silos industrialesindustrial silos - silos - symaga · 02 founded in 1985 craft: 1985 2014 200 m3...
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industrie silos
www.symaga.com
silos industrialesindustrial silos
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PAGE
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04030201
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INDEX
KEY FACTSSYMAGA
SILOS
EXPERIENCE,RELIABILTY AND
QUALITY
GENERALHISTORY
05
RUSSIA, 58,244 m3
02
MAINREFERENCES
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silos
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17
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08
03
STANDARDACCESORIES
OPTIONALACCESORIES
COMPONENTS
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references in more than 120 countries
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Backed by an experience of 30 years and more than 24 million m³ of storage built worldwide, Symaga ensures the optimal execution of any project. We have performed projects in more than 120 countries.
Symaga is a Spanish company specialized in designing, manufacturing and marketing galvanized steel silos for the storage of seeds, grains, malt, oilseeds, pellets, rice, and, in general, agriculture, agroindustry, bio-fuels and biomass.
KEY FACTS
YEARS
EXPERIENCE OF
ROBOTS
PRODUCTION CAPACITY
The constant investment in updated technology has achieved the total automation, reaching maximum quality standards. Integral traceability system has its own quality control system, allowing us to control all manufactured product at real-time. Furthermore, al machines count with Computer Numercial Control. Besides, Symaga obtained CE certificate in manufacturing process.
Our products are renowned for their durability and easy-assemble. Silos are manufactured in ondulated galvanized steel. Raw material used in the process is certified, wih maximum quality, and European origin.
WORLDLEADERS
RELIABILITYAND QUALITY
silos
10.000 T150
IRAN, 30,618 m3
7
6
5
4
3
2
1
0
2006 2007 2008 2009
investmentMill/€
05
Symaga has constantly invested in R & D. This innovating work is developed in conjunction with clients and suppliers, thereby improving our products and services and thus giving better value and efficiency to our customers.
R & D
MORE THAN
EMPLOYEES
MORE THAN
OFGALVANIZED
STEEL IN TOCK
Our Technical and Engineering Department, and After-sales Service Department, are always available for our customers: since the initial layout configuration until the assembly finalization. Moreover, our multi-lingual Commercial Department facilitates communication.
Symaga features more than 10,000 tons of galvanized steel of average standing stock, giving us the ability to deliver on the agreed date.
2010 2011 2012 2013
02
founded in 1985
CRAFT:
19852014
200m3
VILLARTA DESAN JUAN
SILOS
STEEL4DIVISIONS
Designing and manufacturing of galvanized steel silos for grain storage.
Specializing in customized solutions for different types of steel or plastic injection work Offering a “turnkey” solution
for livestock projects.
Specializing in agricultural equipment such as water tanks and vineyards equipment.
LIVESTOCK
AGRICULTURE
06
PLOT OF LAND:
BUILDINGS:
100,000 sqm
400,000 sqm
GENERALHISTORY
THE COMPANY IS STRUCTURED INTO:
Symaga was founded in 1985 by Alfonso Garrido Muñoz, basing the business in manufacturing and marketing of farm silos and livestock equipment.
Symaga began in the heart of La Mancha, in Villarta de San Juan, in a small craft of 200 metres. Nowadays Symaga has a factory located on a plot of 400.000 sqm of land with 100.000 sqm of buildings.
More than 90% export rate.
Symaga international presence has an exponential growth year after year. We are currently present in over 120 countries worldwide.
quality commitment silos 07
ROMANIA, 49,705 m3
We also have a growing line of accessories and options allowing us to offer a product that completely meets your needs.
Our commitment to quality is not limited to the product, but to a technical and commercial service.
Our products are recognized worldwide for their strength, durability, reliability and easy assembly. Silos are made of galvanized corrugated steel, with a 600 gr/m² coating, ensuring a double service life more than other suppliers. All used material raw are certified and of the highest quality.
08 03EXPERIENCE,
RELIABILITY
AND QUALITY
silos
capacity of production
RUSSIA, 139,778 m3
09
Several quality controls are applied to the material upon receipt and in all phases of the manufacturing process in order to allow us to ensure the quality until delivered.
Symaga has a quality management program to control its manufacturing process at real time.
All machines involved in production processes include CNC system, "Computer Numeric Control", to ensure accuracy and standardize the quality.
04
MAINREFERENCES
EGYPTO 38,526 m3
GERMANY 12,248 m3
GERMANY 23,696 m3SWITZERLAND 2,049 m3
GERMANY 91,279 m3
IRAN 30,618 m3 LIBYA 9,672 m3 SAUDI ARABIA 77,172 m3CHILE 52,316 m3
BOLIVIA 18,004 m3MEXICO 7,960 m3 MEXICO 9,683 m3
COLOMBIA 5,070 m3
ETHIOPIA 28,109 m3SOUTH AFRICA 1,232 m3
SPAIN 69,954 m3 SPAIN 20,241 m3 SPAIN 27,370 m3
120COUNTRIES
REFERENCESIN MORE THAN
LATIN AMERICA , SPAIN & PORTUGAL GERMANY, AUSTRIA & SWITZERLAND
LATIN AMERICA , SPAIN & PORTUGAL AFRICA & MIDDLE EAST
10
PHILIPPINES 28,688 m3
HUNGARY 3,343 m3
SWEDEN 13,497 m3
INDIA 15,870 m3 INDIA 57,402 m3
NEPAL 6,426 m3 SRI LANKA 6,952 m3
GREECE 33,600 m3 CYPRUS 1,110 m3 ITALY 24,549 m 3
NORWAY 11,529 m3 CZECH REP. 15,128 m3 ROMANIA 150,608 m3
SERBIA 12,728 m 3
MALAYSIA 7,960 m3 NEW ZEALAND 1,925 m3
THAILAND 22,876 m3 AUSTRALIA 224 m3 VIETNAM 5,888 m3
UKRAINE 316,386 m3UKRAINE 704,887 m3 UKRAINE 42,364 m3 UKRAINE 212,220 m3 UKRAINE 12,880 m3
UZBEKISTAN 1,689 m3
LATVIA 25,886 m3
LITHUANIA 39,096 m3
RUSSIA 58,244 m3
RUSSIA 55,975 m3 KAZAKHSTAN 65,890 m3 KAZAKHSTAN 65,890 m3
RUSSIA 78,977 m3 RUSSIA 13,616 m3 RUSSIA 9,917 m3 RUSSIA 28,878 m3
RUSSIA 139,778 m3 RUSSIA 25,100 m3
EUROPE
INDIA, NEPAL & SRI LANKA ASIA & OCEANIA
CIS COUNTRIES
silos 11
Symaga offers a wide range of silos that can be classified into the following types:
12 05SYMAGA
SILOS
The versatility of our products makes them available for different industries such as breweries, animal feed, port facilities, flour mills, ethanol, drying, flour mills, and storage of raw materials for the plastic industry and biofuels.
The growing product line allows us to offer a storage system that fully meets the needs of our customers by offering silos from 5 m³ to 25,000 m³ capacity.
FLAT BOTTOM SILOS (OR WITH CONICAL
CONCRETE FOUNDA-TION) FOR LONG
TERM STORAGE OF LARGE QUANTITIES OF GRAIN, SEEDS...
SILOS WITH LOWER STEEL HOPPER, WITH 45° OR 60° DEGREES DEPENDING ON THE
FLOWING OF THE PRODUCT STORED.
DISCHARGE BY GRAVITY
HOPPER SILOS FOR ELEVATED
STRUCTURE, UNLOADING TO
TRUCK OR TRAIN.
SMALL CAPACITY SILOS USED FOR
FARMING.
silos
GREECE, 33,600 m3
GERMANY, 23,696 m313
COVERINGROOF
x
y
z
xy
z
1.921.871.881.841.851.831.841.831.831.841.851.841.841.841.841.841.841.831.841.831.831.851.841.881.871.921.931.981.972.022.022.072.072.102.112.142.142.182.202.192.182.142.142.112.102.062.072.022.021.971.931.98
19.6620.63
20.47 19.1123.31 20.0524.2423.6124.35
21.0020.6920.7720.38
23.2923.41
22.8823.24
20.0319.03
19.4019.5822.5721.39
21.3922.5719.5819.41
19.0320.03 23.2422.88 23.4223.29 20.3820.7720.6921.00
24.3623.61
24.2423.3020.0420.48
19.1319.67
20.6319.5018.7118.71
18.7119.51
18.71
44.48
42.5242.15
42.8142.28
45.3345.0945.13
46.1245.89
45.4945.18
45.9644.0744.30
44.07
45.18
45.96
45.9045.49
45.0945.13 46.1342.28 45.33
44.41
44.58
41.7444.37
41.60 41.9843.93 41.72
43.8843.9243.8343.82
41.22
43.65
39.6039.84
39.60
43.65
41.22
43.8143.83
43.9243.87
41.72
43.93
41.99
41.60
44.37
41.75
44.58
44.41
42.52
44.48
42.8042.15
25.01
73.02
27.7825.68
71.82
28.0225.44
71.72
26.0072.5326.05
72.36 28.11
25.1571.28
27.95
25.06
71.21
25.71
72.05
24.22
73.44
25.7427.47
73.06
25.71
72.04
27.96
25.07
71.22
28.10
25.15
71.27
26.05
72.47
26.00
72.54
28.02
25.44
71.72
27.78
25.68
71.82
25.01
73.02
24.22
73.44
25.75
27.4773.06
24.79
28.69 73.70
22.24 74.75
23.28 29.61
74.1223.28 29.61
74.12
22.24
74.76
24.7928.69
73.69
50.66
46.7247.16
47.1647.24
48.4547.92
46.9145.1645.29
45.1746.91
47.9248.4547.2547.15 47.1650.67 46.72
50.9051.89
51.37
47.0946.59
47.31
50.91
51.89
47.10
51.38
47.3046.59
50.22 46.5049.98 51.0147.04 50.46
46.4645.66
49.82
46.66
48.35
48.35
46.66
49.83
45.66
46.44
50.46
47.04
51.00
49.97
46.50
50.22
11.7211.74
11.5411.46
24.40
64.39
24.40
64.17
11.5711.80
11.9911.9924.36
63.32
12.0112.13
12.0911.92
24.36
63.17
11.8911.93
11.22
24.39
63.65
11.2311.56
11.22
24.39
63.65
11.22
11.9311.89
24.36
63.1711.9212.0912.1212.01
24.36
63.3211.9911.99 11.80 11.56
24.40
64.1711.4611.54 11.7411.73
24.40
64.3911.56
12.47
24.37
63.9212.2912.31
12.63
24.38
64.0812.40
12.24
24.43
64.99
11.9211.94
12.49
24.44
65.33
12.11
13.43
24.44
64.96
13.0513.29
14.1324.46
65.34
13.7813.97
14.33 24.50
65.91
14.0514.21
14.1614.09 24.50
65.29
13.9414.27
13.94 24.50
65.29
14.0914.1614.21
14.0524.50
65.91
14.3413.9713.78
24.46
65.34
14.1313.2913.0524.44
64.97
13.4412.1124.44
65.33
12.4911.9411.92
24.42
64.99
12.24
12.4024.38
64.08
12.63
12.3112.2924.38
63.93
11.56
12.47
8.077.84
4.029.47 4.11
9.607.767.99
4.09
7.937.81
4.12
7.377.18
4.21
6.986.98
4.21
7.177.36
4.13
7.817.93
4.08
7.987.76
4.11
9.607.848.07
4.02
9.478.058.80
3.84
8.919.47
3.74
9.008.79
3.71
8.278.628.53
3.64
8.348.37
3.56
7.707.22
3.55
6.946.93
3.648.177.157.16
7.143.60 7.177.197.183.60 7.147.157.143.64 8.176.936.933.567.147.663.558.388.35
3.648.538.623.718.278.788.99 3.749.47
8.91 3.848.05
8.80
74.7670.0965.4160.7456.0751.4046.7242.0537.3832.7128.0323.3618.6914.02
9.344.670.00
14 06
COMPONENTS
GERMANY, 91,300 m3
• 30º degrees roof to optimize storing capacity, and adapted to the natural slope of the grain.
• Supplied with or without structure depending on the diameter of the silo and roof loads.
• They are composed by trapezoidal sectors of special configuration, which gives a better sealing and waterproof.
• Roof has a special geometry, due to the wave of the roof and longitudinal folds, which gives high strength and stiffness.
• Different design depending of snow load location of the installation.
• Manufactured with structural steel, with optimized special galvanized coating for best results in terms of resistance to corrosion (Magnelis, 3,5% aluminum, 3% magnesium)
silos
made up of:
CYLINDRICALBODY
BODYSHEETS
STIFFENERS
15
GERMANY, 23,280 m3
UKRAINE, 316,386 m3
Bodysheets:
• They are manufactured from a structural steel S 350 GD Z600.
• Our modern machinery guarantees perfect shaping of the bodysheets, avoiding assembling difficulties.
• Our bodysheet’s pitch with 76 mm width and 14 mm depth improves and optimizes the perfect flowing of the grain as well as silo strength.
Stiffeners:
• Symaga uses 2 or 3 stiffeners per bodysheets, depending on the silo model.
• Both bodysheets and stiffeners are marked with its thickness and type of joint in each piece, facilitating pieces identification, so that minimizing assembly mistakes.
LEGS ANDBRACES
BOLTING
BUTTYL RUBBER
COMPOUND
COMPRESSIONRING
HOPPER
16
GERMANY, 2,988 m3 ( ag = 0 )
Hopper is made up of sector of structural steel S 350 GD – Z600, and can be performed with 45°, 60° or 66° degrees, depending on the flowing of the stored material.
From certain height and volume, our metal hopper silos have hot dip galvanized compression ring welded on both sides which gives the silo a higher quality and faster structural assembly.
Quality 8.8 and 10.9 (ISO 898 -1:2009 and 898 - 2:2003). Supplied bolting is hot dip galvanized with a coating of 70-85 microns (UNE – EN ISO 10684:2006). In the covering roof, as an option, Symaga offers stainless steel bolting to ensure a high protection.
Nuts are of category 8.
Neoprene EPDM washers guarantee sealing
It is supplied in a preformed way to ensure optimal sealing.
Legs and bracing of our structural steel silos are hot-dip galvanized. Symaga has wide experience in the design of these critical elements, depending on the seismic zone in which the project will be performed.
Placed in the second ring. Thebodysheet is supplied with thedoor already implemented.
Inspectioning the content and condition of the grain and treatments.
Roof scale with universal rungs.
Are provided in order to resist the wind forces and to prevent deformation of the silo.
WINDRINGS
ACCESSDOOR
ROOFLADDER
silos 1707STANDARD
ACCESORIES
INSPECTIONDOOR
18 08OPTIONAL
ACCESORIESLADDERS
1 2
2
REST PLATFORM
1
AUSTRIA , 40,185 m3
4
3
3
• With a safety ring and rest platforms, handrails and non-slip steps. They are according to all current safety regulations. (UNE EN ISO 14122-1/2/3/4: 2002). • Galvanized, increasing its service life of the fitting. In addition, our ladders are modular, which speeds installation and allows greater flexibility.
LADDER TO ROOF
To get the roof of the silo by climbing up the cylinder wall. With a safety cage and interme-diate rest platforms, accor-ding to the UNE EN ISO 14222-1/2/3/4: 2002
ROOF STAIRS
Easy and safe access, with handrail roof ladder.
LADDER TO ACCESS DOOR Includes a support platform.
INSIDE LADDER a) It connects access door on the slope to the ground.
b) As an option, it may connect the inspection door to the ground.
SPIRAL LADDER TO ROOF
Distributed spirally around the silo
silos 19
4
AERATION
ROOF VENT
AERATION
FLOORS
AERATIONSYSTEM
It consists of the following elements:
• Circular design, which prevents the accumulation of water, snow and rubbish and opposes less air resistance. • It is easy-assemby, it is quick and easy mounting, and requires less bolting. • Embossed. Perfect sealing with the roof section. • Anti-bird net. • It is prepared with special sealing system for fumigation. • Aeration vent is supplied ready to install an exhaust fan coil.
Aeration channels
• Designed to cover 12.5% of the total area of the base of the silo.• They are made up of foundation channels that are covered with special galvanized boxes, corrugated and multi-perforated of diameter 1 or 1.5 mm. The channels may have shape of "Y" or "H", depending mainly on the volume of storing product.
Fully perforated floor
• Perforations of a diameter of 1 or 1.5 mm, depending on the stored grain. • The total perforated area is 23%, unlike other manufacturers who only reach 12%. • The brackets are made of galvanized steel which allows a perfect and complete airflow.
Fans: Standard low IE2, allowing large energy saving.
SIDEDISCHARGE
SYSTEM
GRAIN FALL SPEED
REDUCER
20 08OPTIONALS
ACCESORIES
MASSDISCHARGE
SILOS
SWEEP AUGER
TEMPERATUREMONITORING
SYSTEM
Symaga offers 3 types of temperature control systems: Manual, Auto (centralized to a computer) and Portable (connected to a PDA).
Robust analog sensors are offered, ensuring uninterrupted operation. It is a passive system which requires no maintenance
The probes are supported on two beams, so their weight is not supported by roof sector. The probes can be replaced without emptying the silo.
ATEX certified.
It empties the silo down to 70% of the capacity without energy spending or maintenance.
Frecuency of use may be constant or sporadic.ATEX certificate.We offer 2 models: S y SCD.
Reinforcement on the silo structure.
This system is specially used with thin and fragile grain, susceptible to get damaged by the falling from a given height.
MAXIMUM AND MINIMUM LEVEL
INDICATORS
They are used to indicate when the silo is full, and
when it is empty. They may be supplied rotating
or membrane type.
silos 21
VENTILATEDCONE
ANTI-AVALANCHE
EAVE HANDRAIL
EAVE CATWALK
Perimetral catwalk around eave, improving access for easier
maintenance.
It consists of a perimeter handrail and it is supported by
upper stiffeners. This item increases operator safety.
System to avoid snow avanlanches.
30º degrees ventilated cone.
This system avoids contact between the ground and grain.
Makes civil works cheaper, as grain is discharged directly into the conveyor which is placed on the surface.
Avoids the expense of the sweeper, because the discharge of the grain is done by gravity.
EAVE CLOSE
Symaga proposes a system for closing eave between silo
cylinder and roof, to prevent water and snow entry into the
silo and to guarantee the tightness of the silo. This eave
close is made of FOAM.
CATWALKSAND
SUPPORTS
22 08OPTIONAL
ACCESORIES
LIBYA, 9,672 m3
ESPAÑA , 20.241 m
3
SILO PROTECTION
INNER FLATSHEETS
• Designed according to the configuration of the plant.• Different models.• Standard on grid floors.• All set follow the UNE EN ISO 14122.
Inner flat sheets are a smooth lining to reduce the friction between grain and silo walls. This improves the flowing of the material and the cleanliness of the silo.
The outer lining adds extra protection against corrosion thanks to double body in polyester pre-lacquered steel (600 HNCS). It also minimizes the visual and environmental impact and provides extra insulation, creating an air chamber between the two sheets of steel.Avaliable for roof, cilyndrical body and hopper.
FLIGHTSTAIRS
Improve the access to the top of the silo.
COVEREDCATWALK
Functional catwalk under any weather. Lower maintenance of catwalk and conveyors.
Offices and factory: Ctra. de Arenas km. 2,30013210 Villarta de San Juan • Ciudad Real- SpainT: +34 926 640 475 • F: +34 926 640 294
Madrid office:C/ Azcona, 37 • 28028 Madrid - SpainT: +34 91 726 43 04 • F: +34 91 361 15 94
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