump to program start

+ Jump to program end

+ Q +

Start PCU reset

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-17SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.7 Key assignments external machine control panel

HMIEmbedded

HMIAdvanced

Machine control panel for turning machines

Machine control panel for milling machines

1 4 2 3 5 6 7 8

1 4 2 3 5 6 7 8

1 Emergency stop pushbutton

2 Mode and machine functions

Jog

Jog

MDAMDA

AutoAutomatic

Teach In

Teach In

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1. Operator Control 02.01

1-18 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.7 Key assignments external machine control panel

HMIEmbedded

HMIAdvanced

Repos

Repos

Ref PointRef

3 Incremental travel

4 Program control

Reset

Reset

Single BlockSingle block

Cycle StartNC Stop

Cycle Stop

NC Start

5 Axis keys for turning machines

+X...

Z Axis keys (with direction)

Rapid

Rapid traverse override

WCS MCS

MCS/WCS

Axis keys for milling machines

X ... 9th Axis

Axis keys

+ ...

Direction keys

Rapid

Rapid traverse override

WCS MCS

MCS/WCS

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-19SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.7 Key assignments external machine control panel

HMIEmbedded

HMIAdvanced

6 Spindle control

Spindle override

Spindle Stop

Spindle stop

Spindle Start

Spindle start

7 Feed control

Feed/rapid traverse override

Feed Stop

Feed stop

Feed Start

Feed start

8 Keyswitch

9 Incremental keys

VARVariable incrementaldimensions

1

10

100

1000

10000

Preset incrementaldimensions

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1. Operator Control 02.01

1-20 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.8 Graphical user interface

HMIEmbedded

HMIAdvanced

M0

M0

M0

H0.000000H0.000000

H0.000000

M0

M0

+ X 900.000 mm 0.000

- Y -156.000 mm 0.000

+ Z 230.000 mm 0.000

Auto

MDA

JOG

REPOS

REF

.

.

i

Machine Jog Channel resetProgram aborted 3

1

2

4

5

6

MCS Position Repos offset

11

13

11

Machine

16

Parameter Program

14

Services Diagnosis

G0 G91

Preselected tool: 11ç

Tool

ç

11

Feedrate mm/min

Actual 3000.00 0.0%Set 3000.00

1115

Auxiliary functions

78

9

12>

1017

1 Operating area

2 Channel status

3 Program status

4 Channel and mode group

5 Alarm and message line

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-21SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.8 Graphical user interface

HMIEmbedded

HMIAdvanced

6 Mode

7 Program name

8 Channel operational messages

9 Channel status display

10 Information relating to the menu bar

11 Work windows and NC displays

12 Dialog line with notes for operator

13 Focus

14 Horizontal softkey bar

15 Vertical softkey bar

16 Recall

17 etc.

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1. Operator Control 02.01

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1.9 Operating areas

HMIEmbedded

HMIAdvanced

The standard functions in the control are organized into thefollowing operating areas:

Operating areas

MACHINE

PROGRAM

SERVICES

DIAGNOSIS

START-UP

PARAMETERS

Executionof part program/manual control

Developmentand adaptationof part programs

Reading in/outprograms and data

Alarm displays,service displays

Adaptation of NCdata to machine,system settings

Editingdata for programs/tool management

When you press the "Areachangeover" key, theoperating areas in the mainmenu appear in thehorizontal softkey bar. Youcan use this key to switchfrom any menu to the mainmenu.

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02.01 1. Operator Control

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1.10 Operating principle

HMIEmbedded

HMIAdvanced

With HMI Embedded and HMI Advanced a range of keyand softkey assignments is available with identicalfunctions in all operating areas and menus (operatingprinciple).

Area changeover:

Switch back from anymenu to the main menu ofyour control.

Softkeys:

Horizontal softkeys:These keys subdivide eachoperating area into furthermenu levels. Each horizontalmenu item has a verticalmenu bar/softkeyassignment.

Vertical softkeys:Assigned with functions forthe currently selectedhorizontal softkeys.

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1. Operator Control 02.01

1-24 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.10 Operating principle

HMIEmbedded

HMIAdvanced

Navigation in the menu window:

Change menu windows:Change the focus to theselected menu window.

Scroll in the menuwindow:Scroll one screen pagedown or up.

Position cursor in themenu window:Position the cursor at thedesired point in the menuwindow.

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-25SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.10 Operating principle

HMIEmbedded

HMIAdvanced

Navigation in the directory tree:

Select directory/file:Position the cursor on thedesired directory/file.

Open/close directory:Open or close the selecteddirectory.

Close directory:Close selected diectory.

Open file:Open the desired file, e.g. ifyou want to edit the file in theASCII editor (in this case theeditor is openedautomatically).

Select file (HMI Advanced):Select the desired file.

Select several files (HMIAdvanced):Hold down the "Shift" and"Cursor Down" keys.

Select start of block.

or

Neighboring files are selectedwhen you hold down the"Cursor Up" or "Cursor Down"keys.

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1. Operator Control 02.01

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1.10 Operating principle

HMIEmbedded

HMIAdvanced

Deselect selected files.

Cancel all selections.

Edit inputs/values:

If you want to editinputs/values, thecorresponding key is alwaysdisplayed automatically onthe right of the input field.The following input fields areavailable:

1. Option fields (radiobuttons or check boxes):Activate or deactivate theoption field.

2. Input fields:Switch to input mode.

Enter the value or word (e.g.file name, type, etc.) on thenumeric keypad.

You automatically switch toinput mode if you firstposition the cursor on theinput field.

Always confirm your inputwith the "Input" key. Thevalue is accepted.

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02.01 1. Operator Control

Siemens AG 2001. All rights reserved 1-27SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.10 Operating principle

HMIEmbedded

HMIAdvanced

You can use the "Toggle" keyto select one of severaldefault values.

3. Selection list (HMIAdvanced):Display the preselection ofpossible values.

Open selection list

Position the cursor on thedesired values.

Always confirm your inputwith the "Input" key. Thevalue is accepted.

Switch to the next value inthe selection list withoutdisplaying the entire list.

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1. Operator Control 02.01

1-28 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

1.10 Operating principle

HMIEmbedded

HMIAdvanced

Confirm/cancel input:

OKConfirm input:Save the inputs and exit thecurrent menu (youautomatically return to thecalling menu).

CancelCancel input:Reject the inputs and quit thecurrent menu (youautomatically return to thecalling menu).

Reject the inputs and quit thecurrent menu (youautomatically move up onelevel).

Clear the current input butremain in the current menu.

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02.01 1. Operator Control

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1.10 Operating principle

HMIEmbedded

HMIAdvanced

Operation with the mouse:

If you have installed amouse, operation isfacilitated as follows:

1 "click" 1 click means:• Activate the menu window.• Position the cursor on the

desired input field.• Select directory.• Activate softkey.• Activate/deactivate radio

button/check box.• Activate input field.• Open selection list.

2 "clicks" 2 clicks mean:• Accept value/input.• Open directory.

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1. Operator Control 02.01

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Siemens AG 2001. All rights reserved 2-31SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

2. Set-up

2.1 Approach reference point 2-32

2.2 Enter tool offsets 2-33

2.3 Calculate tool offsets 2-34

2.4 Enter/alter zero offset 2-35

2.5 Scratching method/determine zero offset 2-37

2.6 Program the setting data 2-38

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2. Set-up 02.01

2-32 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

2.1 Approach reference point

HMIEmbedded

HMIAdvanced

Caution:Position the axes if they are not already located at a safeposition.Always follow the axis movements directly on the machine.Ignore the actual value display as long as the axes are notreferenced (the software limit switches are not effective).

MachineSelect "Machine"operating area.

Jog or

MDAChoose "Jog" or "MDA".

Ref Point

Select "Ref" machinefunction.

+X ...

ZTurning machine:Traverse axes.

X ... 9th Axis

Milling machine:Select axes and

+ ...

traverse axes.

Feed Stop

Stop axis before referencepoint is reached.

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02.01 2. Set-up

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2.2 Enter tool offsets

HMIEmbedded

HMIAdvanced

ParameterSelect "Parameter"operating area.

Tooloffset

Select "Tool offset" menu.

Choose the desiredfunction:

T no.+

T no.-

Select tool (T no.).

D no.+

D no.-

Select tool edge (D no.).

DeleteDelete tool/tool edge

Go toFind tool

Overview...List existing tools.

New...Create new tool/tool edge.

Enter the new values.

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2. Set-up 02.01

2-34 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

2.3 Calculate tool offsets

HMIEmbedded

HMIAdvanced

ParameterSelect "Parameter"operating area.

Tooloffset

Select "Tool offset" menu.

Position cursor on desiredtool parameter.

Determinecompensa.

Select axis and enterreference value.

CalculateThe current position and thereference value of theselected tool parameter arecalculated automatically.

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02.01 2. Set-up

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2.4 Enter/alter zero offset

HMIEmbedded

HMIAdvanced

ParameterSelect "Parameter"operating area.

Zerooffset

Select "Overview of settablezero offsets" menu.

Axes +

Axes –

Select zero offset:Changes to the defined zerooffsets of the next or previousaxis.

Offsets

Rotation,scal., mirr.

Change display mode of thecurrently displayed zerooffset. The display showseither the absolute offsets orthe proportional values ofrotation, scaling or mirroring.

Enter/change zero offset:

Basic ZOsDisplay all the defined basiczero offsets.

Sett. ZOsDisplay all the definedsettable zero offsets.

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2. Set-up 02.01

2-36 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

2.5 Enter/alter zero offset

HMIEmbedded

HMIAdvanced

Position the cursor on thedesired field and enter/alterthe value.

Please note:Changes in the zero offset are updated at entry.

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02.01 2. Set-up

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2.5 Scratching method/determine zero offset

HMIEmbedded

HMIAdvanced

MachineSelect "Machine" operatingarea.

Jog

Select "Jog" mode.

ScratchingActive level, active zero offsetand active tool are selected.

Select axis which shall betraversed, with the cursor.

X +Traverse axis to theworkpiece, enter desired setposition and confirm with"Input". The offset iscalculated.

OKWith "OK" all the values areentered into the selected zerooffset.

Please note:The calculation of the offset always refers to the currentworkpiece coordinate system (WCS).

In order to take account ofthe tool geometry, positionthe cursor in the column"Geometry + wear" on theaxis which shall be traversedand select with "Toggle" key,how the tool offset shall becalculated.

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2. Set-up 02.01

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2.6 Program the setting data

HMIEmbedded

HMIAdvanced

ParameterSelect "Parameter"operating area.

Settingdata

Select the "Setting data"menu.

Define operating statesusing setting data:

Work arealimit.

• Change working arealimitation.

Jogdata

• Change jog data.

Spindledata

• Change spindle data.

FeedrateDRY

• Change dry run feedrate forDRY test mode.

Startingangle

• Change starting angle forthread cutting.

Misc.• Display miscellaneous

setting data.

Protectionzones

• Choose level for protectionzone.

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02.01 2. Set-up

Siemens AG 2001. All rights reserved 2-39SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

2.6 Program the setting data

HMIEmbedded

HMIAdvanced

Position the cursor on thedesired field and change thevalue, or

select a new value using the"Toggle" key.

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2. Set-up 02.01

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3. Manually Controlled Operation

3.1 Jog/Jog Inc mode 3-42

3.2 MDA mode 3-44

3.3 Teach In mode 3-45

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3. Manually Controlled Operation 02.01

3-42 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

3.1 Jog/Jog Inc mode

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

JogSelect "Jog" mode.

"Reference point approach" is deactivated.

+X...

ZTurning machine:Traverse axes.

X ... 9th Axis

Milling machine:Select axis and

+ ...

traverse.

The traversing velocity is stored in the "setting data".

If necessary, use the overrideto set the velocity.

Rapid

If necessary, move axes withrapid traverse.

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02.01 3. Manually Controlled Operation

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3.1 Jog/Jog Inc mode

HMIEmbedded

HMIAdvanced

Select/enter incrementvalue for traversingposition ("Inc"):

1...

10000

Traverse axes in definedincrements, or

VARTraverse axis in selectedincrement value.

Inc

+ .bzw..

Enter desired increment.

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3. Manually Controlled Operation 02.01

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3.2 MDA mode

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

MDASelect "MDA" mode.

In "Teach In" mode, it is only possible to insert blocks atpoints in the program which have not yet been executed.

Enter NC block (one orseveral consecutive programblocks).

Confirm input.

Cycle Start

Execute NC block.

MDA-Prog.sichern

Save program in MDA buffer.

If no program name is entered, the program is automaticallystored in the MDA buffer with the name OSTORE.MPF (HMIEmbedded) or MDAX.MPF (HMI Advanced).

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02.01 3. Manually Controlled Operation

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3.3 Teach In mode

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

MDASelect "MDA" mode.

Teach In

Select "Teach In" submode.

In "Teach In" mode, it is only possible to insert blocks atpoints in the program which have not yet been executed.

1. Manual positioning:

+X...

Z

Turning machine:Traverse axes.

X ... 9th Axis

Milling machine:Select axis and

+ ...

traverse.

Cycle Start

Save position values

The axis name and the traversed path are displayed in the"Teach In program" window.

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3. Manually Controlled Operation 02.01

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3.3 Teach In mode

HMIEmbedded

HMIAdvanced

2. Manual input of coordinates:

• Enter coordinates oftraversing positions and

• enter additional functions(preparatory conditions,miscellaneous functions,etc.) in the "MDA program"window.

HMI Embedded

Deleteblock

Delete the current block.

Insertblock

Insert an empty line beforethe current block.

Saveblock

Save new axis positions andadditional functions.

Cycle Start

Executed the enteredprogram blocks and displaythem in the current blockwindow.

HMI AdvancedEnter and delete blocks viakeyboard.Positions are automaticallysaved at entry.

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4. Parts Programming

4.1 Select/enable workpiece/parts program 4-48

4.2 Open/edit parts program 4-49

4.3 Create new workpiece/parts program 4-51

4.4 Execute workpiece/parts program 4-52

4.5 Copy/paste, rename, delete, enable 4-53

4.6 Load/unload program (HMI Advanced) 4-55

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4. Parts Programming 02.01

4-48 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

4.1 Select/enable workpiece/parts program

HMIEmbedded

HMIAdvanced

ProgramSelect "Program"operating area.

Select workpiece/parts program:

Work-pieces

Select the level:• Workpieces

Partsprograms

• Parts programs

Sub-routines

• Subroutines

Standardcycles

• Standard cycles(HMI Advanced)

Usercycles

• User cycles

Clip-board

• Clipboard

Position the cursor on thedesired file in the directorytree.

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02.01 4. Parts Programming

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4.2 Open/edit parts program

HMIEmbedded

HMIAdvanced

ProgramSelect "Program"operating area.

Open parts program:

Position the cursor on thedesired file in the directorytree.

Open program in ASCIIeditor:

Press the "Input" key.

Call up free contourprogramming:

Support

Newcontour

Press softkeys "Support" and"New contour".

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4. Parts Programming 02.01

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4.2 Open/edit parts program

HMIEmbedded

HMIAdvanced

Edit parts program:

OverwriteToggle between insert andoverwrite mode.

Markblock

Mark the beginning of block.

Copyblock

Save the block in theclipboard.

Deleteblock

Delete block.

Insertblock

Paste the block from theclipboard.

Search/go to ...

Position on block no.,beginning of file, end of file orsearch string.

Search

Enter search string.

Substitute

Enter substitute.

Continuesearch

Next occurrence of searchstring.

Go to ...

Enter block no.

Savefile

Save parts program.

Closeeditor

Close text editor.

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02.01 4. Parts Programming

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4.3 Create new workpiece/parts program

HMIEmbedded

HMIAdvanced

ProgramSelect "Program"operating area.

Work-pieces

Partsprograms

Sub-routines

Select "Workpieces", "Partsprograms" or "Subroutines".

Open directory.

New ...Enter name of workpiece,main program or subroutineand

select "File type".

HMI Advanced:Select key• text editor• activate interactive

programming.

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4. Parts Programming 02.01

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4.4 Execute workpiece/parts program

HMIEmbedded

HMIAdvanced

ProgramSelect "Program" operatingarea.

Work-pieces

Select workpiece:

Mark the desired workpiecewith the cursor in theworkpiece overview.

Selection

Select the workpiece.

Partsprograms

Select parts program:

Mark the desired workpiecewith the cursor in the partsprogram overview.

SelectionSelect the parts program.

Start the workpiece/partsprogram.

Clip-board

You can also run partsprograms directly from theclipboard.

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02.01 4. Parts Programming

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4.5 Copy/paste, rename, delete, enable

HMIEmbedded

HMIAdvanced

ProgramSelect "Program"operating area.

Select the level and positionthe cursor on the desired filein the directory tree.

Manageprograms

HMI Advanced:Select "Manage programs".

Copy/paste program:

CopySelect the source file.

PasteSave the source file in thetarget directory.

If necessary, use the"Toggle" key to select the filetype.

Rename the program:

RenamePress the "Rename" softkeyand enter new name.

Use the "Toggle" key toselect the file type.

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4. Parts Programming 02.01

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4.5 Copy/paste, rename, delete, enable

HMIEmbedded

HMIAdvanced

Delete program:

DeleteDelete the program from thedirectory.

Select several files via the"Select" key.

Change enable:

Changeenable

Set (x) or cancel ( ) enable.

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02.01 4. Parts Programming

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4.6 Load/unload program (HMI Advanced)

HMIAdvanced

ProgramSelect "Program" operatingarea.

Position the cursor on thedesired file in the directorytree.

LoadLoad the program into the NCmemory.

UnloadSave the program to harddisk.

Please note:When you activate "Load", the program is automaticallydeleted from the hard disk. When you activate "Unload", theprogram is automatically cleared from the NC memory.

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4. Parts Programming 02.01

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5. Manage Data

5.1 Transfer data (HMI Embedded) 5-58

5.2 Transfer data (HMI Advanced) 5-61

5.3 Create new file/directory (HMI Advanced) 5-63

5.4 Load/unload program (HMI Advanced) 5-64

5.5 Copy/paste, delete (HMI Advanced) 5-65

5.6 Directory/file/archive properties (HMI Advanced) 5-66

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5. Manage Data 02.01

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5.1 Transfer data (HMI Embedded)

HMIEmbedded

ServicesSelect "Services"operating area.

Read out data:

Data outSelect "Data out" menu.

Select interface:

RS-232-user

• RS-232 user

RS-232-printer

• RS-232 printer

RS-232-PG/PC

• RS-232-PG/PC

NC-Card• NC- Card

Position the cursor on thedesired file in the directorytree.

StartStart "Data out".

StopInterrupt "Data out".

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02.01 5. Manage Data

Siemens AG 2001. All rights reserved 5-59SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

5.1 Transfer data (HMI Embedded)

HMIEmbedded

Read in data:

Data inSelect " Data in" menu.

Select interface:

RS-232user

• RS-232 user

RS-232-PG/PC

• RS-232-PG/PC

NC-Card• NC- Card

Position the cursor on thedesired file in the directorytree.

Reading in/out data in thecase of the NC card:After "Start", the window"Create archive" is displayed.Enter new name and confirmwith "OK". A new directory iscreated.

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5. Manage Data 02.01

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5.1 Transfer data (HMI Embedded)

HMIEmbedded

StartOrganize data according tothe existing path:

Path/workpiece from archivefile

Store all files in the directory,irrespective of archived path:

Path/workpiece from archivefile

Store all files in the clipboard,irrespective of archived path:

Read into the clipboard

OKStart "Data in".

StopInterrupt "Data in".

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02.01 5. Manage Data

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5.2 Transfer data (HMI Advanced)

HMIAdvanced

ServicesSelect "Services"operating area.

Read out data:

Data outSelect "Programs/data"menu.

Select data in the directorytree.

Select target area:

RS-232• RS-232 interface

PG• Programming device

Diskette...• Diskette drive

Archive...• "Archive" on hard disk

NC Card• NC Card

Start transfer:

StartInitiate data transfer ondisk/archive (softkey labelchanges to "Stop").

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5. Manage Data 02.01

5-62 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

5.2 Transfer data (HMI Advanced)

HMIAdvanced

Read in data:

Data inSelect "Programs/data"menu.

Select data in the directorytree.

Select source area:

RS-232• RS-232 interface

PG• Programming device

Diskette...• Diskette drive

Archive...• "Archive" on hard disk

NC Card• NC Card

Start transfer:

StartInitiate data transfer ondisk/archive (softkey labelchanges to "Stop").

The data transfer is initiated automatically. You caninterrupt data transfer at any time by pressing the softkeyagain.

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02.01 5. Manage Data

Siemens AG 2001. All rights reserved 5-63SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

5.3 Create new file/directory (HMI Advanced)

HMIAdvanced

ServicesSelect "Services" operatingarea.

Managedata

Select "Manage data" menu.

New...Enter program name andselect type of program.

By selecting the "End"softkey, you can switchbetween the areas "Name"and "Type of file".

OKNew file/directory will becreated.

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5. Manage Data 02.01

5-64 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

5.4 Load/unload program (HMI Advanced)

HMIAdvanced

ServicesSelect "Services"operating area.

Managedata

Select "Manage data" menu.

Position the cursor on thedesired file in the directorytree.

LoadLoad the file from the harddisk into the NC memory.

UnloadUnload the file from the NCmemory to the hard disk.

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02.01 5. Manage Data

Siemens AG 2001. All rights reserved 5-65SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

5.5 Copy/paste, delete (HMI Advanced)

HMIAdvanced

ServicesSelect "Services"operating area.

Managedata

Select "Manage data" menu.

Position the cursor on thesource file in the directorytree.

Copy/paste program:

CopySelect target directory.

Programsdata

Close target window.

PasteCopy source file to targetdirectory.

ClipboardCopy to or from clipboard.

DisketteCopy to or from diskette.

Delete program:

DeleteDelete selected file.

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5. Manage Data 02.01

5-66 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

5.6 Directory/file/archive properties (HMI Advanced)

HMIAdvanced

ServicesSelect "Services"operating area.

Managedata

Select "Manage data" menu.

Position the cursor on thedesired file in the directorytree.

PropertiesSelect "Properties" menu.

• Rename file• Convert file type• Change access rights for

file/directory• Display contents of all files

The access level can only be changed with the appropriateaccess rights.

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6. Automatic Mode

6.1 Select workpiece/program 6-68

6.2 Start/stop/cancel program 6-69

6.3 Repos − Reposition after interruption 6-70

6.4 Overstore 6-72

6.5 Display program level 6-73

6.6 Program correction 6-74

6.7 Execution via RS-232 (HMI Embedded) 6-75

6.8 Load/unload program from hard disk (HMI Advanced) 6-76

6.9 Execution from hard disk (HMI Advanced) 6-77

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6. Automatic Mode 02.01

6-68 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

6.1 Select workpiece/program

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

AUTOSelect "Automatic" mode.

Programoverview

Select "Program overview"menu.

Work-pieces

Partsprograms

Sub-routines

Standardcycles

User cycles

Select desiredworkpiece/partsprogram/subroutine ordesired cycles with thecursor in the workpiece/parts program/subroutineoverview and the standardand user cycles.

Selection

Select workpiece/partprogram.

Changeenable

Set (x) or cancel ( ) enable.

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02.01 6. Automatic Mode

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6.2 Start/stop/cancel program

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

AUTOSelect "Automatic" mode.

Please check that:No alarms are active.The program is selected.The feed enable is active.The spindle enable is active.

Cycle Start

Start parts program.

Cycle Stop

Stop parts program.

Reset

Cancel parts program.

A parts program interrupted via "Cycle Stop" can becontinued with "Cycle Start".

A parts program interrupted via "Reset" can be processedfrom the beginning if you press "Cycle Start".

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6. Automatic Mode 02.01

6-70 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition

6.3 Repos −−−− Reposition after interruption

HMIEmbedded

HMIAdvanced

After a program interrupt ("Cycle-Stop") you can move thetool away from the contour in the manual mode. The controlsaves the coordinates of the interruption point. Thetraversed path differences of the axes are displayed.

MachineSelect "Machine"operating area.

JogSelect "Jog" mode.

Repos

Reposition after programinterruption.

Turning machine:

+X...

ZTraverse axes up to the pointof interruption.

Milling machine:

X ... 9th Axis

Select axis and

+ ...

traverse axes up to theinterruption point.

Caution:Travel beyond the interruption point is inhibited. The feedoverride switches are active.

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02.01 6. Automatic Mode

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6.3 Repos −−−− Reposition after interruption

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

AUTOSelect "Automatic" mode.

Cycle Start

Continue machining.

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6. Automatic Mode 02.01

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6.4 Overstore

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

AUTOSelect "Automatic" mode.

Overstore with singleblock:

Single Block

The program automaticallystops at the next blockboundary.

Overstore without singleblock:

Cycle Stop

Stop parts program.

OverstoreEnter the values andfunctions to be executed.

Cycle Start

Run the entered block.

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02.01 6. Automatic Mode

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6.5 Display program level

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

AUTOSelect "Automatic" mode.

Programlevel

Display block numbers formain programs andsubroutines with therespective pass counts (P).

Currentblock

Display the blocks of thecurrent program.

Pressing the "Program level" softkey automatically changesthe level to and from "current block".

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6. Automatic Mode 02.01

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6.6 Program correction

HMIEmbedded

HMIAdvanced

MachineSelect "Machine"operating area.

AUTOSelect "Automatic" mode.

The control has detected a system error in the partprogram. Execution of the part program is automaticallyinterrupted.

Correctprogram

Correct the program blockwith the error.

Continue machining.

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02.01 6. Automatic Mode

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6.7 Execution via RS-232 (HMI Embedded)

HMIEmbedded

MachineSelect "Machine"operating area.

Programoverview

Select "Program overview"menu.

Executionfrom extern.

Select "Execution fromexternal source" menu.

Position the cursor on thedesired file in the directorytree.

Cycle Start

Start execution via RS-232.

Executed blocks appear inthe current block window.

Alternatively, it is possible to start execution in the"Services" operating area.You can change the transfer parameters in the "Services"operating area. The transfer is recorded in the error log.

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6. Automatic Mode 02.01

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6.8 Load/unload program from hard disk (HMI Advanced)

HMIAdvanced

MachineSelect "Machine"operating area.

Programoverview

Select "Program overview "menu.

Position the cursor on thedesired file in the directorytree.

LoadLoad the program into the NCmemory.

UnloadSave the program on thehard disk.

Please note:When you activate "Load", the program is automaticallydeleted from the hard disk. When you activate "Unload", theprogram is automatically cleared from the NC memory.

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02.01 6. Automatic Mode

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6.9 Execution from hard disk (HMI Advanced)

HMIAdvanced

MachineSelect "Machine"operating area.

Programoverview

Select "Program overview"menu.

Position the cursor on thedesired file in the directorytree.

Cycle Start

Press the "Cycle Start" key.

Executionfr. hard disk

Start/cancel read-in andexecution.

The program remains stored with "Execution from harddisk".

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6. Automatic Mode 02.01

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7. Alarms and Messages

7.1 Alarms/messages 7-80

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7. Alarms and Messages 02.01

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7.1 Alarms/messages

HMIEmbedded

HMIAdvanced

DiagnosisSelect "Diagnosis"operating area.

Display alarms:

AlarmsDisplay alarms with "alarmnumber", "date","explanation" and "cancelcriterion".

Delete alarm:

Switch the control off and onagain.

Press "Reset".

Press "Acknowledge alarm".

Cycle Start

Alarm is canceled with"Cycle-start".

Alarm is canceled with"Recall".

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02.01 7. Alarms and Messages

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7.1 Alarms/messages

HMIEmbedded

HMIAdvanced

Display messages:

MessagesDisplay PLC error messagesand PLC operationalmessages.

Caution:PLC error messages must always be acknowledged.

Display alarm log:

Alarmlog

Display complete log ofalarms and messages whichhave occurred.

Displaynew

Update alarm log.

HMI Advanced

AcknowledgeHMI alarm

Select and delete HMI alarm.

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7. Alarms and Messages 02.01

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