scrambler 400 model #a99bg38ca rev. 01pi54.com/corp/manuals/parts/9914966r01.pdf · parts manual pn...

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PARTS MANUAL PN 9914966 and MICROFICHE PN 9915651 1/99 SCRAMBLER 400 Model #A99BG38CA REV. 01 1999

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Page 1: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

PARTS MANUAL PN 9914966 and MICROFICHE PN 9915651 1/99

SCRAMBLER 400Model #A99BG38CA

REV. 01

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Page 2: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

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Page 3: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

TABLE OF CONTENTSScrambler 400 A99BG38CA

Parts Manual

AA-ARM/STRUT MOUNTING B8. . . . . . . . . . AIR BOX C9. . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR D5. . . . . . . . . . . . . . . . . . . . CLUTCH COVER C6. . . . . . . . . . . . . . . . . . . CONTROL PANEL A8. . . . . . . . . . . . . . . . . . CONTROLS - MASTER

CYLINDER/BRAKE LINE B12. . . . . . . . CONTROLS -

THROTTLE ASM./CABLE B11. . . . . . . . COOLING SYSTEM A11. . . . . . . . . . . . . . . . CRANKCASE and CYLINDER D1-2. . . . . . . CV JOINT - BTB B4. . . . . . . . . . . . . . . . . . . .

DDECALS B1. . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE CLUTCH B13. . . . . . . . . . . . . . . . . . . . DRIVEN CLUTCH B14. . . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT C8. . . . . . . . . . . ENGINE MOUNTING A9-10. . . . . . . . . . . . . . . EXHAUST SYSTEM A12. . . . . . . . . . . . . . . . .

FFOX SHOCK, GAS, RESERVOIR C13. . . . . FRONT BRAKE B7. . . . . . . . . . . . . . . . . . . . FRONT BUMPER and SHIELDS A7. . . . . . FRONT CAB A5. . . . . . . . . . . . . . . . . . . . . . . FRONT HOUSING B3. . . . . . . . . . . . . . . . . . FRONT STRUT B5. . . . . . . . . . . . . . . . . . . . . FRONT WHEEL B6. . . . . . . . . . . . . . . . . . . . FUEL TANK A13. . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C10. . . . . . . . . . . . . . . . . . GEARCASE C11-12. . . . . . . . . . . . . . . . . . . . . . . . GEARCASE MOUNTING C1. . . . . . . . . . . .

HHANDLEBAR/HEADLIGHT B9. . . . . . . . . .

MMAGNETO D8. . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP D4. . . . . . . . . . . . . . . . . . . . . . . . . OIL TANK A14. . . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX D11-E2. . . . . . . . . . . . . . PISTON and CRANKSHAFT D3. . . . . . . . PROP SHAFT B2. . . . . . . . . . . . . . . . . . . . . .

RREAR BRAKE MASTER CYLINDER C3. . REAR CAB A6. . . . . . . . . . . . . . . . . . . . . . . . REAR CALIPER MOUNTING C2. . . . . . . . . REAR HOUSING C5. . . . . . . . . . . . . . . . . . . REAR WHEEL DRIVE C4. . . . . . . . . . . . . . . RECOIL STARTER D6. . . . . . . . . . . . . . . . .

SSHOCK VALVING C14. . . . . . . . . . . . . . . . . . . STARTING MOTOR D7. . . . . . . . . . . . . . . . STEERING POST B10. . . . . . . . . . . . . . . . . . . SWING ARM/SHOCK MOUNTING C7. . . .

TTOOL KIT D10. . . . . . . . . . . . . . . . . . . . . . . . . .

WWATER PUMP D9. . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is notto be used for assembly.

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1999 SCRAMBLER 400 SPECIFICATIONSBRAKES

Type - FrontType - RearType - AuxiliaryType - Parking

Hydraulic DiscHydraulic DiscHydraulic Disc

Hydraulic Lock, All Wheel

CAPACITIESCoolant Capacity (quarts)Fuel Tank (gallon)Gearcase Oil (ounces)Engine Counter Balance 10W30Oil (quarts) InjectorOil (quarts) Engine (OW40)Rack, Front (pounds)Rack, Rear (pounds)Tongue WeightTow HitchTow Weight

2.254

16100 cc

2N/A

306030

Accessory850

DRIVE TRAINType PVT

DRIVE CLUTCHCenter Distance (inches)Clutch Offset (inches)Clutch WeightDiameterSpiderSpring Color

101/255g7.38Cast

White

DRIVEN CLUTCHHelix AngleOutside Diameter (inches)Spring Position

40°9.52-2

DIMENSIONAL FEATURES

Approx. Turning Radius (inches)Box, Cargo BedBox, ToolBox (cubic feet)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight (dry)Wheel Base (inches)Width (inches)

60N/A

9.25 x 3.25776.547

74.533

51948.5045.5

GEARCASETrans. Number and TypeShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFront Drive (ratio)Final Drive (ratio)Center Drive (ratio)Axle to AxleChain TypeChain Adjustment

PRDSide Lever

N/A4.36/12.82/1

2:113/36 76P

N/AN/A

520 O-RingEccentric

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - FrontTire Pressure - RearTire Pressure - CenterWheel Bolt Pattern - FrontWheel Bolt Pattern - RearWheel Bolt Pattern - Center

Titan23x7-10

22x11-10N/A

43

N/A4 Bolt, 6.15 Dia.4 Bolt, 4.0 Dia.

N/A

ENGINEEngine Model NumberEngine TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EC38PLE092 Cycle,Oil Injection

83.0x70378.7

6.9:1 EffectiveLiquid150W

Standard1/VM34SS

23035

0-6 (480)1.5 Nickel/Aluminum

1.5 Turn6CEY6-3

CDI23.5 @ 3000

.028NGKBR8ES

USFS Pending

GRAPHICSBrake LeverBumpers, Front & Rear/SteelBumper Caps/Polyprop.Cargo Box or BedClutch Cover/NylonDecal, Demand-4-Drive ColorDecal, “Polaris” ColorDecal, MacPherson Strut LocationDecal, Model Name ColorDecal, Engine ColorFender, Front/HDPEFender, Rear/HDPEFootwellFrame/SteelFront CoverGrips/TPRHandlebar/SteelHandlebar Cover/TPEHeadlight Pod/HDPEMud Flaps/EVARack, Front/SteelRack, Rear/SteelRims/SteelRadiator Structure ColorSeat VinylSide Panel/HDPESpring, Front/SteelSpring, Rear/SteelTank Cover/HDPETool Box Cover/HDPE

w/lettering Color

BlackBlack

N/AN/A

BlackFire Red

White/on SeatN/A

Yellow/White/BlackYellow/White/Black

Bright WhiteBright White

BlackBlack

Porsche RedBlack Black

Black/Fire RedN/A

BlackN/AN/A

Bright WhiteBlack

Porsche RedN/A

Fire RedFire Red

N/AN/AN/A

LIGHTS/BATTERYHeadlight (watts)Taillight (watts)Brake Light (watts)Other (Grill Mntd. Lights)Indicator BulbBattery

12 V 30/30 W12 V/8.26 W12 V/26.9 W

N/A12 V/1 W

12 V 14 AH

SUSPENSIONFront Type -

Front Travel (inches)StrutAdjustment

Rear Type -Rear Travel (inches)ShockAdjustment

MacPherson Strut8.2

Gabriel–––––

Progressive Rate Swing Arm8.5

FoxThreaded Adjuster

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its productswithout notice.

Page 5: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

1999 SCRAMBLER 400 A TV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUALSUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Scrambler 400 A99BG38CA 9914965 N/A 9914966 9915651 9914968

1999 SCRAMBLER 400 PAINT CODES

MODEL MODEL NO.COMPONENTTYPE COLOR DESCRIPTION

POLARIS“P” NO.

Scrambler 400 A99BG38CA Springs Fire Red P093

Rims Bright White P133

Page 6: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

A5

FRONT CABScrambler 400 A99BG38CA

21

7

8

1413

6

6

14

15

16

22

23

4

17

18

19

11

12

1

1

10

5

20

9

14

6

32

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7670060 4 Nut, U-Clip Speed2 7512232 2 Screw3 5224718-067 2 Bracket, Mount, Cab4 1042847-067 1 Frame5 7080409 1 Clamp, Wire Routing6 7512282 24 Screw7 5431875-136 1 Cover, Front, Red8 2631988-133 1 Cab, Front, White

(w/Warning Decals)9 7522026 2 Screw

10 7555776 2 Washer11 7558201 2 Washer12 7621471 2 Rivet

13 7555859 16 Washer, Flat14 7542122 24 Nut, Nylok15 5211131-067 2 Bracket, Mudflap16 5850150

581177111

Mudflap, Front, RHMudflap, Front, LH

17 1040691-067 2 Footpad18 7661825 8 Rivet19 5431484 2 Trim, Footrest20 5242525-067 2 Bracket, Cleat, Heel21 7621472 6 Rivet22 5432763 1 Guard, Rock23 7515179 6 Screw

1/99

Page 7: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

A6

REAR CABScrambler 400 A99BG38CA

7

16

29

133

1

30

2

19

28

18

14

2

17

27

25

24

2223

12

11

54

21

8

910

15

26

2

25

1922020

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7621472 4 Rivet2 7555859 16 Washer, Flat3 7512232 2 Screw4 7041607 1 Spring, Latch, Light5 1040412 1 Latch, Seat6 5411392 1 Cap, Seat Latch7 2682358-136

2681769-13611

Seat, Porsche RedCovering, Seat, Porsche Red

8 5431986 1 Tongue, Seat9 7621479 2 Rivet

10 5410414 6 Bumper, Rubber11 5211033 1 Bracket, Lever Retainer12 7621403 1 Rivet13 5810991 1 Foil, Rear Cab, Small14 7073761 1 Decal - Carb Information15 7072791 1 Decal - Filter Element16 5432820-133 1 Cab, Rear, White

17 7670057 2 Nut, U-Type Speed18 5431869-070

581111311

Shield, MufflerFoil, Foam

19 7542122 17 Nut, Nylok20 7517264 4 Screw21 5432831 2 Plug, End Cap, Ribbed22 5241403-067 1 Guard, Clutch23 7661638 4 Rivet24 2670133 2 Reflector, Red25 7512282 16 Screw26 ––––––– 1 Footpad

(See Front Cab Pg. A5, Ref. 17)27 5850148

585014711

Mudflap, Rear, RHMudflap, Rear, LH

28 5211131-067 2 Bracket, Mudflap29 5810957 1 Foil, Rear Cab30 5220880 2 Bracket, Rear Seat Holddown

4/98

Page 8: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

A7

FRONT BUMPER and SHIELDSScrambler 400 A99BG38CA

21

3

5

7

6

9

10

17

15

20 1319

21

8

87

13

12

4

18

16

11

11

11

14

22

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7558402 2 Washer2 7512329 2 Screw3 5810467 1 Plug, Frame4 7547071 2 Nut, U-Type5 5850141 2 Shield, Deflector6 1040725-067 1 Bumper, Front7 7542122 4 Nut, Nylok8 7555859 4 Washer9 5432378-070 1 Plate, Skid, Bumper

10 7517264 4 Screw11 7517561 7 Screw

12 5242694-067 2 Bracket, Radiator Shield13 7547085 7 Nut, Speed14 7558201 2 Washer15 5242997-067 1 Shield, Radiator Side, RH16 7515399 2 Screw17 5242996-067 1 Shield, Radiator Side, LH18 7512252 2 Screw19 7670088 3 Clip, Dart20 5242683-067 1 Shield, Upper Radiator21 2670134 2 Reflector, Amber22 7621467 2 Rivet

1/99

Page 9: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

A8

CONTROL PANELScrambler 400 A99BG38CA

1

2

3

4

5

6

98

4

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 4040052 1 Indicator, Low Oil & High Beam2 4040054 1 Indicator, Neutral, Reverse3 4040053 1 Indicator, Hot Temperature4 4110194

41101414110148

111

Switch, Ignition (Incl. Key) Key, Ignition Key, Ignition NOTE: Ignition keyblank may be ordered by using thefour digit number on the key.

5 5431976 1 Panel, Control, Outer6 7512026 2 Screw7 2460521 1 Harness, Control Panel8 5431975 1 Panel, Control Inner9 7080371 1 Cable, Choke Control

1/99

Page 10: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

A9

ENGINE MOUNTINGScrambler 400 A99BG38CA

1

4

3

7

6

2019

181716

15

31

3029

27

32

26

11

13

12

10 11

33

34

35

36

30

6

5

40

41

21

21

40

1424

25

39

38

43

41

22

2

2

21

22

8

37

1

21

9

42

42

2

28

6

23

Page 11: SCRAMBLER 400 Model #A99BG38CA REV. 01pi54.com/corp/manuals/Parts/9914966r01.pdf · parts manual pn 9914966 and microfiche pn 9915651 1/99 scrambler 400 model #a99bg38ca rev. 01

A10

ENGINE MOUNTINGScrambler 400 A99BG38CA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3110038 2 Mount, Engine, Rubber2 7555823 3 Washer3 7552901 2 Washer, Spring Lock4 7515321 2 Screw5 4010132 1 Cable, Ground/Engine6 7542411 2 Nut, FLEXLOC7 5242692-067 1 Bracket, Mount, Engine, Top8 7052192 2 Fitting, Vent9 7555801 2 Washer

10 3070156 1 Spark Plug, NGK BR8ES11 7080614 1 Clamp, Hose12 5410570 1 Hose, Upper Engine13 4010129 1 Cable, Solenoid/Starter14 5410346 1 Insulator, Cable15 ––––––– 1 Seal, Cover Case

(See Clutch Cover Pg. C6, Ref. 3)16 ––––––– 1 Asm., Drive Clutch, Basic ATV-06

(See Drive Clutch Pg. B13, Ref. 14)17 5430261 1 Bushing18 5210748 1 Washer19 7575202 1 Washer20 7512566 1 Screw21 7542403 4 Nut, FLEXLOC22 7555806 2 Washer23 8360012-04 1 Trim, Edge

24 1040687-067 1 Mount, Engine, Front25 7512457 2 Screw26 5411556 1 Hose, Formed27 7080511 2 Clamp, Narrow Band28 3110042 1 Mount, Rubber29 7552603 6 Washer, Spring Lock30 7512490 6 Screw31 1040231-067 1 Engine Mount, Front32 5411681 1 Boot, Clutch Inlet33 3085821 1 Engine, EC38PLE09-Short Block

NOTE: The Short Block assemblycontains a crankcase assembly,cylinder and cylinder head assem-bly, and a piston & crankshaft as-sembly. Prior authorization re-quired for warranty consideration.

34 8360009-600 AR Line, Fuel35 7051011 1 Valve, Check36 5242463-067 1 Bracket, Engine Mount, Rear37 7553001 3 Washer, Lock38 3110048 1 Mount, Torque Stop, Rubber39 7542432 2 Nut40 7080003 2 Clamp, Hose, Red41 8450040-600 AR Line, Fuel42 7080534 2 Clamp43 2530008 1 Filter, Fuel

1/99

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A11

COOLING SYSTEMScrambler 400 A99BG38CA

10

8

12

19

13

9

12

76

17

1415

24

22 21

16

11

4

3

18

20

23

5

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542122 2 Nut, Nylok2 7558301 2 Washer, Flat3 2410121 1 Fan Motor4 5241355-067 1 Bracket, Cooling Fan5 7052181 1 Valve, Drain Cock6 5020937 2 Spacer, Mount, Radiator7 3110032 2 Mount, Rubber, Radiator8 ––––––– 1 Hose, Upper Engine (See Engine

Mounting Pg. A10, Ref. 12)9 ––––––– 1 Hose, Lower Engine (See Engine

Mounting Pg. A10, Ref. 26)10 7080614 3 Clamp, Hose11 2460515 1 Harness, Fan/Thermal Switch

12 4110226 1 Switch, Thermal13 2511189 1 Cap, Pressure14 1240015 1 Radiator, U-Flow15 5431610 1 Cover, Radiator w/Mesh16 5410607 4 O-Ring17 7515133 2 Screw18 5242550 1 Blade, Fan19 7517221 3 Screw20 7512232 4 Screw21 7558201 3 Washer22 7547004 3 Nut, Nylok23 5432870 3 Spacer24 5410584 2 Bushing, Mount, Lower Radiator

6/98

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A12

EXHAUST SYSTEMScrambler 400 A99BG38CA

89

2

3

1

19

18

17

14

1312

11

109

87

15

1516

4

5

6

20

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5410957 4 Dampener2 5010339 2 Spacer3 7515316 2 Bolt, Carriage4 1260679-029 1 Manifold5 ––––––– 1 Washer, Lock (See Crankcase and

Cylinder Pg. D2, Ref. 8)6 ––––––– 1 Nut (See Crankcase and Cylinder

Pg. D2, Ref. 7)7 7042029 4 Spring, Exhaust8 7542324 3 Nut, Nylok9 7555716 4 Washer

10 5410436 1 Washer, Rubber11 7556401 1 Bushing12 5010350 1 Bushing13 5410241 1 Dampener, Vibration14 7515306 1 Screw15 5211592 2 Gasket, Exhaust16 1260680-029 1 Head Pipe17 1260881-029 1 Muffler18 7042031 2 Spring, Exhaust19 1260884-029 1 Silencer20 7512666 2 Screw

4/98

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A13

FUEL TANKScrambler 400 A99BG38CA

5

67

8

9

14

1512

13

21

22

1723

12

16

1

3

4

2

11

1912

20

11

11

11

11

1212

18

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1240048 1 Tank, Fuel (Incl. 6,17,23)2 5410842 1 Grommet, Fuel Tank3 5810144 1 Gasket, Fuel Cap4 5430725 1 Cap, Fuel Tank5 8360009-600 AR Hose, Vent6 5431053 1 Vent7 7512310 2 Bolt8 7555734 2 Washer9 7512208 2 Screw

10 7080534 2 Clamp, Hose11 7080003 6 Clamp, Hose12 8450040-600 AR Fuel Line

13 2530008 1 Filter14 5220916-067 1 Bracket, Tank Mount, Rear15 7542324 2 Nut, Nylok16 8360026 AR Pad, Fuel, Bulk17 7052147 1 Fitting, Fuel Outlet, Main, 90 Degree18 5242977 1 Spacer, Fuel Valve19 5432559 1 Knob, Fuel Valve20 7517505 1 Screw21 5432733 1 Nut, Fuel Valve22 7052154 1 Valve, Fuel, 3-Way23 7052148 1 Fitting, Fuel Outlet, 90 Degree

6/98

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A14

OIL TANKScrambler 400 A99BG38CA

15 14

7

1

2

3

8

65

13

11

10

12

10

11

9

9

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7052095 1 Fitting, 90 Degree2 8360009-600 AR Line, Fuel3 4110177 1 Sensor, Oil Level4 7621460 2 Rivet, Pop5 7080525 1 T-Clip6 7517389 1 Screw7 5431793 1 Tank, Oil, Drilled8 7052153 1 Fitting

9 7080568 2 Clamp10 8450003-1525 AR Line, Fuel11 7080307 2 Clamp, Hose, Large Green12 2530009 1 Filter13 7555932 2 Washer14 5810141 1 Gasket, Oil Cap15 5430779 1 Cap, Oil Tank

2/98

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B1

DECALSScrambler 400 A99BG38CA

1219

1

10

17

9

13

62

20

15144

5

16

8

RH

LH21

18

3

11

7

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7077765 1 Decal - “POLARIS”, Domed2 7072786 1 Decal - Warning, Heavy Loads3 7076511

220089121

Decal - Seat, “Polaris”Kit - Decal Application Solution

4 7077847 2 Decal - “400 L/C”5 7077846 1 Decal - Tank Side, RH6 7074935 1 Decal - Warning, AWD Switch7 7077848

220089111

Decal - “Polaris”Kit - Decal Application Solution

8 7077844 1 Decal - “Scrambler”, RH9 7078354 1 Decal - Warning, Discretionary

10 7075741 1 Decal - Drain Recoil

11 7077449 1 Decal - Concentric Drive System12 7077842 1 Decal - “400”13 7077843 1 Decal - “Scrambler”, LH14 7076273 1 Decal - Switch, Override, AWD15 7078253 1 Decal - Age Warning16 7077845 1 Decal - Tank Side, LH17 7073453 1 Decal - “Demand-4-Drive”18 7077920 1 Decal - Passenger Warning19 7074690 1 Decal - Caution, Tire Pressure20 7077919 1 Decal - Warning, General21 7074637 1 Decal - Fuel Lever

1/99

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B2

PROP SHAFTScrambler 400 A99BG38CA

9 8 7 6

31

4

2

2

2

10

5

11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1380124 1 Asm., Shaft, Prop1 5432934 1 Guard, Prop Shaft, Side2 7512232 6 Screw3 5432935 1 Guard, Prop Shaft, Front4 7512084 1 Screw5 5411092 1 O-Ring

6 3260131 1 Yoke, Prop Shaft, Transmission7 3260139 1 Shaft, Prop8 3260104 2 Kit - Cross & Bearing9 3260133 1 Yoke, Front Gear Case

10 7661913 1 Pin, Spring11 7558301 2 Washer

2/98

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B3

FRONT HOUSINGScrambler 400 A99BG38CA

12

34

56

78

1211

10

10

2928

17

27 26

18

1920

23

24

251

9

16

30

2122

14

15

32

31

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341265 1 Asm., Gearcase, Front(Incl. 1-12,16-30)

1 3233248 2 Seal2 3233315 1 O-Ring3 3233316 1 Cover, Front Housing Input4 3233019 1 Bearing5 3233306 2 Ring, Retaining6 3233020 1 Bearing7 3233489 1 Shaft, Input, Front Housing8 3233479 1 Bushing9 3233480 1 Washer

10 3233522 2 Screw, Set, 10-24X1/4”11 3233320 1 Ring, Retaining12 3233319 1 Seal13 7080138 1 Strap, Panduit14 7080409 2 Clamp, Wire Routing15 8450003-1525 AR Line, Fuel

16 3233524 1 Vent17 3233523 1 Gearcase, Front Housing18 3233326 1 Bearing, Needle19 3233327 1 Shaft, Output, Front Housing20 3233328 1 Gear, 31T, Spiral Bevel21 3233346 1 Washer, Thrust22 3233347 1 Washer, Thrust23 3233329 1 Bearing, Ball24 3233330 1 Cover, Output, Front Housing25 3233331 1 O-Ring26 3233325 1 Plug27 3233324 1 Washer28 3233253 1 Plug, Drain29 3233254 1 Plug, Washer30 3233463 1 Rivet31 7552603 4 Washer, Spring Lock32 7512492 4 Screw

2/98

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B4

CV JOINT - BTBScrambler 400 A99BG38CA

BTB

101

2 3 4 56

7

8 9

12

13

11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1380119 2 Asm., CV Housing w/Sleeve2 5222299 1 Sleeve, Drive Shaft Seal3 3260115 1 Clamp, Large, CV Joint4 7670091 1 Circlip, Drive Shaft5 5411106 1 Boot, CV Joint6 1380094 1 Shaft Replacement (Incl. 4)7 1380092 1 Cardan Replacement (Incl. 4,6,8,9)

8 2200771 1 Kit - Cross and Bearing9 3260130 1 Yoke, Splined

10 7661913 2 Pin, Spring11 7080627 1 Clamp, Band, Small12 2200773 1 Kit - Replacement Boot, CV Joint

(Incl. 3,5,11)13 2200961 2 Kit - Drive Shaft w/Sleeve

2/98

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B5

FRONT STRUTScrambler 400 A99BG38CA

1

2

3

4

56 7

8

10

11

121415

13

16

17

18

20

5

19

22

23

24

2526

1011

21

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5411468 2 Bumper, Strut2 7041756 2 Strut, Front3 5211115 2 Washer4 7080573 2 Clamp, Rubber Coated5 7558402 6 Washer6 7542303 4 Nut, FLEXLOC7 7517445 4 Screw8 5810439 2 Retainer, Strut Casting Wire9 ––––––– 1 Asm., Front Brake Caliper, RH

(See Front Brake Pg. B7 for Details)10 3554509 4 Bearing, Tapered Roller Cone11 3554507 4 Bearing, Tapered Roller Cup12 5222193 2 Sleeve, Hubstrut Seal13 7080306 2 Fitting, Lubrication14 2410122 2 Coil, Magnetic

15 22013112201312

11

Asm., Hubstrut, LH (Incl. 8,12-15)Asm., Hubstrut, RH (Incl. 8,12-15)

16 7041603-067 2 Spring, Coil, Strut17 5220602 2 Retainer, Spring, Top18 5430807 2 Pivot, Ball, Bottom19 7515339 4 Screw20 5130668 2 Spacer, Threaded21 ––––––– 1 Asm., Drive Shaft w/Sleeve (See

CV Joint - BTB Pg. B4, Ref. 13)22 3610028 2 Seal, Hubstrut23 5430806 2 Pivot, Ball, Top24 5810291 2 Spacer, Rubber25 7555749 2 Washer26 7542507 2 Nut, FLEXLOC

1/99

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B6

FRONT WHEELScrambler 400 A99BG38CA

10

11

12 14

12

34

5

79

8

15

1625

24 7

1920

23

DETAIL A

A

136

6

21

17

22

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512325 8 Screw2 5211869 2 Disc, Brake3 3610019 2 Seal, Front Hub4 5211148 2 Plate, Armature5 1520281 2 Asm., Clutch, Front Hub, E/M, Heavy6 3554506 4 Bearing, Tapered Roller Cone7 3554507 4 Bearing, Tapered Roller Cup8 7515523 8 Stud9 1520248 2 Asm., Hub, 4WD (Incl. 3,7,8)

10 3250028 2 Cage, Roll11 3250010 12 Rolls12 3250032 2 Spring, Garter13 1321814 2 Spacer

14 3250030 2 Cam15 7052045 2 Plug, Magnetic Drain16 5411264 2 Tire, Titan (23x7-10)17 7556004 2 Washer18 7661401 2 Pin, Cotter19 5410470 2 O-Ring20 5432611 2 Cap, Hub21 7512027 6 Screw22 7542810 2 Nut23 7542459 8 Nut, Lock24 1520207-133 2 Rim, Front25 1525017 2 Valve, Rim

1/99

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B7

FRONT BRAKEScrambler 400 A99BG38CA

1

2 3

9

10

12

11

13

8

4 5 67

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1910271

1910264

1

1

Asm., Front Brake Caliper, LH(Incl. 1-12)Asm., Front Brake Caliper, RH(Incl. 1-12)

1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set3 5131115

513111611

Caliper, Brake, LHCaliper, Brake, RH

1930642 1 Kit - Front Brake Boot (Incl. 11,12)4 5410779 1 Square Ring, Molded (.094)5 5410780 1 Square Ring, Molded (.103 x .134)6 5020506 1 Piston, Caliper

7 5910026 1 Insulator, Caliper8 1930665 1 Kit - Piston and Insulator Seal

(Incl. 4-7)9 2200901

22011492200465

1

11

Kit - Severe Duty Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pad, Soft, FrontKit - Brake Pad, General

10 1910265 2 Mount, Caliper11 5410495 1 Boot, Bushing12 5410494 1 Boot, Pin Seal13 ––––––– 4 Screw

(See Front Strut Pg. B5, Ref. 7)

4/98

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B8

A–ARM/STRUT MOUNTINGScrambler 400 A99BG38CA

28

15

67

8

910

3

11

12

1314

15

17

16

18

19

24

25

2322

21

2726

2627

2221

20

29

2

12

4

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542403 2 Nut, FLEXLOC2 5333367 1 Bushing3 1822478 2 Asm., Tie Rod (Incl. 5-10)4 7555806 4 Washer5 5411291 2 Boot, Seal, Rod End6 7061019 2 Rod End, RH7 7542711 2 Nut8 5020926 2 Rod, Tie9 7547028 2 Nut, LH

10 7061018 2 Rod End, LH, w/Fitting11 7546904 2 Nut12 7661203 4 Pin, Cotter13 ––––––– 1 Asm., Hubstrut

(See Front Strut Pg. B5, Ref. 15)14 7080673 2 Joint, Ball15 5211121 2 Bracket, Ball Joint

16 7512284 4 Screw17 5410548 2 Boot, Rubber18 7542438 2 Nut, Castle19 7512084 4 Screw20 5431149

543115011

Shield, CV Joint, RHShield, CV Joint, LH

21 5431596 2 Bushing, A-Arm Long22 5020677 2 Bushing23 5020681 2 Shaft, A-Arm24 2201157

220115811

Kit - A-Frame, LHKit - A-Frame, RH

25 7080433 2 Fitting, Lubrication26 7552603 4 Washer, Spring Lock27 7512492 4 Screw28 7515554 1 Screw29 7515415 1 Screw

6/98

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B9

HANDLEBAR/HEADLIGHTScrambler 400 A99BG38CA

1

2 3

5

22

6

8

10

9

2120

15

19

11

18

12

4

17

141316

16

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2200774 1 Kit - Handlebar Block (Incl. 3,16,22)1 ––––––– 1 Asm., Throttle Control

(See Controls - Throttle Asm./CablePg. B11, Ref. 5)

2 1823173-067 1 Handlebar3 7515189 4 Screw4 5521181 1 Pad, Handlebar5 2690149 1 Cover, Pad, Handlebar6 ––––––– 1 Asm., Master Cylinder

(See Controls - Master Cylinder/Brake Line Pg. B12, Ref. 1)

7 5432926 1 Spacer, Switch, LH8 4110193 1 Switch, Handlebar, LH9 5431030 2 Grip, Handlebar

10 2010055 2 Screw11 7080138 2 Cable Tie12 2460612 1 Harness, Headlight, Hi/Low13 7542324 2 Nut, Nylok14 7558402 2 Washer15 7558301 2 Washer16 7542122 6 Nut, Nylok17 5241973-067 1 Bracket, Headlight18 7080631 2 Clip, Tinnerman19 2431016

403006121

HeadlightBulb, Headlamp, Hi/Low Beam

20 1040579-067 1 Guard, Headlight21 7512111 2 Screw22 5630616-067 2 Block, Handlebar Retainer

4/98

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B10

STEERING POSTScrambler 400 A99BG38CA

1

16

15

14

2

3

4

13

9

125

6

10

5

5

8

11

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1843051 1 Asm., Steering Post (Incl. 12,13)2 5431573 1 Bushing, Steering3 7080510 1 Fitting, Zerk, 90 Degree4 7515321 2 Screw5 7555878 3 Washer6 5410772 2 O-Ring7 5431571 1 Spacer, Steering Post8 7543203 1 Nut

9 7661633 1 Pin, Cotter10 5431570 1 Bushing, Steering, Lower11 7661632 2 Rivet, MonoScrew12 5431574 1 Plug, Grease, Steering13 7080433 1 Fitting, Lubrication14 5431572 1 Bushing, Steering, Console15 5222999-067 1 Bracket, Upper Steering Bushing16 7542324 2 Nut, Nylok

2/98

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B11

CONTROLS – THROTTLE ASM./CABLEScrambler 400 A99BG38CA

11

10

9

21

3

4

5

6

5

8

14

7

12

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2010079 3 Screw2 7072724 1 Decal - Throttle3 2010080 1 Cap4 2010081 1 Packing5 2010158 1 Asm., Throttle Control (Incl. 6)6 4110166 1 Switch, Demand Drive7 4030047 1 Bulb, Demand Drive Indicator

8 2010078 1 Holder9 2010077 2 Screw

10 2010076 1 Screw11 2010075 1 Plate12 4110203 1 Switch, ETC13 7556047 1 Washer, Sealing14 7080728 1 Cable, Throttle Control

2/98

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B12

CONTROLS – MASTER CYLINDER/BRAKE LINEScrambler 400 A99BG38CA

3

4

6

10

7

5

15

17

20

2223 16

21

19

13

2

18

12

14

1

8

9

11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2200809

2050073

1

1

Kit - Master Cylinder Reservoir(Incl. 2,3,4,14)Asm., Master Cylinder (Incl. 1-14)

2 1930797 2 Screw, Cap3 1930796 1 Cap, Reservoir4 1930795 1 Diaphragm5 2200808 1 Kit - Clamp6 1930799 1 Asm., Piston, Master Cylinder7 1930804 1 Rivet8 2201034 1 Kit - Brake Lever, w/Parking Brake

Latch (Incl. 7, 9,11)9 ––––––– 1 Spring, Flat

10 1930806 1 Nut11 2201090 1 Kit - Park Brake Lever (Incl. 7,9)

12 1930792 2 Screw, Master Cylinder Reservoir13 1930805 1 Screw, Master Cylinder Reservoir14 ––––––– 1 Ring, Square, Master Cylinder, Res.15 1930762 1 Line, Brake, Upper w/Fittings16 4110164 1 Switch17 1930873 1 Line, Brake, Hand, Rear18 7080539 1 Clamp19 7621462 1 Rivet, Pop20 1930809 1 Line, Brake, Left Front w/Fittings21 7512024 2 Screw22 1930812 1 Line, Brake Right Front w/Fittings23 7052194 1 Fitting, Cross

2/98

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B13

DRIVE CLUTCHScrambler 400 A99BG38CA

14

1 23 4

7

13

5 6 7

8

12

11

9 10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512176 6 Screw2 7552801 6 Washer, Spring Lock3 3576510 1 Cover, Bearing4 7041132 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5431936 6 Button, Clutch, Stemless8 5210752

524298152107535210754

ARARARAR

Spacer (.020)Spacer (.025)Spacer (.032)Spacer (.050)

9 5630509 3 Weight, Shift (S-55)10 7512266 3 Screw, Shoulder11 7541906 3 Nut, FLEXLOC12 3576504 1 Bearing, Moveable, 1/2”13 5020422 3 Pin, Roller14 1321632 1 Clutch, Drive Basic ATV-06

(Less 4,9)

2/98

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B14

DRIVEN CLUTCHScrambler 400 A99BG38CA

3

4

56

7

8

11

12

13

15

1617

4

12

9

14

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5010266 1 Spacer, Driven Clutch2 7556401 AR Bushing3 3211077 1 Belt, Drive4 1322180 1 Asm., Driven Clutch

(Incl. 8-17)5 5220646 1 Washer, Domed6 7552901 1 Washer, Spring Lock7 7515382 1 Screw8 7555898 AR Washer

9 7556804 AR Washer10 7556076 AR Washer11 3514314 1 Bearing, Moveable12 7041198 1 Spring, Clutch13 5131446 1 Ramp, Stationary14 5210752 1 Spacer15 7710448 1 Ring, Retaining16 7511854 3 Screw17 5430766 3 Button, Ramp

6/98

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C1

GEARCASE MOUNTINGScrambler 400 A99BG38CA

1

2

6

8 7

43

4

3

10

3

5

5

9

5

5

3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517632 2 Screw2 5242456-067 2 Bracket, Transmission3 7542423 4 Nut, Flange4 7512458 2 Screw5 7555806 4 Washer

6 7517646 1 Screw7 3221041 1 Sprocket, 13T8 7710434 1 Ring, Retaining9 5210764 1 Shim

10 7517640 1 Screw

12/98

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C2

REAR CALIPER MOUNTINGScrambler 400 A99BG38CA

9

13

14

16

15

12

1110

8

3

24

3

17

Frame

7

6

6

4

5

51

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2201385 1 Kit - Seal1 7517231 2 Screw2 1910270

220118022014282201467

1121

Caliper, RearKit - Caliper SealKit - Bleeder ReplacementPiston, Caliper, Rear

3 5410988 4 Seal4 1930873 1 Line, Brake, Hand, Rear5 1930872 1 Line, Brake, Foot, Rear6 4020139 2 Clip, Rosebud7 7670102 2 Clip, Silencer Box8 1930674 2 Bolt, Banjo

9 5131759 1 Bushing, Caliper Mount10 7558402 2 Washer11 7552901 2 Washer, Spring Lock12 7512312 2 Screw13 5131786 1 Mount, Caliper, Lower14 5131787 1 Mount, Caliper, Upper15 7512325 3 Screw16 5242291-067 1 Guard, Brake Disk17 2201189

19103391930860

111

Kit - Brake PadSpacerPin

1/99

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C3

REAR BRAKE MASTER CYLINDERScrambler 400 A99BG38CA

19

2

4

8

910

7

14

12

1311

6

5

3

18

4

161715

2

12

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2201178 1 Kit - Foot, Master Cylinder Overhaul1 5242614-067 1 Bracket, Reservoir2 7512208 2 Screw3 1930854 1 Reservoir4 7080003 2 Clamp, Red5 1930889 1 Hose6 8360012 1 Trim, Edge7 7512247 2 Screw8 1930899 1 Asm., Master Cylinder, Brake, Foot9 5242789 1 Rod, Brake

10 7041720 1 Spring11 7555919 2 Washer12 7661401 2 Pin, Cotter13 5431107 2 Bushing14 1910275-067 1 Brake, Foot15 7547069 1 Nutsert16 7542105 1 Nut17 7512103 1 Bolt18 7558402 1 Washer19 7542122 2 Nut, Nylok

8/98

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C4

REAR WHEELScrambler 400 A99BG38CA

12

9

3

8

4

56

7

2

1

11

612

98

5

4

7

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512673 8 Screw2 2200341 1 Kit - Hub, Rear (Incl. 1,4,6,10)3 7547037 8 Nut, Flange4 7555796 2 Washer, Cone5 7543005 2 Nut, Castle6 7661404 2 Pin, Cotter

7 5411164 2 Hub, Dust Cover8 7555745 2 Washer, Flat9 1525017 2 Valve, Rim

10 7670081 8 Pushnut11 1520204-133 2 Rim, Rear12 5411266 2 Tire (22x11-10)

1/99

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C5

REAR HOUSINGScrambler 400 A99BG38CA

1

83

13

1823

20

19

9

6

1516

11

22

10

21

5

24

12

14

2

7

32

1

5

7

1112

1314

17

5

4

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7710472 2 Ring, Retaining2 5510313 2 Retainer, Nut3 7547031 2 Nut, Jam4 5411555 2 Seal, Foam5 7542439 9 Nut, Nylok6 5211849 1 Disk, Brake7 7515513 6 Stud8 1520259 1 Hub, Brake (Incl. 7)9 7710405 1 Ring, Retaining

10 5010462 1 Spacer, Axle11 5410889 2 O-Ring12 3610070 2 Seal

13 3554518 2 Bearing, Cone, Tapered14 3554517 2 Bearing, Cup, Tapered15 5132098 1 Housing, Axle, Rear16 7080306 1 Fitting, Lubrication17 3225027 1 Link, Connector, 520 Regina18 5020944 1 Axle, Rear19 5211585-067 1 Guard, Sprocket20 5630586 1 Spacer21 3221111-076 1 Drive Chain, 520 ORD, O-Ring22 3222109 1 Sprocket, 36T23 7515540 3 Screw24 1520258 1 Asm., Hub, Sprocket (Incl. 7)

1/99

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C6

CLUTCH COVERScrambler 400 A99BG38CA

4

5 6

7

9

10

11

1214

15

17

18

19

20

25 24

2221

26

28

34

35

4

8

3

23

33

16

29

32

31

13

30

12

16

27

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7547067 2 Nutsert2 5242208-067 1 Bracket, Clutch Cover, Front3 5411554 1 Seal, Cover, Clutch, Inner4 7555748 3 Washer5 7517542 3 Screw6 5521301 1 Seal, Clutch Cover7 5431961 1 Cover, Clutch, Outer8 7670051 1 Clip, Clutch Cover9 7512093 5 Screw

10 7074946 1 Decal - Clutch Cover11 7077377 1 Decal - Eng./Clutch Modification12 7074782 1 Decal - Automatic Transmission13 7512094 2 Screw14 7080492 2 Cable Tie15 5410421 1 Boot, Clutch Intake16 7512232 3 Screw17 5432615 1 Duct, Air Outlet, Clutch18 5430743 1 Cap, Overflow, Drilled

19 5810279 1 Gasket, Overflow Cap20 5431895 1 Plug, Cap21 7555783 1 Washer22 7512018 1 Screw23 7080511 1 Clamp, Narrow Band24 8450003-1525 AR Line, Fuel25 7052065 1 Fitting, Barbed, 90 Degree26 2632077 1 Duct, Clutch Inlet27 7555932 1 Washer28 2201159 1 Kit - Cover, Clutch, Inner

(Incl. 9,13,31)29 5242693-067 1 Bracket, Clutch Cover30 7555935 1 Washer31 7512098 1 Screw32 7661638 2 Rivet, Pop33 5410575 1 Seal, Cover Case34 5222446-067 1 Bracket, Retainer Seal35 ––––––– 4 Screw and Washer (See Crankcase

and Cylinder Pg. D2, Ref. 47)

1/99

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C7

SWING ARM/SHOCK MOUNTINGScrambler 400 A99BG38CA

8

72

6

3

5

4

1

27

9

10

1411

17

28

15

29

16

1213

2322

2120

19

26

25

24

11

15

1

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542439 2 Nut, Nylok2 7041691-067 1 Spring, Compression3 7075343 1 Decal - Warning, Fox Shock4 5431734 2 Ring, Spring Preload, Adjustable5 1500063 2 Retainer, Spring, Body, Threaded6 7041682 1 Shock, Gas, Reservoir7 5630885 1 Retainer, Spring8 7515415 1 Screw9 7621433 2 Rivet

10 5432727 1 Guide, Pad, Chain11 7080510 2 Fitting, Lubrication12 7547082 1 Nut13 7556035 1 Washer14 5432637 2 Bushing, Swing Arm, RH15 5131697 2 Screw, Swing Arm

16 5131696 1 Bushing, Pivot, RH17 1580111 1 Asm., Swing Arm (Incl. 11,14,28)18 7077618 1 Decal - Chain Free Play19 5432854 1 Guard, Chain20 7515304 1 Screw21 5332828 1 Bushing22 7558402 1 Washer23 7542321 1 Nut24 7542503 2 Nut25 7555883 4 Washer26 7512576 2 Screw27 7515438 1 Screw28 5432636 1 Bushing, Swing Arm, LH29 5131695 1 Bushing, Pivot, LH

2/98

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C8

ELECTRICAL/TAILLIGHTScrambler 400 A99BG38CA

1

2 3

4

6

9

8

5

10

7

11

24 25

2627

28

29

30

32

33

34

232422

11

13

14

1617

18

19

20

21

12

15

31

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2460495 1 Harness, Main Wire2 7080138 3 Cable Tie3 2434012 1 Breaker, Circuit, 20 AMP4 2432038 1 Light, Tail/Brake (Incl. 5-10)5 7512088 2 Screw6 4032085 1 Lens7 4030043 1 Bulb8 4032086 1 Gasket9 4032087 1 Backing

10 7670093 2 Clip, Retainer11 7571602 4 Washer12 7512027 2 Screw13 5810290 3 Pad, Battery14 5431769 1 Cover, Battery15 5410346 1 Insulator, Cable16 2200361 2 Kit - Battery Bolt, Short17 4010095 1 Cable, Battery/Engine18 7010032 2 Hook, Battery Strap

19 5410424 1 Strap, Battery Holddown20 5432077 1 Tube, Battery Vent21 4140006 1 Battery22 4010094 1 Cable, Battery/Solenoid23 4010129 1 Cable, Solenoid/Starter24 7541925 4 Nut, Nylok25 7512007 2 Screw26 4040063 1 Board, Terminal27 7621336 4 Rivet28 7512076 1 Screw29 7512024 4 Screw30 4060199 1 Limiter, LR 83-131 7512018 1 Screw32 4060193 1 Rectifier, Regulator, LR39-133 2620087

54319735811079

1

11

Tool Box (Incl. Lid Cover and Gasket)Lid Cover, Tool BoxGasket

34 7512232 2 Screw

6/98

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C9

AIR BOXScrambler 400 A99BG38CA

21

3

4

24 9

15

18

1920

7

5

16

2322

25 26

27

8

21

11

16

10

13

1

17

14

6

28

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542127 3 Nut, Wing2 7555776 2 Washer3 5240424 1 Cover, Air Box4 5810948 1 Gasket, Cover5 5240336 1 Cover, Filter6 5811099 1 Foam, Precleaner, Sleeve7 1253118 1 Filter, Air8 5810966 1 Foil, Air Box9 5432883 1 Box, Air Silencer

10 7080483 1 Strap, Panduit11 7080487 1 Plug, Cap12 7080476 1 Clamp13 8450051-600 AR Line, Fuel14 7555932 2 Washer

15 5411413 1 Boot, Carburetor16 7511881 8 Screw17 7080643 1 Clamp, Notched18 5431698 2 Ventura, Intake19 5410934 1 Boot, Air Silencer20 5811102 1 Foam, Collar21 7080598 1 Strap, Cable22 7558301 2 Washer, Flat23 7515180 2 Screw24 5432607 1 Stand, Filter25 7515150 2 Stud26 7515151 1 Stud27 5811012 1 Seal, Foam, Air Box28 5211804 1 Plate, Air Box

2/98

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C10

GEAR SELECTORScrambler 400 A99BG38CA

12

3

4

8

5

67

9

17

18

76

12

15

13

14

16

11

10

11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341263 1 Asm., Gear Selector(Incl. 1-9,17,18)

1 3233198 1 Asm., Knob HR2 7512024 1 Screw3 5411008 1 Grommet, Gear Shifter4 3233563 1 Rod, HR Shifter5 3233168 1 Switch, Sensor6 3233169 2 Bearing7 1610030 2 O-Ring8 3233167 1 Switch, Snap Action

9 3233170 1 Base Plate, HR Shifter10 7515133 2 Screw11 7546707 2 Nut, FLEXLOC12 7061013 1 Rod End, 6mm, LH13 7546702 1 Nut, LH14 5020955 1 Rod, Shift Linkage15 7546701 1 Nut, RH16 7061014 1 Rod End, 6mm, RH17 3233171 1 Top Plate, HR Shifter18 3233494 4 Screw

2/98

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C11

GEARCASEScrambler 400 A99BG38CA

51

57

59

58

56

42

5

37

9

67

8 10

13

5049

12

46

551918

171614

1544

43

27

2

26

28

25

29

483447

24

20

41

31

4

54

11

52

45

212322

53

32

30

31

33

40

3938

3635

7

19

5

37

42

42

2

34

37

20

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C12

GEARCASEScrambler 400 A99BG38CA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341261 1 Asm., Gearcase (Incl. 1-20)1 3233525 1 Screw2 3233054 2 Washer3 3233526 1 Dampener, Carb Vibration4 3233528 1 Gearcase, LH Mach5 3233018 3 Bearing, Ball6 3233531 1 Shaft, Reverse 33T7 3233012 2 Washer, Thrust8 3233014 1 Bearing, Needle9 3233530 1 Fork, Shift High/Rev. Mach

10 3233532 1 Sprocket, 24T11 3233029 1 Ring, Retaining12 3233533 1 Dog, Engagement13 3233010 1 Washer, Thrust14 3233534 1 Bushing, Garlock15 3233544 1 Shaft, Output16 3233535 1 Gear, 30T17 3233176 1 Washer, Thrust18 3233177 1 Ring, Retaining19 3233019 1 Bearing, Ball20 3233033 4 Screw21 3233309 1 Bracket22 3233550 1 Spring, Shifting Interlock23 3233308 2 Pin, Interlock24 3233549 1 Shaft, Shift25 3233040 1 Washer26 3233547 1 Bellcrank27 3233055 1 Nut28 3233045 1 Ring, Retaining29 3233548 1 O-Ring

30 3233325 1 Plug31 3233324 1 Washer32 3233551 1 Gearcase, RH Mach33 3233037 1 Tube, Vent34 3233539 11 Screw35 3233556 1 Cover, Snorkel36 3233555 1 O-Ring37 3233248 3 Seal38 3233554 1 Shim39 3233553 1 Subassembly, Snorkel Gear40 3233552 1 Bushing, Garlock41 3233448 1 Plug42 3233020 3 Bearing, Ball43 3233546 1 Chain, Roller 26P44 3233545 1 Sprocket, 16/26T45 3233543 1 Gear, 96T46 3233537 1 Ring, Retaining47 3233538 1 Sprocket, 14/22T48 3233263 1 Cover, Center Drive Bearing49 3233306 1 Ring Retaining50 3233540 1 Shaft, Pinion 13T51 3233541 1 Bushing, Garlock52 3233542 1 Washer, Thrust53 3233043 1 Deflector, Oil54 3233036 1 Chain, Silent55 3233536 1 Shaft, Input56 3233529 2 Pipe, Knock57 3233252 10 Screw58 3233527 1 Bushing, Pivot59 3233035 1 Washer

2/98

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C13

FOX SHOCK, GAS, RESERVOIRScrambler 400 A99BG38CA

26

16

15

17

14

2322

2120

19

24

12

6 9

7 8

4

3

5

1

2

13

11 10

24

2518

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

7041682 1 Shock, Gas, Reservoir1 1500024 1 Wiper, Clear, Outer2 1500025 1 Wiper, Inner3 1500020 1 O-Ring4 1500009 1 Bearing w/DU5 1500021 1 O-Ring6 1500018

150002311

ScrewO-Ring

7 1500006 1 Ring, Piston, Floating, Fox8 1500003 1 O-Ring, Fox End Cap9 1500011 1 Piston, IFP

10 1500099 1 Asm., Cap, Reservoir, ATV FoxShock (Incl. 11,12,13)

11 1500097 1 Retaining Ring, ATV Fox Shock12 1500072

15000191500022

111

Asm., Air ValveScrewO-Ring

13 1500098 1 O-Ring, ATV Fox Shock14 1500013 1 Eyelet15 1500102 1 Bushing16 1500103 2 Bushing, Eyelet17 5410987 1 Bumper, Compression18 1500272 1 Shaft19 1500101 1 Asm., Cap-Body, Fox ATV20 1500017 1 Plate, Top-Out21 1500002 1 Ring, Piston, Fox22 1500015 1 Bushing, Back-up23 1500016 1 Nut, Lock24 1500004 1 O-Ring, Fox25 5020657 1 Sleeve26 1500104 2 Bushing, Eyelet

1/99

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C14

SHOCK VALVINGScrambler 400 A99BG38CA

8

10

11

9

12

1

2

4

7

6

5

3

Shaft

Piston

Nut

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1500033 1 Valve, Shock (.90 x .375 x .008)2 1500032 1 Valve, Shock (1.0 x .375 x .008)3 1500031 1 Valve, Shock (1.1 x .375 x .008)4 1500026 1 Valve, Shock (1.25 x .375 x .010)5 1500047 1 Valve, Shock (.80 x .375 x .010)6 1500046 1 Valve, Shock (.90 x .375 x .010)7 1500049 1 Valve, Shock (1.1 x .375 x .006)

8 1500052 1 Valve, Shock (1.3 x .375 x .006)9 1500095 2 Valve, Shock (1.25 x .375 x .012)

10 1500060 1 Valve, Shock (1.1 x .375 x .012)11 1500096 1 Valve, Shock (1.0 x .375 x .015)12 1500094 1 Valve, Shock (.90 x .375 x .015)13 1500057 1 Valve, Shock (.80 x .375 x .012)

2/98

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D1

CRANKCASE and CYLINDERScrambler 400 A99BG38CA

1

2

3

45

6

78

910

11

1213

14

15

1617

1819

2021

222425

26

2728

29

30

24

23

31

32

33

34

36373839

40

4142

4544

46

43

47

48

4950

51

4849

50

52

53

24

5455

56

57

4

4

3

3

39

34

11

35

58

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D2

CRANKCASE and CYLINDERScrambler 400 A99BG38CA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084731 1 Gasket, Head2 3084730 1 Cylinder Head (Incl. 6)3 3082758 3 Gasket, Aluminum4 3083767 3 Plug, Drain5 3082910 6 Nut, Flange6 3083452 1 Pipe, Water7 3080285 2 Nut8 3080530 2 Washer, Spring9 3084439 1 Gasket, Exhaust

10 3085326 2 Stud11 3084129 2 Elbow Pipe 112 3082911 4 Nut, Flange13 3083137 1 Bolt, Banjo14 3083894 1 Check Valve15 3083138 2 Gasket16 3085277 1 Adapter17 3240064 2 Valve18 3240065 2 Stopper19 3240066 6 Screw and Washer20 3084148 1 Gasket, Reed Valve21 3084147 1 Reed Valve (Incl. 17-19)22 3240164 1 Stuffer23 3081497 1 Screw, Pan Head24 3083590 3 Clamp25 3084145 6 Bolt, Flange, Adapter26 3084144 1 Asm., Band, Adapter (Incl. 23)27 3083453 1 Plug28 3082956 1 Gasket29 3084727 1 Gasket, Case 330 3084128 1 Pipe, Breather

31 3084177 2 Bolt, Flange32 3084130 1 Elbow Pipe 233 3084435 1 Bolt, Flange34 3084120 2 Seal, Oil35 3085152 1 Plug36 3084126 2 Bolt, Flange37 3085650 1 Asm., Crankcase 3

(Incl. 11,30,32,34,35,39,40,58)38 3084134 4 Screw, Flange39 3080103 6 Pin, Dowel40 3084131 1 Bearing, Ball41 3084733 1 O-Ring42 3084732 1 Oil Gauge43 3084125 3 Bolt, Flange44 3084775 1 Bearing, Ball45 3084121 2 Bearing, Ball46 3084725 1 Seal, Oil47 3084205 4 Screw and Washer48 3084118 2 Stud49 3084119 2 Stud50 3084774 1 Asm., Crankcase

(Incl. 3,4,34,36,39,43-46,48-51,55)51 3084123 1 Bearing, Ball52 3084729 1 Gasket, Cylinder53 3083384 1 Clamp54 3080142 1 Washer55 3084124 2 Bolt, Flange56 3085276 1 Cylinder (Incl. 10,11,57)57 3084138 6 Stud58 3083482 1 Gasket, Aluminum

2/98

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D3

PISTON and CRANKSHAFTScrambler 400 A99BG38CA

1

23

4

52

6

7

9 10 1112

1314

15

1211

16

1718

19

202117

22

23

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 308473730847383084739

222

Piston Ring (Std.)Piston Ring (0.25mm/.010 O/S)Piston Ring (0.50mm/.020 O/S)

2 3084167 2 Clip, Piston Pin3 3083838 1 Piston Pin4 3085886

30858873085888

111

Piston (Std.)Piston (0.25mm/.010 O/S)Piston (0.50mm/.020 O/S)

5 3084172 1 Balancer6 3084173 1 Plate7 3084174 2 Bolt, Flange8 3080130 2 Key, Woodruff9 3084156 1 Gear, Drive

10 3084159 1 Washer, Guide11 3084160 2 O-Ring

12 3084158 2 Collar13 3084157 1 Nut, Slit14 3083904 1 Washer15 3083905 1 Nut, Lock16 3084776

3084149

1

1

Asm., Crankshaft(Incl. 16,17,18,20,21,23)Crankshaft 1

17 3084155 2 Spacer, Crank Pin18 3084154 1 Bearing, End, Large19 3084168 1 Bearing, End, Small20 3084153 1 Rod, Connecting21 3084777 1 Crankshaft 222 3084778

3084779ARAR

Spacer 1 (0.2mm)Spacer 2 (0.3mm)

23 3084152 1 Crank Pin 1

2/98

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D4

OIL PUMPScrambler 400 A99BG38CA

1

2

3

4

5

67

8

9

108

11

13

14

1516

18

19

17

20 12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084757 3 Screw and Washer2 3085281 1 Cover, Oil Pump Case3 3085280 1 Gasket, Oil Pump Case4 3085520 1 Case, Oil Pump5 3084201 1 Grommet6 3084758 1 Grommet7 3083783 5 Screw and Washer8 3083141 2 Clamp, Hose9 3084199 1 Pipe, Vinyl

10 3083120 1 Nut

11 3083121 1 Washer, Spring12 3085571 1 Spring and Lever13 3083127 1 O-Ring14 3084195 1 Spacer15 3084196 1 Wheel16 3084197 1 Pin, Spring17 3085285 1 Asm., Oil Pump (Incl. 10-19)18 3084194 1 Washer19 3083125 1 Screw, Air Vent20 3083445 1 Collar, Cam Shaft

2/98

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D5

CARBURETORScrambler 400 A99BG38CA

1

2

3

314

5

6

30

29

28

27

24

26

25 2322

21

20

191817

16

15

14 13

1211

10

9

8

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130184 1 Top2 3130496 1 Spring, Throttle3 3130027 1 Plate, Throttle4 3130476 1 Needle, Jet (6CEY6-3)5 3130355 1 Packing6 3130751 1 Valve, Throttle (1.5)7 3130199 1 Cap, Plunger8 3130006 1 Spring9 3130328 1 Asm., Plunger

10 3130436 1 Spring, Throttle Adjuster11 3130447 1 Washer12 3130009 1 Screw, Throttle Stop13 3130011 1 Adjuster14 3130012 1 Spring, Air Adjuster15 3130066 1 Jet, Pilot (#35)16 3130025 4 Screw

17 3130432 1 Screw, Guide18 3130239 1 O-Ring19 3130126 1 Jet, Main (#230)20 3130443 1 Float Chamber21 3130430 2 Float22 3130237 2 Cap23 3130020 1 Gasket24 3130495 1 Needle Valve (2.5)25 3130018 1 Arm, Float26 3130361 1 Pin, Float27 3130047 1 Packing28 3130709 1 Asm., Carburetor (Incl. 1-31)29 3130596 1 Ring, Main Jet30 3130429 1 Needle Jet (0-6) (480)31 3130003 1 E-Ring

2/98

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D6

RECOIL STARTERScrambler 400 A99BG38CA

1

2 3

4

5

6

7910

11

1514

13 12

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083185 1 Spring, Spiral2 3084750 1 Bush3 3083453 1 Plug4 3082956 1 Gasket5 3085651

3085656

1

1

Asm., Recoil Starter(Incl. 1,2,5,9-15)Starter Case

6 3084782 1 Screw and Washer7 3084177 8 Bolt, Flange

8 3083669 1 Bushing9 3085266 1 Screw and Washer

10 3084744 1 Plate, Friction11 3083379 1 Spring, Friction12 3084822 1 Reel13 3085083 1 Rope14 3083463 1 Spring, Return15 3083378 1 Ratchet

2/98

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D7

STARTING MOTORScrambler 400 A99BG38CA

1

23

5

9

10

11

12

13

1415

16

5

1718

19

20

21

22

23

24

1

8

67

7

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085032 1 Rear Cover2 3083649 2 Nut, Flange3 3084406 1 Brush

4 3085392

3085393

1

1

Asm., Starting Motor(Incl. 1-5,8-10,12-17,20-24)Asm., Starter(Incl. 1-3,5,8-10,12-16)

5 3084405 2 Ring, Rubber6 3082758 1 Gasket7 3083568 5 Bolt, Flange8 3085305 1 Front Cover (Incl. 16)9 3084408 3 O-Ring

10 3084407 2 Through Bolt11 3084214 1 Bracket

12 3083754 1 Set, Washer13 3084404 1 Asm., Armature (Incl. 14,15)14 3083934 1 O-Ring15 3083777 1 Bearing, Ball16 3083741 1 O-Ring17 3083737 1 Washer, Gear Shaft18 3085283 1 Gasket, Starter19 3084215 2 Bolt, Flange20 3084409 1 Clip21 3084410 1 Spring, Return22 3085394 1 Asm., Gear Shaft (Incl. 17,20-24)23 3084411 1 Spring, Weight24 3084412 1 Clip

2/98

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D8

MAGNETOScrambler 400 A99BG38CA

1 2

34

5 6

7 8

9

10

11

12

13

16

17

18

19

1514

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3081256 1 Screw and Washer2 3081146 1 Clamp3 3084785

308478611

Asm., Plate (Incl. 1-3,5-7,9-13)Plate, Coil

4 3084766 3 Screw, Flange (Pilot)5 3083422 1 Coil, Exciter6 3083423 2 Screw and Washer7 3084788 1 Stator 18 3084784 1 Flywheel, w/Ring Gear9 3081342 2 Screw and Washer

10 3081260 1 Screw and Washer11 3084789 1 Grommet12 3084787 1 Harness, Wire13 3083909 1 Coupler, 3P14 3080077 2 Washer, Spring15 3083073 2 Nut16 4020129 1 Cap, Spark Plug17 3083923 1 Ignition Coil18 3085521 1 Switch, Magnetic19 3084790 1 C.D.I. System

2/98

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D9

WATER PUMPScrambler 400 A99BG38CA

1

14

15

2

14

34

5

8

9

10

11

13

7

12

7

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084284 1 Thermo Switch, 105 Degree2 3084183 1 Bearing, Ball3 3084184 1 Seal, Oil4 3084185 1 Seal, Oil5 3085084

308508511

Water Pump Casing (Incl. 2-6,8)Water Pump Casing (Incl. 6,8)

6 3085086 1 Stud7 3083856 4 Nut, Flange

8 3084520 3 Stud9 3084187 1 Gasket, Casing

10 3084186 1 Impeller11 3082206 1 Washer12 3080077 1 Washer, Spring13 3083073 1 Nut14 3084191 2 Clamp, Hose15 3084190 1 Hose, Main

9/98

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D10

TOOL KITScrambler 400 A99BG38CA

1

2

3

4

5

7

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

3083675 1 Asm., Tool Kit (Incl. 1-5)1 2690016 1 Pouch, Tool Kit2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver

5 2870725 1 Tire Pressure Gauge6 5211627 1 Wrench, Spanner7 9914965 1 Manual, Owner’s, ’99 Scrambler

400

9/98

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PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

Scrambler 400 A99BG38CA

D11

1040231-067 31 A10. . . . 1040412 5 A6. . . . . . . . . . 1040579-067 20 B9. . . . . 1040687-067 24 A10. . . . 1040691-067 17 A5. . . . . 1040725-067 6 A7. . . . . . 1042847-067 4 A5. . . . . . 1240015 14 A11. . . . . . . . 1240048 1 A13. . . . . . . . . 1253118 7 C9. . . . . . . . . . 1260679-029 4 A12. . . . . 1260680-029 16 A12. . . . 1260881-029 17 A12. . . . 1260884-029 19 A12. . . . 1321457 6 B13. . . . . . . . . 1321632 14 B13. . . . . . . . 1321814 13 B6. . . . . . . . . 1322180 4 B14. . . . . . . . . 1341261 C12. . . . . . . . . . . . 1341263 C10. . . . . . . . . . . . 1341265 B3. . . . . . . . . . . . . 1380092 7 B4. . . . . . . . . . 1380094 6 B4. . . . . . . . . . 1380119 1 B4. . . . . . . . . . 1380124 B2. . . . . . . . . . . . . 1500002 21 C13. . . . . . . . 1500003 8 C13. . . . . . . . . 1500004 24 C13. . . . . . . . 1500006 7 C13. . . . . . . . . 1500009 4 C13. . . . . . . . . 1500011 9 C13. . . . . . . . . 1500013 14 C13. . . . . . . . 1500015 22 C13. . . . . . . . 1500016 23 C13. . . . . . . . 1500017 20 C13. . . . . . . . 1500018 6 C13. . . . . . . . . 1500019 12 C13. . . . . . . . 1500020 3 C13. . . . . . . . . 1500021 5 C13. . . . . . . . . 1500022 12 C13. . . . . . . . 1500023 6 C13. . . . . . . . . 1500024 1 C13. . . . . . . . . 1500025 2 C13. . . . . . . . . 1500026 4 C14. . . . . . . . . 1500031 3 C14. . . . . . . . . 1500032 2 C14. . . . . . . . . 1500033 1 C14. . . . . . . . . 1500046 6 C14. . . . . . . . . 1500047 5 C14. . . . . . . . . 1500049 7 C14. . . . . . . . . 1500052 8 C14. . . . . . . . . 1500057 13 C14. . . . . . . . 1500060 10 C14. . . . . . . . 1500063 5 C7. . . . . . . . . . 1500072 12 C13. . . . . . . . 1500094 12 C14. . . . . . . . 1500095 9 C14. . . . . . . . . 1500096 11 C14. . . . . . . . 1500097 11 C13. . . . . . . . 1500098 13 C13. . . . . . . . 1500099 10 C13. . . . . . . . 1500101 19 C13. . . . . . . .

1500102 15 C13. . . . . . . . 1500103 16 C13. . . . . . . . 1500104 26 C13. . . . . . . . 1500272 18 C13. . . . . . . . 1520204-133 11 C4. . . . . 1520207-133 24 B6. . . . . 1520248 9 B6. . . . . . . . . . 1520258 24 C5. . . . . . . . . 1520259 8 C5. . . . . . . . . . 1520281 5 B6. . . . . . . . . . 1525017 25 B6. . . . . . . . . .

9 C4. . . 1580111 17 C7. . . . . . . . . . 1610030 7 C10. . . . . . . . . 1822478 3 B8. . . . . . . . . . 1823173-067 2 B9. . . . . . 1843051 1 B10. . . . . . . . . 1910264 B7. . . . . . . . . . . . . 1910265 10 B7. . . . . . . . . 1910270 2 C2. . . . . . . . . . 1910271 B7. . . . . . . . . . . . . 1910275-067 14 C3. . . . . 1910339 17 C2. . . . . . . . . 1930665 8 B7. . . . . . . . . . 1930674 8 C2. . . . . . . . . . 1930762 15 B12. . . . . . . . 1930792 12 B12. . . . . . . . 1930795 4 B12. . . . . . . . . 1930796 3 B12. . . . . . . . . 1930797 2 B12. . . . . . . . . 1930799 6 B12. . . . . . . . . 1930804 7 B12. . . . . . . . . 1930805 13 B12. . . . . . . . 1930806 10 B12. . . . . . . . 1930809 20 B12. . . . . . . . 1930812 22 B12. . . . . . . . 1930854 3 C3. . . . . . . . . . 1930860 17 C2. . . . . . . . . 1930872 5 C2. . . . . . . . . . 1930873 17 B12. . . . . . . . .

4 C2. . . 1930889 5 C3. . . . . . . . . . 1930899 8 C3. . . . . . . . . . 2010055 10 B9. . . . . . . . . 2010075 11 B11. . . . . . . . 2010076 10 B11. . . . . . . . 2010077 9 B11. . . . . . . . . 2010078 8 B11. . . . . . . . . 2010079 1 B11. . . . . . . . . 2010080 3 B11. . . . . . . . . 2010081 4 B11. . . . . . . . . 2010158 5 B11. . . . . . . . . 2050073 1 B12. . . . . . . . . 2200341 2 C4. . . . . . . . . . 2200361 16 C8. . . . . . . . . 2200465 9 B7. . . . . . . . . . 2200771 8 B4. . . . . . . . . . 2200773 12 B4. . . . . . . . . 2200774 B9. . . . . . . . . . . . . 2200808 5 B12. . . . . . . . . 2200809 1 B12. . . . . . . . .

2200891 3 B1. . . . . . . . . . . 7 B1. . .

2200901 9 B7. . . . . . . . . . 2200961 13 B4. . . . . . . . . 2201034 8 B12. . . . . . . . . 2201090 11 B12. . . . . . . . 2201149 9 B7. . . . . . . . . . 2201157 24 B8. . . . . . . . . 2201158 24 B8. . . . . . . . . 2201159 28 C6. . . . . . . . . 2201178 C3. . . . . . . . . . . . . 2201180 2 C2. . . . . . . . . . 2201189 17 C2. . . . . . . . . 2201311 15 B5. . . . . . . . . 2201312 15 B5. . . . . . . . . 2201385 C2. . . . . . . . . . . . . 2201428 2 C2. . . . . . . . . . 2201467 2 C2. . . . . . . . . . 2410121 3 A11. . . . . . . . . 2410122 14 B5. . . . . . . . . 2431016 19 B9. . . . . . . . . 2432038 4 C8. . . . . . . . . . 2434012 3 C8. . . . . . . . . . 2460495 1 C8. . . . . . . . . . 2460515 11 A11. . . . . . . . 2460521 7 A8. . . . . . . . . . 2460612 12 B9. . . . . . . . . 2511189 13 A11. . . . . . . . . 2530008

13 A13. . 43 A10. .

2530009 12 A14. . . . . . . . 2620087 33 C8. . . . . . . . . 2631988-133 8 A5. . . . . . 2632077 26 C6. . . . . . . . . 2670133 24 A6. . . . . . . . . 2670134 21 A7. . . . . . . . . 2681769-136 7 A6. . . . . . 2682358-136 7 A6. . . . . . 2690016 1 D10. . . . . . . . . 2690149 5 B9. . . . . . . . . . 2870725 5 D10. . . . . . . . . 3070156 10 A10. . . . . . . . 3080077 14 D8. . . . . . . . . .

12 D9. . . 3080103 39 D2. . . . . . . . . 3080130 8 D3. . . . . . . . . . 3080142 54 D2. . . . . . . . . 3080285 7 D2. . . . . . . . . . 3080530 8 D2. . . . . . . . . . 3081146 2 D8. . . . . . . . . . 3081256 1 D8. . . . . . . . . . 3081260 10 D8. . . . . . . . . 3081342 9 D8. . . . . . . . . . 3081497 23 D2. . . . . . . . . 3082206 11 D9. . . . . . . . . 3082758 3 D2. . . . . . . . . . .

6 D7. . . 3082910 5 D2. . . . . . . . . . 3082911 12 D2. . . . . . . . . 3082956 28 D2. . . . . . . . . .

4 D6. . . 3083073 15 D8. . . . . . . . . .

13 D9. . .

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PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

Scrambler 400 A99BG38CA

D12

3083120 10 D4. . . . . . . . . 3083121 11 D4. . . . . . . . . 3083125 19 D4. . . . . . . . . 3083127 13 D4. . . . . . . . . 3083137 13 D2. . . . . . . . . 3083138 15 D2. . . . . . . . . 3083141 8 D4. . . . . . . . . . 3083185 1 D6. . . . . . . . . . 3083378 15 D6. . . . . . . . . 3083379 11 D6. . . . . . . . . 3083384 53 D2. . . . . . . . . 3083422 5 D8. . . . . . . . . . 3083423 6 D8. . . . . . . . . . 3083445 20 D4. . . . . . . . . 3083452 6 D2. . . . . . . . . . 3083453 27 D2. . . . . . . . . .

3 D6. . . 3083463 14 D6. . . . . . . . . 3083482 58 D2. . . . . . . . . 3083568 7 D7. . . . . . . . . . 3083590 24 D2. . . . . . . . . 3083612 2 D10. . . . . . . . . 3083613 3 D10. . . . . . . . . 3083649 2 D7. . . . . . . . . . 3083669 8 D6. . . . . . . . . . 3083675 D10. . . . . . . . . . . . 3083737 17 D7. . . . . . . . . 3083741 16 D7. . . . . . . . . 3083754 12 D7. . . . . . . . . 3083767 4 D2. . . . . . . . . . 3083777 15 D7. . . . . . . . . 3083783 7 D4. . . . . . . . . . 3083838 3 D3. . . . . . . . . . 3083843 4 D10. . . . . . . . . 3083856 7 D9. . . . . . . . . . 3083894 14 D2. . . . . . . . . 3083904 14 D3. . . . . . . . . 3083905 15 D3. . . . . . . . . 3083909 13 D8. . . . . . . . . 3083923 17 D8. . . . . . . . . 3083934 14 D7. . . . . . . . . 3084118 48 D2. . . . . . . . . 3084119 49 D2. . . . . . . . . 3084120 34 D2. . . . . . . . . 3084121 45 D2. . . . . . . . . 3084123 51 D2. . . . . . . . . 3084124 55 D2. . . . . . . . . 3084125 43 D2. . . . . . . . . 3084126 36 D2. . . . . . . . . 3084128 30 D2. . . . . . . . . 3084129 11 D2. . . . . . . . . 3084130 32 D2. . . . . . . . . 3084131 40 D2. . . . . . . . . 3084134 38 D2. . . . . . . . . 3084138 57 D2. . . . . . . . . 3084144 26 D2. . . . . . . . . 3084145 25 D2. . . . . . . . . 3084147 21 D2. . . . . . . . . 3084148 20 D2. . . . . . . . . 3084149 16 D3. . . . . . . . . 3084152 23 D3. . . . . . . . . 3084153 20 D3. . . . . . . . .

3084154 18 D3. . . . . . . . . 3084155 17 D3. . . . . . . . . 3084156 9 D3. . . . . . . . . . 3084157 13 D3. . . . . . . . . 3084158 12 D3. . . . . . . . . 3084159 10 D3. . . . . . . . . 3084160 11 D3. . . . . . . . . 3084167 2 D3. . . . . . . . . . 3084168 19 D3. . . . . . . . . 3084172 5 D3. . . . . . . . . . 3084173 6 D3. . . . . . . . . . 3084174 7 D3. . . . . . . . . . 3084177 31 D2. . . . . . . . . .

7 D6. . . 3084183 2 D9. . . . . . . . . . 3084184 3 D9. . . . . . . . . . 3084185 4 D9. . . . . . . . . . 3084186 10 D9. . . . . . . . . 3084187 9 D9. . . . . . . . . . 3084190 15 D9. . . . . . . . . 3084191 14 D9. . . . . . . . . 3084194 18 D4. . . . . . . . . 3084195 14 D4. . . . . . . . . 3084196 15 D4. . . . . . . . . 3084197 16 D4. . . . . . . . . 3084199 9 D4. . . . . . . . . . 3084201 5 D4. . . . . . . . . . 3084205 47 D2. . . . . . . . . 3084214 11 D7. . . . . . . . . 3084215 19 D7. . . . . . . . . 3084284 1 D9. . . . . . . . . . 3084404 13 D7. . . . . . . . . 3084405 5 D7. . . . . . . . . . 3084406 3 D7. . . . . . . . . . 3084407 10 D7. . . . . . . . . 3084408 9 D7. . . . . . . . . . 3084409 20 D7. . . . . . . . . 3084410 21 D7. . . . . . . . . 3084411 23 D7. . . . . . . . . 3084412 24 D7. . . . . . . . . 3084435 33 D2. . . . . . . . . 3084439 9 D2. . . . . . . . . . 3084520 8 D9. . . . . . . . . . 3084725 46 D2. . . . . . . . . 3084727 29 D2. . . . . . . . . 3084729 52 D2. . . . . . . . . 3084730 2 D2. . . . . . . . . . 3084731 1 D2. . . . . . . . . . 3084732 42 D2. . . . . . . . . 3084733 41 D2. . . . . . . . . 3084737 1 D3. . . . . . . . . . 3084738 1 D3. . . . . . . . . . 3084739 1 D3. . . . . . . . . . 3084744 10 D6. . . . . . . . . 3084750 2 D6. . . . . . . . . . 3084757 1 D4. . . . . . . . . . 3084758 6 D4. . . . . . . . . . 3084766 4 D8. . . . . . . . . . 3084774 50 D2. . . . . . . . . 3084775 44 D2. . . . . . . . . 3084776 16 D3. . . . . . . . . 3084777 21 D3. . . . . . . . .

3084778 22 D3. . . . . . . . . 3084779 22 D3. . . . . . . . . 3084782 6 D6. . . . . . . . . . 3084784 8 D8. . . . . . . . . . 3084785 3 D8. . . . . . . . . . 3084786 3 D8. . . . . . . . . . 3084787 12 D8. . . . . . . . . 3084788 7 D8. . . . . . . . . . 3084789 11 D8. . . . . . . . . 3084790 19 D8. . . . . . . . . 3084822 12 D6. . . . . . . . . 3085032 1 D7. . . . . . . . . . 3085083 13 D6. . . . . . . . . 3085084 5 D9. . . . . . . . . . 3085085 5 D9. . . . . . . . . . 3085086 6 D9. . . . . . . . . . 3085152 35 D2. . . . . . . . . 3085266 9 D6. . . . . . . . . . 3085276 56 D2. . . . . . . . . 3085277 16 D2. . . . . . . . . 3085280 3 D4. . . . . . . . . . 3085281 2 D4. . . . . . . . . . 3085283 18 D7. . . . . . . . . 3085285 17 D4. . . . . . . . . 3085305 8 D7. . . . . . . . . . 3085326 10 D2. . . . . . . . . 3085392 4 D7. . . . . . . . . . 3085393 4 D7. . . . . . . . . . 3085394 22 D7. . . . . . . . . 3085520 4 D4. . . . . . . . . . 3085521 18 D8. . . . . . . . . 3085571 12 D4. . . . . . . . . 3085650 37 D2. . . . . . . . . 3085651 5 D6. . . . . . . . . . 3085656 5 D6. . . . . . . . . . 3085821 33 A10. . . . . . . . 3085886 4 D3. . . . . . . . . . 3085887 4 D3. . . . . . . . . . 3085888 4 D3. . . . . . . . . . 3110032 7 A11. . . . . . . . . 3110038 1 A10. . . . . . . . . 3110042 28 A10. . . . . . . . 3110048 38 A10. . . . . . . . 3130003 31 D5. . . . . . . . . 3130006 8 D5. . . . . . . . . . 3130009 12 D5. . . . . . . . . 3130011 13 D5. . . . . . . . . 3130012 14 D5. . . . . . . . . 3130018 25 D5. . . . . . . . . 3130020 23 D5. . . . . . . . . 3130025 16 D5. . . . . . . . . 3130027 3 D5. . . . . . . . . . 3130047 27 D5. . . . . . . . . 3130066 15 D5. . . . . . . . . 3130126 19 D5. . . . . . . . . 3130184 1 D5. . . . . . . . . . 3130199 7 D5. . . . . . . . . . 3130237 22 D5. . . . . . . . . 3130239 18 D5. . . . . . . . . 3130328 9 D5. . . . . . . . . . 3130355 5 D5. . . . . . . . . . 3130361 26 D5. . . . . . . . . 3130429 30 D5. . . . . . . . .

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PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

Scrambler 400 A99BG38CA

D13

3130430 21 D5. . . . . . . . . 3130432 17 D5. . . . . . . . . 3130436 10 D5. . . . . . . . . 3130443 20 D5. . . . . . . . . 3130447 11 D5. . . . . . . . . 3130476 4 D5. . . . . . . . . . 3130495 24 D5. . . . . . . . . 3130496 2 D5. . . . . . . . . . 3130596 29 D5. . . . . . . . . 3130709 28 D5. . . . . . . . . 3130751 6 D5. . . . . . . . . . 3211077 3 B14. . . . . . . . . 3221041 7 C1. . . . . . . . . . 3221111-076 21 C5. . . . . . 3222109 22 C5. . . . . . . . . 3225027 17 C5. . . . . . . . . 3233010 13 C12. . . . . . . . 3233012 7 C12. . . . . . . . . 3233014 8 C12. . . . . . . . . 3233018 5 C12. . . . . . . . . 3233019 4 B3. . . . . . . . . . .

19 C12. . 3233020 6 B3. . . . . . . . . . .

42 C12. . 3233029 11 C12. . . . . . . . 3233033 20 C12. . . . . . . . 3233035 59 C12. . . . . . . . 3233036 54 C12. . . . . . . . 3233037 33 C12. . . . . . . . 3233040 25 C12. . . . . . . . 3233043 53 C12. . . . . . . . 3233045 28 C12. . . . . . . . 3233054 2 C12. . . . . . . . . 3233055 27 C12. . . . . . . . 3233167 8 C10. . . . . . . . . 3233168 5 C10. . . . . . . . . 3233169 6 C10. . . . . . . . . 3233170 9 C10. . . . . . . . . 3233171 17 C10. . . . . . . . 3233176 17 C12. . . . . . . . 3233177 18 C12. . . . . . . . 3233198 1 C10. . . . . . . . . 3233248 1 B3. . . . . . . . . . .

37 C12. . 3233252 57 C12. . . . . . . . 3233253 28 B3. . . . . . . . . 3233254 29 B3. . . . . . . . . 3233263 48 C12. . . . . . . . 3233306 5 B3. . . . . . . . . . .

49 C12. . 3233308 23 C12. . . . . . . . 3233309 21 C12. . . . . . . . 3233315 2 B3. . . . . . . . . . 3233316 3 B3. . . . . . . . . . 3233319 12 B3. . . . . . . . . 3233320 11 B3. . . . . . . . . 3233324 27 B3. . . . . . . . . .

31 C12. . 3233325 26 B3. . . . . . . . . .

30 C12. . 3233326 18 B3. . . . . . . . . 3233327 19 B3. . . . . . . . .

3233328 20 B3. . . . . . . . . 3233329 23 B3. . . . . . . . . 3233330 24 B3. . . . . . . . . 3233331 25 B3. . . . . . . . . 3233346 21 B3. . . . . . . . . 3233347 22 B3. . . . . . . . . 3233448 41 C12. . . . . . . . 3233463 30 B3. . . . . . . . . 3233479 8 B3. . . . . . . . . . 3233480 9 B3. . . . . . . . . . 3233489 7 B3. . . . . . . . . . 3233494 18 C10. . . . . . . . 3233522 10 B3. . . . . . . . . 3233523 17 B3. . . . . . . . . 3233524 16 B3. . . . . . . . . 3233525 1 C12. . . . . . . . . 3233526 3 C12. . . . . . . . . 3233527 58 C12. . . . . . . . 3233528 4 C12. . . . . . . . . 3233529 56 C12. . . . . . . . 3233530 9 C12. . . . . . . . . 3233531 6 C12. . . . . . . . . 3233532 10 C12. . . . . . . . 3233533 12 C12. . . . . . . . 3233534 14 C12. . . . . . . . 3233535 16 C12. . . . . . . . 3233536 55 C12. . . . . . . . 3233537 46 C12. . . . . . . . 3233538 47 C12. . . . . . . . 3233539 34 C12. . . . . . . . 3233540 50 C12. . . . . . . . 3233541 51 C12. . . . . . . . 3233542 52 C12. . . . . . . . 3233543 45 C12. . . . . . . . 3233544 15 C12. . . . . . . . 3233545 44 C12. . . . . . . . 3233546 43 C12. . . . . . . . 3233547 26 C12. . . . . . . . 3233548 29 C12. . . . . . . . 3233549 24 C12. . . . . . . . 3233550 22 C12. . . . . . . . 3233551 32 C12. . . . . . . . 3233552 40 C12. . . . . . . . 3233553 39 C12. . . . . . . . 3233554 38 C12. . . . . . . . 3233555 36 C12. . . . . . . . 3233556 35 C12. . . . . . . . 3233563 4 C10. . . . . . . . . 3240064 17 D2. . . . . . . . . 3240065 18 D2. . . . . . . . . 3240066 19 D2. . . . . . . . . 3240164 22 D2. . . . . . . . . 3250010 11 B6. . . . . . . . . 3250028 10 B6. . . . . . . . . 3250030 14 B6. . . . . . . . . 3250032 12 B6. . . . . . . . . 3260104 8 B2. . . . . . . . . . 3260115 3 B4. . . . . . . . . . 3260130 9 B4. . . . . . . . . . 3260131 6 B2. . . . . . . . . . 3260133 9 B2. . . . . . . . . . 3260139 7 B2. . . . . . . . . .

3514314 11 B14. . . . . . . . 3554506 6 B6. . . . . . . . . . 3554507 11 B5. . . . . . . . . .

7 B6. . . 3554509 10 B5. . . . . . . . . 3554517 14 C5. . . . . . . . . 3554518 13 C5. . . . . . . . . 3576504 12 B13. . . . . . . . 3576510 3 B13. . . . . . . . . 3610019 3 B6. . . . . . . . . . 3610028 22 B5. . . . . . . . . 3610070 12 C5. . . . . . . . . 4010094 22 C8. . . . . . . . . 4010095 17 C8. . . . . . . . . 4010129 13 A10. . . . . . . . .

23 C8. . . 4010132 5 A10. . . . . . . . . 4020129 16 D8. . . . . . . . . 4020139 6 C2. . . . . . . . . . 4030043 7 C8. . . . . . . . . . 4030047 7 B11. . . . . . . . . 4030061 19 B9. . . . . . . . . 4032085 6 C8. . . . . . . . . . 4032086 8 C8. . . . . . . . . . 4032087 9 C8. . . . . . . . . . 4040052 1 A8. . . . . . . . . . 4040053 3 A8. . . . . . . . . . 4040054 2 A8. . . . . . . . . . 4040063 26 C8. . . . . . . . . 4060193 32 C8. . . . . . . . . 4060199 30 C8. . . . . . . . . 4110141 4 A8. . . . . . . . . . 4110148 4 A8. . . . . . . . . . 4110164 16 B12. . . . . . . . 4110166 6 B11. . . . . . . . . 4110177 3 A14. . . . . . . . . 4110193 8 B9. . . . . . . . . . 4110194 4 A8. . . . . . . . . . 4110203 12 B11. . . . . . . . 4110226 12 A11. . . . . . . . 4140006 21 C8. . . . . . . . . 5010266 1 B14. . . . . . . . . 5010339 2 A12. . . . . . . . . 5010350 12 A12. . . . . . . . 5010462 10 C5. . . . . . . . . 5020422 13 B13. . . . . . . . 5020506 6 B7. . . . . . . . . . 5020657 25 C13. . . . . . . . 5020677 22 B8. . . . . . . . . 5020681 23 B8. . . . . . . . . 5020926 8 B8. . . . . . . . . . 5020937 6 A11. . . . . . . . . 5020944 18 C5. . . . . . . . . 5020955 14 C10. . . . . . . . 5130668 20 B5. . . . . . . . . 5131115 3 B7. . . . . . . . . . . 5131116 3 B7. . . . . . . . . . . 5131446 13 B14. . . . . . . . 5131695 29 C7. . . . . . . . . 5131696 16 C7. . . . . . . . . 5131697 15 C7. . . . . . . . . 5131759 9 C2. . . . . . . . . . 5131786 13 C2. . . . . . . . .

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PART NUMBER INDEX

GridNo.

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Scrambler 400 A99BG38CA

D14

5131787 14 C2. . . . . . . . . 5132098 15 C5. . . . . . . . . 5210748 18 A10. . . . . . . . 5210752 8 B13. . . . . . . . . .

14 B14. . 5210753 8 B13. . . . . . . . . 5210754 8 B13. . . . . . . . . 5210764 9 C1. . . . . . . . . . 5211033 11 A6. . . . . . . . . 5211115 3 B5. . . . . . . . . . . 5211121 15 B8. . . . . . . . . . 5211131-067 15 A5. . . . . . .

28 A6. . . 5211148 4 B6. . . . . . . . . . . 5211585-067 19 C5. . . . . 5211592 15 A12. . . . . . . . 5211627 6 D10. . . . . . . . . 5211804 28 C9. . . . . . . . . 5211849 6 C5. . . . . . . . . . 5211869 2 B6. . . . . . . . . . 5220602 17 B5. . . . . . . . . 5220646 5 B14. . . . . . . . . 5220880 30 A6. . . . . . . . . 5220916-067 14 A13. . . . 5222193 12 B5. . . . . . . . . 5222299 2 B4. . . . . . . . . . 5222446-067 34 C6. . . . . 5222999-067 15 B10. . . . 5224718-067 3 A5. . . . . . 5240336 5 C9. . . . . . . . . . 5240424 3 C9. . . . . . . . . . 5241355-067 4 A11. . . . . 5241403-067 22 A6. . . . . 5241973-067 17 B9. . . . . 5242208-067 2 C6. . . . . . 5242291-067 16 C2. . . . . 5242456-067 2 C1. . . . . . 5242463-067 36 A10. . . . 5242525-067 20 A5. . . . . 5242550 18 A11. . . . . . . . 5242614-067 1 C3. . . . . . 5242683-067 20 A7. . . . . 5242692-067 7 A10. . . . . 5242693-067 29 C6. . . . . 5242694-067 12 A7. . . . . 5242789 9 C3. . . . . . . . . . 5242977 18 A13. . . . . . . . 5242981 8 B13. . . . . . . . . 5242996-067 17 A7. . . . . 5242997-067 15 A7. . . . . 5332828 21 C7. . . . . . . . . 5333367 2 B8. . . . . . . . . . 5410241 13 A12. . . . . . . . 5410346 14 A10. . . . . . . . .

15 C8. . . 5410414 10 A6. . . . . . . . . 5410421 15 C6. . . . . . . . . 5410424 19 C8. . . . . . . . . 5410436 10 A12. . . . . . . . 5410470 19 B6. . . . . . . . . 5410494 12 B7. . . . . . . . . 5410495 11 B7. . . . . . . . . 5410548 17 B8. . . . . . . . .

5410570 12 A10. . . . . . . . 5410575 33 C6. . . . . . . . . 5410584 24 A11. . . . . . . . 5410607 16 A11. . . . . . . . 5410772 6 B10. . . . . . . . . 5410779 4 B7. . . . . . . . . . 5410780 5 B7. . . . . . . . . . 5410842 2 A13. . . . . . . . . 5410889 11 C5. . . . . . . . . 5410934 19 C9. . . . . . . . . 5410957 1 A12. . . . . . . . . 5410987 17 C13. . . . . . . . 5410988 3 C2. . . . . . . . . . 5411008 3 C10. . . . . . . . . 5411092 5 B2. . . . . . . . . . 5411106 5 B4. . . . . . . . . . . 5411164 7 C4. . . . . . . . . . . 5411264 16 B6. . . . . . . . . 5411266 12 C4. . . . . . . . . 5411291 5 B8. . . . . . . . . . 5411392 6 A6. . . . . . . . . . 5411413 15 C9. . . . . . . . . 5411468 1 B5. . . . . . . . . . 5411554 3 C6. . . . . . . . . . 5411555 4 C5. . . . . . . . . . 5411556 26 A10. . . . . . . . 5411681 32 A10. . . . . . . . 5430261 17 A10. . . . . . . . 5430725 4 A13. . . . . . . . . 5430743 18 C6. . . . . . . . . 5430766 17 B14. . . . . . . . 5430779 15 A14. . . . . . . . 5430806 23 B5. . . . . . . . . 5430807 18 B5. . . . . . . . . 5430945 5 B13. . . . . . . . . 5431030 9 B9. . . . . . . . . . 5431053 6 A13. . . . . . . . . 5431107 13 C3. . . . . . . . . 5431149 20 B8. . . . . . . . . 5431150 20 B8. . . . . . . . . 5431484 19 A5. . . . . . . . . 5431570 10 B10. . . . . . . . 5431571 7 B10. . . . . . . . . 5431572 14 B10. . . . . . . . 5431573 2 B10. . . . . . . . . 5431574 12 B10. . . . . . . . 5431596 21 B8. . . . . . . . . 5431610 15 A11. . . . . . . . 5431698 18 C9. . . . . . . . . 5431734 4 C7. . . . . . . . . . 5431769 14 C8. . . . . . . . . 5431793 7 A14. . . . . . . . . 5431869-070 18 A6. . . . . 5431875-136 7 A5. . . . . . 5431895 20 C6. . . . . . . . . 5431936 7 B13. . . . . . . . . 5431961 7 C6. . . . . . . . . . 5431973 33 C8. . . . . . . . . 5431975 8 A8. . . . . . . . . . 5431976 5 A8. . . . . . . . . . 5431986 8 A6. . . . . . . . . . 5432077 20 C8. . . . . . . . .

5432378-070 9 A7. . . . . . 5432559 19 A13. . . . . . . . 5432607 24 C9. . . . . . . . . 5432611 20 B6. . . . . . . . . 5432615 17 C6. . . . . . . . . 5432636 28 C7. . . . . . . . . 5432637 14 C7. . . . . . . . . 5432727 10 C7. . . . . . . . . 5432733 21 A13. . . . . . . . 5432763 22 A5. . . . . . . . . 5432820-133 16 A6. . . . . 5432831 21 A6. . . . . . . . . 5432854 19 C7. . . . . . . . . 5432870 23 A11. . . . . . . . 5432883 9 C9. . . . . . . . . . 5432926 7 B9. . . . . . . . . . 5432934 1 B2. . . . . . . . . . 5432935 3 B2. . . . . . . . . . 5510313 2 C5. . . . . . . . . . 5521181 4 B9. . . . . . . . . . 5521301 6 C6. . . . . . . . . . 5630509 9 B13. . . . . . . . . 5630586 20 C5. . . . . . . . . 5630616-067 22 B9. . . . . 5630885 7 C7. . . . . . . . . . 5810141 14 A14. . . . . . . . 5810144 3 A13. . . . . . . . . 5810279 19 C6. . . . . . . . . 5810290 13 C8. . . . . . . . . 5810291 24 B5. . . . . . . . . 5810439 8 B5. . . . . . . . . . 5810467 3 A7. . . . . . . . . . 5810948 4 C9. . . . . . . . . . 5810957 29 A6. . . . . . . . . 5810966 8 C9. . . . . . . . . . 5810991 13 A6. . . . . . . . . 5811012 27 C9. . . . . . . . . 5811079 33 C8. . . . . . . . . 5811099 6 C9. . . . . . . . . . 5811102 20 C9. . . . . . . . . . 5811113 18 A6. . . . . . . . . . 5811771 16 A5. . . . . . . . . 5850141 5 A7. . . . . . . . . . 5850147 27 A6. . . . . . . . . 5850148 27 A6. . . . . . . . . 5850150 16 A5. . . . . . . . . 5910026 7 B7. . . . . . . . . . 7010032 18 C8. . . . . . . . . 7041132 4 B13. . . . . . . . . 7041198 12 B14. . . . . . . . 7041603-067 16 B5. . . . . 7041607 4 A6. . . . . . . . . . 7041682 6 C7. . . . . . . . . .

C13. . . . . . . . . . . . . . . . . . . . . 7041691-067 2 C7. . . . . . 7041720 10 C3. . . . . . . . . 7041756 2 B5. . . . . . . . . . 7042029 7 A12. . . . . . . . . 7042031 18 A12. . . . . . . . 7051011 35 A10. . . . . . . . 7052045 15 B6. . . . . . . . . 7052065 25 C6. . . . . . . . .

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Scrambler 400 A99BG38CA

E1

7052095 1 A14. . . . . . . . . 7052147 17 A13. . . . . . . . 7052148 23 A13. . . . . . . . 7052153 8 A14. . . . . . . . . 7052154 22 A13. . . . . . . . 7052181 5 A11. . . . . . . . . 7052192 8 A10. . . . . . . . . 7052194 23 B12. . . . . . . . 7061013 12 C10. . . . . . . . 7061014 16 C10. . . . . . . . 7061018 10 B8. . . . . . . . . 7061019 6 B8. . . . . . . . . . 7072724 2 B11. . . . . . . . . 7072786 2 B1. . . . . . . . . . 7072791 15 A6. . . . . . . . . 7073453 17 B1. . . . . . . . . 7073761 14 A6. . . . . . . . . 7074637 21 B1. . . . . . . . . 7074690 19 B1. . . . . . . . . 7074782 12 C6. . . . . . . . . 7074935 6 B1. . . . . . . . . . 7074946 10 C6. . . . . . . . . 7075343 3 C7. . . . . . . . . . 7075741 10 B1. . . . . . . . . 7076273 14 B1. . . . . . . . . 7076511 3 B1. . . . . . . . . . 7077377 11 C6. . . . . . . . . 7077449 11 B1. . . . . . . . . 7077618 18 C7. . . . . . . . . 7077765 1 B1. . . . . . . . . . 7077842 12 B1. . . . . . . . . 7077843 13 B1. . . . . . . . . 7077844 8 B1. . . . . . . . . . 7077845 16 B1. . . . . . . . . 7077846 5 B1. . . . . . . . . . 7077847 4 B1. . . . . . . . . . 7077848 7 B1. . . . . . . . . . 7077919 20 B1. . . . . . . . . 7077920 18 B1. . . . . . . . . 7078253 15 B1. . . . . . . . . 7078354 9 B1. . . . . . . . . . 7080003 40 A10. . . . . . . . .

11 A13. . 4 C3. . .

7080138 13 B3. . . . . . . . . . 11 B9. . . 2 C8. . .

7080306 13 B5. . . . . . . . . . 16 C5. . .

7080307 11 A14. . . . . . . . 7080352 1 B7. . . . . . . . . . 7080371 9 A8. . . . . . . . . . 7080409 5 A5. . . . . . . . . . .

14 B3. . . 7080433 25 B8. . . . . . . . . .

13 B10. . 7080476 12 C9. . . . . . . . . 7080483 10 C9. . . . . . . . . 7080487 11 C9. . . . . . . . . 7080492 14 C6. . . . . . . . . 7080510 3 B10. . . . . . . . . .

11 C7. . .

7080511 27 A10. . . . . . . . . 23 C6. . .

7080525 5 A14. . . . . . . . . 7080534 42 A10. . . . . . . . .

10 A13. . 7080539 18 B12. . . . . . . . 7080568 9 A14. . . . . . . . . 7080573 4 B5. . . . . . . . . . 7080598 21 C9. . . . . . . . . 7080614 11 A10. . . . . . . . .

10 A11. . 7080627 11 B4. . . . . . . . . 7080631 18 B9. . . . . . . . . 7080643 17 C9. . . . . . . . . 7080673 14 B8. . . . . . . . . 7080728 14 B11. . . . . . . . 7511854 16 B14. . . . . . . . 7511881 16 C9. . . . . . . . . 7512007 25 C8. . . . . . . . . 7512018 22 C6. . . . . . . . . .

31 C8. . . 7512024 21 B12. . . . . . . . .

29 C8. . . 2 C10. .

7512026 6 A8. . . . . . . . . . 7512027 21 B6. . . . . . . . . .

12 C8. . . 7512076 28 C8. . . . . . . . . 7512084 4 B2. . . . . . . . . . .

19 B8. . . 7512088 5 C8. . . . . . . . . . 7512093 9 C6. . . . . . . . . . 7512094 13 C6. . . . . . . . . 7512098 31 C6. . . . . . . . . 7512103 17 C3. . . . . . . . . 7512111 21 B9. . . . . . . . . . 7512176 1 B13. . . . . . . . . 7512208 9 A13. . . . . . . . . .

2 C3. . . 7512232 2 A5. . . . . . . . . . .

3 A6. . . 20 A11. .

2 B2. . . 16 C6. . . 34 C8. . .

7512247 7 C3. . . . . . . . . . 7512252 18 A7. . . . . . . . . 7512266 10 B13. . . . . . . . 7512282 6 A5. . . . . . . . . . .

25 A6. . . 7512284 16 B8. . . . . . . . . 7512310 7 A13. . . . . . . . . 7512312 12 C2. . . . . . . . . 7512325 1 B6. . . . . . . . . . .

15 C2. . . 7512329 2 A7. . . . . . . . . . 7512457 25 A10. . . . . . . . 7512458 4 C1. . . . . . . . . . 7512490 30 A10. . . . . . . . 7512492 32 B3. . . . . . . . . .

27 B8. . . 7512566 20 A10. . . . . . . .

7512576 26 C7. . . . . . . . . 7512666 20 A12. . . . . . . . 7512673 1 C4. . . . . . . . . . 7515133 17 A11. . . . . . . . .

10 C10. . 7515150 25 C9. . . . . . . . . 7515151 26 C9. . . . . . . . . 7515179 23 A5. . . . . . . . . 7515180 23 C9. . . . . . . . . 7515189 3 B9. . . . . . . . . . 7515304 20 C7. . . . . . . . . 7515306 14 A12. . . . . . . . 7515316 3 A12. . . . . . . . . 7515321 4 A10. . . . . . . . .

4 B10. . 7515339 19 B5. . . . . . . . . 7515382 7 B14. . . . . . . . . 7515399 16 A7. . . . . . . . . 7515415 29 B8. . . . . . . . . .

8 C7. . . 7515438 27 C7. . . . . . . . . 7515489 2 B7. . . . . . . . . . 7515513 7 C5. . . . . . . . . . 7515523 8 B6. . . . . . . . . . 7515540 23 C5. . . . . . . . . 7515554 28 B8. . . . . . . . . 7517221 19 A11. . . . . . . . 7517231 1 C2. . . . . . . . . . 7517264 20 A6. . . . . . . . . .

10 A7. . . 7517389 6 A14. . . . . . . . . 7517445 7 B5. . . . . . . . . . 7517505 20 A13. . . . . . . . 7517542 5 C6. . . . . . . . . . 7517561 11 A7. . . . . . . . . 7517632 1 C1. . . . . . . . . . 7517640 10 C1. . . . . . . . . 7517646 6 C1. . . . . . . . . . 7522026 9 A5. . . . . . . . . . 7541906 11 B13. . . . . . . . 7541925 24 C8. . . . . . . . . 7542105 16 C3. . . . . . . . . 7542122 14 A5. . . . . . . . . .

19 A6. . . 7 A7. . . 1 A11. .

16 B9. . . 19 C3. . .

7542127 1 C9. . . . . . . . . . 7542303 6 B5. . . . . . . . . . 7542321 23 C7. . . . . . . . . 7542324 8 A12. . . . . . . . . .

15 A13. . 13 B9. . . 16 B10. .

7542403 21 A10. . . . . . . . . 1 B8. . .

7542411 6 A10. . . . . . . . . 7542423 3 C1. . . . . . . . . . 7542432 39 A10. . . . . . . . 7542438 18 B8. . . . . . . . . 7542439 5 C5. . . . . . . . . . .

1 C7. . .

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Scrambler 400 A99BG38CA

E2

7542459 23 B6. . . . . . . . . 7542503 24 C7. . . . . . . . . 7542507 26 B5. . . . . . . . . 7542711 7 B8. . . . . . . . . . 7542810 22 B6. . . . . . . . . 7543005 5 C4. . . . . . . . . . 7543203 8 B10. . . . . . . . . 7546701 15 C10. . . . . . . . 7546702 13 C10. . . . . . . . 7546707 11 C10. . . . . . . . 7546904 11 B8. . . . . . . . . 7547004 22 A11. . . . . . . . 7547028 9 B8. . . . . . . . . . 7547031 3 C5. . . . . . . . . . 7547037 3 C4. . . . . . . . . . 7547067 1 C6. . . . . . . . . . 7547069 15 C3. . . . . . . . . 7547071 4 A7. . . . . . . . . . 7547082 12 C7. . . . . . . . . 7547085 13 A7. . . . . . . . . 7552603 29 A10. . . . . . . . .

31 B3. . . 26 B8. . .

7552801 2 B13. . . . . . . . . 7552901 3 A10. . . . . . . . . .

6 B14. . 11 C2. . .

7553001 37 A10. . . . . . . . 7555716 9 A12. . . . . . . . . 7555734 8 A13. . . . . . . . . 7555745 8 C4. . . . . . . . . . 7555748 4 C6. . . . . . . . . . 7555749 25 B5. . . . . . . . . 7555776 10 A5. . . . . . . . . .

2 C9. . . 7555783 21 C6. . . . . . . . . 7555796 4 C4. . . . . . . . . . 7555801 9 A10. . . . . . . . . 7555806 22 A10. . . . . . . . .

4 B8. . . 5 C1. . .

7555823 2 A10. . . . . . . . . 7555859 13 A5. . . . . . . . . .

2 A6. . . 8 A7. . .

7555878 5 B10. . . . . . . . . 7555883 25 C7. . . . . . . . . 7555898 8 B14. . . . . . . . . 7555919 11 C3. . . . . . . . . 7555932 13 A14. . . . . . . . .

27 C6. . . 14 C9. . .

7555935 30 C6. . . . . . . . . 7556004 17 B6. . . . . . . . . 7556035 13 C7. . . . . . . . . 7556047 13 B11. . . . . . . . 7556076 10 B14. . . . . . . . 7556401 11 A12. . . . . . . . .

2 B14. . 7556804 9 B14. . . . . . . . . 7558201 11 A5. . . . . . . . . .

14 A7. . . 21 A11. .

7558301 2 A11. . . . . . . . . . 11 B2. . . 15 B9. . . 22 C9. . .

7558402 1 A7. . . . . . . . . . . 5 B5. . .

14 B9. . . 10 C2. . . 18 C3. . . 22 C7. . .

7571602 11 C8. . . . . . . . . 7575202 19 A10. . . . . . . . 7621336 27 C8. . . . . . . . . 7621403 12 A6. . . . . . . . . 7621433 9 C7. . . . . . . . . . 7621460 4 A14. . . . . . . . . 7621462 19 B12. . . . . . . . 7621467 22 A7. . . . . . . . .

7621471 12 A5. . . . . . . . . 7621472 21 A5. . . . . . . . . .

1 A6. . . 7621479 9 A6. . . . . . . . . . 7661203 12 B8. . . . . . . . . 7661401 18 B6. . . . . . . . . .

12 C3. . . 7661404 6 C4. . . . . . . . . . 7661632 11 B10. . . . . . . . 7661633 9 B10. . . . . . . . . 7661638 23 A6. . . . . . . . . .

32 C6. . . 7661825 18 A5. . . . . . . . . 7661913 10 B2. . . . . . . . .

10 B4. . . 7670051 8 C6. . . . . . . . . . 7670057 17 A6. . . . . . . . . 7670060 1 A5. . . . . . . . . . 7670081 10 C4. . . . . . . . . 7670088 19 A7. . . . . . . . . 7670091 4 B4. . . . . . . . . . 7670093 10 C8. . . . . . . . . 7670102 7 C2. . . . . . . . . . 7710405 9 C5. . . . . . . . . . 7710434 8 C1. . . . . . . . . . 7710448 15 B14. . . . . . . . 7710472 1 C5. . . . . . . . . . 8360009-600 34 A10. . . . .

5 A13. . 2 A14. .

8360012 6 C3. . . . . . . . . . 8360012-04 23 A10. . . . . 8360026 16 A13. . . . . . . . 8450003-1525 10 A14. . . .

15 B3. . . 24 C6. . .

8450040-600 41 A10. . . . . 12 A13. .

8450051-600 13 C9. . . . . 9914965 7 D10. . . . . . . . .

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