kenr3668-03 cp533 vibratory soil compactor

12
INTERACTIVE SCHEMATIC The Bookmarks panel will allow you to quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Information Schematic Machine Views Component Table Tap Table Fluid Power Symbols Electrical Symbols Front Frame Rear Frame Tap Views Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. This document is best viewed at a screen resolution of 1024 X 768. FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool “CTRL” / “+” KEYS “CTRL” / “-” “CTRL” / “0” (zero) “SPACEBAR” (hold down) Find “CTRL” / “F”

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SERVICE MANUAL

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Page 1: KENR3668-03 CP533 Vibratory Soil Compactor

INTERACTIVE SCHEMATIC

The Bookmarks panel will allow you to quickly navigate to points of interest.

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi-gate the schematic and machine views.

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

VIEW ALL CALLOUTS

Cover PageInformation

SchematicMachine Views

Component TableTap Table

Fluid Power Symbols

Electrical Symbols

Front Frame

Rear Frame

Tap Views

Features

Options

Bookmarks X

EC-C3EC-C2 E-C60

EC-C1

E-C61

To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

This document is best viewed at a screen resolution of 1024 X 768.

FUNCTION Zoom In

HOTKEYS (Keyboard Shortcuts)

Zoom OutFit to PageHand Tool

“CTRL” / “+”

KEYS

“CTRL” / “-”“CTRL” / “0” (zero)“SPACEBAR” (hold down)

Find “CTRL” / “F”

Page 2: KENR3668-03 CP533 Vibratory Soil Compactor

CP-533E and CS-533E

CP-533E:BZG1-UPTLH1-UPASM1-UPDAM1-UP

CS-533E:BZE1-UPTBE1-UPDAK1-UPASL1-UPTJL1-UP

Vibratory Soil CompactorHydraulic System

2009 Caterpillar, All Rights Reserved Printed in U.S.A.©

KENR3668-03December 2009

Page 3: KENR3668-03 CP533 Vibratory Soil Compactor

2009 Caterpillar, All Rights Reserved©

COMPONENT TABLE

Description PartNumber

Cylinder GP - Steering 206-7017Filter GP - Hydraulic Oil 218-2976

Pump GP - Steering 255-0625Pump GP - Vibratory 218-8490Screen - Hydraulic Tank 1G-7663Tank GP - Hydraulic 222-7874Valve GP - Hydraulic Oil Cooler 162-2453Valve GP - Shift Control 220-4133

Motor GP - Axle Propel 218-3164Motor GP - Drum Drive 296-5159Motor GP - Vibrator 136-8869Pump GP - Axle Propel 218-3160Pump GP - Drum Propel 218-3159Pump GP - Hand Metering Unit (HMU) 219-3050

MachineLocation

12

91011121314

345678

LocationB-4F-6

Schematic

D-2D-3D-2B-5C-4F-6

F-8F-4C-2D-7D-5B-3

Page 4: KENR3668-03 CP533 Vibratory Soil Compactor

2010 Caterpillar, All Rights Reserved©

TAP LOCATIONS

TapNumber Description Schematic

LocationDrum Propel Pump: Relief Valve PressureVibratory Pump: Reverse PressureDrum Propel Pump: Reverse PressureAxle Propel Pump: Reverse PressureVibratory Pump: Forward PressureDrum Propel Pump: Forward PressureAxle Propel Pump: Forward PressureSteering Pump PressureOil Sampling Port

D-5D-2C-5C-6E-2C-5C-6E-1E-6

GMA1MA2MA3MB1MB2MB3

PSOS

Page 5: KENR3668-03 CP533 Vibratory Soil Compactor

©2009 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS

ONE POSITION TWO POSITION THREE POSITION

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

LINES CROSSING LINES JOINING

TWO-WAY THREE-WAY FOUR-WAY

SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)

2-SECTION PUMP

MAIN AUX.

SPRING(ADJUSTABLE)

VARIABILITY LINE RESTRICTION(VARIABLE)

LINE RESTRICTIONVARIABLE and PRESSURE

COMPENSATED

PRESSURECOMPENSATION

PUMP: VARIABLE andPRESSURE COMPENSATED

ENERGY TRIANGLESHYDRAULIC PNEUMATIC

MEASUREMENT

PRESSURE TEMPERATURE FLOW

ROTATING SHAFTS

UNIDIRECTIONAL BIDIRECTIONAL

PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

MANUAL CONTROL SYMBOLS

HYDRAULIC MOTORS

FIXEDDISPLACEMENT

VARIABLE DISPLACEMENTNON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

HYDRAULIC PUMPS

FLUID STORAGE RESERVOIRS

CROSSING AND JOINING LINES

VALVE ENVELOPES VALVE PORTS

BASIC COMPONENT SYMBOLS

FLUID CONDITIONERPUMP or MOTOR

FIXEDDISPLACEMENT

VARIABLE DISPLACEMENTNON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

VALVES

PILOT CONTROL SYMBOLSRELEASED PRESSURE

EXTERNAL RETURN INTERNAL RETURN

REMOTE SUPPLY PRESSURE

SIMPLIFIED COMPLETE INTERNALSUPPLY PRESSURE

ACCUMULATORS

SPRING LOADED GAS CHARGED

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

COMBINATION CONTROLS

SOLENOID SERVO THERMAL DETENT

HYDRAULIC AND PNEUMATIC CYLINDERS

DOUBLE ACTINGSINGLE ACTING

BASICSYMBOL

SPRINGLOADED

CHECK VALVES

TWOPOSITION

INFINITEPOSITIONING

FLOW IN ONEDIRECTION

FLOW ALLOWED INEITHER DIRECTION

THREEPOSITION

CROSSFLOW

PARALLELFLOW

INTERNAL PASSAGEWAYS

NORMAL POSITION

A B

P T

A B

P TSHIFTED POSITION INFINITE POSITION

CONTROL VALVES

ATTACHMENT

MANUAL SHUTOFF

SHUTTLE PILOTCONTROLLED

Page 6: KENR3668-03 CP533 Vibratory Soil Compactor

©2009 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLSHydraulic Symbols (Electrical)

325-AG135 PK-14

Circuit IdentificationNumber

Wire Color Wire Gauge

Harness identification codeThis example indicateswire 135 in harness "AG".

325-PK-14

Wire Gauge

Wire Color

Circuit Number Identification

Wire Number Identification Codes

Current Standard

Previous Standard

Electrical Schematic Example Hydraulic Schematic Example

325-PK

Wire ColorCircuit Number Identification

B A

Wire

Wire

(EXAMPLE VALVE)

Current Standard

Transducer(Fluid)

Transducer(Gas / Air)

G

Generator

Electrical WirePressure Switch

MElectric Motor

Pressure Switch (Adjustable)

Temperature Switch

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Electrical Symbols (Electrical)

T

Page 7: KENR3668-03 CP533 Vibratory Soil Compactor

©2009 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLSHydraulic Symbols (Electrical)

325-AG135 PK-14

Circuit IdentificationNumber

Wire Color Wire Gauge

Harness identification codeThis example indicateswire 135 in harness "AG".

325-PK-14

Wire Gauge

Wire Color

Circuit Number Identification

Wire Number Identification Codes

Current Standard

Previous Standard

Electrical Schematic Example Hydraulic Schematic Example

325-PK

Wire ColorCircuit Number Identification

B A

Wire

Wire

(EXAMPLE VALVE)

Current Standard

Transducer(Fluid)

Transducer(Gas / Air)

G

Generator

Electrical WirePressure Switch

MElectric Motor

Pressure Switch (Adjustable)

Temperature Switch

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Electrical Symbols (Electrical)

T

Page 8: KENR3668-03 CP533 Vibratory Soil Compactor

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

VIBRATORY PUMP OUTPUT

SHIFT CONTROLBRAKE RELEASE CIRCUIT (OPTIONAL)

VIBRATORY CONTROL

DRAIN / RETURN LINE

STEERING/CHARGE PUMP OUTPUT

DRUM PROPEL CONTROL

METERING PUMP OUTPUT

SUPPLY LINE

AXLE PROPEL CONTROL

AXLE/DRUM PUMP OUPUT

Optional Group

CALLOUTS

Taps (Pressure, Sampling, Sensor - by letter)YY

(52) VALVE GP - CONTROL 138-1234

Callout Number(Machine Location from

Component LocationsTable)

ComponentName

Part Number

LINE PATTERNS

Drain / Return Lines

Component Group

Pilot / Load Sensing Pressure

Pressure Line

THIS SCHEMATIC IS FOR THE CP-533E AND CS-533 VIBRATORY SOIL COMPACTORMEDIA NUMBER: KENR3668-03 PART NUMBER: 222-8001, CHANGE: 03, VERSION: -Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

12345678

A

C

D

E

F

12345678

A

B

C

D

E

F

B

(3) MOTOR GP - AXLE PROPEL218-3164

SHIFT

TC

R

M12

IN

B

A

L P

TR

P

S

L1

B

X

LA

A

B

X

L1L

AXLE BRAKES

TO DRUMPROPEL PUMP

(PORT P)

SHUT OFFNEEDLE VALVE

AXLE BRAKE WITHBRAKE RELEASE OPTION

DRUM RELEASEBRAKE

BRAKE RELEASEHAND PUMP

DRUMBRAKE

T2

PS

X1 X2 GT1

R

T1

PS

X1 X2

T2R

A

MB

S

P FE

MH MA

B

T2

PS

X1 X2

GT1R

A

B

G1

FE B

AMH S

MB

MA

MA1

MB1

G

SOS

MA2

MB2

MA3

MB3

P

(14) VALVE GP - SHIFT CONTROL220-4133

(2) FILTER GP - HYDRAULIC OIL218-2976

(4) MOTOR GP - DRUM DRIVE296-5159

(9) PUMP GP -STEERING255-0625

(10) PUMP GP - VIBRATORY218-8490

(11) SCREEN -HYDRAULICTANK1G-7663

(5) MOTOR GP - VIBRATOR136-8869

(8) PUMP GP - HAND METERING UNIT (HMU)219-3050

(1) CYLINDER GP -STEERING206-7017

(13) VALVE GP - HYDRAULIC OIL COOLER162-2453(12) TANK GP - HYDRAULIC

222-7874

(7) PUMP GP - DRUM PROPEL218-3159

(6) PUMP GP - AXLE PROPEL218-3160

Page 9: KENR3668-03 CP533 Vibratory Soil Compactor

2010 Caterpillar, All Rights Reserved©

COMPONENT LOCATIONS

14 13 11 5

Page 10: KENR3668-03 CP533 Vibratory Soil Compactor

2010 Caterpillar, All Rights Reserved©

AXLE/DRUM PROPEL, VIBRATORY, AND STEERING PUMPS

FRONT RIGHT SIDE VIEW

P

MB3

MB2

MB1

MA3

MA2 MA1G

10

9

76

Page 11: KENR3668-03 CP533 Vibratory Soil Compactor

2010 Caterpillar, All Rights Reserved©

AXLE PROPEL/DRUM DRIVE MOTORS AND HYDRAULIC TANK

LEFT SIDE VIEW

124 3

Page 12: KENR3668-03 CP533 Vibratory Soil Compactor

2010 Caterpillar, All Rights Reserved©

LINES GP - STEERING

RIGHT SIDEVIEW

SOS

82

1