section 5: underground equipment - tvc communicationsthis product was designed for use in 1.5” and...

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Section 5: Underground Equipment

Table of Contents

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MaxCell .............................................................. 5 – 3MaxCell: Install Products .................................... 5 – 5MaxCell: Termination Kits ................................... 5 – 6MaxCell: FibreFlow ............................................. 5 – 7FiberGlide Rope ................................................. 5 – 9HDPE Conduit .................................................... 5 – 10MultiCell .............................................................. 5 – 15MultiConduit ........................................................ 5 – 19Enclosures .......................................................... 5 – 21PVC Conduit ....................................................... 5 – 24PVC Fittings ....................................................... 5 – 28Couplings ........................................................... 5 – 31Duct Ports ........................................................... 5 – 34Lubricant ............................................................. 5 – 39Markers .............................................................. 5 – 40Pull-Rope ............................................................ 5 – 44Split Conduit & Accessories ................................ 5 – 46Split Tongue Groove ........................................... 5 – 50Split-Cut Steel ..................................................... 5 – 52Steel Pipe ........................................................... 5 – 54Pedestals ............................................................ 5 – 56

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Section 5: Underground

MaxCell

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TVC’s product, MaxCell®, allows you to place the maximum number of cables in anytype of conduit network structure. By taking the shape of the cables placed within,MaxCell® allows you to utilize up to 80% of available duct space. Previously limited tothree cables in a four inch conduit, MaxCell® customers can now place up to ninecables in that same conduit!

MaxCell® works with every known type of cable including:• Fiber Optic• Telephone• Power Utility• Premise (riser & plenum)• Outside Plant• Underground

MaxCell® saves you valuable resources by allowing you to minimize the size of duct structures while maintainingcable density. In some cases, MaxCell® eliminates the need for new structures altogether by allowing you to utilizeexisting duct space. MaxCell® is available in standard, plenum, detectable versions and in a range of configurationsdesigned to meet various industry requirements and conduit sizes. Installation and termination accessories are alsoavailable. For more complete details, visit the MaxCell website at www.maxcellinnerduct.com.

MaxCell 2” 2 Cell

This product was designed for use in 1.5” and 2” ducts where two cables are being placed. Multi-pack applicationsshould not occur, therefore it is only offered in one color. As the 1.5” applications are typically “confined” in terms ofavailable space in the duct, pulling tensions can be higher than in the larger sized ducts, therefore therecommended and maximum pulling lengths are shorter than for the other products. The 2” 2 Cell has a moreconfined cell structure than the other MaxCell products. It can be used in larger ducts when the application allows,but should not be used for the longer pulls commonly associated with larger duct applications.

Ordering Information• 2” 2 Cell Standard ..................2” or 1 ½” Conduit .................................. MXC-2002 - XX - XXXX• 2” 2 Cell Detectable ................ 2” or 1 ½” Conduit .................................. MXD-2002 - XX - XXXX• 2” 2 Cell Plenum .....................2” or 1 ½” Conduit .................................. MXP-2002 - XX - XXXX

XX – Denotes thread color / XXXX – Denotes footage of MaxCell

MaxCell 2” 3 Cell

This product was designed for use in 2” ducts where three medium sized cables are being placed. Multi-packapplications should not occur, therefore it is only offered in one color. Pulling tensions can be higher than in thelarger sized ducts, therefore the recommended and maximum pulling lengths are shorter than for the 3” or 4”products. The 2” 3 Cell has a more confined cell structure than the 3” or 4” MaxCell products. It can be used inlarger ducts when the application allows, but should not be used for the longer pulls commonly associated withlarger duct applications.

Ordering Information• 2” 3 Cell Standard ..................2” Conduit ............................................... MXC-2003 - XX - XXXX• 2” 3 Cell Detectable ................ 2” Conduit ............................................... MXD-2003 - XX - XXXX• 2” 3 Cell Plenum .....................2” Conduit ............................................... MXP-2003 - XX - XXXX


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MaxCell

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MaxCell 3” 3 Cell

This product was designed for use in 3” or larger ducts. It is considered the product for most 4” conduit structures.Multiple combinations of large, medium, and smaller cable sizes are applicable and anticipated. Multi-packapplications are not required, but anticipated, therefore up to six colors are available. As long as space in the ductis available, and the sweeps and/or 90 degree turns are nominal, pulling tensions should not be effected andshould be, in fact, far less than for placing conventional innerduct. As the number of 90-degree turns, or theaggregate cable OD, in an application increase, the pulling tensions nominally increase.

Ordering Information• 3” 3 Cell Standard ..................3” or Larger Conduit ............................... MXC-3456 - XX - XXXX• 3” 3 Cell Detectable ................ 3” or Larger Conduit ............................... MXD-3456 - XX - XXXX• 3” 3 Cell Plenum .....................3” or Larger Conduit ............................... MXP-3456 - XX - XXXX


MaxCell 4” 3 Cell

This product was also designed for use in 3” or larger ducts. Multiple combinations of large and medium cablesizes are applicable and anticipated. Multi-pack applications are not required, but anticipated. Since larger cableapplications are anticipated, the number of cables and packs that can be placed is reduced, therefore a smallernumber of colors are available.

Ordering Information• 4” 3 Cell Standard ..................3” or Larger Conduit ............................... MXC-4003 - XX - XXXX• 4” 3 Cell Detectable ................ 3” or Larger Conduit ............................... MXD-4003 - XX - XXXX


MaxCell 1.25” 1 Cell(Teardrop)

This product was designed for use in 1.25” Innerduct or larger ducts. It is designed to deploy an additional cable ina confined small conduit or innerduct. Multi-pack applications are not anticipated. Since smaller, confined conduitapplications are anticipated, pulling tensions commentary mirrors the 2” 2 Cell product.

Ordering Information• 1.25” 1 Cell .............................................................................................. MXC1251 – XX - XXXX


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MaxCell: Installation Kits

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The MaxCell Group has over twenty years of experience in installing cable in the network construction industry.Since 1999, we have developed proven installation techniques specifically designed for MaxCell. The installation

kits below are cost effective, reusable, and tested to be the most efficient means for MaxCell installations

MXCIK11

This kit is a single 1800 lb break-away swivel with an OutsideDiameter of .875” and is designed for use in installing a single “pack”of any MaxCell product.

Ordering Information • MXCIK11

MXCIK21

This kit has (3) 1800 lb break-away swivels with an outside diameter of.875” and (1) 2-Way chain harness and is designed for use in installing2 “packs” of any MaxCell product at the same time. One swivel acts asthe parent from the pulling rope to the harness and the other two attachfrom the pulling chain harness to the Maxcell packs being pulled in.Ordering Information • MXCIK21

MXCIK31CH

This kit has (4) 1800 lb break-away swivels with an outside diameter of.875” and (1) 3-Way chain harness and is designed for use in installing3 “packs” of any MaxCell product at the same time. One swivel acts asthe parent from the pulling rope to the harness and the other three attachfrom the pulling chain harness to the Maxcell packs being pulled in.Ordering Information • MXCIK31CH

Applications commonly require these kits to be augmented with additional product. To support these requirements,the following kit components are also offered as stand alone parts.

Ordering Information• MXCSW ..................................A single 1800 lb break-away swivel with an outside diameter (OD) of .875”• MXC2CH ................................A 2-way chain pulling harness• MXC3CH ................................A 3-way chain puling harness

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MaxCell: Termination Access.

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For non-100% water-tight applications, MaxCell should be terminated using an easily installed, cost-effectiveinflatable bag system. Inflation bags wrap around the already placed MaxCell and cables, and inflate to terminateconduit end. This system is very effective for inhibiting water, mud, debris or animal intrusion into a conduit. It can

also be easily removed and replaced if cable is added or removed at a later date.

For water-tight and/or up to 20 psi gas applications, MaxCell should be terminated using Split-Termination Plugsspecifically designed for MaxCell use in 4" and 6" OD conduits

Bushings and Gaskets

• Part # MXCTBSET070 - For 0.70" holeso Set of 4 variable bushing sleevesfor cables ODs from 0.31"-0.65"

• Part # MXCTBSET090 - For 0.9" holeso Set of 6 variable bushing sleevesfor cable ODs from 0.31"-0.84

• Part # MXCTBSET110 - For 1.10" holeso Set of 8 variable bushing sleevesfor cable ODs from 0.31"-1.02"

4" Plug• Part # MXCTP4, has 9

holeso 3 x 1.10" (28mm)o 3 x 0.90" (23mm)o 3 x 0.70" (18mm)

6" Plug

• Part # MXCTP6, has 15holes

o 15 x 1.10" (25mm)

The Inflatable termination approach consists of three parts:

Inflation Bags• Part # MXCITB3 - For use in 3" OD conduits• Part # MXCITB4 - For use in 4" OD conduits• Part # MXCITB5 - For use in 5" OD conduits• Part # MXCITB6 - For use in 6" OD conduits

One bag per termination required

Inflation Tool (Reusable)

• Part # MXCITT - For use in all MaxCell Inflatable Terminations. (Requires MXCIGC)

CO2 Gas Cartridge

• Part # MXCIGC - For use in all MaxCell inflatable terminations One gas cartridge will typically fill two bags, but the number of cables and the aggregate ODs of cable can increase or decrease the fill rate.

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MaxCell: FibreFlow

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What is MaxCell Fibreflow?• Dedicated channels of micro-tubes enclosed in

a protective jacket designed to suit a range ofenvironments both indoors and outdoors –similar to cable

• Small optical fiber units blown up to 3,000 feetinto the micro-tubes on demand

• Costs are saved on fiber, splices, closures,labor and deployment time

• MaxCell FibreFlow can be placed withinexisting ducting, by pulling or blowing, as directbury or in aerial applications

How is MaxCell Fibreflow offered?• 1,2,4,7,12,19 & 24 Tube bundles available• Tube sizes: 3, 5, 8, 10 & 12mm available• Direct Buried Products available• Direct Installed Products available (can be

pulled or blown)• Low Fire Hazard Grades available• All Dielectric Aerial products available• All Dielectric underground products available• Glass Reinforced versions available• Termite proof versions available• Any combination of tube bundles available• Sewer grade products available

Where can MaxCell Fiberflow be used?• Direct Buried - Conventional trench• Direct Installed - MaxCell Solution• Direct Installed – Innerduct or conduit solution• Direct Bury - Directional drilling• Direct Installed - Traceable• Direct Installed - All Dielectric• Aerial - All Dielectric Lashed• Aerial - ADSS available soon• In Sewer deployment• In Gas deployment• Fiber/copper/wireless combinations

MaxCell FibreFlow Cabling Products

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MaxCell: FibreFlow

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MaxCell FibreFlow Tube Distribution Closure (TDC)• Multi Functional Drop and Branch Closure for

FTTH/FTTP deployments• Water Resistant• Easy and Quick Installation• Re-enterable• Zero DB Loss on fibers• No exposed fibers• Lower skill set operatives• No Splices

MaxCell FibreFlow Tube Connectors• Straight Connector for Plug and Play branching• End Stop to seal unused or terminated micro

tubes• Gas Block Connector to Gas seal the micro

tubes• Closedown Assembly for Centre blowing of

fibre• Bulk Head Connector to manage fibre into a

tray• Water Block Connector to Water seal the

micro tubes• Superseal End Stop to seal terminated micro

ducts

MaxCell FibreFlow Installation Benefits• Outdoors to Indoors without fiber splicing• Fiber does not need to be reinforced, or

sheathed• No need to access the various chambers/

points along the route• Rapid fiber deployment• Equipment; One person portable blowing

equipment• Connectors, ease of a Push Fit System• Virtually a stress free fiber installation• Splicing Simplified; fiber easy to access and no

gel-coating• Reduced fiber damage risk, at time of

installation• Access to individual tubes and fiber without

disturbance to remaining tubes and fiber

Ordering Information

• Call your TVC representative for details.

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FIBER-GLIDE™

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Vikimatic FIBER-GLIDE™ Rope

FIBER-GLIDE™ Rope is the only one to specify for your next fiber optic cable installation...because it can save timeand money!

FIBER-GLIDE™ was designed for pulling fiber optic cables. Why? Because of its polyethylene outer jacket, whichgreatly reduces pulling friction as compared to standard polyester or polypropylene ropes.

And, the polyethylene jacket, just like the covering for fiber optic cables, is verydurable and can be used several times; or, it can be left in the conduit systemwithout deterioration. This makes FIBER-GLIDE™ the one and only rope youwill ever want to specify for pulling fiber optic cables.

FIBER-GLIDE™ Rope offers these exclusive advantages:Up to 47% less drag than other conventional ropes.Up to 40% less drag the Kevlar pull tapes.

Features• Low stretch...but, tough cable-pulling strength.• Slick, polyethylene diamond-braided jacket reduces friction build-up and eliminates inner duct scoring.• Extra lubricants are not required.• Speeds installation time. Reduces downtime and additional intermediate assist pull point.• Very good abrasion resistance.• Excellent for long and difficult pulls.• FIBER-GLIDE™ is re-usable!

* Average breaking strengths and elongations are based on new and used rope, tested under laboratory conditions.** Standard spool. Custom put-ups available. Additional breaking strengths available upon request.

ProductNumber Diameter Approx.Avg.

Break Strength Elongation Put-UpSpool

FO 1800 1/4" 1,850 lbs.*R 100% of

Break: 9.00%R 600 lbs.: 4.50%

5,000'**

Fiber-Glide™ Rope Specifications and Ordering Information

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Vikimatic: HDPE Conduit

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Nom. Size

Inside Diam.

Outside Diam.

Min. Wall

Wt. Per 100'

1" 1.049" 1.349" .150" 25.11-1/4" 1.380" 1.774" .197" 44.51-1/2" 1.610" 2.070" .230" 58.4

2" 2.067" 2.657" .294" 93.71" 1.049" 1.283" .117" 17.7

1-1/4" 1.380" 1.686" .153" 30.41-1/2" 1.610" 1.968" .179" 41.5

2" 2.067" 2.527" .230" 68.41" 1.049" 1.231" .091" 15.1

1-1/4" 1.380" 1.620" .120" 25.41-1/2" 1.610" 1.890" .140" 34.1

2" 2.067" 2.427" .180" 55.71" 1.049" 1.205" .078" 13.4

1-1/4" 1.380" 1.584" .102" 22.71-1/2" 1.610" 1.848" .119" 30.1

2" 2.067" 2.375" .153" 49.01/2" .622" .746"±.012" .062"±.007" 5.53/4" .820" .944"±.012" .062"±.007" 6.91" 1.049" 1.189" .070" 11.7

1-1/4" 1.380" 1.564" .092" 20.01-1/2" 1.610" 1.824" .107" 26.1

2" 2.067" 2.343" .138" 42.3

SIDR-15

Smooth Wall Polyethylene- SIDR (I. D. Controlled)

SIDR-7

SIDR-9

SIDR-11.5

SIDR-13.5

HDPE conduit offers excellent characteristics that make it ideal for electrical duct.

Utility duct can be assembled above the ditch, reducing costly shoring and hazardous work in the ditch. It may be split,plowed in, buried in open ditches or pulled through existing conduit.

The HDPE duct is manufactured in compliance with the dimensional requirements of ASTM D3035, ASTM D2447 or NEMA TC7. Other dimensional standards or custom requirements are acceptable if agreed upon between the buyer and themanufacturer.

• Electrical conduits are available on reels and in coils for convenient installation.• Customized continuous lengths to suit specific construction needs.• Conduits are available in all colors with up to three identification stripes optional.• Sequential foot markings can be applied to any TVC conduit for added installation efficiency.

Power Utilities Duct may be ordered in other sizes and wall thicknesses, and is also produced in straight lengths up to 50 feet. Longitudinally ribbed duct is available upon request. TVCalso offers Power Utility Duct on non-returnable wooden reels

• High strength to withstand external loads.• Flexibility, toughness, lightweight and impact resistance

for each low cost installation, narrower trenches andfewer fittings.

• Resistance to corrosive chemicals and aggressive soils.• Long term strength for extended life and performance.

• Color coded for easy identification.• Able to be coiled for fewer joints and lower installation

costs.• Moisture-proof and water-tight.

Smooth Wall Polyethylene

• Pre-installed pull rope or tape• Color coding stripes• Custom lengths per reel• Flame retardant rating

• Pre-lubrication• Ultraviolet resistance for aerial application• Colors Available: Orange, Black, Red, Blue,

Green, Tan, White

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Nom. Size

Inside Diam.

Outside Diam.

Min. Wall

Wt. Per 100'

1" 0.916" 1.315" .188" 28.81-1/4" 1.158" 1.660" .237" 45.81-1/2" 1.325" 1.900" .271" 60.1

2" 1.656" 2.375" .339" 93.81" 1.003" 1.315" .146" 23.4

1-1/4" 1.267" 1.660" .184" 37.31-1/2" 1.453" 1.900" .211" 48.5

2" 1.815" 2.375" .264" 76.01/2" .668" .840"±.012" .076"±.020" 8.43/4" .839" 1.050"±.012" .095"±.020" 13.01" 1.055" 1.315" .120" 20.0

1-1/4" 1.358" 1.660" .151" 31.31-1/2" 1.533" 1.900" .173" 40.8

2" 1.917" 2.375" .216" 63.63" 2.864" 3.500" .318" 139.004" 3.682" 4.500" .409" 230.006" 5.421" 6.625" .602" 497.00

1/2" .696" .840"±.012" .062"±.020" 7.23/4" 874" 1.050"±.012" .078"±.020" 11.01" 1.100" 1.315" .097" 16.0

1-1/4" 1.400" 1.660" .123" 26.01-1/2" 1.600" 1.900" .141" 34.0

2" 2.010" 2.375" .176" 53.03" 2.982" 3.500" .259" 115.04" 3.834" 4.500" .333" 190.06" 5.643" 6.625" .491" 413.01" 1.127" 1.315" .084" 14.9

1-1/4" 1.426" 1.660" .107" 23.41-1/2" 1.634" 1.900" .123" 30.4

2" 2.040" 2.375" .153" 46.73" 3.05" 3.50" .225" 102.004" 3.92" 4.50" .290" 167.001" 1.161" 1.315" .077" 28.8

1-1/4" 1.464" 1.660" .098" 45.81-1/2" 1.676" 1.900" .112" 60.1

2" 2.095" 2.375" .140" 93.81" 1.191" 1.315" .062" 23.4

1-1/4" 1.502" 1.660" .079" 37.31-1/2" 1.720" 1.900" .090" 48.5

2" 2.149" 2.375" .113" 76.0

Smooth Wall Polyethylene -SDR (O.D. Controlled)

SDR-7

SDR-9

SDR-11

SDR-13.5

SDR-15.5

SDR-17

SDR-21

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Nom. Size

Inside Diam.

Outside Diam.

Min. Wall

Wt. Per 100'

1/2" .840'' ± .012'' 0.602'' .119'' ± .01011'' 11.23/4" 1.050'' ± .012'' 0.804'' .123'' ± .01011'' 14.81" 1.315" 1.049" .133" 22.0

1-1/4" 1.660" 1.380" .140" 30.01-1/2" 1.900" 1.610" .145" 35.9

2" 2.375" 2.067" .154" 48.32-1/2" 2.875" 2.469" .203" 76.7

3" 3.500" 3.068" .216" 100.34" 4.500" 4.026" .237" 142.86" 6.625" 6.065" .280" 251.1

1/2" .840'' ± .012'' 0.526'' .157'' ± .01011'' 13.93/4"' 1.050'' ± .012'' 0.722'' .164'' ± .01011'' 18.91" 1.315" 0.957" .179" 28.7

1-1/4" 1.660" 1.278" .191" 39.71-1/2" 1.900" 1.500" .200" 48.1

2" 2.375" 1.939" .218" 66.52-1/2" 2.875" 2.323" .276" 101.4

3" 3.500" 3.900" .300" 135.74" 4.500" 3.826" .337" 198.46" 6.625" 5.875" .375" 331.3

Schedule 80

Standard Sizes - High Density Polyethylene

Schedule 40

IPS*Paper Sz.

NominalOD (in.)

MinimumWall (in.)

AverageID (in.)

WeightLb/Ft

MinimumWall (in.)

AverageID (in.)

WeightLb/Ft

MinimumWall (in.)

AverageID (in.)

WeightLb/Ft

8" 8.625 0.784 6.963 8.42 0.556 7.446 6.16 0.507 7.550 5.6510" 10.750 0.977 8.679 13.09 0.694 9.279 9.59 0.632 9.410 8.7812" 12.750 1.159 10.293 18.42 0.823 11.005 13.47 0.750 11.160 12.36

Pipe Data and Pressure RatingsPressure Rating 160 psi DR 11.0 110 psi DR 15.5 100 psi DR 17.0

Corrugated Wall Polyethylene

• Corrugated design provides reduced pulling friction• Flexible, easy-to-pull• Color coding stripes• Colors Available: Orange, Black, Red, Blue, Green, Tan, White

Nominal Size

Inside Diam.

Outside Diam.

1" 1.015" 1.400"1-1/4" 1.250" 1.600"1-3/8" 1.380" 1.660"1-1/2" 1.500" 1.850"

2" 2.000" 2.380"

Standard Wall

Important Note: Please add the suffix -R to the part number for factory installed PULL ROPE. Add the suffix -T for factory installed PULL TAPE.

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Flame Retardant Polyethylene

Corrugated or Smooth Wall

• UL-94 V.O. rated resins• Flexibility• Custom lengths per reel• Colors Available: Orange, Blue, Gray, White, Green

Important Note: To order please add suffix -FR to the smooth wall orcorrugated wall part number.

Slit Corrugated Wall Polyethylene

• Slit design for easier installation over existing cable• Ideal for existing cable in manholes• Color Available: Orange

Nominal Size

Inside Diam.

Outside Diam.

1" 1.015" 1.400"1-1/4" 1.250" 1.600"1-3/8" 1.380" 1.660"1-1/2" 1.500" 1.850"

2" 2.000" 2.380"

Standard Wall

Ribbed Polyethylene

• Ribs Interior AND Exterior• INNER-RIB POLYETHYLENE• Ribs Interior AND Smooth Wall Exterior

o Pre-installed pull rope or tapeo Color coding stripeso Custom lengths per reelo Flame-retardant ratingo Ultraviolet resistance for aerial applicationo Colors Available: Orange, Black, Red, Blue, Green, Tan, White

Nominal Size

Inside Diam.

Outside Diam.

Min. Wall

C/Ft. Wt.

1" 1.020" 1.230" .083" 13.11-1/4" 1.270" 1.520" .100" 19.91-1/2" 1.620" 1.822" .128 29.4

Type 1 - Ribbed Polyethylene

Nominal Size

Inside Diam.

Outside Diam.

Min. Wall

C/Ft. Wt.

1" 1.020" 1.230" .083" 13.11-1/4" 1.270" 1.520" .100" 19.91-1/2" 1.620" 1.822" .128" 29.4

Type 1 - Inner-RibNominal

SizeInside Diam.

OutsideDiam.

Min. Wall

C/Ft. Wt.

1" 1.020" 1.260" .098" 15.51-1/4" 1.270" 1.570" .125" 24.01-1/2" 1.520" 1.880" .155" 36.3

Type2 - Inner-Rib

Nominal Size

Inside Diam.

Outside Diam.

Min. Wall

C/Ft. Wt.

1" 1.020" 1.260" .098" 15.51-1/4" 1.270" 1.570" .125" 24.01-1/2" 1.520" 1.880" .155" 36.3

Type 2 - Ribbed Polyethylene

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Corrugated Wall PVC

• Excellent crush resistance• Slit design for easy installation over existing cable• Low coefficient of friction• Pre-installed pull rope or tape...if required• Strength for pulling in either direction from an intermediate manhole

without moving rig• UL-94 V.O. rating• Colors Available: Orange, White, Gray, Blue

Note: Slit Corrugated Wall PVC is utilized in manholes and for nonflammable covering

Nominal Size

Inside Diam.

Outside Diam.

Wt/100' Ibs.

1" 1.030" 1.315" 161-1/4" 1.380" 1.660" 181-1/2" 1.570" 1.990" 23

2" 2.020" 2.375" 27

Corrugated Wall PVC

Nominal Size

Inside Diam.

Outside Diam.

Wt/100' lbs.

1" 1.030" 1.315" 161-1/4" 1.380" 1.660" 18

Slit Corrugated Wall PVC

Fire Flex-Plenum Duct

• Vikimatic Plenum Duct test results passed all requirements specified by the NFPA (National FireProtection Agency) 90A and NFPA 262 for plenum spaces by test method UL-2024 for fire and smokecharacteristics of nonmetallic raceways used in air handling spaces, as referenced by NEC 300-21and 300-22.

• Colors Available: White, Orange

Note: Custom lengths and Slit Core are available upon request.

Local Inspectors and/or fire marshalls enforce their own codes. They have the right to accept or refuse any installation in accordance with their local laws.

Properties Test Method ValueSmoke peak optical density UL-2024 .003Smoke average optical density UL-2024 .009Max. flame spread distance, feet UL-2024 1.9'Vertical burn UL-94 V-OOxygen index, % ASTM > D-2863 60Crystalline meltpoint oF ASTM D-2236 300Deflection temperature 66PSI oF ASTM D-648 210

Nominal Size

Inside Diam.

Outside Diam. Coils Reels

1" 1.020" 1.230" 250'-500' 4000'1-1/4" 1.270" 1.520" 250'-500' 3000'1-1/2" 1.620" 1.822" 250'-500' 2000'

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Vikimatic: Multi-Cell

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Part Number

No. ofInner Ducts Description Max. Inner

Dim (in.)Min. WallThick (in.)

MCF57 75" Fiberglass

Multi-cell7-Way

1.312 .063

Part Number



MCF68 8 6" FiberglassMulti-cell8-Way

1.507 .079

Part Number




Multi-cell10-Way

1.194 .063

Part Number




Multi-cell14-Way

1.1507 .079

Note: Standard of Multi-Cell is 20'. 10' is available; please call for details.

Elbows, Expansion Joints, and other Miscellaneous fittings available uponrequest.

The Multi-Cell above can be made with standard wall, heavy wall, and bulletresistant fiberglass, as well as steel and pvc.

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Fiberglass Conduit(Standard Wall)

For underbridge and underground installations.Available in standard or bullet-resistant fiberglass.

Part Number

No. ofInnerducts Description PSI Rating

(ea)Max. InnerDim (in.)

Min. Wall Thick (in.)

MCF 43 3 Multi-Cell 43 Fiberglass 200 1.507 .079MCF 44 4 Multi-Cell 44 Fiberglass 200 1.194 .063

NOTE:Standard Length of Multi-Cell 43 and 44 Fiberglass Conduit is 20.0 Feet. For “Bullet-Resistant” Fiberglass Conduit add a “BR” suffix to the part number.

Multi-Cell 43Fiberglass


Standard Coupling Kit 43011F 44011FSlip Coupling Kit 43012F 44012FSpare Spacers 43014F 44014FBox Terminator Kit 43013F 44013FLine Blowing Kit 43019F 44019FLubrication Point 43027F 44027FExpansion Joint (4'' travel) 43028FX4 44028FX4

Epoxy Kit FGEK FGEK

Accessories

Radius Degrees Multi-Cell 43Fiberglass


4' 111/4° 43114F 44114F4' 221/2° 43224F 44224F4' 45° 43454F 44454F4' 90° 43904F 44904F

Bends



Multi-Cell Fiberglassto PVC 43021PF 44021PF

Multi-Cell Fiberglassto Bullet-ResistantFiberglass

43021FB 44021FB

Multi-Cell Fiberglassto Steel 43021FS 44021FS

Adapters

Outside Conduit Diameter: 4.140''Outside Bell Diameter: 4.350''Longitudinal Tensile Strength: 9000 PSI Minimum Per ASTM D2105Assembled Weight: 1.75 Lbs. Per Ft.Stiffness: 40 lbf (in:in) Min. Per ASTM D2412 and NEMA TC-14Impact Resistance: 50 Ft. Lbs. Min. Per ASTM D2444 snf NEMA TC-14Heat Distortion Temperature: 215 Degrees F. Min.

Specifications

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(888)644-60755 - 17

Steel Conduit

For underground or underbridge applications.Provides extra tough protection.

Part Number

No ofInner Ducts Description PSI

Ratig (ea)Max. Inner

Dia (in.)Min. WallThick (in)

MCS 43 3 Multi-Cell 43Steel Conduit 200 1.507 .079

MCS 44 4 Multi-Cell 44Steel Conduit 200 1.194 .063

Gage: Schedule 40Finish: Hot-Dipped GalvanizedOutside Diameter: 4.50''Coupling Diameter: 5.25''Wall Thickness: .225''

Per Foot: 10.75 Lbs.UL Listed: YES

Assembled Weight

Specifications

Multi-Cell 43Steel

Multi-Cell 44Steel

Box Terminator Kit 43013S 44013SSpare Spacers 43014S 44014SMisseles 43015S 44015SLine-Blowing Kit 43016S 44016SSlit Manhole Innerduct (PVC) 43017S 44017S

Slit Manhole Innerduct (Polyethylene) 43017S 44017S

Expansion Joint (4'' travel) 43028SX4 44028SX4

AccessoriesMulti-Cell 43

Steel Multi-Cell 44

Steel Multi-Cell Steel to PVC 43021PS 44021PSMulti-Cell Steel to Fiberglass(.070 Wall Fiberglass)

43021FS 44021FS

Multi-Cell Steel to Bullet Resistant Fiberglass 43021BS FF021BS

Adapters

Radius Degrees Multi-Cell 43Steel

Multi-Cell 44Steel

4' 111/4° 43114S 44114S4' 221/2° 43224S 44224S4' 45° 43454S 44454S4' 90° 43904S 44904S

Bends

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(888)644-60755 - 18

Specifications and Ordering Information for

PVC Conduit

Standard C or Schedule 40For direct burial underground installation.

Part Number

No. ofInnerducts Description PSI Rating

(each)Max. InnerDia. (in.)

Min. WallThick (in.)

MC 43 3 Multi-Cell 43 200 1.507 .079MC 44 4 Multi-Cell 44 200 1.194 .063

Note: Standard Length of Multi-Cell 43 and 44 is 20.0 Feet.

Multi-Cell 43 Multi-Cell 44Standard Coupling Kit 43011 44011Slip Coupling Kit 43012 44012Manhole Terminator 43013 44013Spare Spacers 43014 44014Missiles 43015 44015Line-Blowing Adapter 43016 44016Slit Manhole Innerduct (PVC) 43017 44017Slit Manhole Innerduct(Polyethylene) 44018 44018

AccessoriesRadius Degrees Multi-Cell 43 Multi-Cell 44

4'

11 1/4°22 1/2°

45°90°

43114432244345443904

44114442244445444904

6'

11 1/4°22 1/2°

45°90°

43116432264345643906

44116442264445644906

9'

11 1/4°22 1/2°

45°90°

43119432294345943909

44119442294445944909

Note: If you need 4'' Schedule 40 PVC Outer shell Pipe, Put - 40 after each Part Number.

Bends

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Vikimatic: Multi-Conduit

(888)644-60755 - 19

Vikimatic Multi-Conduit Systems

TVC’s Fiber Optic Multi-Conduit System was designed for installation of fiber optic cable coaxial cable, and smalldiameter copper cable systems. Ronco supplies multiple conduit sections in maximum 20 foot lengths. These aremanufactured to schedule 40, and come in 1-1/4", 1-1/2", and 2" diameters.

4-Way with Wye BranchThis unique 4-Way with wye branch provides for angles andcustomizing to your specifications.

TVC Conduit Systems are factory manufactured to exacttolerances and specifications which ensure an aligned ductsystem at an economical cost.

The advantage of TVC Conduit over others is our increasedBell Socket Dimensions, as described in A.S.T.M. F-512; theindustry standard for underground conduit.

4-Way and 3-Way StraightTraditional 3 and 4-way conduit with beveled spigots andchamfered bells install quickly and easily.

HybridFor multiple broadband use. Utilizes 2 each 2" and 2 each 1-1/4" for CATV and Telecom.

6-Way StraightPerfect conduit for working with multiple systems, or largersystems requiring more conduit.

TerminatorTVC’s Fiber Optic Multi-Conduit Terminator.

4-Way Sweep4-Way bends available up to 300" radius for large sweepapplications.

Conduit Bends • 11-1/4* x 48" ................................... 45* x 48" • 11-1/4* x 150" ................................. 45* x 150" • 22-1/2* x 48" ................................... 90* x 48" • 22-1/2* x 150" ................................. 90* x 60" • 22-1/2* x 300" ................................. 90* x 72"

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Vikimatic: Multi-Conduit

(888)644-60755 - 20

Fiber Optic Conduit System

Part Number Description Maximum

I.D.Minimum

Wall

MD 422PVC 4-Way 2-2'' x2-11/4 w/Bells

2.00''1.25''

.187''

.138''QL 44PC-4 4-Way PVC w/Cplg 1.25'' .138''QL 44PB-4 4-Way PVC Belled 1.25'' .138''QL 43PC-3 3-Way PVC w/Cplg 1.50'' .160''QL 43PB-3 3-Way PVC Belled 1.50'' .160''QL 42PC-2 2-Way PVC w/Cplg 1.25'' .138''QL 42PVCC 2-Way PVC Belled 1.25'' .138''F-A125A6W 6-Way Multi-Conduit, 1-1/4 Scedule 40

Specifications

4-Way 3-Way 2-Way 4-Way Hybrid2-2'' x 2-11/4''

QL 44001 QL 43001 QLC 2 Way N/A Standard CouplingQL 44002 QL 43002 QL 42002 QL 44222 10' Repair KitQL 44003 QL 43003 QL 42003 QL 4422-S Spare SpacerQL 44004 QL 43004 QL 42004 N/A Terminator w/PlugsQL 44005 QL 43005 QL 42005 N/A Slip Coupling

EL 125 EL 183 EL 125 EL200/EL125 Single Quad-Loc CouplingC125 C150 C125 C200/C125 Single PVC Stop Coupling

C125-S C150-S C125-S C200-S/C125-S Single PVC Slip Coupling

4-Way 3-Way 2-Way 4-Way Hybrid2-2'' x 2-11/4''

QL 441104 QL 431104 QL 42114 MD 442-1104 111/4 x 4'QL 441106 QL 431106 QL 42116 MD 422-1106 111/4 x 6'QL 442204 QL 432204 QL 42224 MD 422-2204 221/2 x 4'QL 442206 QL 432206 QL 42226 MD 422-2206 221/2 x 6'QL 444504 QL 434504 QL 42454 MD 422-4504 45 x 4'QL 444506 QL 434506 QL 42456 MD 422-4506 45 x 6'QL 44903 QL 43903 QL 42903 MD 422-903 90 x 3'QL 44904 QL 43904 QL 42904 MD 422-904 90 x 4'QL 44906 QL 43906 QL 42906 MD 422-906 90 x 6'

Part NumberDescription

AccessoriesPart Number

Description

Bends

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Quazite Enclosures

(888)644-60755 - 21

Ordering Information1. Determine UL Requirements

Determine if a UL Listed enclosure is required for your installation. Federally funded electrical and telecom projects, as well asmany state and municipal projects, generally require the use of a UL Listed product whenever one is available.

Most QUAZITE® underground enclosures in sizes through 30" x 48" are UL Listed. These products are clearly marked with the ULlabel on both the enclosure and the cover. Special order enclosure with holes and mouseholes may also qualify for UL Listing aslong as the holes do not exceed 25% of the area of each sidewall

2. Determine Load RatingsTier designations are used in the underground enclosure industry to aid in specifying the performance of products. The Tier numberrelates to a nominal design load times 1,000 pounds (i.e.: Tier 8 = 8 x 1,000 lbs. = 8,000 lbs.)..

All Tier loadings will have a corresponding test load which is at least 50% greater than the design load. The maximum deflection atthe indicated design load shall be 1/2 inch for vertical tests and 1/4 inch per foot of length for lateral tests.

EnclosuresFor use as splice boxes, pull boxes or equipmentenclosures for any application requiring easy access toan underground service (i.e. electrical, water,telephone, gas, fiber optics, CATV, etc.). Available in alarge variety of sizesand styles with eitherstandard, heavy dutyor optionaloverlapping covers.No grounding isrequired for the boxor cover. Fits flushwith sidewalk orgrass area. Skidresistant covers. Replacement covers and meter lids,hardware, inserts and grade adjustable extensions areavailable options.

Box Pads and Traffic Signal BasesPrecast polymer concrete box padsand traffic signal bases eliminateforming and pouring and are light-weight, resulting in easy handling and alower installed cost. Excavation andinstallation of the entire unit can bedone in one day. Can be reused inother locations.

Electrical and Telephone PadsUsed under transformers and tele-phone cabinets to add stability,prevent corrosion of metal cabinets,provide a fire break, and protectcabinets from damage caused bymowing equipment. Available as asolid pad or as a Splitt-Pad® for easyretrofits.

QUAZITE® Tiers

Design Load (min.)

Test Load

UL Tier Designations

DesignLoad

Test Load(min) UL Listed Boxes

Tier 5 5,000 lbs. 7,500 lbs.

PC 13" x 24" or PC 17" x 30" style boxand cover assemblies with std.

Covers (CA) and std. Covers w/o bolts (WA)

Tier 8 8,000 lbs. 12,000 lbs.

PG and PT style box and over assemblies up to 30" x 48" and PC style in sizes 6" x 8", 11" x 18" and12" x 12" with std. Covers (CA) and

std. W/o bolts (WA)

Tier 15 15,000 lbs. 22,500 lbs.

Tier 10Driveway, parking lot, andoff-roadway applications

subject to occasional non-delitberate vehicular traffic

10,400 lbs 22,568 lbsPG and PC style box and cover

assemblies up to 30" x 48" with heavy duty covers (HA)

Tier 22 22,500 lbs. 33,750 lbs. Extra heavy duty covers (HH)

AASHTO H-2020 ton GVWASTM C-857

28,800 lbs N/AAASHT0-H-20

Deliberate vehicular trafficapplicatons

** Note there are no AASHTO design or test provisions for polymer composites. Therefore the is no recognized method of testing for qualification. Applying other material testing methods to polymer composites is not recognized by AASHTO.

Tier 5 Sidewalk applicationswith a safety factor for

occasional non-deliberatevehicular traffic.

5,200 lbs 11,284 lbs

* Loadings for HH covers comply with all test provisions of ANSI/SCTE 77 except that they have a vertical design load of

Certified precast concreate or other AASHTO recognized materials**

Application Tiers & Static Vertical Wheel Load Ratings

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Quazite Enclosures

(888)644-60755 - 22

3. Determine Hole Opening Size

4. Select Cover Series & StyleCA/WA/CG Series CoversCA covers are designed to bolt down. WAcovers do not have provisions to bolt the coversin place. CG covers feature a grommet package to reduceincoming fluids into the enclosure. CG covers must beused with gasketed enclosures.

• Design Load: 8,000 lbs. over a 10" square with aminimum test load of 12,000 lbs. (ANSI Tier 8)(For PG, PT, PR and smaller PC styles)

• Design Load: 5,000 lbs. over a 10" square with aminimum test load of 7,500 lbs. (ANSI Tier 5)(For PC 13" x 24" and PC 17" x 30" styles andall LG styles)

HA/HG Series CoversHeavy duty covers (available for PG, PD, PC and PRenclosure styles) are designed for driveways, parking lotsand off-roadway applications where subject to occasionalnon-deliberate vehicular traffic. HG covers feature agrommet package to reduce incoming fluids into theenclosure. HG covers must be used with gasketedenclosures.

• Design Load: 15,000 lbs. over a 10" square witha minimum test load of 22,500 lbs.(ANSI Tier 15)

Style Available

Size

PC 6" x 8"PC 8" x 18"PT 10" x 15"

PG & PC 11" x 18"PC 12" x 12"LX 12" x 12"

PG, PC, PT & PX 13" x 24"PG, PC, PT & PX 17" x 30"

PD 17" x 30"PG 24" x 24"PG 24" x 36"PG 30" x 48"PD 30" x 48"PG 30" x 60"PG 36" x 36"PG 36" x 60"PG 36" x 72"PG 48" x 48"PG 48" x 72"PG 48" x 96"

Highlighted areas indicate UL Listing

Style SeriesLG CA/WA 5,000 7,500 10" x 10" 5PC1324 & PC1730 CA/WA 5,000 7,500 10" x 10" 5PC all other sizes CA/WA 8,000 12,000 10" x 10" 8PG/PT CA/WA 8,000 12,000 10" x 10" 8PC HA 15,000 22,500 10" x 10" 15PG/PT HA 15,000 22,500 10" x 10" 15PG HH 22,500 33,750 10" x 20" 15**PR CA/WA 8,000 12,000 10" x 10" 8PR HA 15,000 22,500 10" x 10" 15

Highlighted areas indicate UL Listing

Cover Designlbs.

Test Load(lbs)

TestArea

ANSITeir

HH Series CoversExtra heavy duty HH covers are designed for driveways,parking lots and off-roadway applications where subject tooccasional non-deliberate traffic by heavy vehicles.Contact your local QUAZITE® representative foravailability of sizes.

• Loadings for HH covers comply with all testprovisions of ANSI/SCTE 77 except that thevertical design load is 22,500 lbs. with a testload of 33,750 lbs. over a 10” x 20” plate

LG Style Covers32% lighter in weight as compared to the PG covers.

• Design Load: 5,000 lbs. over a 10" square with aminimum test load of 7,500 lbs. (ANSI Tier 5)

Overlapping CoversAvailable in sizes 30" x 48", 30" x 60"and 36" x 60". Eliminates soilinfiltration and allows for easy coverremoval. Not recommended forsidewalks.

• Design Load: Available in either CA or HAratings. (ANSI Tier 5, 8 or 15)

Torsion Assist CoversAvailable on 30” x 48” and largerassemblies only.

Replacement CoversCovers that are interchangeable with severalmanufacturers’ products include: PG1324, PG1730,PG2436, and PG3048. Other styles and sizes are alsoavailable.

• Design Load: Load Ratings will vary. Contactyour local QUAZITE® representative for moreinformation.

Meter Reading LidsAvailable in PG style covers.

• Design Load: 5,000 lbs.over a 10" square with aminimum test load of 7,500lbs. (ANSI Tier 5)

9 Blank 26 High Voltage10 C.A.T.V. 29 Lighting12 Communications 41 Street Lighting14 Controls 43 Telephone17 Electric 44 Traffic21 Fiber Optics 46 Traffic Signal24 Ground 50 Water

Commonly Used Cover Logos

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Quazite Enclosures

(888)644-60755 - 23

5. Select Box StyleFor use as splice enclosures, pull enclosures or equipment enclosures for any application requiring easyaccess to an underground service (i.e. electrical,telephone, fiber optics, CATV, water, gas, etc.). Availablein a large variety of sizes and styles with either standard,heavy duty or optional overlapping covers. No grounding isrequired for the enclosure or cover. Fits flush with sidewalkor grass area. Covers are skid resistant. Replacementcovers and meter lids, hardware, inserts and gradeadjustable extensions are available options. Enclosuresand covers are ANSI/SCTE 77 compliant for intendedapplications.

• PG/LG StyleFor use as a splice enclosure, pull enclosure,equipment enclosure or for any applicationrequiring easy access to an undergroundservice. Stackable for increased depth. Straightsides for easy adjustment of box to grade.

• PD/LD StyleEnclosures with 1º flare for maximum strength.Flared design optimizes internal volume andprevents frost heave.

• PC StyleStraight sides permit easy movement of boxshould grade level change. Gasketing alsoavailable. All sizes are stackable.

• PT\LT StyleFlared design prevents frost heave. Covers areinterchangeable with many precast concreteparts. Nestable for compact storage.

• PX\LX StyleService enclosure assemblies with flared sides.Nestable for compact storage.

• PR\LR StyleRound enclosures. Cover cannot fall into thebox.

6. Determine Options & HardwareExtensions – Bottom and top extensions are available togive extra depth. Bottom extension only available for sizes:PG1324EA through PG3048EA. Top and bottom extensionsavailable for sizes: PG4872EA and PG4896EA. Top gradeadjustment extensions available for sizes: PG1324ED,PG1730ED, PG2436ED, and PG3660ED.

Other Options –Penta-head BoltsGasketsCover HooksCable RacksPenta-head SocketsRack HooksTerminatorsCable RetainersHolesBox DividersKnockoutsMeter LidsElectronic Locating MarkersColorsStrutsLogos

Pulling Eyes Insert Locations

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Vikimatic: PVC Conduit

(888)644-60755 - 24

Conforms to GTS-8342 Specifications20' lengths Belled Ends

Description O.D. Min.Wall

Approx.Wt./Ft.

2" GT-42 20' length 2.375 0.077 0.414" GT-42 20' length 4.5 0.145 1.55


Approx.Wt./Ft.

4" Type “B” encased burial 4.350 .095 .934" Type “C” direct burial 4.350 .157 1.504" Type “D” exposed applications 4.350 .157 1.47


Approx.Wt./Ft.

4" CT Type “C” direct burial 4.350 .145 1.31


Approx.Wt./Ft.

2" PVC Sch 40 10' length 2.375 .154 .6994" PVC Sch 40 10' length 4.500 .237 2.067


Approx.Wt./Ft.

2" PVC Sch 80 10' length 2.375 .218 .9594" PVC Sch 80 10' length 4.500 .337 2.863

* Schedule 40 and 80 available in 1/2" thru 6" upon request.

* Schedule 40 and 80 U.L. listed

* Commercial telephone duct has a minimum pipe stiffness of 80 lbs./in./in.

Schedule 40 Conduit

Schedule 80 Conduit

GTS-8342 Telephone Duct

CAO 8546 - Telephone Duct

* Meets specifications of Bell operating companies

Commercial Telephone Duct

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(888)644-60755 - 25

AT&T Commercial Telephone Duct(Conforms to AT-8546, GTE 8343, United CH 5-71)

20' Length Belled One End Telephone Duct is producedwith an extra high tensile strength and good impactqualities. Conforms to requirements for AT-8546.

PVC Power & Communication Duct(Conforms to NEMA TC-6)

TYPE DB (for Direct Burial) – 20' Length Belled OneEnd Type DB conforms to all Performance TestRequirements of W.U.G. Specifications but does nothave the same wall thickness as required for ABSmaterial. TVC’s PVC with its high physical propertiesexceeds the W.U.G. Test Requirements and is alsorated self-extinguishing (0-seconds) in FlameResistance Tests using ASTM D-1784.

TYPE EB (for Encased Burial) – Type EB complieswith Federal Specifications WC 1094 and meets therequirements of FAA, GSA-FSS, Military Specificationsand Corps of Engineers, Type EB Complies with NEMAStandard TC 6-1972.

O.D. I.D.TYPE C(for Direct Burial) 4.35 4"

TYPE B(for Encased Burial) 4.35 4"

TYPE D(for Exposed Locations)(Ultraviolet Resistant)

4.35 4"

1260 per bundle, 20, 160' per truckload

Size O.D. I.D. Min. Wall1" 1.315 1.189 .063

1.25" 1.660 1.532 .0641.5" 1.900 1.754 .0732" 2.375 2.255 .0603" 3.500 3.316 .0924" 4.500 4.258 .1215" 5.563 5.259 .1526" 6.625 6.261 .182

Size O.D. I.D. Min. Wall2" 2.375 2.255 .0603" 3.500 3.378 .0614" 4.500 4.336 .0825" 5.563 5.357 .1036" 6.625 6.375 .125

PVC – Light Wall Rigid Conduit

Type A light wall rigid conduit is listed by UnderwritersLaboratories, “Underground – for encasement only.”

PVC Schedule 40 - Heavy Wall RigidConduit

The Schedule 40 PVC Conduit furnished by TVC is listedby Underwriters Laboratories for underground encasedand exposed locations as described in article 347 ofthe 1971 National Electric Code. Rated for 90°C Cableand for use in direct sunlight.

Size O.D. I.D. Min. Wall.5" 0.840 0.720 .060

.75" 1.050 0.930 .0601" 1.315 1.195 .060

1.25" 1.660 1.520 .0701.5" 1.900 1.740 .0802" 2.375 2.175 .100

2.5" 2.875 2.655 .1103" 3.500 3.250 .1254" 4.500 4.200 .150

Size O.D. I.D. Min. Wall.5" 0.840 0.622 .109

.75" 1.050 0.824 .1131" 1.315 1.049 .133

1.25" 1.660 1.380 .1401.5" 1.900 1.610 .1452" 2.375 2.067 .154

2.5" 2.875 2.469 .2033" 3.500 3.068 .216

3.5" 4.000 3.548 .2264" 4.500 4.026 .2375" 5.563 5.047 .2586" 6.625 6.065 .280

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(888)644-60755 - 26

Vikimatic Utility Duct TC 6 - 500,000 psiModulus

• Type EB20 complies with federal and militaryspecifications by conforming to UL 651A.

• Conforms to NEMA TC 6 and ASTM F-512.• Rated for 90° C Cable• 20' Lengths Bell End

Vikimatic Utility Duct ASTM F-512 - 500,000psi Modulus

• Conforms to ASTM F-512• Rated for 90° C Cable• 20' Lengths - Bell End

Size O.D. I.D Min.Wall

Approx.Wt./Ft.

2 2.375 2.255 .060 .3373 3.500 3.316 .092 .7344 4.500 4.258 .121 1.2185 5.563 5.259 .152 1.8466 6.625 6.261 .182 2.634


Approx.Wt./Ft.

2 2.375 2.255 .060 .3373 3.500 3.378 .061 .5474 4.500 4.336 .082 .9015 5.563 5.357 .103 1.3976 6.625 6.375 .125 1.969

Type DBHM-60 (Direct Burial)

Type EBHM-20 (Encasement Burial)


Approx.Wt./Ft.

3 3.500 3.276 .112 .8534 4.500 4.210 .145 1.4195 5.553 5.205 .179 2.1656 6.625 6.199 .213 3.070

Type DB-100 HM (Direct Burial)


• Conforms to NEMA TC 8 and ASTM F-512• Rated for 90° Cable• 20' Lengths - Bell End



Approx.Wt./Ft.

1 1.315 1.195 .060 .1691-1/2 1.900 1.780 .060 .247

2 2.375 2.221 .077 .4273 3.500 3.264 .118 .9104 4.500 4.192 .154 1.5045 5.563 5.181 .191 2.3256 6.625 6.171 .227 3.316

Type DBHM-120 (Direct Burial)


Approx.Wt./Ft.

2 2.375 2.255 .060 .3373 3.500 3.348 .076 .5844 4.500 4.300 .100 1.0175 5.563 5.311 .126 1.5866 6.625 6.321 .152 2.210

Type EBHM-35 (Encasement Burial)

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(888)644-60755 - 27


• Conforms to NEMA TC 6 and ASTM F-512• 20' Lengths - Bell End


• Conforms to NEMA TC 8 and ASTM F-512• Rated for 90° C Cable• 20' Lengths - Bell End


Approx.Wt./Ft.

2 2.375 2.255 .065 .3373 3.500 3.316 .100 .7344 4.500 4.258 .131 1.2185 5.563 5.259 .164 1.8466 6.625 6.261 .196 2.634


Approx.Wt./Ft.

2 2.375 2.255 .060 .3373 3.500 3.378 .067 .5474 4.500 4.336 .089 .9015 5.563 5.357 .112 1.3976 6.625 6.375 .135 1.969

Type DB-60 (For Direct Burial)

Type EB-20 (For Encasement Burial)


Approx.Wt./Ft.

1 1.315 1.195 .060 .1691-1/2 1.900 1.780 .065 .247

2 2.375 2.221 .083 .4273 3.500 3.264 .127 .9104 4.500 4.192 .166 1.5025 5.563 5.181 .205 2.3256 6.625 6.171 .244 3.316


Approx.Wt./Ft.

2 2.375 2.255 .060 .3373 3.500 3.348 .082 .5844 4.500 4.300 .109 1.0175 5.563 5.311 .136 1.5866 6.625 6.321 .164 2.210

Type EB-35 (For Encasement Burial)

Type DB-120 (For Direct Burial)

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Vikimatic: PVC Fittings & Accessories

(888)644-60755 - 28

Vikimatic PVC Fittings & Accessories

Description(A) Angle of Curvature – see table(B) Bell Socket – 3" in all cases(C) Spigot Length – 3" in all cases(R) Radius of curvature, (ft.) – see table(L) Length of Arc (ft. and in.) – see table

4" Telephone Duct (PVC) belled one end

1'(12")

1 1/2'(18")

2'(24")

2 1/2'(30")

3'(36")

4'(48")

5'(60")

6'(72")

10'(120")

12 1/2'(150")

15'(180")

20'(240")

25'(300")

30'(360")

35'(420")

11.25 - - 12 - 13 - 24 - 30 - - - - -22.5 - 13 15 18 20 24 36 38 48 60 72 102 120 144 16830 - 15 18 22 24 31 35 43 60 84 96 132 162 192 22245 - 20 24 30 36 48 52 62 96 120 144 192 24090 24 36 40 57 60 80 108 120 130 240

1'(12")

1 1/2'(18")

2'(24")

2 1/2'(30")

3'(36")

4'(48")

5'(60")

6'(72")

10'(120")

12 1/2'(150")

15'(180")

20'(240")

25'(300")

30'(360")

35'(420")

11.25 - - - - 16 - - - 30 - - 60 - -22.5 - 15 17 20 22 24 32 34 48 60 72 102 120 144 16830 - 19 22 24 26 33 38 45 66 84 96 132 162 192 22245 - 20 24 34 36 48 54 64 102 120 144 192 24090 - 36 40 57 60 80 108 120 204 240

1'(12")

1 1/2'(18")

2'(24")

2 1/2'(30")

3'(36")

4'(48")

5'(60")

6'(72")

10'(120")

12 1/2'(150")

15'(180")

20'(240")

25'(300")

30'(360")

35'(420")

11.25 - - 18 - 18 20 22 24 24 30 38 54 60 72 8422.5 - - 21 24 24 26 32 36 54 60 78 102 120 144 16830 - - 22 26 28 35 38 46 66 84 96 132 162 192 22245 - - 26 30 36 48 54 66 102 120 144 192 24090 - - 50 54 60 80 108 120 204 240

AngleRadius

AngleRadius

4" Pipe Diameter

Radius1" - 2" Pipe Diameter

2 1/2" - 3 1/2" Pipe Diameter

Angle

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(888)644-60755 - 29

PVC CouplingsFor Telephone Duct Description Nominal

SizeStd.Pkg.

3-1/2" 254" 25

3-1/2" 254" 25

4" x 4" Plastic 24

3"IPS x 4" Tel. 253-1/2" IPS x 4" Tel. 253-1/2" Tel. x 4" Tel. 25

4" Tel. x 5" IPS 253-1/2" Tel. x 3-1/2" IPS 25

4" Tel. x 4" IPS 253-1/2" Tel. x 4" IPS 25

2" IPS x 4" Tel. 25

4" 9

5" 9

5° AngleCoupling 4" 25

“G” Coupling(Dog Leg)

4" OFFSET-AT8723

Couplings

Internal JoiningCoupling (Plastic)

For joining PVC Tel.Duct to other round

conduit material

3-1/2" x 3-1/2" Plastic 24

Enlarging Coupling for joining PVC Tel.Duct to larger sizeTel. Duct or IPS

Utility Duct

Sleeve Coupling(External) (No-Stop)

Belled CouplingTapered with Stop

1'(12")

1 1/2'(18")

2'(24")

2 1/2'(30")

3'(36")

4'(48")

5'(60")

6'(72")

10'(120")

12 1/2'(150")

15'(180")

20'(240")

25'(300")

30'(360")

35'(420")

11.25 - - - - - 25 - - 30 30 42 54 60 72 8422.5 - - 24 - 26 30 34 40 60 60 78 96 120 144 16830 - - - - 30 36 40 48 72 84 120 132 162 192 22245 - - - - 36 48 60 68 108 120 144 192 24090 - - 56 - 60 80 108 120 210 240

1'(12")

1 1/2'(18")

2'(24")

2 1/2'(30")

3'(36")

4'(48")

5'(60")

6'(72")

10'(120")

12 1/2'(150")

15'(180")

20'(240")

25'(300")

30'(360")

35'(420")

11.25 - - - - 24 27 30 30 34 42 54 60 72 8422.5 - - - - 26 28 36 42 60 66 78 102 126 144 16830 - - - - 38 45 50 72 96 108 132 162 192 22245 - - 36 36 40 50 60 72 108 120 144 192 24090 - - - 56 70 90 108 120 210 240

AngleRadius

AngleRadius

6" Pipe Diameter

5" Pipe Diameter

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(888)644-60755 - 30

PVC Adapters ForJoining Disimilar Conduits Description Nominal

SiseStd.Pkg.

4" Tel. x 4" Tap 25

4" Tel. x 4" SC 25

3-1/2" Tel. x 3-1/2" SC 25

3-1/2" Tel. x 3-1/2" Tap. 25

3-1/2" Tel. x 4" Tap. 25

2" x 4" 24

3" x 4" 24

4" x 4" 24

3-1/2" x 4" 6

4" x 5" 6

3-1/4" x 3-1/2" IPS 93-1/2" x 3-1/2" IPS 9

3-1/4" x 4" 93-1/4" x 4" 93-1/2" x 4" 93-1/4" x 5" 9

4" x 4" 9*Size of Clay 4-1/4" x 4" 9

3-1/2" 504" 505" 50

4" 9

5" 9

4" 64" 6

3-1/2" 244" 24

3-1/2" 34" 3

End BellRound (7" length)

Tile Branch Out

IPS 3-1/2" x 4" Tel.

4" x 4" IPS. Tel.

Female ThreadedAdapter JoiningThreaded End

Steel Pipe to Tel.

Split Stop Rings3" wide split rings

Expansion JointTotal Travel 8"Available to 30"

w or w/o “O” ring

12

12

Adaptors

Wye Brand Solid(Molded) Split

Plastic To Fiberor A/C Adapter

For joining PVC Tel.Duct to Tapered orSaw Cult Fiber orAsbestos/cement

G Plastic CapFor transition fromUnder-ground to

Duct riser

Internal EnlargingAdaptor

Square BoreAdapter

Available in 6" and18" Length solid,

2 finger and4 finger

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Vikimatic: Couplings

(888)644-60755 - 31

Vikimatic Aluminum Couplings

PartNumber

Nominal Size

Duct O.D.

AS1.050 3/4" 1.050"AS1.315 1" 1/315"AS1.660 1-1/4" 1.660"AS1.900 1-1/2" 1.900"AS2.375 2" 2.375"AS2.875 2-1/2" 2.875"AS3.500 3" 3.500"AS4.500 4" 4.500"AS6.625 6" 6.625"

Alum. Std. Reverse Threaded

Aluminum - Standard Reverse ThreadedInstalls by threading on or can be pressed on with couplingpress. Sharp low profile threads give high pull loads but allowlittle air to escape when using blow in installation.

PartNumber

Nominal Size

Duct O.D.

AB1.050 3/4" 1.050"AB1.315 1" 1.315"AB1.660 1-1/4" 1.660"AB1.900 1-1/2" 1.900"AB2.375 2" 2.375"

Alum. Barbed Ring

Aluminum - BarbedPress on with coupling press. Internal barbs form air tightconnection and high pull loads on smooth wall innerduct.Standard sizes shown but can be made to any size to fit yourneeds.

PartNumber

Nominal Size

Duct O.D.

ASB1.315 1" 1.315"ASB1.660 1-1/4" 1.660"ASB1.900 1-1/2" 1.900"ASB2.375 2" 2.375"

Alum.-Std. Thread-Barbed (Twist on air)

Aluminum - Standard reverse threaded - BarbedInstalls with 10 turns to form an airtight seal and high pull outloads. Standard sizes in stock, but can be ordered to fit yourneeds. AMB multi-lead thread available on request. Largersizes available than shown.

Aluminum - Barbed - Pipe ThreadStandard IPS sizes in stock. Used to connect PE innerduct toPVC pipe or any male tapered pipe thread. Coupling isforced onto innerduct with soft hammer, then can be turnedto draw pipe up tight. PE side can be ordered in a twist onform, (ASP) with a simple pipe nipple and lock nut it will mateto a bulkhead or connection box.

PartNumber

Nominal Size

Duct O.D.

ABP1.315 1" 1.315"ABP1.660 1-1/4" 1.660"ABP1.900 1-1/2" 1.900"ABP2.375 2" 2.375"ABP2.875 2-1/2" 2.875"ABP3.500 3" 3.500"ABP4.500 4" 4.500"ABP6.625 6" 6.625"

Alum. Barbed to Pipe Thread

Aluminum - Standard thread - ReducerStandard IPS sizes in stock but can be ordered in any size-to-size combinations. Also can be ordered in a barbed form(ABR) when airtight connection is needed. ABR’s must bepressed on with coupling press.

Universal Tapered CouplerUse this coupler when high pull loads are not needed but alarge size range of duct or when connecting mismatchedduct (corrugated to smooth wall or SIDR to SDR duct, etc.)

Part Number

Size range of innerduct

ASR2.375 - 1.900 2" to 1-1/2"ASR2.375 - 1.660 2" to 1-1/4"ASR2.375 - 1.315 2" to 1"ASR1.900 - 1.660 1-1/2" to 1-1/4"ASR1.900 - 1.315 1-1/2" to 1"ASR1.660 - 1.315 1-1/4" to 1"

Alum. Std. Threaded Reducer

Part Number

Size range of innerduct

UNIV 1" 1.180" to 1.420"UNIV 1-1/4" 1.450" to 1.700"UNIV 1-1/2" 1.760" to 2.000"

UNIV 2" 2.260" to 2.500"

Alum. Univ. Tapered Rev. Thread

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(888)644-60755 - 32

Vikimatic Universal and Anodized Poly Duct Couplers

For HDPEAnodized aluminum reverse-threaded couplersdesigned for use with any of the many innerduct or PEconduit types.

• Air-tight for pressurized cablepropulsion systems

• Reverse threaded• Designed for

smoothwall,ribbed, orcorrugated duct

• Color coded

Part Number Size Duct O.D. Range Standard

Pkg.07CP108U 3/4" 0.91" - 1.08" 10010CP142U 1" 1.23" - 1/42" 10011CP157U 1-1/8" 1.40" - 1.57" 10012CP170U 1-1/4" 1.49" - 1.70" 10013CP185U 1-3/8" 1.60" - 1.85" 5015CP200U 1-1/2" 1.80" - 2.00" 5020CP252U 2" 2.31" - 2.52" 5040CP465U 4" 4.41" - 4.65" 12

Sizes and Specifications:

Strap Wrench Coupler Installation Tool

The easiest and most convenient tool for installing 1" through 2" JACKMOON innerduct couplersand CEV adapters.

Note: These couplers are airtight on smoothwall SDR-type innerducts. For other innerduct types it isrecommended that teflon tape be wrapped three layers deep over duct ends before installing coupler to assurewater and airtightness.

Vikimatic “Double” E-Loc® Couplings

The “Double” E-Loc® Coupling was designed and developed to join both smooth and ribbed HDPE Innerduct,specifically for pneumatic methods of cable placement where air and water tight integrity of the system isimperative, and where the joint is unrestrained such as in a vault, manhole or handhole. The standard E-Loc®

Coupling is pressure tight to internal pressure above 200 psi when restrained or buried, but the “Double” E-Loc®

Coupling can maintain these pressures unrestrained. The “Double” E-Loc® Coupler is reusable.


Double “E-Loc”®Part No.

Duct Size(in)

Coupling LengthMade-Up (in)

Pieces Per Ctn.

Wt. PerCtn.

DEL-131R 1.315" Smooth1.340" Ribbed 6.25 50 63

DEL-142R 1.420" Smooth1.460" Ribbed 6.25 50 Available

SoonDEL-150R 1.500" Smooth 6.25 50 58DEL-150B

(Black)1.500"

1-1/4" SDR 9 Aerial 6.25 50 56

DEL-154R 1.530" 1.25 True1.575" Ribbed 6.25 50 58

DEL-166R 1.660" Smooth1.700" Ribbed 6.25 50 53

Double “E-Loc”® Coupling

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(888)644-60755 - 33

Vikimatic Electrofusion

The Electrofusion System offers you an external slip connection fitting made frompolyethylene. That means a non-metallic, non-corrosive joint for longer connection life.With the Electrofusion System, you get a heat fused joint that is pressure tight. In fact,tests have shown these joints to have a stronger tensile strength than that of the pipeitself. The Electrofusion System requires a minimal working area and there is on lateralmovement of pipe required for joining.

I. PE to PE - Electrofusion has been used to join PE pipe for over 30 years. The jointstrength has been tested for three (3) different joint performances.

1. Tensile Strength of the fusion has been proved to be stronger than pipe yield strength.2. Pressure strength of the fusion has been proven to be stronger than the burst strength of the pipe. Joints have been

tested at340 lbs. pressure for over 38,000 hours.3. The bond strength of the fusion has been proven under crush test to be stronger than the pipe itself.

II. PE to PVC - This is a new concept for very specialized applications. The PE does not fuse to the PVC. The joint strength isachieved by the thermal expansion of both plastics at the interface when heated. Both the PE and PVC pipe have beenprepared by a serrated scraping tool creating grooves .015" deep. The PE of the coupling melts into the serrations of thePVC. The thermal expansion of both the PE and PVC creates a very tight compression.

1. Tensile strength has been tested on 2" SDR-11 PE3408 to 2" Schedule 40 PVC, resulting in the PE yielding at 3.842lbs. of tensile. Test on 2" Schedule 40 PE3408 to 2" DB-120 PVC resulted in the PE yielding at 2,900 lbs. of tensile.

2. Pressure strength has been tested successfully at 20 psi for 24 hours. This test was to ensure a water tight seal.This joint is not to be considered a pressure rated connection.

3. Bond strength between the PE and PVC, when sectioned, is non-existent. Upon viewing the sections, it is apparentthat the serrations in the PVC have created an anchor pattern. The PE from the coupling has molded into thisanchor pattern and appears to have a biting affect, but when impacted the two will separate.

Nominal Size (in.) Part No.3/4" x 1/2" CTS 575-00801" x 1/2" CTS 575-00811" x 1/2" IPS 575-00821" x 3/4" IPS 575-00831" x 1" CTS 575-00841" x 1-1/4" CTS 575-00893" x 2-1/2" CTS 575-0088

ReducersNominal Size (in.) Part No.

1-1/4" IPS 575-21202" IPS 575-21183" IPS 575-21224" IPS 575-21196" CTS 575-0127

ScrapersDescription Part No.

Auto-sequence Processor(With 15' Leads) 575-0340

Additional Leads(15' Detachable) 575-0332

Additional Leads 575-0283Power Adapter (Pigtail)(25' Detachable) 900-0643

Nominal Size (in.) Part No.1-1/4" IPS 575-20012" IPS 575-2039

Vice Grip

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Vikimatic: Duct Plugs

(888)644-60755 - 34

Part No.

Duct Size(in.)

Duct I.D. Range (in.)

Std. Pkg.

07D100U 0.7" 0.71 - 1.02 5010D104U 1" 0.96 - 1.16 5012D148U 1-1/4" 1.14 - 1.48 5015D183U 1-1/2" 1.49 - 1.83 5020D236U 2" 1.83 - 2.36 5025D291U 2-1/2" 2.34 - 2.91 5030D346U 3" 2.99 - 3.46 5035D400U 3-1/2" 3.42 - 4.00 5040D402U 4" 3.94 - 4.33 5050D535U 5" 5.00 - 5.35 5060D637U 6" 5.82 - 6.37 3680D816U 8" 7.83 - 8.27 15

32D365SQ 3-1/4 - 3-5/8" 3.25 - 3.65 5040D400SQ 3-3/4 - 4" 3.75 - 4.00 5042D425SQ 4-1/4" 4.25 50

For Square Conduit

Other sizes are available upon request. Call TVC for information.

For Round Conduit/Innerduct

Universal Blank Duct Plug Specifications

Universal Blank Duct Plugs

Solid round duct plugs with rope ties for sealing vacant conduits and innerducts entering enclosures of any type.

• Corrosion proof. No metallic parts.• Water, air, and gas tight seal. Easy installation.• Attachment secures pull rope in conduit.• No hazardous toxic compounds or messy foams used.• Injection molded chemical resistant gasket.• Sealing capacity tested to minimum 22 psi (50' head of hydrostatic pressure).• Reduces long-term maintenance costs. Removable and reusable.

Installation InstructionsClean the inside of duct with rag or gloved hand. Attach pull rope and insert the plug into the duct opening. Tightenthe eye clockwise until “hand tight”.


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(888)644-60755 - 35

Simplex Duct Plugs

Split round plugs for sealing around single cable or innerduct entering enclosures of any type.

• Water, air, and gas tight seal. Easyinstallation.

• Split design allows installation around in-placecables.

• Injection molded.• No hazardous toxic compounds or messy

foams used.• Gasket provides soft buffer to protect cable

sheath. Withstands vibrations of heavilyloaded trucks or seismic movements.

• Sealing capacity tested to minimum 22 psi(50' head of hydrostatic pressure).

• Bushing sleeves available to suit severalcable sizes.

• Reduces long-term maintenance costs.Removable and reusable.

Installation InstructionsOpen the plug at the split in the gasket and reassembleit around the cable. Slide the plug along the cable andinto the opening to be sealed. Tighten each fastener, onerotation at a time, from top to bottom and then left toright. Maximum torque should not exceed 3-4 foot-pounds.

Part No.

Duct Size(in.)


Cable/Duct O.D. Range(in.)

Std. Pkg.

21S136SG 2" 1.98 - 2.08 1.18 - 1.36 5025S136SG 2.5" 2.34 - 2.50 1.18 - 1.36 5025S157SG 2.5" 2.34 - 2.50 1.36 - 1.57 5030S136S 3" 3.03 - 3.25 1.19 - 1.36 3630S196SB 3" 3.03 - 3.25 1.38 - 1.96 3630S204S 3" 3.03 - 3.25 1.92 - 2.04 3630S136A 3.1" 3.26 - 3.37 1.19 - 1.36 3630S196AB 3.1" 3.26 - 3.37 1.38 - 1.96 3630S220AB 3.1" 3.26 - 3.37 1.92 - 2.20 3635S136S 3.5" 3.49 - 3.65 1.19 - 1.36 2435S196SB 3.5" 3.49 - 3.65 1.38 - 1.96 2435S256SB 3.5" 3.49 - 3.65 1.92 - 2.56 2440S136S 4" 3.93 - 4.16 1.19 - 1.36 2440S196SB 4" 3.93 - 4.16 1.38 - 1.96 2440S256SB 4" 3.93 - 4.16 1.92 - 2.56 2440S291SB 4" 3.93 - 4.16 2.56 - 2.91 2440S327SB 4" 3.93 - 4.16 2.91 - 3.27 2440S136A 4.1" 4.16 - 4.34 1.19 - 1.36 2440S196AB 4.1" 4.16 - 4.34 1.38 - 1.96 2440S256AB 4.1" 4.16 - 4.34 1.92 - 2.56 2440S315AB 4.1" 4.16 - 4.34 2.56 - 3.15 2440S327A 4.1" 4.16 - 4.34 3.15 - 3.27 2450S196SB 5" 5.04 - 5.15 1.38 - 1.96 1250S256SB 5" 5.04 - 5.15 1.92 - 2.56 1250S315SB 5" 5.04 - 5.15 2.56 - 3.15 1250S373SB 5" 5.04 - 5.15 3.15 - 3.73 1260S196SB 6" 6.02 - 6.23 1.38 - 1.96 860S256SB 6" 6.02 - 6.23 1.92 - 2.56 860S315SB 6" 6.02 - 6.23 2.56 - 3.15 860S315SB 6" 6.02 - 6.23 3.15 - 3.73 8

32S118SQ 3-1/4" 3.25 1.03 - 1.18 2432S196SQB 3-1/4" 3.25 1.37 - 1.96 2432S256SQB 3-1/4" 3.25 1.92 - 2.56 2432S291SQB 3-1/4" 3.25 2.78 - 2.91 2440S196SQB 4" 4.00 1.37 - 1.96 2440S256SQB 4" 4.00 1.92 - 2.56 2440S315SQB 4" 4.00 2.56 - 3.15 2442102SQ 4-1/4" 4.25 0.88 - 1.02 2442S196SQB 4-1/4" 4.25 1.37 - 1.96 2442S256SQB 4-1/4" 4.25 1.92 - 2.56 2442S315SQB 4-1/4" 4.25 2.56 - 3.15 24

Simplex Duct Plug Specifications

For Round conduit:

For Square conduit:


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(888)644-60755 - 36

Fiber Optic Simplex Duct Plugs with Bushing Sleeves

Split-round simplex plugs specifically designed to seal around fiber-optic cable in innerduct or conduit, and forcables entering enclosures of any type.

• Corrosion proof. No metallic parts.• Water, air, and gas tight seal. Easy installation.• Split design allows installation around in-place cables.• Durable, chemical resistant, injection molded material.• No hazardous toxic compounds or messy foams used.• Gasket provides soft buffer to protect cable sheath. Withstands vibrations of heavily loaded trucks or

seismic movements.• Sealing capacity tested to minimum 22 psi (50' head of hydrostatic pressure).• Bushing sleeves available to suit several cable sizes.• Reduces long-term maintenance costs. Removable and reusable.

Installation InstructionsRemove the set of bushing sleeves from plug. Determinenumber of bushing sleeves to be used. Split bushing sleeve(s)and position them around cable with flanged end pointed towardopening to be sealed. Remove top sealing collar of plug fromgasket assembly. Separate it into two pieces and reassemblethem around cable. Open gasket assembly and place it aroundbushing below female threads on collar. Thread collar ontogasket by turning it clockwise. Slide resulting assembly intoarea to be sealed. Complete the seal by further turning collarclockwise.

Part No.

Duct Size(in.)


Cable O.D. Range(in.)

Std. Pkg.

06S038SB 0.6" 0.63 - 0.70 0.26 - 0.38 5009S050SB 0.9" 0.93 - 1.02 0.35 - 0.50 5010S035S 1" 1.00 - 1.14 0.20 - 0.35 5010S057SB 1" 1.00 - 1.14 0.35 - 0.57 5010S070SB 1" 1.00 - 1.06 0.50 - 0.70 5011S057SB 1-1/8" 1.12 - 1.26 0.35 - 0.57 5011S070SB 1-1/8" 1.12 - 1.26 0.50 - 0.70 5011S078S 1-1/8" 1.12 - 1.26 0.70 - 0.90 5012S035S 1-1/4" 1.22 - 1.36 0.20 - 0.35 5012S057SB 1-1/4" 1.22 - 1.36 0.35 - 0.57 5012S070SB 1-1/4" 1.22 - 1.36 0.57 - 0.70 5012S090SB 1-1/4" 1.24 - 1.34 0.70 - 0.90 5013S057SB 1-3/8" 1.38 - 1.49 0.35 - 0.57 5013S070SB 1-3/8" 1.38 - 1.49 0.50 - 0.70 5015S057SB 1-1/2" 1.50 - 1.65 0.35 - 0.57 5015S070SB 1-1/2" 1.50 - 1.65 0.50 - 0.70 5015S090SB 1-1/2" 1.50 - 1.65 0.70 - 0.90 5015S110SB 1-1/2" 1.54 - 1.65 0.90 - 1.10 5015S070AB 1-1/2" 1.57 - 1.73 0.50 - 0.70 5015S090AB 1-1/2" 1.57 - 1.73 0.70 - 0.90 5015S110AB 1-1/2" 1.57 - 1.73 0.90 - 1.10 5020S057SB 1.8" 1.85 - 1.97 0.35 - 0.57 5020S070SB 1.8" 1.85 - 1.97 0.50 - 0.70 5020S090SB 1.8" 1.85 - 1.97 0.70 - 0.90 5021S035S 2" 1.98 - 2.20 0.20 - 0.35 5021S057SB 2" 1.98 - 2.20 0.35 - 0.57 5021S070SB 2" 1.98 - 2.20 0.50 - 0.70 5021S090SB 2" 1.98 - 2.20 0.70 - 0.90 5021S110AB 2.1" 2.15 - 2.22 0.90 - 1.10 50

Fiber Optic Simplex Duct Plug Specifications


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(888)644-60755 - 37

Part No. Duct Size(in.)



Std. Pkg.

20B070SB 2" 1.97 - 2.09 0.50 - 0.70 2425B057S 2-1/2" 2.40 - 2.56 0.35 - 0.57 2430B136AG 3" 3.26 - 3.37 1.22 - 1.36 2435B136S 3-1/2" 3.49 - 3.62 1.22 - 1.36 2435B142S 3-1/2" 3.49 - 3.62 1.30 - 1.42 2436B167SH 3.6" 3.70 - 3.81 1.57 - 1.67 2440B122S 4" 3.92 - 4.21 1.07 - 1.22 2440B136S 4" 3.97 - 4.09 1.22 - 1.36 2440B142S 4" 3.97 - 4.09 1.30 - 1.42 2440B167S 4" 3.97 - 4.09 1.53 - 1.67 2440B142A 4.1" 4.16 - 4.29 1.26 - 1.42 2440B150A 4.1" 4.16 - 4.29 1.36 - 1.50 2440B167A 4.1" 4.16 - 4.29 1.53 - 1.67 2442B142H 4.8" 4.88 - 5.00 1.30 - 1.42 2450B167H 4.8" 4.88 - 5.00 1.53 - 1.67 2450B192H 4.8" 4.88 - 5.00 1.77 - 1.92 2450B142S 5" 5.04 - 5.35 1.26 - 1.42 2450B167S 5" 5.04 - 5.35 1.50 - 1.67 2450B192S 5" 5.04 - 5.35 1.73 - 1.92 2460B142H 5.8" 5.82 - 5.98 1.30 - 1.42 860B167H 5.8" 5.82 - 5.98 1.54 - 1.67 860B192H 5.8" 5.82 - 5.98 1.81 - 1.92 860B236HB 5.8" 5.82 - 5.98 1.96 - 2.36 860B252H 5.8" 5.82 - 5.98 2.40 - 2.52 860B142S 6" 6.02 - 6.33 1.26 - 1.42 860B167S 6" 6.02 - 6.33 1.50 - 1.67 860B192S 6" 6.02 - 6.33 1.73 - 1.92 860B236SB 6" 6.02 - 6.33 1.92 - 2.32 860B244S 6" 6.02 - 6.33 2.33 - 2.44 860B255S 6" 6.02 - 6.33 2.45 - 2.55 880B169S 8" 7.98 - 8.16 1.57 - 1.69 6

Triplex and Quadplex Duct Plug Specifications

Triplex Plugs (3 holes each):

Part No. Duct Size(in.)



Std. Pkg.

35Q126SG 3-1/2" 3.50 - 3.62 1.14 - 1.26 2436Q126S 3-3/4" 3.70 - 3.81 1.14 - 1.26 2436Q136S 3-3/4" 3.70 - 3.81 1.19 - 1.36 2440Q136H 3.8" 3.83 - 4.00 1.19 - 1.36 2440Q136S 4" 3.97 - 4.16 1.19 - 1.36 2440Q136A 4.1" 4.17 - 4.33 1.19 - 1.36 2440Q157AG 4.1" 4.17 - 4.29 1.55 - 1.57 2450Q142H 4.8" 4.88 - 5.00 1.30 - 1.42 1250Q167H 4.8" 4.88 - 5.00 1.53 - 1.67 1250Q192H 4.8" 4.88 - 5.00 1.77 - 1.92 1250Q136S 5" 5.04 - 5.35 1.19 - 1.36 1250Q167S 5" 5.04 - 5.35 1.50 - 1.67 1250Q192S 5" 5.04 - 5.17 1.77 - 1.92 1260Q142H 5.8" 5.82 - 5.98 1.30 - 1.42 860Q167H 5.8" 5.82 - 5.98 1.53 - 1.67 860Q192H 5.8" 5.82 - 5.98 1.81 - 1.92 860Q136S 6" 6.02 - 6.33 1.19 - 1.36 860Q150S 6" 6.02 - 6.33 1.36 - 1.50 860Q167S 6" 6.02 - 6.33 1.50 - 1.67 860Q177S 6" 6.02 - 6.33 1.67 - 1.77 860Q192S 6" 6.02 - 6.33 1.77 - 1.92 880Q238S 8" 7.98 - 8.16 2.16 - 2.38 2

Quadplex Plugs (4 holes each):

Other sizes are available upon request. Call TVC for information

Triplex and Quadplex Duct Plug Specifications (cont.)

Triplex and Quadplex Duct Plugs

split round plugs with three or four holes for sealing around single cable or innerductsentering enclosures of any type.

• Water, air, and gas tight seal. Easy installation.• Split design allows installation around continuous cable or innerduct.• Supports 2000 lbs. of cable.• Durable, chemical resistant, injection molded gasket material.• No hazardous toxic compounds or messy foams used.• Gasket provides soft buffer to protect cable sheath. Withstands

vibrations of heavily loaded trucks or seismic movements.• Sealing capacity tested to minimum 22 psi

(50' head of hydrostatic pressure).• Bushing sleeves available to suit several cable sizes.• Reduces long-term maintenance costs. Removable and reusable.• Stainless Steel nuts, bolts, washers, and fasteners.

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(888)644-60755 - 38

Bushing and Hole Plug Adapters

For use with Simplex, Triplex, and Quadplex duct plugs.

Bushings:• Easily split in field.• Soft expandable material.

Hole Plugs:• Durable hard plastic.• All products are removable and reusable.

Installation InstructionsBushing Sleeves: Bushing sleeve is split in the field with snippers. Position bushing sleeve around cable withflanged end pointed toward opening to be sealed. Wrap appropriate sized Simplex, Triplex, or Quadplex plugaround bushing. Slide resulting assembly into area to be sealed. Hole Plugs: Wrap split plug as if it were a cableor innerduct. Position within area to be sealed.

“136” Series

“142” Series

“167” Series

“192” Series

Cable/Innerduct O.D. Range (in.)

136JMB038 142JMB038 167JMB038 192JMB038 0.25 - 0.38136JMB047 142JMB047 167JMB047 192JMB047 0.38 - 0.47136JMB055 142JMB055 167JMB055 192JMB055 0.47 - 0.55136JMB063 142JMB063 167JMB063 192JMB063 0.55 - 0.63136JMB075 142JMB075 167JMB075 192JMB075 0.63 - 0.75136JMB087 142JMB087 167JMB087 192JMB087 0.75 - 0.87136JMB094 142JMB094 167JMB094 192JMB094 0.87 - 0.94136JMB102 142JMB102 167JMB102 192JMB102 0.94 - 1.02136JMB110 142JMB110 167JMB110 192JMB110 1.02 - 1.10136JMB118 142JMB118 167JMB118 192JMB118 1.10 - 1.18

142JMB126 167JMB126 192JMB126 1.18 - 1.26167JMB136 192JMB136 1.26 - 1.36167JMB142 192JMB142 1.34 - 1.42167JMB150 192JMB150 1.42 - 1.50

192JMB157 1.50 - 1.57192JMB167 1.57 - 1.67192JMB173 1.67 - 1.73

Standard Package

136 or 142 24 24167 24 24

192 or 196 24 24Other sizes are available upon request. Call TVC for information.

142JMH136167JMH167192JMH192

Bushing and Hole Plug Adaptor SpecificationsPart No. for Bushing Sleeves:

Hole Plugs:For use with plugs

containing the number:Part

Number

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Lubricant

(888)644-60755 - 39

Polywater® Lubricant F

For pulling fiber optic and other communications cable• Easy to pour into innerducts and feeder tubes• Superior friction reduction for lower tension pulls• Compatible with cable jackets, including LDPE types• Pumps and applicators available for easy use• Patented technology-imitated but never duplicated• Available in cold weather (non-freezing) formula

Polywater® Lubricant F is a high performance, pourable liquid lubricant recommended for outside plant fiber optic cable pulls.It is also suitable for use on other types of communications cable, including coaxial and copper pair.

Polywater® F is slow drying and leaves a lubricating film after its water-base has evaporated. Lube F uniquely wets out andcoats cable, for complete lubrication over long distance pulls. It is compatible with a broad range of cable jackets, includingthe polyethylene types.

Polywater® Lubricant WF (winter grade) has the same characteristics as Polywater® Lubricant F and is specially formulatedfor use in temperatures as low as -20° F (-30° C).


Polywater® Plus Silicone™

Polywater® Plus Silicone™ Cable Pulling Lubricants• Superior friction reduction• Optional, Small Frictionlees Rollers• Available in Regular and Winter Grade• Compatible with Cables• Suitable for Silicone-lined and Prelubricated Ducts• Temperature Stable• High Cling Factor• Clean and Non-staining

Type NN™ is a clean, slow-drying, silicone-based cable pulling lubricant. Type NN™ offers superior friction reduction and isideally suited for use with silicone-lined and prelubricated duct. Non-stringy Type NN™ pours and pumps easily, and issuitable for use with all common cable jacket types.

• Type WNN™ is a winter-grade Type NN™.• Type NB™ is Type NN™ with small frictionless rollers added.• Type WNB™ is winter-grade Type NB™.• Type FS™ is a stringy, opaque-orange lubricant. Its stringiness helps it cling to cable and pull itself along, allowing

excellent conduit dispersion.

Ordering Information Package Size NN™ P/N WNN™ P/N NB™ P/N WNB™ P/N FS™ P/N55-gal drum (208 L) NN-Drum WNN-Drum NB-Drum WNB-Drum FS-Drum5-gal pail (20 L) NN-640 WNN-640 NB-640 WNB-640 FS-6402-1/2-gal jug (10 L) NN-320 WNN-320 NB-320 WNB-320 FS-3201-gal jug (4 L) NN-128 WNN-128 NB-128 WNB-128 FS-1281-qt bottle (1 L) NN-35 WNN-35 NB-35 WNB-35 FS-35

Package Size PartNo.

Winter GradeProduct No.

55-gal (208 Liter) drum F-Drum WF-Drum5-gal (18.9 Liter) pail F-640 WF-6402-1/2-gal (9.6 Liter) jug F-320 WF-3201-gal (3.8 Liter) jug F-128 WF-1281-qt (0.95 Liter) squeeze bottle F-35 WF-35

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Vikimatic: Markers

(888)644-60755 - 40

Vikimatic Tel-A-Marker™Zero-Maintenance, Pipeline-Tough Line Markers

Tel-A-Marker Main Functions1. Right Of Way Line Marker Tel-A-Marker pipeline/utility markers are used to indicate the location of a

buried pipeline, cable, conduit, etc. - to help construction crews avoid accidentally damaging them, towarn the general public that there is a buried pipeline or utility in the area, and to identify the owner.

2. Vents are used to vent the crossing casing to the atmosphere to help maintain conditions for optimumcathodic protection.

3. Test Stations are used to monitor the effectiveness of the cathodic protection program.

DurabilityTel-A-Markers are made of ultraviolet-stabilized High DensityPolyethylene (HDPE) to inhibit fading and warping from exposure to theelements. And unlike painted metal signs, they will not absorb water,peel, or rust.

Tel-A-Marker samples were tested by an independent testing laboratoryaccording to the procedures in Federal (Military) Test Standard 191A,Method 5804, “Accelerated Severe Weathering Test.”As a result of these tests, TVC offers a limited 10-year warranty on theTel-A-Marker product line.

Easy InstallationSimply bury the base of the support post in the ground. An anchor tube,perpendicular to the support post in the buried portion of the post,prevents twisting or removal without excavating the Tel-A-Marker.

High VisibilityTel-A-Markers fittings are available in vivid colors selected to stand out inany background environment. Its 3-1/2" O.D. tubular design is highly visible from any angle aswell as from the air. Optional fluorescent fittings increase visibility from any sight plane. Testmessages are hot-stamped for durability into the fittings, not screen printed or stenciled.

Virtually No MaintenanceBecause Tel-A-Marker require no maintenance, their purchase assures low cost over the life ofthe installation.

Non-Metallic ConstructionThe HDPE construction is nonconductive and will not spark when struck. This eliminates thepossibility of spark ignition, fire or explosion in hazardous combustible locations.

Wind ResistanceThe tubular configuration makes the Tel-A-Marker less susceptible to “wind whip” – a commonproblem with 2-dimensional metal signs and other flat markers which have a large “footprint” inthe wind.

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Vikimatic: Markers

(888)644-60755 - 41

Tel-A-Marker™ Signage System

Components:Carefully plan your identification requirements...indicating specific copy: warning message, product messagein-line, toll free call number and company name (ID/logo); plus, component colors and quantities.Recommended Communication Post:

A. Overall length is 8', which allows for 6' to show above ground.B. Two (2)-sided sign.C. Black lettering on orange top fitting; plus, white post.

System Colors:Standard Colors: White, Orange, Yellow, Blue, Green, Brown, Red

Custom color options for special company ID/logo applications where two or more additional colors are required: Up to any four (4) colors -Example: Adding blue, white, and red for a corporate ID/logo


Example: TMP 0820W(8 Post with two (2)- sided sign with orange top and white post)

Example: TMP 0620W-TS(6' Post with two (2)- sided sleeve sign with orange sleeve, orange top cap and white post-plus, - TS to indicate test station components)Both styles available -rounded or square top.

Prefix OverallHeight

SignSides

ColorTop

ColorPost

TMP X 1 or 2 X X

P/N system for top fitting signage and post:

Prefix OverallHeight

SignSides

ColorTop

ColorPost

TMP X 1 or 2 X X

P/N system for test station top cap, signage sleeve and post:

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Vikimatic: Markers

(888)644-60755 - 42

Vikimatic Line Marker™ Signage System

Signage System For Telephone Lines (Line Marker™)A unique new system featuring tough, flexible line marker posts designed primarily for telephone lines, but canalso be ideal for other underground utilities, pipelines, boundary markers, cable crossing or even for splicelocations.

• Flexible, self-erecting design, tested to withstand up to 20 vehicular impacts—10 at 55 mph and 10 at 35mph—yet self-erects to its original vertical position!

• Provides 360° visibility day or night in all types of weather.• Co-extruded polyethylene posts are tough and long lasting. They feature U.V. inhibitors to eliminate

cracking, peeling, discoloration, rotting or corrosion.• Highly reflective labels and tapes are permanent and can be “customized” to your specifications for

warning messages; company ID or logo; and, telephone numbers.• The patented “anchoring” system makes installation easy and removal difficult. Installation systems are

available for in soil or concrete, or surface mounting on asphalt, concrete or other surfaces. Thesemounting systems make post replacement, when necessary, fast and easy.

• Long life posts require little or no maintenance...yet cost less than steel or wood posts.• Wide range of standard colors: Orange, White, Yellow, Black, Blue and Green.• Standard post lengths are 42", 48", and 60" (based on above ground or above surface mount

measurement).


Product Description Post HeightAbove Ground Part Number

Line Marker Std. Posts:Colors: White, Orange with 3" x 9" decal for flattened area at top of post, and 18" soil anchor

42"48'60"

SH242GP3_ _ X•SH248GP3_ _ X•SH260GP3_ _ X•

SH-1GP-3SH-6

SH-7

3" x 9" Decal

Post Color

Decal Color

Note: Line Marker Products, marketed by TVC are patented and manufactured by SAFE-HIT CORPORATION, Patent Nos. 4342567 and 4522530.

1D - One Sided2D - Two SidedO - Orange, W - White, Y -YellowB - Black, BL - Blue, G - Green

Line Marker™ Signage System Ordering and Specification Information

O - Orange with black printingY - Yellow with black printing

Plastic Top Cap

Drive adaptor…for use with 18" soil anchorDrive adaptor…for use with pneumatic hammer and SH-6

18" soil anchor/gavanized steel

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Vikimatic: Markers

(888)644-60755 - 43

Vikimatic Fiberglass MarkersDurable & Flexible Fiberglass Utility Markers for Two-Sided View

Fiberglass MarkerThe purpose of the Fiberglass Marker is to indicate the location of a buried line (pipeline, cable, conduit, etc.) andto identify its owner. This helps construction crews to avoid accidentally damaging the buried lines. It also servesas a warning to the general public that there is a buried line in the area.

The Fiberglass Marker is an economical marker designed for applicationswhere low profile identification is preferred. It is easy to install taking lessthan 1 minute using standard industry tools.

The Fiberglass Marker is made of ultra-violet stabilized fiberglasscomposite. It will not fade, warp, absorb water, or otherwise deterioratefrom prolonged exposure to the elements. They are available in a variety ofcolors and sizes.

DecalsThe Fiberglass Marker is available with or without decals. Decals areconstructed with premium vinyl film to withstand constant outside exposure.

Generic decals with your company name and phone number can be addedor custom decals can be supplied to your specifications.

All decals are applied to the linemarkers before shipping.

Ordering Information• Fiberglass Marker Color choices are yellow, white, red, & blue.

Also available, custom order colors.

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Pull-Rope

(888)644-60755 - 44

Polyester Pull-Tape

• Provides a lower coefficient of friction than competitive tapes due to:o Special Prelubricationo Low friction, high abrasion resistant yarns

• Available with accurate sequential footage or meter markings• Furnished in convenient reel lengths up to 100,000' or 31 km• Packaged on sturdy wooden reels• Provides a much softer feel than stiff coated competitive tapes for easier and more comfortable handling by linemen

Aramid Pull-Tape

• High strength measuring and pulling tape made from Aramid fiber• Direct pulling of fiber optic and other lightweight cables• Lowest elongation of any tape/rope product for faster and safer installations• Pull-Tape is available prelubricated to reduce or eliminate duct cutting• Pull-Tape is available in a jacketed or woven construction to meet your equipment and pulling requirements

ProductNumber

Strength(Lbs./kg)

TypicalBowlineStrength(Lbs./kg)

TypicalKNOT

Strength(Lbs./kg)

Min.Reel

Lengths(Ft./km)

Max.Reel

Lengths(Ft./km)

Approx.Width

WP200N 200/91 110/50 150/68 3000/1 100,000/31 1/8"WP400P 400/182 190/86 300/136 3000/1 100,000/31 1/4"WP600P 600/273 360/164 468/213 3000/1 100,000/31 3/8"WP900P 900/409 480/218 770/350 3000/1 100,000/31 1/2"

WP1250P 1250/568 760/345 900/409 3000/1 70,000/21 1/2"WP1800P 1800/818 830/377 1400/636 3000/1 50,000/15 5/8"RP1800N 1800/818 830/377 1400/636 3000/1 50,000/15 3/8"WP2500P 2500/1136 1300/591 1800/818 3000/1 25,000/8 3/4"RP3300N 3300/1500 1900/864 2900/1318 1000/.3 3,000/1 1/2"RP4000N 4000/1818 2300/1045 3500/1591 1000/.3 3,000/1 5/8"RP6000N 6000/2727 3080/1400 5000/2273 1000/.3 3,000/1 3/4"

Polyester Pull-Tape Product Ordering Chart:

ProductNumber Construction Strength

(Lbs.)Approx.width

Min.Reel

Strength

Max.Reel

StrengthWK1250 Woven 1250 1/4" 3,000 100,000WL1250 Woven Lubed 1250 1/4" 3,000 100,000WK1500 Woven 1500 1/4" 3,000 100,000WL1500 Woven Lubed 1500 1/4" 3,000 100,000WK1800 Woven 1800 3/8" 3,000 100,000WL1800 Woven Lubed 1800 3/8" 3,000 100,000WK2000 Woven 2000 3/8" 3,000 100,000WL2000 Woven Lubed 2000 3/8" 3,000 100,000WK2500 Woven 2500 1/2" 3,000 70,000WL2500 Woven Lubed 2500 1/2" 3,000 70,000CK140 Jacketed 800 1/4" 3,000 25,000CK380 Jacketed 1250 3/8" 3,000 25,000CK120 Jacketed 1500 1/2" 3,000 10,000CK340 Jacketed 2000 5/8" 3,000 10,000CK100 Jacketed 3000 7/8" 3,000 10,000

Aramid Pull-Tape Products Ordering Chart

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Pull-Rope

(888)644-60755 - 45

Detectable Pull-Tape

DT Series - 22 gauge conductor:• Provides a proven, reliable means of cable or conduit locating

o Superior corrosion resistanceo Highly functional at a wide range of frequencies, compatible with any transmitter/receiving equipment

• Provides a lower coefficient of friction than competitive tapes due to:o Special prelubricationo Low friction, high abrasion resistant yarns

• Simple to splice with conventional electrical wire twist, and/or Knot• Provides a much softer feel than stiff coated competitive tapes for easier and more comfortable handling by linemen• Larger gauge conductor for enhanced conductivity• Available with accurate sequential footage or meter markings• Higher temperature rated insulation• Furnished in convenient reel lengths up to 19,200'• Packaged on sturdy wooden reels

ProductNumber

Strength(Lbs./kg)

TypicalBowlineStrength(Lbs./kg)

Typical KNOT

Strength(Lbs./kg)

Min.Reel

Lengths(Ft./km)

Max.Reel

Lengths(Ft./km)

Approx.Width

DT400P 400/182 190/86 300/136 3000/1 19,200/5.7 1/4"DT900P 900/409 480/218 770/350 3000/1 19,200/5.7 1/2"

DT1250P 1250/568 760/345 900/409 3000/1 19,200/5.7 1/2"DT1800P 1800/818 830/377 1400/636 3000/1 19,200/5.7 5/8"DT2500P 2500/1136 1300/591 1800/818 3000/1 19,200/5.7 3/4"DT3300N 3300/1500 1900/864 2900/1318 1000/.3 3,000/1 1/2"DT4000N 4000/1818 2300/1045 3500/1591 1000/.3 3,000/1 5/8"DT6000N 6000/2727 3080/1400 5000/2273 1000/.3 3,000/1 3/4"

Detectable Pull-Tape Product Ordering Chart:

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Split Conduit & Accessories

(888)644-60755 - 46

Split Conduit

You can order the pipe in specific lengths and cut it down on the repair site to fit the damaged conduit. Two halfpieces of repair pipe are snapped together on each end connecting the repair pipeto the original conduit with a tight seal. This enables you to repair the damagedcable before repairing the damaged conduit. Furthermore, no special clampsare needed to lock the pipe together.

The split pipe is also great for enclosing fiber optics and other cables. In additionto the split pipe, we also have split sweeps for making turns in the ground or for risers coming up out of theground.

Ordering Information• This product is available in 1-1/4", 1-1/2", 2", 2-1/2", 3", 4", and 5" sizes

Split Duct Conduit

For enclosing fiber optics and cables, installing conduit around existing cable, or repairing sections of damagedconduit. CRS’s Split Duct Conduit is an innovative and efficient product that is great for enclosing fiber optics,cables, and repairing damaged conduit.

When snapped together, the unique interlocking design of Split Duct Conduit creates a smooth tight sealprotecting the cable or fiber optics from weathering. No tape, plastic, or metallic straps are needed to seal orprovide extra strength to the Split Duct Conduit.

Manufactured from a compound specially designed for power and communications applications, CRS’s Split DuctConduit displays superior impact strength and ultraviolet resistance.


Part No. Description I.D. O.D. Wt.

Per 10'Min.

OrderP125F 1.25" Split Duct Conduit 1.3 1.66 5.50 Lbs. 10'P15F 1.5" Split Duct Conduit 1.5 1.9 6.50 Lbs. 10'P2F 2" Split Duct Conduit 2 2.375 8.50 Lbs. 10'P25F 2.5" Split Duct Conduit 2.5 2.875 10.50 Lbs. 10'P3F 3" Split Duct Conduit 3 3.5 13.00 Lbs. 10'P4F 4" Split Duct Conduit 4 4.5 18.50 Lbs. 10'P5F 5" Split Duct Conduit 5 5.563 24.50 Lbs. 10'

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(888)644-60755 - 47

Split Couplings

CRS’s Split Couplings are specifically designed to connect CRS’s Split Duct Conduit to CRS’s Split Duct Conduit.Use of Split Couplings makes laying lines quick and easy.

The Split Couplings are manufactured from a compound specifically designed for power and communicationsapplications. In addition, the Split Couplings along with CRS’s Split DuctConduit have superior strength and ultraviolet resistance.

The unique interlocking design gives the Split Couplings a tight seal with asmooth, clean finish on the inside of the pipe.


Split Adapter Couplings

CRS’s Split Adapter Couplings are specifically designed to connect CRS’s Split Duct Conduit to standard PVCconduit. Use of Split Adapter Couplings makes repairs quick and easy.

The Split Adapter Couplings are manufactured from a compound specifically designed for power andcommunications applications. In addition, the Split Adapter Couplings along with CRS’s Split Duct Conduit havesuperior strength and ultraviolet resistance.

The unique interlocking design gives the Split Adapter Couplings a tight sealwith a smooth, clean finish on the inside of the pipe.


Part No. Description Minimum

OrderRC125F 1.25" Split Couplings 6RC15F 1.5" Split Couplings 6RC2F 2" Split Couplings 6RC25F 2.5" Split Couplings 6RC3F 3" Split Couplings 6RC4F 4" Split Couplings 6RC5F 5" Split Couplings 6

Part No. Description Minimum

OrderC125F 1.25" Split Adapter Coupling 6C15F 1.5" Split Adapter Coupling 6C2F 2" Split Adapter Coupling 6

C25F 2.5" Split Adapter Coupling 6C3F 3" Split Adapter Coupling 6C4F 4" Split Adapter Coupling 6C5F 5" Split Adapter Coupling 6

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(888)644-60755 - 48

45° Split Duct Sweeps

CRS’s Split Duct Sweeps are top of the line sweeps made from our Split Duct Conduit. They are great for 45°turns in the ground or for 45° risers coming up out of the ground.

Just as with the Split Duct Conduit, when snapped together, the unique interlockingdesign of the Split Duct Sweeps creates a smooth, tight seal protecting the cable or fiberoptics from weathering. No tape, plastic, or metal straps are needed to seal or provideextra strength to the Split Duct Sweeps.

Please note that it is necessary to use CRS Split Couplings and/or Split AdapterCouplings to connect the sweeps to our Split Duct Sweeps or to standard PVC pipe.


90° Split Duct Sweeps

CRS’s Split Duct Sweeps are top of the line sweeps made from our Split Duct Conduit. They are great for 90°turns in the ground or for 90° risers coming up out of the ground.

Just as with the Split Duct Conduit, when snapped together, the unique interlockingdesign of the Split Duct Sweeps creates a smooth tight seal protecting the cable or fiberoptics from weathering. No tape, plastic, or metal straps are needed to seal or provideextra strength to the Split Duct Sweeps.

Please note that it is necessary to use CRS Split Couplings and/or Split AdapterCouplings to connect the sweeps to our Split Duct Conduit or to standard PVC pipe.


1.25" P/N

1.5" P/N

2" P/N

2.5" P/N

3" P/N

4" P/N

5" P/N

Min.Order

Horizontal S125F24H45 S15F24H45 S2F24H45 S25F24H45 S3F24H45 S4F24H45 N/A 1Vertical S125F24V45 S15F24V45 S2F24V45 S25F24V45 S3F24V45 S4F24V45 N/A 1

1.25" P/N

1.5" P/N

2" P/N

2.5" P/N

3" P/N

4" P/N

5" P/N

Min.Order

Horizontal S125F36H45 S15F36H45 S2F36H45 S25F36H45 S3F36H45 S4F36H45 S5F36H45 1Vertical S125F36V45 S15F36V45 S2F36V45 S25F36V45 S3F36V45 S4F36V45 S5F36V45 1

24 Inch Radius 45° Split Duct Sweeps


1.25" P/N

1.5" P/N

2" P/N

2.5" P/N

3" P/N

4" P/N

5" P/N

Min.Order

Horizontal S125F24H90 S15F24H90 S2F24H90 S25F24H90 S3F24H90 S4F24H90 N/A 1Vertical S125F24V90 S15F24V90 S2F24V90 S25F24V90 S3F24V90 S4F24V90 N/A 1

36 Inch Radius 90° Split Duct Sweeps1.25" P/N

1.5" P/N

2" P/N

2.5" P/N

3" P/N

4" P/N

5" P/N

Min.Order

Horizontal S125F36H90 S15F36H90 S2F36H90 S25F36H90 S3F36H90 S4F36H90 S5F36H90 1Vertical S125F36V90 S15F36V90 S2F36V90 S25F36V90 S3F36V90 S4F36V90 S5F36V90 1


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(888)644-60755 - 49

CRS Repair Kits

CRS Repair Kits are an excellent way to go when repairing damaged conduit. Since many customers haverequested our products in a prepackaged format, we have created the CRS Repair Kit for your use. The Repair Kitis a prepackaged kit including CRS’s Split Duct Conduit and Split Couplings. This convenient Repair Kit makesrepairs quick, easy, and efficient.

Each Repair Kit includes:• 10 full feet of CRS’s Split Duct Conduit cut to five foot lengths• 6 Split Adapter Couplings• 1 Split Coupling for joining Split Duct Conduit to Split Duct Conduit

The Repair Kits come in 1-1/4", 1-1/2", 2", 2-1/2", 3", 4", or 5" sizes.


CT4000 Locking Tool

Our new CT4000 Tool was designed to make locking our larger sizes of split conduit and split couplings easierthan ever. The tool helps pull the couplings and split pipe together when more strength is needed than can beexerted when using channel locks.

As can be seen, the tool wraps around the split coupling and easily pulls it tight using either a 3/4" wrench or a 1/2"drive socket.

The CT4000 is great for locking our split conduit and split couplings and will make repairs quicker and moreefficient.


Part No. Description Min.

OrderK125F 1.25" CRS Repair Kit 1K15F 1.5" CRS Repair Kit 1K2F 2" CRS Repair Kit 1K25F 2.5" CRS Repair Kit 1K3F 3" CRS Repair Kit 1K4F 4" CRS Repair Kit 1K5F 5" CRS Repair Kit 1

CRS Repair Kits

Part No. Description Min.

OrderCT4000 CT4000 Locking Tool 1

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Vikimatic: Split Tongue & Groove Duct

(888)644-60755 - 50

Vikimatic Schedule 40 and Schedule 80 Split Tongue & Groove Duct

• Fast and Easy Method of Installing Duct Around Existing Cable

• TVC’s PVC Split Tongue & Groove Duct covers existing cables, and repairs existing duct without cutting orresplicing cables. By eliminating couplings on continuous runs, Split Tongue & Groove Duct reduces laborand material costs

• TVC’s interlocking design allows the Split Tongue & Groove Duct sections to be staggered and butt together

• Joints are sealed with tape and reinforced with plastic straps to produce a rigid, stable unit

• TVC’s Split Tongue & Groove Duct provides durability and ultraviolet resistance

Part Number Description

S2040TG 2'' Schedule 40 SplitTongue & Groove Duct





Schedule 40Part Number Description




S5080TG 5'' Schedule 80 Split Tongue & Groove Duct


Schedule 80

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Vikimatic: Split Tongue & Groove Duct

(888)644-60755 - 51

Recommended Installation Guidelines• Place one 10' split tongue & groove duct

section under cable• In order to stagger joints, saw another

section in half (about 5' long)• Place 5' section over cable and snap the

two sections together• Place strap about 1' from the end and

another strap about one foot from the jointwhere ends of top sections will butt

• Place another 10' section over the openhalf of the bottom section, butt ends tightlytogether and snap the sections together

• Place a length of tape around both sectionsof the split tongue & groove duct to coverthe butted joint

• Place a strap about 1' beyond the tapedjoint

• Lay another 10' length underneath thecable, butt together, tape the butted jointand strap 1' from each side of the joint

• Repeat procedure

Split Tongue & Groove Duct Accessories PlasticStrapsFor use with TVC’s split tongue & groove duct.Reinforces joints and stability of duct. Heavy duty buckleand rachet-style strap, tightens securely around ductwith pliers. For 4'’ duct.

• Part No. ........................TW400

Joint Sealing TapeTo cover TVC’s butted split tongue & groove duct joint.Prevents grout from entering duct. Available in 2'’ width.

• Part No. ........................DT400

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Vikimatic: Split/Cut Steel

(888)644-60755 - 52

Split Steel Specifications

Split-Steel Duct is available in 14 gauge galvanized steel, 10' length. This is a two piece, flanged trough, withbelled ends. Each 10' length includes 10 sets of bolts, nuts and lock washers.


I.D. O.D.2-1/2" 14 Gauge Galv. Steel SS1425010GA 2.5 2.625 10' 2754" 14 Gauge Galv. Steel SS1440010GA 4 4.125 10' 430

Est. Lbs./100'

Split Steel Conduit, 14 Gauge

Description Part Number

NominalLength

Size Part No. Description Wt. (2 pcs.)

2-1/2" E25SC 0.75 Galv. Steel 2.394" E49SC 0.75 Galv. Steel 3.76

Sleeve Coupling

Size Part No. Description Wt. (2 pcs.)

2-1/2" E25HD9002 90° x 2' 8#4" E40HD9002 90° x 2' 12#

Elbow

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Vikimatic: Split/Cut Steel

(888)644-60755 - 53

Cut Steel Specifications

Each 10' length includes 2 piece coupling set, H-Strips and 4 sets of bolts, nuts and lock washers• H-Strips: Sch 40. 1/4" opening. 2 pieces per strip in 10' sections• All Hot Galvanized Steel• Slotted Couplings make expansion joints and contraction is allowed for in each 10' section


Split Heavy-Wall

• Available in Black Iron or Galvanized• Staggered assembly, overlapping in the middle• Each 10' length includes 23 sets of bolts, nuts, and lock washers• Additional sizes available per customer’s request• Recommended for underground applications• Our highest Load Rated Split-Steel Duct


I.D. O.D.2-1/2" SCH40 Cut Steel SSCS25010GA 2.500 2.875 10' 6004" SCH40 Cut Steel SSCS40010GA 4.000 4.500 10' 11006" SCH40 Cut Steel SSCS60010GA 6.000 6.625 10' 19002-1/2" Cut Steel Coupling D250C 2.875 3.250 5" 3.5# Ea.4" Cut Steel Coupling D420C 4.500 5.000 5" 5# Ea.6" Cut Steel Coupling D600C 6.625 7.187 6" 6# Ea.

Length Est. Lbs./100'

Cut Steel Conduit, SCH40 Wall


Nominal

Size Part No. Description2-1/2" D25HD-B1103 11-1/4° x 3'2-1/2" D25HD-B2203 22-1/2° x 3'2-1/2" D25HD-B4503 45° x 3'2-1/2" D25HD-B9003 90° x 3'

4" D42HD-B1103 11-1/4° x 3'4" D42HD-B2203 22-1/2° x 3'4" D42HD-B4503 45° x 3'4" D42HD-B9003 90° x 3'

Cut Steel Bends

I.D. O.D.2-1/2" Black Heavy Wall Split Steel SSFL25010BL 2.375 3.875 10' 7202-1/2" Galv. Heavy Wall Split Steel SSFL25010GA 2.375 3.875 10' 7504" Black Heavy Wall Split Steel SSFL40010BL 3.875 4.5 10' 14254" Galv. Heavy Wall Split Steel SSFL40010GA 3.875 4.5 10' 1572

Split Steel Conduit, SCH40 Wall


NominalLength Est.

Lbs./100'

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lb/ft kg/ft kg/m lb/ft kg/ft kg/m0.109 2.77 0.85 0.39 1.27 0.85 0.39 1.27 STD 400.147 3.73 1.09 0.49 1.62 1.09 0.49 1.62 XS 800.113 2.87 1.13 0.51 1.69 1.13 0.51 1.68 STD 400.154 3.91 1.47 0.67 2.20 1.48 0.67 2.20 XS 800.133 3.38 1.68 0.76 2.50 1.68 0.76 2.50 STD 400.179 4.55 2.17 0.98 3.24 2.18 0.99 3.24 XS 800.140 3.56 2.27 1.03 3.39 2.28 1.03 3.39 STD 400.191 4.85 3.00 1.36 4.47 3.02 1.37 4.49 XS 800.145 3.68 2.72 1.23 4.05 2.73 1.24 4.06 STD 400.200 5.08 3.63 1.65 5.41 3.66 1.66 5.45 XS 800.154 3.91 3.65 1.66 5.44 3.68 1.67 5.48 STD 400.218 5.54 5.02 2.28 7.48 5.07 2.30 7.55 XS 800.203 5.16 5.79 2.63 8.63 5.82 2.64 8.66 STD 400.276 7.01 7.66 3.47 11.41 7.73 3.51 11.50 XS 800.216 5.49 7.58 3.44 11.29 7.62 3.46 11.34 STD 400.300 7.62 10.25 4.65 15.27 10.33 4.69 15.37 XS 800.226 5.74 9.11 4.13 13.57 9.20 4.17 13.69 STD 400.318 8.08 12.50 5.67 18.63 12.63 5.73 18.80 XS 800.188 4.78 8.66 3.93 12.91 - - - - -0.237 6.02 10.79 4.89 16.07 10.98 4.94 16.21 STD 400.337 8.56 14.98 6.80 22.32 15.17 6.88 22.58 XS 800.188 4.78 10.79 4.89 16.07 - - - - -0.258 6.55 14.62 6.63 21.77 14.81 6.72 22.04 STD 400.375 9.53 20.78 9.43 30.97 21.09 9.57 31.39 XS 800.500 12.70 27.04 12.27 40.20 - - - - -0.188 4.78 12.92 5.86 19.27 - - - - -0.250 6.35 17.02 7.72 25.36 - - - - -0.280 7.11 18.97 8.60 28.26 19.18 8.70 28.54 STD 400.432 10.97 28.57 12.96 42.56 28.89 13.10 42.99 XS 800.188 4.78 16.94 7.68 25.26 - - - - -0.250 6.35 22.36 10.14 33.31 - - - - 200.277 7.04 24.70 11.20 36.81 25.55 11.59 38.02 - 300.322 8.18 28.55 12.95 42.55 29.35 13.31 43.68 STD 400.406 10.31 35.64 16.17 53.08 - - - - 600.500 12.70 43.36 19.68 64.64 43.90 19.91 65.33 XS 800.188 4.78 21.21 9.62 31.63 - - - - -0.219 5.56 24.63 11.17 36.68 - - - - -0.250 6.35 28.04 12.72 41.77 - - - - 200.279 7.09 31.20 14.15 46.51 32.75 14.86 48.74 - -0.365 9.27 40.48 18.36 60.31 41.85 18.98 62.28 STD 400.500 12.70 54.74 24.83 81.55 55.82 25.32 83.07 XS 600.219 5.56 29.31 13.29 43.65 - - - - -0.250 6.35 33.38 15.14 49.73 - - - - 200.330 8.38 43.77 19.85 65.20 45.45 20.62 67.64 - 300.375 9.53 49.56 22.48 73.88 51.15 23.20 76.12 STD -0.406 10.31 53.52 24.28 79.73 - - - - 400.500 12.70 65.42 29.67 97.46 66.71 30.26 99.28 XS -

12 12.750 323.9

Weight Table of E.R.W. Steel Pipe

8 8.625 219.1

10 273.110.750

5 5.563 141.3

6 6.625 168.3

3-1/2 4.000 101.6

4 4.500 114.3

2-1/2 2.875 73.0

3 3.500 88.9

1-1/2 1.900 48.3

2 2.375 60.3

1 1.315 33.4

1-1/4 1.660 42.2

1/2 0.840 21.3

3/4 1.050 26.7

mminWt

ClassSchNo.

Outside Dia. Wall Thickness Nominal WeightPlain Ends Threads & Couplings

mmin

NominalSize (in)

Steel Pipe

B.T.C. - Black Threaded & CoupledG.T.C. - Galvanized Threaded & Coupled

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Steel Pipe Expansion Fittings

Type AX ............................ Weatherproof with internal bonding assembly. Provides 4'’ conduit movement.Type AX8 .......................... Weatherproof with internal bonding assembly. Provides 8'’ conduit movement.

Use: To allow for expansion and contraction in a run of rigid metal conduit. For rigid metal conduit only. For applicationsinvolving IMC a 15'’ min. length of rigid conduit should be used entering the expansion fitting due to the slightly smaller O.D.of the IMC. Type AX provides for a maximum of 4'’ conduit movement (2'’ in either direction). Type AX8 provides for amaximum of 8'’ conduit movement (4'’ in either direction).

• These Type AX and Type AX8 Expansion Fittings have been listed by Underwriters’ Laboratories, Inc. for usewithout bonding jumpers in indoor locations and with external bonding jumpers in outdoor locations.

• Includes insulating bushing.• Bonding Jumpers.

Standard Material ............................ Malleable IronOptional Material ............................. Available in AluminumStandard Finish ............................... Hot Dip GalvanizedStandard Sizes ................................ 1/2'’ thru 5'’Third Party Certification .................. UL - File No. E-11853

SA - Certified File No. 11584 (when used with external Type BJ Bonding Jumper)


CatalogNumber

WTPer 100 Ctn. Std.

Pkg.BJ-0507-14 65 10 50BJ-0507-14 65 10 50BJ-1012-14 85 10 50BJ-1012-14 85 10 50BJ-1520-14 123 5 25BJ-1520-14 123 5 25BJ-2530-14 175 2 10BJ-2530-14 175 2 10BJ-3540-14 237 2 10BJ-3540-14 237 2 10BJ-5060-14 346 - 5

CatalogNumber

WTPer 100 Ctn. Std.

Pkg.BJ-0507-24 68 10 50BJ-0507-24 68 10 50BJ-1012-24 91 5 25BJ-1012-24 91 5 25BJ-1520-24 137 5 25BJ-1520-24 137 5 25BJ-2530-24 188 2 10BJ-2530-24 188 2 10BJ-3540-24 259 2 10BJ-3540-24 259 2 10BJ-5060-24 376 - 5

Bonding Jumper - 14''

Bonding Jumper - 24''

CatalogNumber

TradeSize (in)

Max. Dia. (in)

OverallLength (in)

WT.Per. 100 Ctn. Std.

Pkg.AX-50 1/2 2 6-1/4 170 5 25AX-75 3/4 2 6-3/8 200 5 25AX-100 1 2-5/8 6-5/8 280 2 10AX-125 1-1/4 3-1/8 6-5/8 350 2 10AX-150 1-1/2 3-1/2 6-5/8 500 2 10AX-200 2 4 7-1/8 700 1 5AX-250 2-1/2 4-1/2 7-1/2 800 1 5AX-300 3 5-3/8 8-1/8 1100 - 4AX-350 3-1/2 6 8-1/2 1450 - 4AX-400 4 6-5/8 8-5/8 1850 - 4AX-500 5 8 9-1/2 2550 - 2

CatalogNumber

TradeSize (in)

Max. Dia. (in)

OverallLength (in)

WT.Per. 100 Ctn. Std.

Pkg.AX8-50 1/2 2 10-1/4 270 - 10AX8-75 3/4 2-1/4 10-3/8 320 - 10

AX8-100 1 2-5/8 10-5/8 440 - 5AX8-125 1-1/4 3-1/8 10-5/8 520 - 5AX8-150 1-1/2 3-1/2 10-5/8 720 - 5AX8-200 2 4 11-1/8 1030 - 2AX8-250 2-1/2 4-1/2 11-1/2 1170 - 2AX8-300 3 5-3/8 12-1/8 1550 - 2AX8-350 3-1/2 6 12-1/4 1950 - 1AX8-400 4 6-5/8 12-3/8 2400 - 1AX8-500 5 8 13-1/2 3300 - 1

AX Fitting

AX-8 Fitting

When bonding jumpers are required for steel conduit, specify by catalog numbers in table below. Type AX and TypeAX8 Expansion Fittings are available in Aluminum at 30% list price addition. Add letter “A” after catalog number(Example: AX-50A)

Type AX-8Provides for 8” Conduit Movement

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Pedestals

(888)644-60755 - 56

Corning Cable Systems – CATV & Telecommunications PedestalsNLVP Series (Non-Louvered Vertical Pedestal)

The Corning NLVP Pedestals feature a non-louvered, square design with rounded corners. The pedestals are molded from amodified linear low-density polyethylene specifically designed to resist impact, ultraviolet degradation, and environmentaldegradation.

• 360 degree access• Rugged and economical• Rectangular shape provides increased working room over comparable round pedestals• Multiple stake, lock, and bracketry options• Factory assembled with lock and stake; arrives ready to install• Name plate/logo ability-ask your Corning Cable Systems salesperson• Ventilation provided through 1/8 hole pattern, can be customized or removed upon request – ask your TVC

Communications Representative• All hardware and bracketry options are constructed of aluminum and stainless steel.

Model 101The Corning Cable Systems 101 Model Plastic Pedestal provides mounting facilities and security for taps and splitters. Agalvanized or powder-coated mounting stake with slotted holes offers easy installation of hardware, with no extra mountingbrackets required. The stake and slide channel add to the security and ease of operation of the different locking options. Allhardware and bracketry options are constructed of aluminum and stainless steel.

102 Models The Corning Cable Systems 102 Model Plastic Pedestal provides mounting facilities and security for larger taps and splitters.A galvanized or powder-coated mounting stake with slotted holes offers easy installation of hardware, with no extra mountingbrackets required. The stake and slide channel add to the security and ease of operation of the different locking options.

103 Model The Corning Cable Systems 103 Model Plastic Pedestal provides mounting facilities and security for larger taps and splitters.A galvanized or powder-coated mounting stake with slotted holes offers easy installation of hardware, with no extra mountingbrackets required. The stake and slide channel add to the security and ease of operation of the different locking options. Allhardware and bracketry options are constructed of aluminum, stainless steel, and powder-coated galvanized steel.

104 Model The Corning Cable Systems 104 Model Plastic Pedestal provides mounting facilities and security for larger taps, splitters, lineextenders and voice ports/cable telephony hardware. A galvanized or powder-coated mounting stake with four-inch mountingflags offers easy installation of hardware, with no extra mounting brackets required. The stake and slide channel add to thesecurity and ease of operation of the different locking options. All hardware and bracketry options are constructed ofaluminum, stainless steel, and powder-coated galvanized steel.

107 Model The Corning Cable Systems 107 Model Plastic Pedestal provides mounting facilities and security for larger taps, splitters, lineextenders and voice ports/cable telephony hardware, and amplifiers. A galvanized or powder-coated mounting stake with 4-inch mounting flags offers easy installation of hardware, with no extra mounting brackets required. The stake and slidechannel add to the security and ease of operation of the different locking options. All hardware and bracketry options areconstructed of aluminum, stainless steel, and powder-coated galvanized steel.

Model 102Model 101 Model 103 Model 104 Model 107

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Pedestals

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Ordering Information (NLVP Series)3101 – 1111-2 3 444(1) – 0000102 – 1111-2 3 444(2) – 0000103 – 1111-2 3 444(3) – 0000104 – 1111-2 3 444(4) – 0000107 – 1111-2 3 444(7) – 0000

41 - Select lock

• B035 = Diversified Pattern 35 Bolt Through• B085 = Diversified Pattern 85 Bolt Through• B112 = Diversified Pattern 112 Bolt Through• B710 = Diversified Pattern 710 Bolt Through• B801 = Diversified Pattern 801 Bolt Through• B802 = Diversified Pattern 802 Bolt Through• BP03 = Pin Allen Bolt 3/8 Bolt Through• BP05 = Pin Allen Bolt 5/16 Bolt Through• BS05 = Sems 5/8 Bolt Through• BS07 = Sems 7/16 Bolt Through• F000 = HighField® Lock• F200 = Two HighField Locks• H009 = Locking Hasp Standard 9 mm Hole• H011 = Locking Hasp Large 11 mm Hole• IT00 = Inner Tite

• LSL0 = Self-Locking Left• LSR0 = Self-Locking Right• S035 = Diversified Slam Lock Pattern 35• S085 = Diversified Slam Lock Pattern 85• S112 = Diversified Slam Lock Pattern 112• S4LF = Four-Leaf Clover Pattern Bolt Head Slam Lock• S710 = Diversified Slam Lock Pattern 710• S801 = Diversified Slam Lock Pattern 801• S802 = Diversified Slam Lock Pattern 802• SH09 = Sems Bolt Slam Lock 7/16 with locking hasp 9

mm hold• SP03 = Pin Allen Bolt Slam Lock 3/8• SP05 = Pin Allen Bolt Slam Lock 5/16• SS07 = Sems Bolt Slam Lock 7/16• xxxx = No Lock

2 - Select color.• 1 = Medium Green• 2 = Pale Light Green• 3 = Beige• 4 = Forest Green• 5 = Gray Granite• 6 = Gray• 7 = Blue• 8 = Red Brick• 9 = Sandstone

3 - Select stake.• 0 = No Stake• 1 = Galvanized Stake• 2 = Powder-Coated Stake

4(1) - Select bracketry.• 000 = Standard Bracketry, stake only• 024 = Optional Short “C” Bracket added to standard

bracketry• 030 = Standard Bracketry with single drop hole• 031 = Optional Short “C” Bracket added to standard

bracketry, single drop hole added• 050 = Standard Bracketry with two drop holes• xxx = No Bracketry

4(2) - Select bracketry.• 000 = Standard Bracketry, stake only• 003 = Optional “Z” Bracket added to standard

bracketry• 009 = Standard Bracketry with powder-coated flare

channel• 010 = Standard Bracketry with powder-coated flare

channel and single drop hole added• 021 = Standard Bracketry with optional short “C”

bracket and powder-coated flare channel• 024 = Optional Short “C” Bracket added to standard

bracketry• 030 = Standard Bracketry with single drop hole• 031 = Optional Short “C” Bracket added to standard

bracketry, single drop hole added• 033 = Standard Bracketry with 2 mounting flags

added to stake, with powder-coated flare channel• 041 = Standard Bracketry with “Z” bracket, single

ground line sticker, and single drop hole• 050 = Standard Bracketry with 2 drop holes• xxx = No Bracketry

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Pedestals

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4(3) - Select bracketry.• 000 = Standard Bracketry, stake only• 003 = Optional “Z” Bracket added to standard

bracketry• 009 = Standard Bracketry with powder-coated flare


channel and single drop hole added• 021 = Standard Bracketry with optional short “C”

bracket and powder-coated flare channel• 024 = Optional Short “C” Bracket added to standard

bracketry• 026 = Optional Short “C” bracket added to standard

bracketry with two filter brackets added capable of holding two filters each, with powder-coated flare channel• 030 = Standard Bracketry with single drop hole• 031 = Optional Short “C” Bracket added to standard

bracketry, single drop hole added• 033 = Standard Bracketry with two mounting flags

added to stake, with powder-coated flare channel• 041 = Standard Bracketry with “Z” Bracket, single

ground line sticker, and single drop hole• 050 = Standard Bracketry with two drop holes• 053 = Rotary L Bracket• 059 = Optional Short “C” Bracket added to standard

bracketry, two drop holes added, and powder-coated flare channel added• 060 = Optional Flat Bracket added to standard

bracketry, powder-coated flare channel added, 2 filter brackets added capable of holding two filters each,• 062 = Optional Short “C” Bracket added to standard

bracketry, single drop hole added, and powder-coated flare channel

• 066 = Optional Flat Bracket added to standardbracketry, single drop hole added, powder-coatedflare channel added

• 067 = Optional Short “C” Bracket added to standardbracketry, two grounding lugs added, powder-coated

flare channel added• 068 = Standard Bracketry with two grounding lugs

added, powder-coated flare channel added• 069 = Standard Bracketry with two grounding lugs

added, powder-coated flare channel added, singledrop hole added

• 070 = Optional Regular “C” Bracket added tostandard bracketry, with two grounding lugs added,

powder coated flare channel added, single drop hole added

• 071 = Optional Flat Bracket added to standardbracketry, with powder-coated flare channel

• 080 coated flare channel• xxx = No Bracketry 4

44(4)- Select bracketry.• 001 = Standard Bracketry• 003 = Optional “Z” Bracket added to standard

bracketry• 005 = Optional Regular “C” Bracket replaces

standard bracketry• 009 = Standard Bracketry with powder-coated flare


channel and single drop hole added

• 022 = Optional Regular “C” Bracket replacesstandard bracketry, powder-coated flare channeladded

• 023 = Optional Regular “C” Bracket replacesstandard bracketry, single drop hole added, powder-coated flare channel added

• 025 = Optional Regular “C” bracket replaces standardbracketry, powder-coated flare channel added, Z

filter brackets added capable of holding two filters each

• 030 = Standard Bracketry with single drop hole• 032 = Optional Regular “C” Bracket replaces

standard bracketry, single drop hole added• 041 = Standard Bracketry with “Z” Bracket, single

ground line sticker, and single drop hole• 050 = Standard Bracketry with two drop holes• 053 = Rotary L Bracket• 059 = Optional Short “C” Bracket added to standard

bracketry, two drop holes added, and powder- coated flare channel added• 060 = Optional Flat Bracket added to standard

bracketry, powder-coated flare channel added, twofilter brackets added capable of holding two filterseach

• 062 = Optional Short “C” Bracket added to standardbracketry, single drop hole added, and powder-

coated flare channel• 063 = Optional Regular “C” Bracket added to

standard bracketry, single drop hole added, and powder coated flare channel• 066 = Optional Flat Bracket added to standard

bracketry, single drop hole added, powder-coatedflare channel added

• 067 = Optional Short “C” Bracket added to standardbracketry, two grounding lugs added, powder-coated

flare channel added• 068 = Standard Bracketry with two grounding lugs

added, powder-coated flare channel added• 069 = Standard Bracketry with two grounding lugs

added, powder-coated flare channel added, singledrop hole added

• 070 = Optional Regular “C” Bracket added tostandard bracketry, with two grounding lugs added,

powder coated flare channel added, single drop hole added

• 071 = Optional Flat Bracket added to standardbracketry, with powder-coated flare channel

• 080 = Standard Bracketry with two filter bracketsadded capable of holding two filters each, withpowdercoated flare channel

• xxx = No Bracketry4(7) - Select bracketry.

• 001 = Standard Bracketry• 023 = Optional Regular “C” Bracket replaces

Standard Bracketry, single drop hole added, powder- coated flare channel added

• 030 = Standard Bracketry with single drop hole• 032 = Optional Regular “C” Bracket replaces

Standard Bracketry, single drop hole added• 050 = Standard Bracketry with two drop holes• xxx = No Bracketry

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Pedestals

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Corning CATV & Telecommunications PedestalsLVP Series (Louvered Vertical Pedestal)

The Corning Cable Systems 105 Model Plastic Pedestal has a square design with rounded corners and louvers forprotected ventilation. The pedestal is molded from a modified linear low-density polyethylene specifically designedto resist impact, ultraviolet degradation, and environmental degradation.

Features / Benefits• 360 degree access• Excellent ventilation and heat dissipation with louvered protection• Bracketry provides a wide range of equipment mounting options• Factory assembled with lock and bracketry; arrives ready to install• Pedestal base can be cut to custom depths at our factory• All hardware and bracketry options are constructed of aluminum and stainless steel• 105 and 106 have interchangeable covers – ask your TVC Communications Sales Representative

105 Model The Corning Cable Systems 105 Model Plastic Pedestal provides mounting facilities and security for taps,splitters, line extenders, voice ports/cable telephony hardware. The louvered vents provide excellent heatdissipation with louvered protection. Base can be cut to custom depths to accommodate individual system needs.Built-in raceways on both sides of the pedestal cover allow bracketry frame to slide into position in the cover andglide the lock mating parts into position every time. All hardware and bracketry options are constructed ofaluminum, stainless steel, and powder-coated galvanized steel.

106 Model The Corning Cable Systems 106 Model Plastic Pedestal provides mounting facilities and security for taps,splitters, line extenders, small amplifiers, voice ports/cable telephony hardware.The louvered vents provide excellent heat dissipation with louvered anti-insert protection. The base can be cut tocustom depths to accommodate individual system needs. Builtin raceways on both sides of the pedestal coverallow bracketry frame to slide into position in the cover and glide the lock mating parts into position every time. Allhardware and bracketry options are constructed of aluminum, stainless steel, and powder-coated galvanized steel.

Model 105 Model 106

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Pedestals

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Ordering Information (LVP Series)

105 – 1111 – 2 3 444(5) 0000106 – 1111 – 2 3 444(6) 0000

1 - Select lock.B035 = Diversified Pattern 35 Bolt ThroughB085 = Diversified Pattern 85 Bolt ThroughB112 = Diversified Pattern 112 Bolt ThroughB710 = Diversified Pattern 710 Bolt ThroughB801 = Diversified Pattern 801 Bolt ThroughB802 = Diversified Pattern 802 Bolt ThroughBP03= Pin Allen Bolt 3/8 Bolt ThroughBP05= Pin Allen Bolt 5/16 Bolt ThroughBS05 = Sems 5/8 Bolt ThroughBS07 = Sems 7/16 Bolt ThroughF000 = HighField® LockF200 = Two HighField LocksH009= Locking Hasp Standard 9 mm HoleH011= Locking Hasp Large 11 mm HoleIT00 = Inner TiteLSL0= Self-Locking LeftLSR0= Self-Locking RightS035 = Diversified Slam Lock Pattern 35S085 = Diversified Slam Lock Pattern 85S112 = Diversified Slam Lock Pattern 112S4LF= Four-Leaf Clover Pattern Bolt Head SlamLockS710 = Diversified Slam Lock Pattern 710S801 = Diversified Slam Lock Pattern 801S802 = Diversified Slam Lock Pattern 802SH09 = Sems Bolt Slam Lock 7/16 with lockinghasp 9 mm holdSP03 = Pin Allen Bolt Slam Lock 3/8SP05 = Pin Allen Bolt Slam Lock 5/16SS07 = Sems Bolt Slam Lock 7/16xxxx = No Lock

2 - Select color.1 = Medium Green2 = Pale Light Green3 = Beige4 = Forest Green5 = Gray Granite6 = Gray7 = Blue

13 - Select stake.0 = No Stake (If standard bracketry is desired, selectNo Stake.)1 = Galvanized Stake2 = Powder-Coated Stake

4(5) - Select bracketry.001 = Standard Bracketry004 = Optional Short “C” Bracket added to standardbracketry006 = Main Support Only030 = Standard Bracketry with single drop hole050 = Standard Bracketry with two drop holes053 = Rotary L Bracketxxx = No Bracketry

4(6) - Select bracketry.001 = Standard Bracketry004 = Optional Short “C” Bracket added to standardbracketry006 = Main Support Only030 = Standard Bracketry with single drop hole050 = Standard Bracketry with two drop holes053 = Rotary L Bracket080 = Standard Bracketry with two filter bracketsadded capable of holding two filters each, withpowdercoated flare channelxxx = No Bracketry

4

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Pedestals

(888)644-60755 - 61

CATV & Telecommunications PedestalsLouvered Low-Profile Series

The Corning Cable Systems 108 Model Plastic Pedestal has a rectangular design with rounded corners and louvers forventilation. It features a low-profile design with a lift-off cover.The pedestal is molded from modified linear low-density polyethylene specifically designed to resist impact, ultravioletdegradation, and environmental degradation.

• 360 degree access• Vented for superior heat dissipation with insect protection• Multiple lock and bracketry options• Factory assembled with lock and bracketry; arrives ready to install• Name plate/logo ability-ask your Corning Cable Systems salesperson• All bracketry and hardware constructed of aluminum, stainless steel, and powder-coated galvanized steel

Model 108The Corning Cable Systems 108 Model Plastic Pedestal provides mounting facilities and security for amplifiers, taps, splittersand line extenders in a low-profile application. This model provides for excellent airflow through protected louvered ventilationwith insect protection. All bracketry is constructed of aluminum, stainless steel, and powder-coated galvanized steel.

Model 109The Corning Cable Systems 109 Model Plastic Pedestal provides mounting facilities and security for amplifiers, taps,splitters, and line extenders in a low-profile application. This model provides for excellent airflow through protected louveredventilation with insect protection. All bracketry is constructed of aluminum, stainless steel, and powder-coated galvanizedsteel.

Model 110The Corning Cable Systems 110 Model Plastic Pedestal provides mounting facilities and security for nodes, amplifiers, taps,splitters and line extenders in a low-profile application. This model provides for excellent airflow through protected louveredventilation with insect protection. All bracketry is constructed of aluminum, stainless steel, and powder-coated galvanizedsteel.

Model 112The Corning Cable Systems 112 Model Plastic Pedestal provides mounting facilities and security for amplifiers, taps,splitters, and line extenders in a low-profile application. This model provides for excellent airflow through protected louveredventilation with insect protection. All bracketry is constructed of aluminum, stainless steel, and powder-coated galvanizedsteel. This model also provides for a large amount of fiber storage in a vertical or base mounted configuration. This modelprovides for a large amount of fiber storage in a vertical or base-mounted configuration The 112 can also accommodate dualnode applications.

Model 114The Corning Cable Systems 114 model Plastic Pedestal provides mounting facilities and security for nodes, amplifiers, taps,splitters, and line extenders in a low-profile application. This model provides for excellent air flow through protected louveredventilation with insect protection. All bracketry is constructed of aluminum and stainless steel. This model also provides forfiber storage in a vertical or base mounted configuration. This model provides for fiber storage in a vertical or base mountedconfiguration

Model 108, 109, 110 Model 112 Model 114

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Pedestals

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Ordering Information (Louvered Low Profile Series)

108 – 1111 – 2 3 444(8) 0000109 – 1111 – 2 3 444(9) 0000110 – 1111 – 2 3 444(10) 0000112 – 1111 – 2 3 444(12) 0000114 – 1111 – 2 0 333 0000

41 - Select lock.

B035 = Diversified Pattern 35 Bolt ThroughB085 = Diversified Pattern 85 Bolt ThroughB112 = Diversified Pattern 112 Bolt ThroughB710 = Diversified Pattern 710 Bolt ThroughB801 = Diversified Pattern 801 Bolt ThroughB802 = Diversified Pattern 802 Bolt ThroughBP03= Pin Allen Bolt 3/8 Bolt ThroughBP05= Pin Allen Bolt 5/16 Bolt ThroughBS05 = Sems 5/8 Bolt ThroughBS07 = Sems 7/16 Bolt ThroughF000 = HighField® LockF200 = 2 HighField LocksH009= Locking Hasp Standard 9 mm HoleH011= Locking Hasp Large 11 mm HoleIT00 = Inner TiteLSL0= Self-Locking LeftLSR0= Self-Locking RightS035 = Diversified Slam Lock Pattern 35S085 = Diversified Slam Lock Pattern 85S112 = Diversified Slam Lock Pattern 112S4LF-4 = Four-Leaf Clover Pattern Bolt Head Slam LockS710 = Diversified Slam Lock Pattern 710S801 = Diversified Slam Lock Pattern 801S802 = Diversified Slam Lock Pattern 802SH09= Sems Bolt Slam Lock 7/16 with locking hasp 9 mmholdSP03 = Pin Allen Bolt Slam Lock 3/8SP05 = Pin Allen Bolt Slam Lock 5/16SS07 = Sems Bolt Slam Lock 7/16xxxx = No Lock

2 - Select color.1 = Medium Green2 = Pale Light Green3 = Beige4 = Forest Green5 = Gray Granite6 = Gray7 = Blue8 = Red Brick9 = Sandstone

3 - Select stake.0 = No Stake1 = Galvanized Stake2 = Powder-Coated Stake

4(8) - Select bracketry.001 = Standard Bracketry002 = Low-Profile Bracketry Style 2020 = Low-Profile Bracketry Style 2, with two drop holes025 =Optional Regular “C” Bracket replaces standardbracketry, powder-coated flare channel added, two filterbrackets added capable of holding two filters each030 = Standard Bracketry with single drop hole042 = Standard Bracketry with dual mounting rods050 = Standard Bracketry with two drop holes052 = Low-Profile Bracketry Style 2 with two mountingrods054 = Low-Profile Bracketry Style 2 with dual mountingrods, includes one large filter bracket capable of holding 8filters055 = Standard Bracketry with one large filter bracketcapable of holding 8 filters056 = Low-Profile Bracketry Style 2 with center supportand flat bracket, includes one large filter bracket capableof holding 8 filters057 = Low-Profile Bracketry Style 2 with one large filterbracket capable of holding 8 filtersxxx = No Bracketry

4(9,10) - Select bracketry.001 = Standard Bracketry002 = Low-Profile Bracketry Style 2020 = Low-Profile Bracketry Style 2 with two drop holes030 = Standard Bracketry with single drop hole042 = Standard Bracketry with dual mounting rods050 = Standard Bracketry with two drop holes052 = Low-Profile Bracketry Style 2 with two mountingrods054 = Low-Profile Bracketry Style 2 with dual mountingrods, includes one large filter bracket capable of holding 8filters055 = Standard Bracketry with one large filter bracketcapable of holding 8 filters056 = Low-Profile Bracketry Style 2 with center supportand flat bracket, includes one large filter bracket capableof holding 8 filters057 = Low-Profile Bracketry Style 2 with one large filterbracket capable of holding 8 filtersxxx = No Bracketry

4(12) - Select bracketry.001 = Standard Bracketry002 = Low-Profile Bracketry Style 2020 = Low-Profile Bracketry Style 2 with two drop holes030 = Standard Bracketry with single drop hole042 = Standard Bracketry with dual mounting rods050 = Standard Bracketry with two drop holes052 = Low-Profile Bracketry Style 2 with two mountingrodsxxx = No Bracketry4

4

3

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Pedestals

(888)644-60755 - 63

Corning Tap Pedestal and Wall-Mount EnclosureCATV-44LP, 66LP, 88LP

The Corning Cable Systems CATV type enclosures are a family of squared cabinets with rounded cornersdesigned for the cable television industry. They are available in a variety of sizes from 4 to 8 inches to provideequipment handling capacities for all buried distribution requirements. Built from mill galvanized, heavy-gaugesteel, these units are designed to meet the demanding requirements of outdoor installations. Our powder-coatedpaint finish includes a zinc phosphate coating for superior protection against corrosion. All cabinets feature apadlock hasp to provide locking capabilities, plus a knockout for optional cylinder type locks.

The CATV products provide suitable mounting facilities and security for mounting of taps, splitters, and filters.Metal components are made of heavy-gauge steel meetingASTM 525 and ASTM 526. Metal is galvanized at the mill with a G90 Minimum Spangle Non-Chemical Treatspecification. Paint is to Telcordia Specification WL 2356.

• Stainless steel hardware and heavy-gauge, mill galvanized, powder-coat painted steel ensures thatequipment housing will withstand many years of service

• Padlock hasp with knockout for cylinder type locks allows enclosures to adapt to any standard lockingscheme

• Knockouts for mounting accessory brackets enable units to be configured for accommodating any type ofcomponents

• Top is removable with front cover for easy access in the field• No paint runs, superior chemical resistance, and will withstand ultraviolet radiation

Ordering Information Part Number Description

• CATV-44LP .............................Standard 4-inch Pedestal• CATV-44WM ...........................Standard 4-inch Pedestal except for wall mounting• CATV-66LP .............................Standard 6-inch Pedestal• CATV-66WM ...........................Standard 6-inch Pedestal except for wall mounting• CATV-88LP .............................Standard 8-inch Pedestal• CATV-88WM ...........................Standard 8-inch Pedestal except for wall mounting

Accessories• CMS1-1324 ............................ 24-inch Green Mounting Stake• CMS1-1332 ............................ 32-inch Green Mounting Stake• CMS1-1332MG ...................... 32-inch Mill Galvanized Mounting Stake• CMS1-1342 ............................ 42-inch Gray-Green Stake• CMS1-1342MG ...................... 42-inch Mill Galvanized Mounting Stake• CMS2-HDW............................Anchor Post Hardware for Pedestals• SU ........................................... 3-inch Equipment Mounting Brackets• L ..............................................Small Angle Bracket• 9881-4101 .............................. Diversified Control Lock System• CMH-MOR ..............................Morlock® System

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Pedestals

(888)644-60755 - 64

CATV & Telecommunications PedestalsAlternative OSP Pedestal Series

113 Model “The Rock” Customer complaint –”no problem”– simply remove the previously deployed pedestal cover of our 102 Seriespedestal and drop on the “rock.” No costly digging, flush-mounts, cutting, or re-mounting. The Corning CableSystems 113 model Plastic Pedestal provides mounting facilities and security for taps, splitters, and filters and canbe ordered either as a retro-fit cover or as a complete unit.

The Corning Cable Systems 113 “Rock” Plastic Pedestal utilizes the same base as our 102 series customerpremise pedestal. The pedestal is molded from the same modified linear low-density polyethylene as our otherplastic pedestals in special simulated stone colors, specifically designed toresist impact, ultraviolet degradation, and environmental

• 360 degree access• Offered in Granite and Sandstone finishes• Rugged and economical• Multiple stake, lock, and bracketry options• Factory assembled with lock and stake; arrives ready to install• All bracketry and hardware constructed of aluminum, stainless steel,

and powder-coated galvanized steel

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Ordering InformationCover only: 913 - XXXX - 2 - XXXXXXXFull system: 113 - 1111 - 2 3 4444 0000

41 - Select lock.

B035 = Diversified Pattern 35 Bolt ThroughB085 = Diversified Pattern 85 Bolt ThroughB113 = Diversified Pattern 113 Bolt ThroughB710 = Diversified Pattern 710 Bolt ThroughB801 = Diversified Pattern 801 Bolt ThroughB802 = Diversified Pattern 802 Bolt ThroughBP03= Pin Allen Bolt 3/8 Bolt ThroughBP05= Pin Allen Bolt 5/16 Bolt ThroughBS05 = Sems 5/8 Bolt ThroughBS07 = Sems 7/16 Bolt ThroughF000 = HighField® LockF200 = Two HighField LocksH009= Locking Hasp Standard 9 mm HoleH011= Locking Hasp Large 11 mm HoleIT00 = Inner TiteLSL0= Self-Locking LeftLSR0= Self-Locking RightS035 = Diversified Slam Lock Pattern 35S085 = Diversified Slam Lock Pattern 85S113 = Diversified Slam Lock Pattern 113S4LF= Four-Leaf Clover Pattern Bolt Head SlamLockS710 = Diversified Slam Lock Pattern 710S801 = Diversified Slam Lock Pattern 801S802 = Diversified Slam Lock Pattern 802SH09 = Sems Bolt Slam Lock 7/16 with lockinghasp 9 mm holdSP03 = Pin Allen Bolt Slam Lock 3/8SP05 = Pin Allen Bolt Slam Lock 5/16SS07 = Sems Bolt Slam Lock 7/16xxxx = No Lock

2 - Select color.5 = Gray Granite9 = Sandstone

3 - Select stake.0 = No Stake1 = Galvanized Stake2 = Powder-Coated Stake

4 - Select bracketry.001 = Standard Bracketry030 = Standard Bracketry with single drop hole031 = Optional Short “C” Bracket added to standardbracketry, single drop hole added050 = Standard Bracketry with two drop holesxxx = No Bracketry

www.tvcinc.com


Pedestals

(888)644-60755 - 65

High-Security PedestalsAn Evolant™ Solutions Product

The Corning Cable Systems High-Security Plastic Pedestal was specifically designed to improve network securityand reduce cable signal theft. According to the National Cable Television Association’s Office of Cable Signal Theft,the CATV industry loses more than $6.5 billion a year from cable signal theft. The High-Security Plastic Pedestal isan effective and easy-to-install solution that can immediately deter theft and increaserevenue generation. All of Corning CableSystems’ pedestals are molded from modified linear low-density polyethylenespecifically designed to resist impact, ultraviolet degradation and environmentaldegradation. In addition to our superior molding, the High-Security Plastic Pedestalincludes a ground retention system, lock protector plate and heavy-gauge mountingpoints that significantly deter cable signal theft.

• With the new ground retention system, the High-Security Pedestal cannot bepulled out of the ground without the use of heavy equipment

• The custom-designed lock protector plate eliminates the ability to defeat thelock with screwdrivers, hammers, chisels or other common hand tools used byperpetrators

• Heavy-gauge hardware prevents thieves from breaking into potential weak pointsat the mounting and bolted areas

• 360º access• Rugged and economical overall construction• Multiple stake, lock and bracketry options• Factory assembled with lock and stake; arrives ready to install• Nameplate/logo ability – ask your TVC Sales Representative• Ventilation provided on all pedestals, can be customized or removed upon request – ask your TVC Sales

Representative salesperson

• Corning Cable Systems plastic pedestals utilize mill-galvanized steel, mill-galvanized powder coatedsteel, aluminum and stainless steel for increased corrosion resistance and strength for specific bracketrytypes and stakes

Ordering InformationMany options available, see your TVC Sales Representative for details

With the new Ground Retention System,the High-Security Pedestal cannot bepulled out of the ground

section 5: underground equipment - tvc communicationsthis product was designed for use in 1.5” and...

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