selma precision technologies, nc,...
TRANSCRIPT
Selma Precision Technologies, NC,
LLC1Dec.16
Company Name
Selma Precision Technologies, NC, LLC
Products
Capabilities Precision Hot/Warm/Cold ForgingMachining – Soft/Hard Turning, Broaching, Super finishingHeat Treatment, Assembly, Tool & Die
Established 1996, Facility of plant Purchased by Warm Forging Group from India in 2016
Quality System ISO/TS 16949:2009 Certified Plant
Plant Location Selma, North Carolina, USADec. 2016 Confidential
Introduction
3Confidential
Started Supply to Chrysler for Voyager Bevel Gear
19961996 19971997 19991999 20072007 20082008 20162016
First Precision Forged Bevel Gear
Purchased by Thyssenfrom SMB
Started supply to Dana for Ford Chrysler SUV
First Speed Gear developed
Started supply to AAC for Bevel Gears
Warm Group purchases facility of plant in 2016
Sonaacquired plant from Thyssen
History
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Warm Group (India)
Confidential
5Confidential
• Warm Group has a Vision of ‘A Preferred Supplier of
Warm Forged Precision Components’
• It has 20 years experience in hot forging in India
• It acquired facility of precision forging of bevel gear in
Selma, North Carolina
• By leveraging the capabilities of two locations, it aspires
to achieve its Vision
Introduction
6Confidential
Business Profile Precision Hot Forged, Cold Forged
& Machined Automotive Parts
Company Name Warm Forgings Pvt. Ltd.
Customers All Major OEMs/Tier 1 in India
Quality Certification TS 16949 Certified
Annual Sales Approx. $30 Million
Manufacturing Locations Two
Bhiwadi, Rajasthan (North India)
Bangaluru, Karnataka (South India)
Number of Employees 1100
Warm Forging (India) Profile
7Confidential
India Locations
BengaluruForging & Machining
8,000 Sq. Feet
Bhiwadi (Rajasthan) Forging & Machining
100,000 Sq. Meter
Indore proposed
Design Software:1. Solid Edge2. NX, Unigraphics3. Delcam,
Tool Room Machines:1. High Speed Machining Centre – 3Axis (Korean)2. CNC Turning Centre3. Precision Turning Lathes4. M1TR5. EDM ZNC (Taiwan)6. Milling Machines
100% In house Manufacturing Facilities of Forging Dies and Tooling
Design & Development Capabilities
Portable Spectrometer Raw Material Verification
Metallurgical Lab
Inspection & Testing Facilities
Inspection & Testing Facilities
Contour Tracer
CMM - MitutoyoContour Tracer
Bevel Gear Testing
Angular Gear Roll Tester Gleason-6A
Forging Capabilities
Forging Capacity: 2000 Ton/Month (about 1.25 million parts per month)
Machining Capabilities
Heat Treatment Capabilities
• Hardening• Tempering• Normalising• Iso Thermal Annealing• Spheroids Annealing• Through Hardening
Equipment Type Process Capacity Qty.
Pit Type Furnace Through Hardening, Normalizing 600 Kgs 2
Continuous Furnace Normalizing 9 Ton 1
Continuous Furnace
Hardening, Tempering, Isothermal Annealing 18 Ton 1
Pit Type Furnace Spheroids Annealing 2 Ton 1
Customers
Share of Business
3.2, 36%
2.9, 33%
1.9, 21%
0.6, 7% 0.3, 3%
Revenue in USD (Millions)
Mitsuba
Volvo Commercial
Musashi
India Yamaha
India Nippon
Product Range (Precision Forged & Machined)
220.
0 M
M
Product Range (Precision Forged & Machined)
Product Range (Precision Forged & Machined)
Product Range (Rotavators)
Diameter: Up to 250 mmModule: Up to 6
Product Range (Flanges)
Product Range (Dana Italy)
Diameter: Up to 250 mmWeight: Up to 8.0 Kg
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GLOBAL FOOTPRINT
Confidential
Competency: Location and Cost
• Presence in US & India− Three manufacturing locations− Head Quarter – Gurgaon (New Delhi)
• Strong Customer Alignment• Global Delivery Model
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Manufacturing Unit Selma, North Carolina, USA
Bhiwadi, Rajsthan
Bangaluru, Karnatka
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Selma Precision Technologies, NC, LLC
North Carolina
Confidential
Plant Overview: Products
26Confidential
Differential Bevel Gears Differential Bevel Pinion
Plant Overview: Potential Customers
27Confidential
Differential Bevel Gears
Process Flow for Precision Bevel Gear
Billet Cutting Billet Shot BlastingRM Inspection -Spectro
Induction Heating
Forging 1 & 2
Shot BlastingCoining
CNC MachiningCase CarburizingShot Blasting
Hard Turning/Grinding Final Inspection Dispatch
SPT Organization Chart
Thomas MinatyPlant Manager
Gerhard SchicktanzMarketing, Logictics
Hogan HockadayCNC Development
Mike WadleighTool & Die EDM
James ShafferTool and Die Machinest
Omar MaharajMaintenance
Amit MehtaSales/Marketing
From June.17Stan Perritte
Tool Design & Engineering
Amit RajputPresident & CEO
Vinay Upadhyay Director Business
Strategy & Growth
Melanie MorganFinance
Purchasing, PayrollDinesh Sharma
QMS & Heat Treat
Eric SiegertEngineering
Maintenance Tech
From April17
Quality Engineer From May17
Forge Shop Tech From May17
Jan PetersonFinance
Larry EdwardsConsultant
Maintenance
Parveen KumarEngineering From Oct.17
Bevel Gear – Tooth Flank Design
Gear Tooth Flank Design
Tooth Flank Design – Gear Design Program
Master Gears
Inspection Jig
Tooth Flank Design
Master Gear & Pinion
Inspection JigsZenotech Presentation
Bevel Gear Dies & Machining Fixture Design
Gear Design from Flank Data
Electrode Design
Pre-form and Finish Tooth Die Design
Coining Die Design
Machining Nest Design
Inspection Negative
Design Software
• Auto CAD
• Solid Edge
• NX Simulation
• DeForm
Tooling Manufacturing
Electrode Manufacturing
Preform and Finish Tooth Die
Coining Die
Machining Nest
Inspection Negative
• HyperMILL HSC CAM
• Mikron Model CNC
for Graphite
electrode
• Die Sinker EDM M/Cs
Inspection using CMM
Electrode
Preform and Finish Tooth Die
Coining Die
Machining Nest
Inspection Negative
• Zeiss CMM
• GearPro
• Calypso
Production Capability - Equipment
Hot / Warm Forging
Forging Press Lines
1. 1,300 Ton Press2. 2,500 Ton Press3. 2,500 Ton Press4. 2,000 Ton– Automated5. 1,200 Ton Press6. 1,000 Ton – Automated
Blasting and Coining Press
• Roesler, Hunziker, Tunnel• 300 Ton – Automated Press• 400 Ton Press• 400 Ton Press• 630 Ton Press
Machining
Soft & Hard Machining
• Mazak• Mori Seiki• Weisser• Kitako
Broaching
• 3 Station internal• 2 Station internal• 2 Station internal
Heat Treatment
Heat Treatment
• SQF – 4 Furnace• Tempering – 6 Furnaces• Washing – 2 Machines• Endo-generator – 2 Nos• N2 Generator – 1 No
Metallurgical Lab
• Microscope• Micro-hardness Tester• Surface Hardness Tester• Specimen preparation
Plant Overview: Design and Die development
36Confidential
Design Software
• Auto CAD
• Solid Edge
• HyperMILL HSC CAM
• NX Mach 3 Simulation
• Formpak 1000 Software
• Frenco Spline & Gear
Profile
Plant Overview: Design and Die development
37Dec.2016 Confidential
Die Development
• Die Sinker EDM M/Cs
• Fadal - VMCs
• Mikron Model CNC
for Graphite Master
Gear
• CMM – Carl Zeiss
Charmilles Type F0350P, Ram Type ElectricalDischarge Machine,
Mikron Model HSM700,CNC Vertical GraphiteMachining Center
CMM – Carl Zeiss
38Confidential
Plant Overview: Design and Die development
39Confidential
Plant Capacity: Billet Cutting (50,000/Day)
#Saw 1 Kasto Model HBA 420 AU, 16.5" x 16.5“ Automatic Horizontal Band Saw#Saw 2Kasto Model HBA 420 AU, 16.5" x 16.5“ Automatic Horizontal Band Saw#Saw 3 Kasto Model HBA 420 AU, 16.5" x 16.5“ Automatic Horizontal Band SawBillet Chopper : Pedding haus Type Caddy 63, 2“ Billet Shear Kasto Model: Band Saw
Qty: 50,000 pcs/DaySize: 28 mm to 100 mm
40Confidential
Plant Capacity: Forging
Forging Line No. 1: 1000 Ton
Forging Line No. 2: 1200 Ton
Forging Line No. 3: 1300 Ton
Forging Line No. 4: 2000 Ton
Forging Line No. 5: 2500 Ton
Forging Line No. 4: 2000 Ton
Forging Capacity: 1000 Ton/monthPart weight: 250 gms to 15 kgs
41Confidential
Plant Capacity: Machine Shop
Weisser Univertor AT CNC
Mazak CNC Turning 6VMC Hardringe 2VMC Mazak 2Kitako CNC Turning 4 Spindle 2Mori Seiki Slant Bed CNC Turning Centre 2
Mazak Inverted CNC Machine 2Weisser Model Univertor AT CNC 1Kitako CNC Turning 2
Machining Capacity : 35,000 pcs/daySub vendor Capacity: 15,000 pcs/day
42Confidential
Plant Capacity: Broaching Shop
Klink CNC Broaching Machine
Klink CNC Broaching Machine – 3 Needle
CNC Vertical Broaching Machine – 2 Needle
American Broaching Machine – 2 Needle
Broaching Capacity : 15,000 pcs/DaySize (Internal Dia.): 15 mm to 100 mm
43Confidential
Plant Capacity: Heat Treatment
Heat Treatment Shop
Beavermatic SQF1: 4000 lbs
Surface Combustion Model SQF2: 4000 lbs
Surface Combustion Model SQF3: 4000 lbs
Holcroft SQF4: 4000 lbs
Tempering Furnace: 6 Nos.
Case Carburizing Annealing Through Hardening
44Confidential
Plant Capacity: Heat Treatment contd...
Metallurgical Lab
Surface Hardness Tester (Make: Newage)
Micro Hardness Tester (Make: New Age)
Micro scope (Make: Carl Zeiss, Model: AXIO)
Facility for making specimen for microstructure inspection
Metallurgical Lab
45Confidential
Plant Capacity: Hard Turning
Mazak Dual Spindle: Hard Turning
Mazak CNC Turning Dual Turn 6
Fuji CNC Turning DualTurn 2
Mazak Quick Turn 4
Hard Turning Qty: 20,000 Pcs/Day
46Confidential
Plant Overview: Capacity and Capability
• Capacity− 1000 Ton/Month of Bevel Gears− All Operations in house (Design to Dispatch)
• Capability (Bevel Gear)− Piece weight: 0,2 -15,0 kg− Tooth Quality: DIN 7
• Capability (Precision Forged Parts)− Spur Gears− Transmission Gear Blanks− Crown Wheel Gear Blanks
1600T & 1000T Screw Forging Press Layout
1600 T1000 T
Induction Heater Robot Video
DMG – 5 Axis Milling Machine (By Apr.2018)
Amit MehtaGM – Business Development
[email protected]@sptechnc.com
+1 919 348 8448+91 987 397 1204
Thank You for Kind Attention
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Amit RajputCEO & President
[email protected]@sptechnc.com
+1 919 758 3686+91 982 907 3351
Vinay UpadhyayAdvisor & Director
[email protected] [email protected]
+1 919 325 6604+91 991 001 4324