single drum soil compactor - genequip.com
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Single Drum Soil Compactor
SMOOTHLY DOES IT
When it comes to high-performance precision compaction, it has to be JCB Compaction
SMOOTHLY DOES IT
In recent years, JCB has proudly taken Compaction to new levels, thanks
to our world-class manufacturing, engineering excellence and reputation for
providing the best back-up in the business.
Our latest generation of outstanding single-drum soil compactors has been
carefully developed with intensive market research and leads its class in terms
of quality, reliability, comfort and – most importantly – productivity. Discover
how this outstanding range will make smooth work of even the toughest
challenges.
SINGLE DRUM SOIL COMPACTOR | POWER
Powerful, productive and incredibly reliable
The smart money’s on JCB Compaction
Affordable
We want everyone to benefit from JCB’s superior machine
quality, which is why we’ve made each one more affordable
than ever. So, as well as ensuring stringently lean manufacturing
processes that keep our costs down, we are able to offer
affordable finance to businesses large and small. With flexible
payment options, competitive interest rates, value-for-money
insurance and impressive warranty and service packages, you’ll
be hard pressed to find better deals with anyone else.
Productive
JCB Compaction rollers roll quickly, powerfully and accurately,
giving you complete control and maintaining unbeatable
productivity levels. And because they’re built to last, you’ll find
them more reliable, which means lower maintenance costs and
reduced downtime.
Economical
Each sophisticated component within your single-drum roller is
built to perform and ultimately cost you less. Take the single-piece
excentric shaft. It’s cleverly designed to produce optimum
performance while reducing maintenance to a minimum. This
keeps the lifetime costs of your machine incredibly low while
guaranteeing maximum durability.
SINGLE DRUM SOIL COMPACTOR | POWER
JCB Compaction rollers are sophisticated and versatile, ready
for any challenge that lies ahead. With best-in-class compaction,
all models feature two frequencies and amplitudes to match a
wide range of soil conditions and meeting natural
soil freqencies.
Whether you’re working on a motorway, runway or other
construction project, the single-drum compactor provides a
superior compaction output. A key component here is the
unique single-piece excentric shaft with overturning weights. It’s
coupled with our Automatic Vibration Control system, which
avoids stationary vibration to eliminate over-compaction when
changing direction.
Where other machines fail, the single-drum roller keeps going.
All models produce superb gradability thanks to precise weight
distribution between front and rear, a built-in switchable
anti-slip system (SASS), heavy-duty no-spin axles and our
renowned DIESELMAX engines with high-torque
hydraulic components.
SINGLE DRUM SOIL COMPACTOR | PERFORMANCE
Best-in-class performance
For more compacted material in less time
SINGLE DRUM SOIL COMPACTOR | PERFORMANCE
Manufactured with extensive customer input, everything about
our single-drum soil compactors has been designed for quality,
durability and reliability, with each world-class part
rigorously tested.
Our record-breaking, water-cooled DIESELMAX engine sits at
the heart of most models machine (not on VM166 and
VM200), offering tremendous power with minimum emissions.
Meanwhile, the superior chassis balances weight and, along
with the super strong axels, is specially built for heavy-duty
construction projects. In fact, the entire frame is intelligently
designed with front-to-back oscillation for extra stability, a flush
finish for confined environments and over-dimensioned
components for extra durability and reduced repair costs.
From the maintenance-free, lifetime-lubricated articulation joint
to the sophisticated traction control system with its excellent
gradability, you’ll find expert engineering and superb attention
to detail throughout our entire range of single-drum
soil compactors.
Finally, each model that rolls off our production lines is really
put through its paces, with uncompromising two-hour hot test
runs. This ensures whichever model you buy, it’s in top
working order and ready to roll.
SINGLE DRUM SOIL COMPACTOR | QUALITY
Thoughtful design, quality components
Where engineering expertise meets impressive reliability
MIDI EXCAVATOR | JCBSINGLE DRUM SOIL COMPACTOR | QUALITY
Thanks to the way our single-drum soil compactors are
intelligently designed and manufactured by world-class
engineers, each model has low maintenance demands and is
incredibly easy to service.
The most important part of any roller, of course, is the drum.
More sophisticated than you might initially think, the drum
features pre-loaded rubber buffers which ensure it always has
the correct load. In turn, this significantly lengthens the rubber
buffer’s life and protects the hydraulic motors against axial
pressures. All models also feature heavy-duty, maintenance-free
center joints – again designed to reduce downtime and
servicing costs.
When the time does come for a service, you’ll find all the
components accessible and the whole process quick and easy,
so your machine can be back to business quickly. The
compactors feature an easy-to-get-at centralized service station
for their hydraulic systems, towing pumps and hydraulically
lifted engine hoods (VM132 to VM200 models). All machines
feature high volume tanks to reduce refilling time and cost,
having both, fuel and hydraulic tanks – well protected – under
the engine hood.
SINGLE DRUM SOIL COMPACTOR | RELIABILITY
Keeping you up and running
Maximum reliability means minimum maintenance
MIDI EXCAVATOR | JCBSINGLE DRUM SOIL COMPACTOR | RELIABILITY
For your operators to stay sharp and productive, they need to
work in an environment where they feel completely comfortable
and at ease.
That’s why JCB has taken considerable care to get the cab and
operating systems just right. Driver stands and cabins are easily
accessible from both sides of the machine and once you step
inside, the first thing you notice is the spacious and intuitively
designed interior.
There’s plenty of storage space for tools, while large windows
give you 360º vision for an excellent drum-edge view and
outstanding on-site safety. The controls are precise and easy to
use, with an ergonomic driving lever for exact speeds and
accurate changes of direction. It all adds up to a totally
comfortable space that’s brilliantly simple and allows an
operator to feel at one with his machine.
SINGLE DRUM SOIL COMPACTOR | COMFORT
Comfort is key
Safe, ergonomic and so easy to operate
SINGLE DRUM SOIL COMPACTOR | COMFORT
One of the biggest problems with standard compaction
equipment is over compaction, which leads to inconsistent
compaction and uneven grounds. In the worst case scenario,
the previously achieved compaction is destroyed resulting in
cracks in buildings or pot holes in roads. Additionally, over
compaction means more passes, a more time-consuming job,
damage on the machine and more fuel wasted, costing you
more money. JCB Compaction technology eliminates these
issues by offering Compatronic, an advanced compaction
measurement system, for all its single-drum rollers. There are
four options to choose from:
This is how it works:
The accelerating sensor, mounted on the drum, is the heart of
all COMPATRONIC Systems. It measures the movements of
the drum while compacting and transmits these data to a
microprocessor which processes the data. The loss free data
transfer from sensor to the processor is key to show exact data.
Therefore JCB put together sensor and processor in one
compact, solid housing.
The calculated compaction can now easily (loss-free as well)
be transmitted to the display on the operator stand of the cabin.
COMPATRONIC
Our entry-level system indicates precise vibrator frequency,
jump operation and relative compaction values. The system
measures the density of the material and once the highest
possible density for that particular material is reached, it
indicates clearly that the job is done by warning the operator by
visual LEDs.
SINGLE DRUM SOIL COMPACTOR | COMPATRONIC
Introducing COMPATRONIC
For an unbeatable, smooth finish, time after time
COMPATRONIC GPS
The newest addition to our popular range of compaction
measurement systems gives you all the benefits of our Pro
version but with the added advantage of a refined, scratch-
proof, anti-glare display system and GPS technology. The
system provides georeferenced compaction data (in easy-to-
understand red-yellow-green) that can be displayed
simultaneously on the in-cab display and on the site manager’s
PC for instantaneous live reporting.
COMPATRONIC Pro
Offering you complete dynamic control, Compatronic Pro has
all the features of Compatronic TP, but with added in-depth
reporting. Not only does it give you details for each pass, it also
gives you an overview of the compaction process for the total
area you need to cover. Compatronic Pro allows you to store
detailed information for 99 areas, 18 tracks per area and eight
passes per track. The system comes with a printer and the
latest software for your office PC.
COMPATRONIC TP
This advanced version of Compatronic gives you more detailed
compaction reporting and more indications such as relative
compaction value, vibrator frequency, jump operation,
amplitude, requested compaction value, machine speed, the
current position of the roller and how each compaction
compares to the previous pass. The system also gives you the
option to print your records.
SINGLE DRUM SOIL COMPACTOR | COMPATRONIC
SINGLE DRUM SOIL COMPACTOR | WALKAROUND
Vibration
• Complete compaction control through AVC (Automatic Vibration Control)
• Low-maintenance, single-piece excentric shaft for ultimate robustness and performance
• Long-life, pre-loaded rubber mountings
• 2 frequencies and 2 amplitudes with superior compaction output and meeting natural soil frequencies
Chassis
• Hydraulic components protected by rock-solid drum frames
• Heavy-duty, maintenance-free center joint
• High-volume fuel tank integrated in the counterweight
Operator environment
• Spacious, ergonomic and comfortable
• Easy access from both sides
• Excellent 360º views right to the drum edges
Engine compartment
• Best-in-class service access
• Centralized service station for the hydraulic system
• Towing pump as standard
General
• Machined drum surfaces
• High grade steel for long-lasting life
• Heavy-duty NoSpin axles
SINGLE DRUM SOIL COMPACTOR | SPECIFICATION
STATIC DIMENSIONS
Dimensions in inches VM75 VM115 VM132 VM166 VM200
A Wheelbase 99 112 117.9 117.9 121.1
B Overall width 73.6 88.5 89.4 89.4 89.4
C Axle to rear face 57.9 60 65 65 65.3
D1 Wheel diameter 51.1 59.8 59.8 59.8 59.8
D2 Drum diameter (smooth drum) 48 59.1 59.1 59.1 63
D3 Inner diameter padfoot drum 44.8 55.1 55.1 55.1 55.1
D4 Outer diameter padfoot drum 51.2 63 63 63 63
H Total travel clearance 112 115.6 115.6 115.6 117.5
H1 Height to top of seat 81.4 86 85 85 88.3
K Ground clearance 15 17.6 17.6 17.6 19.6
L Total travel length 192.4 214.3 225.2 225.2 236.1
O Overhang 2.4 3 3.3 3.3 3.3
S Drum thickness 1 1 1 1 1
W Drum width 68.9 82.7 82.7 82.7 82.7
E1 Front departure angle 40° 41° 41° 36° 35°
E2 Rear departure angle 28° 32° 29° 29° 29°
l b
D3
D4
S KE2
C
H
A
L
E1
O W
B
H1
D2
D1
OPERATING DATA
VM75D VM75PD VM115D VM115PD VM115HD VM115HPD
Operating weight lb 7660 7320 11090 11380 11720 11770
Operating axle load front / rear lb 3590 / 4070 3650 / 3670 5580 / 5510 6215 / 5165 6285 / 5435
Operating linear load front lb/in 20.5 26.6 29.9
Vibration stage 1 2 1 2 1 2 1 2 1 2 1 2
Exciter frequency vpm 1740 2160 1740 2160 1860 2160 1860 2160 1860 2160 1860 2160
Nominal amplitude in .08 .03 .08 .03 .08 .04 .08 .04 .08 .04 .08 .04
Centrifugal force lbf 31024 18884 35070 21582 58675 36664 63396 39566 58675 36664 63396 39566
Centrifugal force / drum width ft/lb 582 354 657 405 917 572 991 618 917 572 991 618
Compaction depth up to in 24 20 30 24 35 28 39 32 35 28 39 32
Working speed (forward/reverse) max. mph 4.29 4.29 2.8 2.8 2.8 2.8
Travel speed (forward/reverse) max. mph 6.84 6.84 6.52 6.52 6.52/7.77 6.52/7.77
Steering lock angle degrees ±28 ±28 ±35 ±35 ±35 ±35
Vertical oscillation degrees ±15 ±15 ±15 ±15 ±15 ±15
Inner turning radius in 117 117 134 134 134 134
Tires 14.9 - 24 / 6PR AWT 14.9 - 24 Dyna Torque II 23.1 - 26 / 8 PR AWT 23.1 - 26 / 12 Tractor TIre Tread 23.1 - 26 / 8 PR AWT 23.1 - 26 / 8 PR Dyna Torque II
Number of padfeet 100 132 132
Height of padfoot in 3.1 3.9 3.9
Gradeability up to degrees (%) 31 (60) 33 (65) 31 (60) 33 (65) 31 (60) 33 (65)
OPERATING DATA
VM132D VM132PD VM166D VM166PD VM200D VM200PD
Operating weight lb 26125 28021 34216 34506 40852 40499
Operating axle load front / rear lb 14242/11883 16270/11751 21231/12985 22333/13073 25133/15719 24317/16182
Operating linear load front lb/in 172 257 304
Vibration stage 1 2 1 2 1 2 1 2 1 2 1 2
Exciter frequency vpm 1740 2160 1740 2160 1740 2100 1740 2100 1740 2100 1740 2100
Nominal amplitude in .08 .03 .08 .03 .07 .03 .07 .03 .08 .03 .08 .03
Centrifugal force lbf 63396 39117 68567 42264 67667 43838 72164 46760 83179 46086 83179 46086
Centrifugal force / drum width ft/lb 991 611 1071 660 1057 685 1128 730 1300 720 1300 720
Compaction depth up to in 39 31 43 35 51 39 55 43 57 39 61 43
Working speed (forward/reverse) max. mph 4.78 4.78 4.54 4.54 4.72 4.72
Travel speed (forward/reverse) max. mph 7.89 7.89 7.08 7.08 7.33 7.33
Steering lock angle degrees ±35 ±35 ±35 ±35 ±35 ±35
Vertical oscillation degrees ±15 ±15 ±15 ±15 ±15 ±15
Inner turning radius in 142 142 142 142 142 142
Tires 23.1 - 26 / 8 PR AWT 23.1 - 26 / 12 Tractor Tire Tread 23.1 - 26 / 8 PR AWT 23.1 - 26 / 8 PR Dyna Torque II 23.1 - 26 / 8 PR AWT 23.1 - 26 / 8 PR Dyna Torque II
Number of padfeet 132 132 132
Height of padfoot in 3.9 3.9 3.9
Gradeability up to degrees (%) 31 (60) 33 (65) 32 (62) 33 (65) 24 (45) 24 (45)
SINGLE DRUM SOIL COMPACTOR | SPECIFICATION
ENGINE
Four/six-cylinder, water-cooled, turbo-charged diesel engine.
Model VM75 VM115 VM132 VM166 VM200
Tier 3 Tier 2 Tier 3 Tier 2 Tier 3 Tier 2 Tier 3 Tier 2 Tier 3
Make JCB JCB JCB Cummins JCB Cummins Cummins Cummins Cummins
Model 444 444 444TCA B 5.9 - 150C 444TCA B 5.9 - 173C QSB6.7 B 5.9 - 150C QSB6.7
Piston displacement in³ 268 268 268 359 268 359 409 359 409
Performance – DIN 6271 kW (hp) 63 (84) 93 (125) 97 (130) 112 (150) 108 (145) 129 (173) 129 (173)
Operating speed min-1 (rpm) 2200 (2200) 2200 (2200) 2200 (2200) 2200 (2200) 2200 (2200)
Starting device Electric motor Electric motor Electric motor Electric motor Electric motor
Air cleaner Dry cartridge with Dry cartridge with Dry cartridge with Dry cartridge with Dry cartridge with safety cartridge safety cartridge safety cartridge safety cartridge safety cartridge
Fuel filter Cartridge Cartridge Cartridge Cartridge Cartridge
SERVICE CAPACITIES
Model VM75 VM115/VM115H VM132 VM166 VM200
Fuel gallons 61 79.2 105.7 105.7 84.5
Engine oil (engine) gallons 2.1 3.7 3.8 3.8 3.8
Gear oil (exciter) gallons 0.79 0.92 3.2 3.2 3.2
Hydraulic oil gallons 21.1 21.1 21.1 21.1 21.1
Coolant gallons 3.7 3.7 5 5 5
Infinitely variable hydrostatic direct drive by variable displacement motor on rear axle and drum, Multidisc self-locking differential (NoSPIN).
PROPULSION
Electrically controlled hydrostatic direct drive on drum.
EXCITER DRIVE
Single-shaft circular exciter with overturning weights.
EXCITER
Servo assisted center articulation with vertical oscillation .
STEERING SYSTEM
Service brake: Hydrostatic propulsion system.Parking brake: Hydraulically released multi-disk brake on rear axle and drum drive.Emergency brake: Electrically controlled, disk brake on rear axle and drum drive.
BRAKING SYSTEM
Voltage V 12
Battery capacity Ah 143
Alternator A max. 95
ELECTRICAL SYSTEM
Hour meter, fuel, engine temperature, engine oil pressure, battery charging current, hydraulic oil and air filter condition, parking brake, neutral position control lever, speed range selection, frequency, AVC (Automatic Vibration Control), acoustic back-up alarm. Optional lighting, turn signal, hazard-warning lights.
INDICATORS AND SWITCHES
High comfort ROPS/FOPS certified cabin, ROPS frame, working lights, road traffic lights, yellow rotating beacon, adapter for turning seat, several homologation kits, padfoot shell kits (3 segments) with scraper, plyurethane scrapers, levelling blades, tachograph, tractor and diamond pattern tread spare wheels, tool bags, COMPATRONIC, COMPATRONIC TP, COMPATRONIC PRO, COMPATRONIC PRO, COMPATRONIC GPS, anti-vandalism cover for dashboard, heating, aircondition, FOPS roof for ROPS frame, canopy, air precleaner.
OPTIONS
SINGLE DRUM SOIL COMPACTOR | SPECIFICATION
SINGLE DRUM SOIL COMPACTOR | PERFORMANCE AND PRODUCTIVITY
COMPACTED LAYER THICKNESS UP TO... (in)
Machine Weight (lbs) Rock Sand / Gravel Mixed soil Clay / Loam
VM75D 16887* – 20 16 5.9
VM115D 24449* 35 23 20 7.9
VM132D 26125* 39 28 23 9.8
VM166D 34216* 51 39 28 13.8
VM200D 40852* 57 47 31 15.7
COMPACTED OUTPUT... (in³/min)
Machine Weight (lbs) Rock Sand / Gravel Mixed soil Clay / Loam
VM75D 16887* – .21 - .47 .16 - .32 .06 - .12
VM115D 24449* .45 - .90 .29 - .59 .25 - .49 .10 - .20
VM132D 26125* .50 - 1 .34 - .69 .29 - .59 .13 - .25
VM166D 34216* .65 - 1.3 .50 - 1 .35 - .71 .18 - .35
VM200D 40852* .73 - 1.5 .60 - 1.2 .40 - .80 .20 - .40
Rock Sand / Gravel
Mixed Soil Clay / Loam
Assumption and Notes:The achieved compaction and productivity values will vary with exact material composition and moisture content. In critical applications these values should always be verified by physical measurement. Laboratory soil test should always be carried out to assess the soil structure & strength for compaction.
Weights- CECE with ROPS† or Cab*Working Width: 82.7 in with 7.9 in overlap of pathsWorking speed: 2362 in/min (= 1.9 mph)Compaction Output speed: 75 % of working speed = 1.4 mphCompaction Output: assumes 80% of maximum layer thickness stated in upper tableCompaction Output: Number of passes are 4....8
SINGLE DRUM SOIL COMPACTOR | PERFORMANCE AND PRODUCTIVITY
Rock Sand / Gravel
Mixed Soil Clay / Loam
Assumption and Notes:The achieved compaction and productivity values will vary with exact material composition and moisture content. In critical applications these values should always be verified by physical measurement. Laboratory soil test should always be carried out to assess the soil structure & strength for compaction.
Weights- CECE with ROPS† or Cab*Working Width: 82.7 in with 7.9 in overlap of pathsWorking speed: 2362 in/min (= 1.9 mph)Compaction Output speed: 75 % of working speed = 1.4 mphCompaction Output: assumes 80% of maximum layer thickness stated in upper tableCompaction Output: Number of passes are 4....8
COMPACTED LAYER THICKNESS UP TO... (in)
Machine Weight (lbs) Rock Sand / Gravel Mixed soil Clay / Loam
VM75PD 16138* – 20 16 7.9
VM115PD 25089* 35 23 20 9.8
VM132PD 28021* 39 28 23 11.8
VM166PD 35406* 51 39 28 15.7
VM200PD 40499* 57 47 31 17.7
COMPACTED OUTPUT... (in³/min)
Machine Weight (lbs) Rock Sand / Gravel Mixed soil Clay / Loam
VM75PD 16138* – .21 - .47 .16 - .32 .08 - .16
VM115PD 25089* .45 - .90 .29 - .59 .25 - .49 .13 - .25
VM132PD 28021* .50 - 1 .34 - .69 .29 - .59 .15 - .30
VM166PD 35406* .65 - 1.3 .50 - 1 .35 - .71 .20 - .40
VM200PD 40499* .73 - 1.5 .60 - 1.2 .40 - .80 .23 - .45
SINGLE DRUM SOIL COMPACTOR | PERFORMANCE AND PRODUCTIVITY
ROPS plus FOPS roof. Quick and easy fitting of padfoot shell segments (3 segments). Kit comes with scrapers.
Leveling blade.
Anti-vandalism cover for dashboard.
COMPATRONIC, COMPATRONIC TP, COMPATRONIC PRO,
JCB | VALUE ADDED
VALUE ADDED
1 Our Technical Support Service provides instant
access to factory expertise, day or night, while our
Finance and Insurance teams are always on hand to
provide fast, flexible, competitive quotes.
2 The global network of JCB Parts Centers is
another model of efficiency; with 15 regional bases,
we can deliver around 95% of all parts anywhere in
the world within 24 hours. Our genuine JCB parts
are designed to work in perfect harmony with your
machine for optimum performance and productivity.
3 JCB Assetcare offers comprehensive extended
warranties and service agreements, as well as service-
only or repair and maintenance contracts. Irrespective
of what you opt for, our maintenance teams around
the world charge competitive labor rates, and offer
non-obligation quotations as well as fast, efficient insur-
ance repair work.
2
JCB’S WORLDWIDE CUSTOMER SUPPORT IS FIRST CLASS. WHATEVER YOU NEED AND WHEREVER YOU ARE, WE’LL BE AVAILABLE QUICKLY AND EFFICIENTLY TO HELP MAKE SURE YOUR MACHINERY IS PERFORMING TO ITS FULL POTENTIAL.
31
Manufacturing Facilities DealersParts Distribution Centers
JCB | VALUE ADDED
JCB North American – Headquarters Savannah. 2000 Bamford Blvd., Savannah, Georgia, 31322 Tel: (912) 447-2000 Download the very latest information on this product range at www.jcb.com
/JCBNA /JCBNA /JCBNORTHAMERICA
Your nearest JCB Dealer
JCB inc. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical,photocopying or otherwise, without prior permission from JCB inc. All references in this publication to operating weights, sizes, capacities and other performance measurements areprovided for guidance only and may vary dependant upon the exact specification of machine. They should not therefore be relied upon in relation to suitability for a particularapplication. Guidance and advice should always be sought from your JCB Dealer. JCB reserves the right to change specifications without notice. Illustrations and specifications shownmay include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.
ONE COMPANY, OVER 300 MACHINES.
Single Drum Soil Compactor
9999/5511 009/13 en-US Issue 3