(sbb no. 2) - psalm.gov.ph for...boiler turbine electrical inst& cntrl chemical operations e. m....

1- mmQ-. l o- o

mM o' o TRACKING SLIP

PO'b'FRS CTORrsozono s

t,,,..,,,; RUSH: Yes NorLVJAGlMFNI CUR+UHAIIUN "' m„y,°"'y

Document Control No. OPCEO- 18- 01- 151 j N

iRelease/ Receipt Date: 19- Jan- 18 Time: • 11: 26 By : cath N/ A

Due Date: Time: By : N/ A

a

Purpose: For Signature For Instruction Meeting/ Event '

For Clearance For Information

i

To/ From: INTERNAL : i

EXTERNAL: STX Marine Service

Subject: STX letter re: Weekly Preventive Maintenance Report for December 2017

DATE FROM TO INSTRUCTIONS/ COMMENTS

d/ / 9- , Z/ l° MG ca c evu` u2 G a oe tc, t.,

gn G Utt•

i

f y,/ v

l iD n' Vl M,TN`P Dr rwi'' . , o tf r v s cw...

i!'t r` k. O , t.o n' 2, K r+A^' tr2, ! M ' ov, i

F'ovwd r d, ( SC. , q

E

1ra

a

FM- GP- 03-A Rev. 0 SCAN N ED

S

l ;

s

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

1_,' K'.. - 01 0 r

TRACKING SLIP `a•

Pn e eR SecrnRoxo," s

C t a<< RUSH: Yes NotiI.WAGIMtNI CUN UNAIIUN "' ou:u; mn

Document Control No. OPCEO- 18-01- 151 j

Release/ Receipt Date: 19- Jan- 18 Time: 11: 26 By : cath N/ A

Due Date: Time: By : N/ A

Purpose: ForSignature Forinstruction Meeting/ Event

For Clearance For Information

To/ From: INTERNAL :h

EXTERNAL: STX Marine Service

Subject: STX letter re: Weekly Preventive Maintenance Report for December 2017

I

DATE FROM TO INSTRUCTIONS/ COMMENTS

d/ / 9- ,/ P MG ia c eva u a a l,

y g/ •

FM- GP-03-A Rev. 0 SCANNED I

S

l

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

r

c Marine Service

Brgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:( 632)985- 6785' 986-1730/ E- mail: stxmalaya@yahoo. com

Ref. No. STXMTP- 1801- 008LF:_EJanuar. 1a,z201 8.. y;

M• lAl.\ iir+qrPJ-f r'^ RP( JF: ATl4) J

T Gr r ... i. r..;.!'.,

a:

Power SectorAssets & Liabili ies Management Corporatio Y-

a ..;.

b :, ,C; ; Quezon Avenue Corner BIR Road Diliman, Quezon City , 1 :{

1 ri k ; r7,

ATTNMS. LOURDES S. ALZONA

f:

1 c,'.-- " ..SUBJECT : WEEKLY PREVENTIVE MAINTENANCE REPORT FOR DECEMBER 2017

Dear Ms. Alzona,

Subinitted herewith is the Compilation of Weekly Preventive Maintenance Report

conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the

month of Deceinber 2017. This report covers the period froin December 4, 2017 to

1 December 31, 2017.

This weekly compilation report includes the significant works performed, repairs done

and related findings respective to the plant equipment listed.

For your information and reference.

t, . Best regards,

Mu Youn Kim

Plant Manager

STX Marine Service Co., Ltd.

1

f

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Marine Service

Brgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:( 632)985-6785' 986- 1730/ E- mail: stxmalaya@yahoo. com

Ref. No. STXMTP- 1801- 008 January 11, 2018

TO Power Sector Assets & Liabilities Management Corporation i

Quezon Avenue Corner BIR Road Diliman, Quezon City

ATfNMS. LOURDES S. ALZONA

SUBJECT : WEEKLY PREVENTIVE MAINTENANCE REPORT FOR DECEMBER 2017

Dear Ms. Alzona,

Submitted herewith is the Compilation of Weekly Preventive Maintenance Report

conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the

month of December 2017. This report covers the period from December 4, 2017 to

December 31, 2017.

This weekly compilation report includes the significant works performed, repairs done

and related findings respective to the plant equipment listed. i

y

For your information and reference.

Best regards,

RECEIVED BY:

Mu Youn Kim

Plant ManagerName& Signature Date

STX Marine Service Co., Ltd.

Ii

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I

it , . y

T: efc :,, lk+' • s b.

s .., i ii, h r *r ?C t a y

a - v f .

i

i:

z t

r. -' :. i1

ff

T,'! LE : : =F CO. NT:E. 1VTS 1

11. 0 DECEWiBER 2017

1. 1 Week 1 ( December 4 N 10, 2017) 1. 1. 1 Malaya Unit 1

1. 1. 2 Malaya Unit 21. 1. 3 Common Facilities

1. 2 Week 2 ( December 11 N 17, 2017)

1. 2. 1 Malaya Unit 11. Z. 2 Malaya Unit 21. 2. 3 Common Facilities

1. 3 Week 3 ( December 18 N 24, 2017)1. 3. 1 Malaya Unit 1

1 1. 3. 2 Malaya Unit 2

1. 3. 3 Common Facilities

1. 4 Week 4 ( December 25 N 31, 2017)1. 4. 1 Malaya Unit 11. 4. 2 Malaya Unit 21. 4. 3 Common Facilities

14

1

1

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

i

MarrneServ ce1

1 Q t

r o

o o

Malaya Thermal Power Plant jDecember 4( N 10,` 2017 ;

M

Consolidated by PEOS

B. R. TROPICALES E. C. DADIOS III

BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS

E. M. DE LEON J. . AZ III P. A. CARREOS E. . C NTENO A.A. BOLORON D . VILLA

MALAYA THERMAL POWER PLANT

1E_.__ ______ __ ______________ A_ ____ J

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

d

r

1 Mar ne ServACe

1

1

1 I r QO I lQ

Q 0 0

Mala a Thermal Power PI ny at

Unit No. 1

December 4 N 10, 2017


f

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Marene ServiceMalaya- 1 Preventive Maintenance Activities

Period Covered: December 4 10, 2017

Dept Equipment Work Qctivities Frequency Vllork Performed` Date

RemarksFerformed

A) Boiler Proper

1) Flash Tank IVisuai Inspection 01M0 None 1214117 '

Unit on economy shutdownBoiler Tubes No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1214/ 17 'Unit on economy shutdownNo abnormality I

3) Bumer/ Observation Visual Inspection of Unit on economy shutdown01 MO None 12/4/ 17

Port/ Sealing enclosure No abnormality

4) InsPection Door Visual Inspection 01 M0 None 12/4/ 17 "Unit on economy shutdownNo abnormality

B) Boiler Auxiliaries

1) Air Preheaters 1AI1B Visual Inspection 01M0 None 12/4/ 17 'Unit on economy shutdownLoose Hot End Elements

2) SCAH 1A/ 1 B Visual Inspection 01 MO None 12/4/ 17 "Unit on economy shutdown

BNo abnormality Unit on economy sNutdown

0. 3) Air& Gas Ducts and i

I Expansion JointsVisual Inspection 01 MO None 1214117 - Expansion joint fra e

deteriorated

Unit on economy shutdownE 4) Expansion Joint Visual Inspection 01 MO None 1214117 - Expansion joint frameR .

deteriorated

5) FDF 1A116 Visual Inspection 01WK None 12/4/ 17 'Unit on economy shutdown

p , No abnormality

E ' 6) GRF Visual Inspection 01 MO None 12/4/ 17 ' Unit on economy shutdownP No abnormality

A : 7) GRF Lube Oil Pump Visual Inspection 01 MO None 12/4/ 17 "

Unit on economy shutdownR No abnormality

tT ' 8) GRF Breeching Duct/ Unit on economy shutdownM Expansion Joint

Visual Inspection 01M0 None 1214/ 17 _No abnormality I

E' 9) MFOP 1A11B Visual Inspection 01,M0 None 1214/ 17 '

Uniton economy' shutdownN No abnormality T Unit on economy"shutdown

10) Light Fuel Oil Pump Visuai Inspection 01M0 None 12/4/ 17 _No abnormality (

11) FOH 1A/ 1 B Visual Inspection 01 WK None 12/4/ 17 ' Unit on economy shutdownNo abnormality

12) RetractableVisual Inspection 01WK None 12/4/17 '

Unit on economy shutdownSootblower No abnormality

13) Boiler Valves/ Visual Inspection 01 WK None 1214117 '

Unit on economypshutdown

Safety Valves No abnormality 14) Gas' Ducts and

Visual Inspection 01 MO Repair of gas leak 12/4/17 ' Unit on economy shutdownBreeching Repair in progress

15) Dust Collector& Unit on economy shutdownAsh Handling System

Visual Inspection 01M0 None 12/4/17 _No abnormality

16) Pipe Hanger/ Visual Inspection 01 MO None 12/4/17 ' Unit on economy shutdown

Hydraulic Snubber No abnormality Unit on economy' shutdown

17) Auxiliary Boiler Visual Inspection 01 MO None 1214/ 17 - Corroded tube stib at mud

drum.

Malaya- 1] Page 1 of 10

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Malaya- 1 Preventive Maintenance Activities

Period Covered: December 4- 10, 2017

Dept ` ' Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

18) Fuel Oil Tanks Visual Inspection 01 WK None 1214117 'Unit on economy shutdown

MFOT#2Corroded outer shell

B • MFOT#3 Check dewatering pump 01 WK None 1214/ 17 "Unit on economy shutdownNo abnormaliry I

19) Booster PumpVisual Inspection 01WK None 1214/ 17 '

Unit on economy shutdownNos. 1 & 2 No abnormality

E Unit on economy shutdownR 20) Compressor( KAJI) Visual Inspection 01WK None 1214/ 17 - Unusual sound/ repair on

hold awaiting parts.

p 21) Sump Pump Visual Inspection 01WKRepair of spare sump 12/4/ 17 '

Unit on economy s utdownpump Repair in progess I

EUnit on economy shutdown

T 22) Smokestack Visual Inspection 01 M0 None 12/4/ 17 - With corrosion at juter shell

plate& structural support

23) Scanner Fan Unit on economy shutdown1A& 1 B

Visual Inspection 01 MO None 1214117 _No abnormality

A Turbine-Generator

1) Turbine Rotor Monitoring of noise& 01WK NIA Unit on economy shutdown

temperature

2) Turbine ValvesCheck leakages 01 WK NIA Unit on economy shutdown

HP/ IP SV, HP/ IP C

Inspection of Insulation and01WK

Checked insulation and12/4/ 17 Good condition Icladding cladding

T 3) Casing, Piping and Check leakages01 WK N/A Unit on economy s Iutdown

Lube Oil System Oil& steam)

R Vibration test of lube oil01 MO N/A Unit on economy s ( utdown

B pumps( AOP, JOP, EBOP)

Checked pump casing andN 4) Seal Oil Vacuum Pump Check leakages 01 WK 1214/ 17 No leak found

piping for leaksE

Checked pump casing and @5) Seal Oil Pump Check leakages 01WK

piping for leaks1214/ 17 No leak found I

D

E B) Turbine Auxiliaries IPA Checkleakages

1) TD-BFP& BP 01 WK N/ A Unit on economy shutdownR Oil, steam,& water)

M Temperature trending 01 MO N/ A Unit on economy s utdown

E= 2) MD- BFP

Check leakages01WK NIA Unit on economy shutdown

N Oil, steam,& water) a

TTemperature trending 01 MO N/ A Unit on economy s utdown

3) Condensate Pump Check leakages01 WK N/ A Unit on economy shutdown1A& 16 Oil& water)

ITemperature trending 01 MO NIA Unit on economy shutdown

4) Circulating Water Check leakages

Pump 1A& 1B Oil& water) 01WK NIA Unit on economy shutdown

Temperature trending 01 MO N/ A Unit on economy s utdown


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

A



Dept tEquipment. Work Activities . Frequency Work PerformedDate `

RemarksPerformed

5) House Service Close Check leakages Checked bearing housingCycle Pump 1A, 16, 1 C ( Oil& water)

01 WKand shaft seals for leaks

1214/ 17 Slight packing leak

6) Raw Water Pump Check leakages

1A& 1 B Oil& water) 01 WK NIA Unit on economy shutdown

7) Screen Wash Pump Check leakages

1A, 1 B, 1 C Oil& water) 01 WK N/ A Unit on economy shutdown

T- 8) Hydroveyor PumpCheck leakages 01WK NIA Equipment not in se ice

1A& 1B

R' 9) Main and Auxiliary Check leakages06M0 N/ A Unit on economy shutdown

B Condensers. Steam& water) t

I . 10) Low Pressure Heater Check leakages

N 1; 2,&. 3( LPH) Steam& water)01WK N/ A Unit on economy sh tdown

E 11) High Pressure Heater Check leakages01 WK N/A Unit on economy sh tdown

5A; 5B, 6A,& 6B Steam& water)

12) Plate Type Heat

E Exchangers 1A& 1 BCheck leakages 01 WK NIA Unit on economy shi

tdown

p

A' Performance test 01 WK N/A Unit on economy shgtdown

R 13) Major Valves& T P p ng

Check for packing leak 01 WK N/A Unit on economy shtlutdown

M Checked condition of valve IE' Insulation and cladding 01WK

insu l ati o n& c ladd i n g12/ 5/ 17 All In good conditio

NThinned& corroded frames.

T' 14) Traveling Screen and Check for corroded casing Inspection of housing and I . ,

Trash Bar plates02WK

frames12/ 5/ 17 - Can be done duri g unit s

overhauling

Inspection of chain links 02WKInspection of basket carrier

1215/ 17Thinned& corroded side bars

chain side bars of TS# 4 and# 5

Check for deformed trash01 MO

Checked trash bars12/5/ 17

Thinned and corroded within

bars Upper portion only) the normal water level line.

125V DC Storage BatteryBatteries, Chargers,

12/4/17Silicon Dropper Condition base PM check 01 DA

inspection,completed

V=135.7 V DC, 12I10/17

I= 17.45 AmpE

125V DC Battery Charger 1Ainspection, 12/4/ 17

E AC Input= 490V AC, 12/ 10/ 17completed

DC Output= 135.7 DC( LAG)IT

R 125V DC Battery Charger

12/4/17- I1 B inspection, completed

AC Input= 490V AC, 12/ 10/ 17

q DC Output= 135. 9( LEAD) iSilicon Dropper inspection

and cleaning12/4/17

ViN= 135.6 V DC, completed

E V - 125.5 V DC, 12/ 10/ 17

P' our-

tT our= 17 Amp

220V DC UPS Storage

Vital Equipment Inspection 01M0Battery Inspection,

12/8/ 17 completed

t V= 221. 9VDC,

I= 35.7 Amp.

Malaya- 1] Page 3 of 10 .

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



DateDept Equipment Work Activities F equency Work Performed Remarks

Performed

Condition base PM check 01 DAM1/ M2 UPS Battery Charger

12/4/17 in progressoutput tie breaker installation

CMWO M1 17 375 UPS

battery terminal& jumper12/8/ 17 completed

plate inspection, cleaning&defective links replacement

E 24VDC Battery charger 1Ainspection,

12/4h7—E

AC Input= 491VAC12110/ 17

completed

A= 26.33 VDC, 61 = 13. 8

T VDC, 62= 13. 14 VDC

R Batteries and Chargers= 12/4/ 17— completed l

123V DC/133V DC 12/ 10/ 17 E

AVR Room Temperature&1214/ 17

A AVR Condition base PM check 01 DA alarm= 25°C, completed

Humitlity= 48% 12/ 10/17

D Transformer Condition base PM check 01 DATransformer temp., oil level 1214/ 17

completed

Ealarm routine inspection 12/ 10/ 17

p 3S3 Transformer oil DBV test1214/ 17 completed

q DBV test= 17.78 KV

R CMWO M1 17 377 3S3

T 1215/ 17 completed

Transformer oil leak insp. M Note: no leak observed, spillE`

comes from oil sampling forN DBV test

YT 'HV motors windinginsulation resistance test

4160/480V Motor Vital Equipment Inspection 01 MO 12/6/ 17 completedHV motor lowest IR,

CWP 1 B 17 Mi2

MO- 17- 0297 RO CleaningCondition base PM check 01DA Pump 1A check& repair 12/6/ 17 completed

indicating lamp

Check Module Status

M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 12/4/171 01DA Module status are Normal

System Control System Check Loop Communi- 12110/ 17

cation

D . Simulation& travel test of M1:

E a) BMS

P 24 Igniter Guns

A 24 Igniter Oil ValvesM1 Bumer Management

R 24 Igniter Purging ValvesSystem simulation

T 2M1 Instrument

24 Atomizing Stm Valve 01 WK 'M1 By-pass System travei

12/5/ 17Results of control simulation

Preservation Activities test/ simulation are goodM 24 Main Oil Guns

Travel Test of local ControlE 24 Main Oil Valves

Valves and DampersN 24 Air Register

T b) 77 Control Valves

c) 3 Dampers


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept . Eguipment. Work Actiwties Frequency V11ork PerformedDate

RemarksPerformed

Clean Controllers, Control

valves& Transmitters

M1 Controllers, Preventive Maintenance of Check& adjust control air

15 controllers supply/ local indicator3 Control Valves& 01 M0 12/5/ 17 Equipment in good condition

Transmitters21 control valves& Check sensing line, fittings28 transmitters cable termination

Confirm good instrument

condition.

i

I` Purge all control air line,

clean filters& check/

C adjustment of air regulator

of respective control valves

D controllers.

E ; Clean control panel&

P ° tighten all terminals.

q': Check power supply.R Calibration and simulation

T of the following controllersM` Preventive maintenance of and control valves:

M1 Auxiliary Boiler 12/4/ 17— Preventive maintenance workE. 4 M1 Auxiliary Boiler Control 04M0 a. Drum level control

Control Fanel( Control) 12/ 10/ 17 completedN ' Panel( Control) b. Deaerator level control

T; c. Deaerator heating steampressure control

d. Fuei oil pressure control

e. Air flow control

Functional check of

variable functioner, remote

setter, synchronizer firingrate control, EE positioner

damper control, rooter,

distributor& flow counter.

I0. 1 Scanner Fan 1A Rotate 2 tums 01WK Manually tumed 1214/ 17 Easity rotated IP

E 2 Scanner Fan 1 B Rotate 2 tums 01 WK Manually tumed 12/4/17 Easily rotated IR

A 3 Hydroveyor Pump 1A Rotate 2 tums 01 WK Manually tumed 12/4/ 17 Easily rotated ITI 4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually tumed 12/4/ 17 Easity rotated I

N,: 5 Raw Water Pump 1A Rotate 2 turns 01 WK Manually tumed 12/ 4/ 17 Easity rotated Ig`6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 1214/ 17 Easily rotated ID

IE7 Screen Wash Pump 1A Rotate 2 turns 01 WK Manually tumed 12/ 4/ 17 Easily rotatedIP

A ` 8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Test suspended Under maintenance IR

T 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually turned 12/4/ 17 Easily rotated IM:E° 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 12/4/ 17 Easily rotated I

I " House Service Close

IT 11Cycle Pump 1A

Rotate 180° 01 WK Manually rotated 12/4/ 17 Easily rotated


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept •: . Equipment`` Work Actiwties ; Frequency Work PerformedDate

Remarksa... .:;

Performed .

12House Service Close

Rotate 180° 01WK Manually rotated 12/4/ 17 Easily rotatedCycle Pump 1 BHouse Service Close

13Cycle Pump 1C

Rotate 180° 01WK Manually rotated 12/4/ 17 Easily rotated

14 FDF 1A Inlet Vane Test Run 01 MO ClosedlOpened remotely 1214/ 17 Motor run for vane co; plete cycle

15 FDF 1 B Inlet Vane Test Run 01 MO Closed/Opened remotely 1214/ 17 Motor run for vane co plete cycle

FDF 1A Discharge Motor run for damper complete16

DamperTest Run 01M0 Closetll0pened remotely 12/4/ 17

cycle I17 FDE 1 B Discharge

Test Run 01 MO ClosedlOpened remotely 12/4117Motor run for damper complete

Damper cycle IFDF Cooling and Sealing Test Run 01 MO ClosedlOpened remotely 1214/ 17

Motor run for damper complete

Air Damper 1A cycle

19 FDF Gooling and Sealing Test Run 01 MO ClosedlOpened remotely 1214/ 17Motor run for damper complete

Air Damper 1 B cycle j0,' 20 M- BFP Discharge Valve Test Run 01 MO Remotely openedklosed 12/4/ 17

Motor run for complete valve

Ptravel

E` 21 M- BFP Equalizing Pump Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodpump run smoothly

R _

A 22M- BFP Minimum Flow

Test Run 01 MO Remotely opened/closed 1214/ 17Motor run for completelvalve

T. Valve travel

I 23 T-BFP Discharge Valve Test Run 01 MO Remotely opened/closed 12/4/17Motor run for complete valve

travel0 _

N . 24T- BFP Min, Flow Valve

Test Run 01 MO Remotely openedlclosed 12/4/17Motor run for completelvalve

Hydraulic Oil Pump travelS

T- BFP Start-Up and25

Flushing PumpTest Run 01 MO On Serviced for 5 minutes 12/4/17 Motorlpump run smoot ly

D

E .` 26 T- BFP Balance Pipe Drain Test Run 01 MO Remotely openedlclosed 12/4117Motor run for complete valve

travelIP

T- BFP Gland Drain Front Motor run for completelvalveA . 27

End CasingTest Run 01M0 Remotely openedlclosed 1214/ 17

travelR :

T- BFP Gland Drain Rear Motor run for completelvalveT 28 Test Run 01 MO Remotely openedlclosed 1214/ 17

MEnd Casing travel

E,. 29T- BFP Wheel Chamber

Test Run 01M0 Remotely openedlclosed 1214/ 17Motor run for complete valve

Drain travel

NLow' Pressure SH Stop Motor run for complete valve

T 30Valve( MV-4)

Test Run 01 M0 Remotely openedlclosed 1214/ 17travel

31Flash Tank Outlet Stop Test Run 01 MO Remotely openedlclosed 12/4/17

Motor run for completelvalve

Valve( MV-5) travel

32Sootblowing Steam Stop Test Run 01 MO Remotely opened/closed 1214/ 17

Motor run for complete1valve

Valve( MV-6) travel

33Air Heater Sootblower

Test Run 01 MO Remotely opened/closed 1214/ 17Motor run for completelvalve

Drain Valve 1 travel

34Aux. Stm Hdr to Burner

Test Run 01 MO Remotely opened/closed 12/4/17Motor run for completelvalve

Atomizing( BNN 03) travel

35Pri SH Stm to SAE

Test Run 01 MO Remotely opened/closed 12/4/ 17Motor run for completeivalve

Motorized Vv( BNN 01) travel

36Pri SH Inlet Hdr to Bnr

Test Run 01 MO Remotely opened/closed 12/4/ 17Motor run for completelvalve

Atomizing( BNN 02) travel

37 FP. OH. Drain Reclaim

Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodpump run

smootf ly

38 Light Fuel Oil Pump 1A Test Run 01 M0 On Serviced for 5 minutes 12/4/ 17 Motodpump run smoothly


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

t



Dept ' ^ Equipment ; . Work Activities Frequency Work Performed . Date-

Remarks `Performed •

39 Light Fuel Oil Pump 1 B Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motor/pump run smoot; ly

40 Light Fuel Oil Pump 1 C Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodpump run smoot ly

41Antrol Air Dryer Blower

Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodfan run

smoothlyl42

Bntrol Air Dryer BlowerTest Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodfan run

smoothlyjDust Collector Rotary43Valves A- 6 Units

Test Run 01 MO On Serviced for 5 minutes 1214/ 17 No abnormalities obse

jed

Dust Collector Rotary44 Test Run 01 M0 On Serviced for 5 minutes 12/4117 No abnormalities obse ed

Valves B- 6 Units

DCH Vibromotors45 Test Run 01 MO On Serviced for 5 minutes 12/4l17 No abnormalities obse

ied

A- 12 Units

DCH Vibromotots46

B_ 12 UnitsTest Run 01 MO On Serviced for 5 minutes 12/4/ 17 No abnormalities obse ed

0 < 47Gland Steam Vapor

Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motor/fan run smoothly)Exhauster Fan

E 48 traction# 4 Motorized

Test Run 01 MO Remotely opened/closed 12/4/ 17Motor run for complete' valve

Drain Valve travel

A 49 Drain Station No. 1 Test Run 01 MO Remotely opened/closed tiq Motor run for complete' valve

travel

I ' 50 Drain Station No. 2 Test Run 01 MO Remotely opened/closed 12l4/ 17Motor run for complete' valve

travel IN . 51 Drain Station No. 3 Test Run 01 MO Remotely opened/closed 12/4/ 17

Motor run for complete' valve

travelS

e 57 CWP Reversing Valve 1A Test Run 01 M0 Valve operated remotely 1214/ 17Motor run for complete valve

t ` travel

E 53 CWP Reversing Valve 1 B Test Run 01 MO Valveoperated remotely 12/4/ 17Motor run for complete' valve

P . travel

Oil Separator( BowseF)A 54

Vapor ExtractorTest Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodfan run smoothly

R

T 55Oil Separator Pump

Test Run 01 MO On Serviced for 5 minutes 1214/ 17 Motodpump run smoottilyWestfalia) M'

Generator BearingE . 56 Test Run 01 MO On Serviced for 5 minutes 12/4117 Motorlfan run smoothty IExhauster Fan 1AN

Generator BearingT': 57Exhauster Fan 1 B

Test Run 01 MO On Serviced for 5 minutes 12/4/17 Motodfan run smoothly I58

Hydrogen Gas DryerTest Run 01 MO On Serviced for 5 minutes 12/4/17 Motodfan run smoothly IBlower

59 Vacuum Breaker Valve Test Run 01 M0 Valve operated remotely 1214/ 17Motor run for complete valvetravel

60 Air Heater Moto 1A Test run 01 WK On serviced for 5 minutes 12/5117 MotodAH elements run i smoothlyt61 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/AH elements runs smoothly

62Air Heater Lube Oil Pump

Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth lyMotor 1A

63Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothilyMotor 1 B

641A1

Hydraulic SystemTest run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothlly

65 AZHydraulic System

Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor/pump run smoothlyI


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipmenfi Work Activities Frequency Work PerformedDate

RemarksPerformed

66 BHydraulic System

Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smootlily

67 1B2Hydraulic System

Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump un smoot ly

68 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 12/5117 Motodpump run smoot ly

69 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smootlily

70 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoottilye

71 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12/5/ 17 TBFP tumed smoothly IG

72 T-BFP H. P. U.# 1 Test run 01 WK On serviced for 5 minutes 12/ 5/ 17 Motodpump run smoothily

73 T-BFP H. P.U.# 2 Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smooth9lyi

Turbine Auxiliary Oil Pumpp 74

ATest run 01WK On serviced for 35 minutes 1215/ 17 Motodpump run smoot y

ETurbine Auxiliary Oil Pump

R. 75 B

Test run 01 WK On serviced for 35 minutes 12/5/ 17 Motor/pump run smoothiy

AMain Turbine Jacking Oil

T 76Rump

Test run 01 WK On serviced for 35 minutes 12/5/ 17 Motodpump run smooth y

IMain Turbine Tuming

Test run 01 WK On serviced for 35 minutes 12/5/ 17 Turbo-gen set turned sioothly

NDevice

Emergency Bearing OilS $ Pump( EBOP)

Test run 01WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth y

D . 79 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor/pump run smooth yE

P 80 FOnOil Vapor Exhaust

Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor and fan runs

smoi thlyIAR 81. HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth y

IT

E 82 HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/5117 Motodpump run smoothiN 83 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor/pump run smooth yIT

84 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothly

85LP- HPU Oil Transfer

Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/pump run smoothlyPump# 1 a

86LP- HPU Oil Transfer

Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump nin smoothlyPump# 2

87 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothlyI

88 Forced Draft Fan 1A Rotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated I89 Forced Draft Fan 1B Rotate 180° 01WK Manually rotated 12/5/ 17 Easily rotated I90 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/5/ 17 Easily rotated I91 Main Fuel Oil Pump 1A Rotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment :; , Work Activities : Frequency. Work PerformedDate

RemarksPerformed

92 Main Fuel Oil Pump 1B Rotate 180° 01WK Manually rotated 1215/ 17 Easily rotated

Emergency Diesel93 Test run 01 WK On serviced for 10 minutes 12/7/ 17 No abnormality observ dGenerator

Emergency Diesel Fire e94

PumpTest run 01 WK On serviced for 5 minutes 12/ 7/ 17 No abnormality observ` d

95 1Aculating Water PumpRotate 2 Tums 01 WK Manually tumed 1217/ 17 Easily rotated

Circulating Water Pump96 B: Rotate 2 Tums 01WK Manually tumed 12f1/ 17 Easily rotated I9Z Condensate Pump 1A Rotate 2 Tums 01WK Manually turned 12/7/ 17 Easily rotated

98 Condensate Pump 1 B Rotate 2 Turns 01WK Manually turned 1217/ 17 Easity rotated I99 Motor Boiler Feed Pump Rotate 2 Turns 01 WK Manually turned 12/ 7/ 17 Easily rotated

CVIIP 1A Lube Oil PumpP 100

1A1Test Run 01WK On serviced for 5 minutes 12/ 7/ 17 Motor/pump run smoothiy

E CWP 1A Lube Oif Pump l

R . 104 A2

Test Run 01 WK On serviced for 5 minutes 12/ 7/ 17, Motor/pump run smooth{y

A CWP 1 B Lube Oil PumpT 102

B Test Run 01WK On serviced for 5 minutes 1217/ 17 Motodpump run smoothly

CWP 1 B Lube Oil Pump103 B2

Test Run 01 WK On serviced for 5 minutes 1217/ 17 Motor/pump run smooth y

N CWP 1A Auto Greaseg: 104

Pump 1A1Test Run 01WK On serviced for 5 minutes 12/ 7/ 17 Motor/pump run smooth y

CWP 1A Auto Greasep 105 Test Run 01 WK On serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothlyPump1A2E

P 106CWP 1 B Auto Grease

Test Run 01 WK On serviced for 5 minutes 12/7/ 17 Motodpump run smoothyPump161

ACWP 1 B Auto Grease

R ' 107Pump 1 B2

Test Run 01 WK On serviced for 5 minutes 1217/ 17 Motodpump run smoothlyT I

On service for complete IM 108 Travelling Screen No. 1 Test Run 01WK

cycle12/7/ 17 No abnormality observed

EOn service for completeN 109 Travelling Screen No. 2 Test Run 01 WKcycle

12/ 7/ 17 No abnormality observed

IT110 Travelling Screen No: 3 Test Run 01 WK

On service for complete12/ 7/ 17 No abnormality observe

cycle

111 Travelling Screen No, 4 Test Run 01 WKOn service for complete

12/ 7/ 17 No abnormality observedcycle 0

112 Travelling Screen No. 5 Test Run 01 WKOn service for complete

1217/ 17 No abnormality observedcycle

113Trash Rake Traversing

Test Run 01 WKOn service for complete

12/7/ 17 No abnormality observedMotor cycle

114Mtor

Rake Raise/ LowerTest Run 01 WK

cle

Nice for complete12/ 7/ 17 No abnormality observedC

115M1 Main Transf( MT1)

Test Run 01 MO On serviced for 5 minutes 1217/ 17 No abnormalities observedCooling Fan- 24 Units

116Aux. Transf( S1) Cooling Test Run 01 MO On serviced for 5 minutes 1217/ 17 No abnormalities observ dFan 8 Units

I

117Stn Svice Transf( 1S1)

Test Run 01M0 On serviced for 5 minuies 12/7/ 17 No abnormalities observ` dCooling Fans- 4 Units


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

p


Periotl Covered: December 4 10, 2017

Dept Equipment Work Activities Frequency Work PerformedPerformed

Remarks .

A) Water Treatment Plant

1 Water.Pum sPerformed test run

01WK Serviced manuall 12/5/ 17 In ood conditionpoperation

y g

2 Dual Media Filters Regeneration 01 WKPerformed backwashing

12/4/ 17 Filter still in good conditionand rinsing p

3 Multi-Layer Filters Regeneration 01 WKPerformed backwashing 1214/ 17 Filter still in good conditionantl rinsing 0

4Activated Carbon

Regeneration 01 WKPerformed backwashing

1215/ 17 Filter still in good con itionFilters and rinsing

H 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water12/4/17

Filter still in good con ition12/ 10/ 17

EReverse Osmosis 1214/ 17 I

M 6 Water flushing 01 DA Flushed with Demi-Water RO Membranes stili sableMembranes 12/ 10/ 17

RO High Pressure Performed test run7

Pumps oPeration01WK Serviced manually 1218/ 17 Pumps in good condition

AChemical Injection Agitation of chemicalTanks solution

01 WK Performed Agitation 12110/ 17 In good condition

Chemical injection Performed test run l9

Pumps operation01WK Serviced manually 1218/ 17 Pumps in good condition

E. 10 BlowersPerformed test run

01 WK Serviced manually 1219/ 17 In good condition

N, operation

PerFormed test runV 11 Tank Agitators 01 WK Serviced manually 1219/ 17 In good condition

operation

Acid& Caustic iR 12Storage Tanks

Visual inspection 01WK Petformed inspection 1219/ 17 In good condition

I0

N 13Acid& Caustic Performed test run

01 WKServiced manually as

12/5/ 17 Pumps in good conditlon

MTransfer Pumps operation needed

E 14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1215/ 17 In good condition

INT 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 12/5/ 17 In good condition #

AL B) Condensate Polishing Plant f

Perfo med test run 4D 1 Water Pumps 01WK Serviced manually 12/5/ 17 Pumps in good condifion

Eoperation

Chemical injection

iP 2 Visual inspection 01WK Performed Inspection 12/5/17 in good condition

ATanks

R 3Chemical Injec6on Performed test run

01 WK Serviced manually 12/4/17 in good condition ITPumps operation

M 4Acid, Caustic&

Visual inspection 01 WK Performed inspection 12/ 9/ 17 "Still in good conditiorj.

EAmmonia Storage Tanks No leak found 0

N C) M- 1 Chemical Injection System IT.Chemical Injection Agitation of chemical

01 WK Performed Agitation 12/ 10/ 17 In normal condition Tanks solution

2Chemical injection Performed test run

01WK Serviced manually 12/ 8/ 17 Pumps in good conditionPumps operation

3 Tank Agitators Performed operation 01 WK Serviced manually 12/6/ 17 In good condition ID) Sampling Rack System

1 Sample Coolers Visual inspection 01WK Performed inspection 12/4/ 17 In good condition IMalaya- 1] Page 10 of 10

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

r-"

y .

i.

MarineService1

i

1

1 Q ,

Q 1 0

Malaya Thermal Power Plant

Unit No. 2


lMALAYA THERMAL POWER PLANT

T._

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Mar ne S rviceMalaya- 2 Preventive Maintenance Activities


DateDept Equipment Work Activities Frequency Work Performed Remarks

Performed

A) Boiler Proper

1) Boiler DrumVisual Inspection 01M0 None 1215/ 17 '


2) Boiler Casing Visual Inspection 01 MO None 1215/ 17 'Unit on economy shutdownNo abnormality

3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure

01 MO None 12/5/ 17 _No abnormality

4) inspection Door Visual Inspection 01 WK None 1215/ 17 'Unit on economy shutdownNo abnormality

B) Boiler Auxiliaries iUnit on economy sfiutdown

1) Air Preheaters 2A/ 2B Visual Inspection 01M0 None 12/ 5/ 17 - Cold end heating el;ementsdeteriorated

inspection of gas leakages 01 MO None 12/ 5/ 17 ' Unit on economy sijutdownB No abnormality I

Unit on economy s utdown2) SCAH 2A/26 Visual Inspection 01M0 None 12/ 5/ 17No abnormality

E3)Air& Ges Ducts andVisual Inspection 01 MO None 12/ 5/ 17 '

Unit on economy shutdown

RExpansion Joints Gas leak at expans on joint.

4) FDF 2A/2B Visual Inspection 01 MO None 12/ 5/ 17 ' Unit on economy shutdownNo abnormality

R 5) GRF Visual Inspection 01 M0 None 12/ 5/ 17 " Unit on economy shutdown

E; No abnormality

p 6) GRF Breeching Duct Unit on economy sh tdownExpansion Joint

Visual Inspection 01M0 None 12/5/ 17 _No abnormality A

R Inspection of expansion01 MO None 12/5/ 17 " Unit on economy shutdown

T joint No abnormality 1M Unit on economy sh tdownE

7) FOH ZA/2B Visual Inspection 01 MO None 12/ 5/ 17 _No abnormality

N8) MFOP 2A/2B Check oil leak 01 MO None 12/5/ 17 '

Unit on economy shutdown1'. Pump 2A w/ sligth oil leak

Visual Inspection 01 MO None 12/5/ 17 'Unit on economy shutdownNo abnormality I

9) MF0 Booster Pump# 3 Visual Inspection 01 WK None 12/5/ 17 " Unit on economy shutdown No abnormality

10) RetractableVisual Inspection 01 WK None 12/5/ 17 ' Unit on economy shutdown

Sootblower No abnormality 11) Dust Collector and DCH B4, B5 cleaning Unit on economy shutdown

Ash Handling SystemVisual Inspection 01M0

removal of soot12/5/ 17 _

Cleaning in progress

Unit on economy shutdown12) Gas Ducts and DC outlet( B) gas leak Repair in progress

Breeching DuctVisual Inspection 01M0

repair12/ 5/ 17 _

Damaged inside ins lation&

deteriorated casing

13) Boiler Valves/ Unit on economy sh tdown

Safety ValvesVisual Inspection 01 MO None 12/ 5/ 17 - MS drain motorized valve

leaking thru seat. iMalaya-2] Page 1 of 10

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment Work Activities . Frequency Work Performed `Date

RemarksFerformed . 3

14) Pipe Hanger/ Visual Ins ection 01 MO None 12/ 5/ 17 ' Unit on economy shutdown

B Hydraulic Snubber pNo abnormality

Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 12/5/ 17 _

No abnormality L

E 16) Compressor( AtlasUnit on economy shutdown

R Copco Nos. 1, 2,3,4) Visual Inspection 01M0 None 12/ 5/ 17 -# 4 Unusual sound

2 Low capacity

17) Sump pump Visual Inspection 01 MO None 12/5/ 17 "Unit on economy shutdown

E No abnormality

p Unit on economy s utdownT. 18) Smokestack Visual Inspection 01 MO None 12/ 5117 - With corrosion at outer shell

plate and structura support

A) Turbine-Generator

Monitorin of noise and1) Turbine Rotor

temperature01WK NIA Unit on economy sh tdown

2) Turbine Valves Check leakages 01 WK N/A Unit on economy shutdown

Inspection of Insulation and01WK

Inspection of insulation& 12/6/ 17

Insulation and cladding arecladding cladding intact

3) Casing, Piping and Check leakages

Lube Oil System Oil& steam) 01 WK N/A Unit on economy sh tdown

Inspection of insulation&T Inspection of Insulation&

01WK cladding at HIP Turbine, 12/6/ 17Insulation and cladding are

U cladding mtact

RMSV, SCV& ICV/CRV

g Check for leakages on4) Seal Oil Vacuum Pump Check leakages 01WK 12/6/ 17 No leak found piping and pump casing

N Inspection of leaks at seal

E5) Seal Oil Pump Check leakages 01 WK

oil system12/6/ 17 No leak found

6) Stator Cooling Pump Vibration test 01 WK NIA Unit on economy shutdownD

E B) Turbine Auxiliaries IP:

R 1) TD- BFP& BPh

ateakages( Oil, steam,

01WK N/A Unit on economy sh tdown

T Checkleakages N2) MD- BFP& BP 01 WK NIA Unit on economy shutdown

M Oil, steam,& water) 0

E 3) Condensate Pump Check leakages

N 2A& 26 Oil& water) 01 WK N/ A Unit on economy sh tdown

T 4) Circulating Water Pump Check leakages

2A& 26 Oil& water) 01 WK N/A Unit on economy sh tdown

Lube water pressure& back01 WK NIA Unit on economy sh tdown

up pressure from HSCC.5) House Service Close

Check leakages Check for leakages pumpCycle Pump 2A, 26, 2C (

Oil& water) 01 WK shaft packing& bearing 12/ 1117 No leak found

housin

I6)Raw Water Pump Check leakages01 WK Checked pump shaft sealing 1217/ 17 Slight packing leak2A& 2B Oil& water)

7) Screen Wash Pump Check leakages01 WK Checked pump shaft sealing 12/ 7/ 17 Slight packing leak I2A& 2B Oil& water)


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipmenf_ WorkActivities Frequency WorkPerformedDate

RemarksPerformed "

8) Main CondenserCheck leakages

01 WK NIA Unit on economy shutdownSteam& water) I

Condenser tube cleaning 06M0 N/ A Unit on economy shutdownand drying A

T9) Low Pressure Heater Check leakages

1A, 1B, 2,& 3 Steam& water)01WK N/A Unit on economy shItdown

Rg Level Sight glass inspection

01 WKCheck LP heater level&

12/ 7/ 17 No abnormalities observedand cleaning level sight glass condition

N 10) High Pressure Heater Check leakages01 WK Checked valves& i in 12/8/ 17 No traces of leak found

E, 5, 6,& 7 Steam& water) p p g

11) Heat Exchangers Check leakages01WK Inspection of cooling plates 12/8117 No traces of leak found

Plate Type 2A, 2B, 2C ( Steam& water) D

E ' Performance test 01 WK N/ A Unit on economy shuitdownP

Ins ection of noules andA 12) Air Ejector P 06M0 NIA Unit on economy shutdownR strainer

M° 13) Major Valves& Piping Check for packing leak 01 WK N/A Unit on economy shuidown

E Inspection and repair ofN

valve seat and seal01AN N/A Unit on economy shu down

T

Insulation and cladding 01WKChecked condition of

12/ 8117 In good condition insulation and cladding

14) Traveling Screen and Inspection and de- clogging01 M0 Inspection of spray nozzles 12/ 8/ 17 In good condition

Trash Bar of spray nozzles

Batteries, Chargers, 125V DC Storage Battery

Silicon Dropper Condition base PM check 01 DA nspection, 12/4/ 17~

completedV=133, 2 VDC, 12I10/ 17

I= 30.6 Amp

E125V DC Battery Charger2A inspection, 12/4/ 17

completedE AC Input= 490V AC, 12I10/17

DC Output= 134.2( LEAD)

R 125V DC Battery Charger 1214/ 17~ under repair

2B inspection 12/ 10/ 17

C CMWO M217 438 BatteryA charger 2B control circuit in progress

L check and repair

Silicon Dropper inspection

antl cleaning

ViN= 133.0 V DC, 12/4117—

completedE

ouT= 126. 2 V DC, 12110/ 17

P

T ouT= 16 Amp

220V DC UPS Storage

Battery Inspection, 12/4117~ completed

V= 224.3 VDC, 12/ 10/ 17

I= 33.9 Amp.


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



bept Equipinent Work Activities Frequency Work PerformedDate

RemarksFerformed

12V DC Storage Batteries

Diesel Generator inspection, 12/4/ 17 completed

V= 26.63 V DC, 12/ 10/ 17

1= 1. 3 Amp


Fire Engine inspection, 12/4/ 17~ completed

V= OVDC, 12/ 10/ 17

I= 0 DC Amp

Batteries and Chargers= 12/4/ 17 completetl

123V DC/ 133V DC 12/ 10/ 17

Generator. Vital Equipment Inspection 01 MOGen. exciter carbon brush

1216/ 17 completedinspection

Generator winding IR test1216/ 17 completed f

Generator= 0. 15MS2 i

E AVR Room Temperature& 1214/ 17—

L AVR Condition base PM check 01 DA alarm= 28°C, 12/ 10/ 17

E Humidity= 50%

30MM4 ACB temperature12/4/ 17T 30MM4 ACB Condition base PM check 01 DA ( insulator and contact)12/ 10/ 17

completed

R B= 28/28°C

Transformer temp., oil level 1214117— C Transformer Condition base PM check 01DA &

alarm routine inspection 12I10/ 17completed

ASCR Transformer oil

purification1218/ 17 in progress

EquipmenWacuudyne oil12/6117 completed

ppurifier preparation

E DBV= 38.8 KV 12/5/ 17 completed

PWinding IR test 12/ 5117 completed

ADBV test as of 1: 30 PM=

R35.8 KV

12/7/ 17 completed

TDBV test as of 11: 00 AM=

M43.3 KV

1218/ 17 completed

E.

N: Protection device

1218/ 17 in progress

T functional test

Main Transformer MT21218/ 17 in progress

Transformer oil purification

Removal of stud bolt12/ 7/ 17 completed

connector

Initial winding IR test 12/ 8/ 17 completed

Primary to ground= 62.5 M 2Sec. to ground= 700 MS2

Pri. to secondary= 750 MS2

4160/480V Motor Vital Equipment Inspection 01 MOHV motors winding 12/ 6/ 17insulation resistance test

ICMWO M217 464 ODP

Condition base PM check 01 DAHydrazine Injection pump 26

12/ 6/ 17 completed

inspection, bearing replace-ment& commissioning test


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

s

1



DateDept Equipment Work Activities Frequency` Work Performed Remarks

Performed

Check Module Status

Monitoring of M2 Distributed Check Power Supply 1214/ 17I 1 M2 INFI-90 System 01DA Modules status are ormal

N Control System Check Loop Communi- 12/ 10/ 17

Scation

T: Simulation& travel test of M2:

R a) BMS

12 Igniter Guns

M 12 igniter Oil Valve M2 Burner Management

E 12 Igniter Purging Valve System simulation

M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation

N 2Preservation Activities 12 Upper Main Oi l Gun

01 WKtest/ simu lation

1215/ 17are goo d

T 12 Lower Main Oil Gun Travel Test of local ControlS 12 Main Oil Valve Valves and Dampers

12 Air Register

t & b) 70 Control Valves

c) 15 Dampers

Clean Control valves&

N. Transmitters

T ' Preventive Maintenance ofCheck& adjust control air

M2 Control Valves& supply/ local indicatorR 3

Transmitters20 control valves& 01 MO _

Check sensing line, fittings& 12/5/ 17 Equipment in good condition

p' 23 transmitterscable termination


condition.

1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1215/ 17 MotodAH elements runs smoothlye

2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 1215/ 17 MotodAH elements run4 smoothly

0

E3

Oil Pump

2quideBearing Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothiy

RAir Heater Guide Bearing

A 4Oil Pump 26

Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/pump run smooth y

T

I5

Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 1215117 Motodpump run smoothiyp Oil Pump 2AN

Air Heater Support BearingS 6

Oil Pump 2BTest run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/pump run smooth9y

p 7

2M-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth; y

E i

P M- BFP Auxiliary Oil PumpA; 8

2BTest run 01 WK On serviced for 5 minutes 12/5117 Motodpump run smooth y

RT 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodfan run smoothly IM

IE

N10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/17 Motodpump run smoothly

T T-BFP Emergency Bearing11

Oil PumpTest run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothly

6

12T-BFP Motor Speed

Test run 01WK On serviced for 5 minutes 12/5/17 Motodgear run smoothlyChanger

Malaya- 2J Page 5 of 10

1

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

k



DateDept Equipment Work Activities - Frequency Work Performed Remarks

Ferformed

13 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1215/ 17 TBFP turned

smoothlyl14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothly

15 Turning Gear Oil Pump Test run 01 WK On serviced for 35 minutes 12/5/ 17 Motodpump run smoot ly

16 P mPency Bearing Oil

Test run 01 WK On serviced for 5 minutes 12J5/ 17 Motodpump run smooti ly

17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothly

8Main Turbine Tuming Gear

Test run 01WK On serviced for 35 minutes 1215/ 17 Turbo-gen set tumed sioothlyMotor

19 H. P, U. 2A Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothIlyp I

E ` 20 H. R. U. 26 Test run 01WK On serviced for 5 minutes 12/5117 Motodpump run smoot IlyRA 21 H. P. U. Blower Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodfan run smoothly

T

22 SAC 26( Kaji) Test run 01 WK Test suspended Under repair

i °NControl Ai Dryer

S 23 (Van Air) 2A

Test run 01 WK On serviced for 35 minutes 1215117 No abnormalities obse ed

p 24Control Air Dryer

Test run 01 WK On serviced for 5 minutes 12/5/ 17 No abnormalities obse` ed

E Van Air) 2B

P I' A. 25 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 1215/ 17 Easily rotated

R

T 26 Forced Draft Fan 2B Rotate 180° 01WK Manually rotated 1215/ 17 Easily rotated IIME 27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/5/ 17 Easily rotated IN

T

I28 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 12/5/17 Easily rotated

29 Main Fuel Oil Pump 2B Rotate 180° 01WK Manually rotated 12/ 5117 Easily rotated

30 °r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated I31 2

r Boiler Feed PumpRotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated

32 B1r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 12/5/17 Easily rotated

33 2B2r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 12/ 5117 Easily rotatedi

34 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/5/ 17 Easily rotated

y Malaya-2] Page 6 of 10

9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

j

By



Date .Dept Equipment Work Activities ` Frequency Work Performed Remarks

Performetl

35 Scanner Fan 2A Rotate 2 turns 01WK Manually rotated 12/6117 Easily rotated

36 Scanner Fan 2B Rotate 2 turns 01 WK Manually rotated 12/6/ 17 Easily rotated

37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 1216/ 17 Easily rotated

38 Screen Wash Pump 26 Rotate 2 tums 01WK Manually rotated 1216117 Easily rotated

39 HydroveyorPump 2A Rotate 2 tums 01 WK Manually rotated 12/6/ 17 Easily rotated

House Service Close40

Cycle Pump 2ARotate 180° 01 WK Manually rotated 12/6117 Easity rotated


Rotate 180° 01 WK Manually rotated 12/6117 Easily rotatedCycle Pump 2B I

P House Service Close

E42

Cycle Pump 2C Rotate 180° 01 WK Manually rotated 1216/ 17 Easity rotated

R IA 43 Raw Water Pump 2A Rotate 180° 01 WK Manually rotated 12/6117 Easily rotated

1IT44 Raw Water Pump 26 Rotate 180° 01 WK Manually rotated 12/6/ 17 Easily rotated IO

N

S 45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 12/6117 Easily rotated

46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually rotated 1216/ 17 Easily rotatedE

P I' A47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12/6117 Easity rotated

RM- BFP Discharge Valve Motor run for complete valve

T 48 Test Run 01M0 Remotely opened/closed N travel IIM

E49 MB-

BFP Discharge ValveTest Run 01 MO Remotely opened/closed 12/7/ 17

avel

n for complete

viIve

N

T Motor run for complete

viIve

50 T-BFP Discharge Valve Test Run 01 MO Remotely openedlclosed 12/7/ 17travel

51Air Heater Sootblower

Test Run 01 MO Remotely opened/closed 12/7/ 17Motor run for complete valve

Drain Valve travel

52Air Register Motor

Test Run 01 M0 Remotely opened/closed 1217117 Motodpump run smoothlyFomey) 12 Units

5320H Drain Reclaim Pump Test Run 01 MO On Serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothly

I

54 T-BFP Oil Transfer Pump Test Run 01 MO On Serviced for 5 minutes 12J7/ 17 Motodpump run smoothli55

HP Heater OutletTest Run 01 MO Remotely openedlclosed 12/7/ 17


Motorized Valve travel I56

Sootblower Steam Stop Test Run 01 MO Remotely opened/closed 12/ 7/ 17Motor run for complete valve

Valve( MV-1) travel


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

i



Dept Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

57 Dust Collector HopperTest Run 01M0 Test suspended DCH Under maintenanCe

Vibromotors 20 Units g

58Dust Collector Rotary Test Run 01 MO Test suspended DCH Under maintenan` eValves 10 Units 1

59 Main Steam Line DrainTest Run 01 MO Remotely openedlclosed 1217/ 17

Motor run for complete ralve

Valve travel

60Hot Reheat Line Drain

Test Run 01 MO Remotely opened/closed 12/7/ 17Motor run for complete valve

Valve travel

61 Extraction Steam Valve# 4 Test Run 01 MO Remotely opened/closed 1217/ 17Motor run for complete valvetravel

Gland Steam Condenser62

Blower 2ATest Run 01 MO On Serviced for 5 minutes 1217/ 17 Motodfan run smoothly

63Gland Steam Condenser

Test Run 01 MO On Serviced for 5 minutes 12/ 7117 Motodfan run smoothly0 Blower 2B

IP

E. 648tator Cooling Water

Test Run 01 MO On Serviced for 5 minutes 1217117 Motodpump run smooth yR Pump 2A

A Stator Cooling WaterT

65Pump 2B

Test Run 01 MO On Serviced for 5 minutes 1217/ 17 Motodpump run smooth y

Hydrogen Gas Dryer0 66 Test Run 01 M0 On Serviced for 5 minutes 12/ 7117 Motodfan run smoothly

NBlower

g 67Oil Purifier Circulating Test Run 01 MO On Serviced for 5 minutes 12/7/ 17 Motodpump run smoothlyPump

p 68 OiI Vapor Extractor Test Run 01 MO On Serviced for 5 minutes 1217/ 17 Under maintenance IE

P 69Condenser Vacuum

Test Run 01 M0 On Serviced for 5 minutes 12/ 7117 No abnormalities

observ6d

A Breaker Valve

R70 CWP Discharge Valve 2A Test Run 01 MO Remotely openedlclosed 1217/ 17

Motor run for complete v Ive

T travel

M

i E 71 CWP Discharge Valve 2B Test Run 01 MO Remotely opened/closed 1217/ 17Motor run for complete

viIve

Ntravel

T 72 CWP Tie Valve Test Run 01 MO Remotely openedlclosed 1217/ 17Motor run for complete v Ive

travel

73Condenser Cooling Inlet

Test Run 01 MO Remotely opened/closedMotor run for complete valve

Valve 2A travel

Condenser Cooling Inlet Motor run for complete valve74

Valve 26Test Run 01 MO Remotely opened/closed 1217/ 17

travel

Condenser Cooling Outlet Motor run for complete valve75

Valve 2ATest Run 01 MO Remotely opened/ closed 12/ 7/ 17

travel

76Condenser Cooling Outlet

Test Run 01 MO Remotely openedlclosed 12/ 7/ 17Motor run for complete valve

Valve 2B travel

Condenser BackwashTest Run 01 MO Remotely opened/closed 12/ 7/ 17


Valve 2A travel

i

78Condenser Backwash

Test Run 01 MO Remotely opened/closedMotor run for complete v ve

iValve 26 travel


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept , Equipment Work Activities Frequency Work Performed : Performed

Remarks

79 ndenser Vacuum Pump Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothly

Condenser Vacuum Pump802B

Test Run 01 MO Test suspended Under maintenance

81API Separator Sump Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothlyPump1A

82API Separator Sump Test Run 01 MO On serviced for 5 minutes 12/7117 Motodpump run smoothlyPump 1 B.

83M2 Main Transf( MT2)

Test Run 01 MO On serviced for 5 minutes 12R/17 Motodfan run smoothlyCooling Fan- 24 Units

84Aux. Transf( S2) Cooling Test Run 01 MO On serviced for 5 minutes 12/7117 Motodfan run smoothtyFan Motors- 8 Units

I Emer Transformer( SE) SE transformer in service for

085

Cooling Fan- 13 UnitsTest Run 01 MO Conducted inspection 12/ 7/ 17

station use

P Emer, Sta Svice Transf

E 86 ( 1 S12) Cooling Fans- Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motodfan run smoothlyR 4 UnitsA Aux, Transf.( 1S2) CoolingT 87 Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motor/fan run smoothly

Fan Motors- 4 Units

I

88 M4 Compressor Motor

Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observeN I

S 30MM4 Compressor Motor89

2BTest Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observe

I

30MM4 Gen. Breaker I90

Cooling Fans 6 UnitsTest Run 01 MO On serviced for 5 minutes 12/7/ 17 Motodfan run smooihly 1

E

p. 91 AVR Manual CurrentTest Run 01 M0 On serviced for 5 minutes 12/7/ 17 No abnormality observed

A Adjuster Motor( 70R)

R AVR Manual VoltageT 92

Adjuster Motor( 90R) Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observed

M

E 93M2 AVR DC/AC Stabilizer

Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observedN indicating lamps 4 units

T.` 94

M2 AVR Thyristor Tray Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observedCooling Fans- 3 Units

95FOBPHLC Transformer

Test Run 01 MO On serviced for 5 minutes 1217/ 17 Motodfan run smoothly Cooling Fan# P1- 1


Test Run 01 MO On serviced for 5 minutes 1217/ 17 Motodfan run smoothty Cooling Fan# P1- 2


Test Run 01 MO On serviced for 5 minutes 12fT/17 Motodfan run smoothly ICooling Fan# P2- 1


Test Run 01 MO On serviced for 5 minutes 12/7/ 17 Motor/fan run smoothly ICooling Fan# P2-2

99

2Circulating Water Pump 2 tums 01 WK Manually rotated 12/7/ 17 Easily rotated

100 2Bculating Water Pump 2 tums 01 WK Manually rotated 1217117 Easily rotated IMalaya- 2] Page 9 of 10

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

r



Dept Equipment Work Activities Frequency Work Performed 'Date Remarkse

Performed

101 Condensate Pump 2A 2 tums 01 WK Manually rotated 12/ 7/ 17 Easity rotated

102 Condensate Pump 2B 2 turns 01 WK Manually rotated 12/ 7/ 17 Easity rotatedP

E On service for completeR: 103 Trayelling Screen 2A Test run 01WK

cycle12/ 7/ 17 No abnormality observi

d

A`

T 104 Travelling Screen 2B Test run 01 WKOn service for complete

12/ 7/ 17 No abnormality observi dcycle "

105 Travelling Screen 2C Test run 01 WKOn service for complete

12/ 7/ 17 No abnormality observe dN cycle

S;'106 Travelling Screen 2D Test run 01WK Test suspended With CMWO

107 Travelling Screen 2E Test run 01 WKOn service for complete

12/ 7117 No abnormality observe dE cycle

P'' On service for completeT : 108 Travelling Screen 2F Test run 01 WK

cycle12R/ 17 No abnormality observed

109 Travelling Screen 2G Test run 01 WKOn service for complete

12/ 7/ 17 No abnormality observetlcycle

i A) M- 2 Sampling Rack IH 1 Sample Coolers Visual Inspection 01WK Perform inspection 1218/ 17 Coolers still in good co ndition

EM 2

Refrigeration System PerFormed test run01 WK Serviced manually 12/5/ 17 Pump still in normal c ndition

Cooling Pump operation I

i & B) Chemical Injection System( M- 2) II

EChemical Injection Agitation of chemical Injection Tanks in good

N 1 01WK Performed Agitation 12/4/ 17Tanks solution condition

U

2Chemical Injection Performed test run

01 WK Serviced manually 12/9/ 17Pumps still in normal I

Pumps operation condition iPerformed test run

p 3 Tank Agitators 01WK Serviced manually 12/4/ 17 In good conditionoperation

E

P C) M-2 Condenser Leak Detector SystemT

1 Sampling PumpsPerformed test run

01 WK Serviced manually 12/8/ 17Pumps still in normal

Ioperation condition

tegend;

01 DA- Daily01 WK- Once a week

02WK- Every 2 weeks01 M0- Once a month

03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year

Malaya-2] Page 10 of 10

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

i

4

Mar neServ ce I s

It

0 e

V k .

f[

e'

ft' 0" V .

Malaya Thermal Power PlantCommon Facilities



for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Marine ServiceCommon Facilities Preventive Maintenance Activities


Dept Equipment Work Activities, Frequency Work PeiformedDate

Remarks :Performed

A) Organo Demineralizing Plant

1) Filtered Water and Check leakages01WK Check shaft packing gland 12/4117 No leak found

Raw Water Pumps Oil, water& chemical)

Inspection of bearing and01AN

Visual inspection of bearing 12/4117 No abnormalities fou dhousing housing I

2) Blowers and AgitatorsCheck gearbox for abnormal

01 WKCheck gearbox for unusual

1214/ 17 No abnormalities founldsound sound I

Inspection of impeller and01AN Visual inspection 1214/ 17 No abnormalities found

propeller

3) Chemical Injection Check leakages Check connecting pipes andPumps Oil, water& chemical)

01 WKpump casing

12/4/ 17 No leak found

Inspection of diaphragm and01AN

Check leak at injectionti4117 No abnormalities found

discharge valve pump

T B) Samyang Demineralizing Plant

R 1) Reverse Osmosis HighCheck leakages Check shaft sealing for

B Pressure, Water Transfer 01 WK 1215/ 17 No abnormalities foun

I & Cleaning PumpOil, water& chemical) leaks

N"Inspection of bearing Visual inspection of bearing

Ehousing

01ANhousing

12/5/ 17 No abnormalities foun

p Internal parts inspection and Dismantling and inspection

E repair01AN

of transfer pumps12/5/ 17 No abnormalities found

P 2) Reverse Osmosis Pull- out and water washing Water washing of IA Membrane with pressurized water06M0

membrane12/5/ 17 Finished

R.T

3) Micro Filter_andVisual Inspection 01WK

Check shell and connecting12/5/ 17 No leak found I

1 M Coagulator Tanks pipes and valves

E Cleaning and painting of Inspection of tank shell

N outer shell01AN

condition12/5/ 17 Still in good condition

T4) Chemical Injection Check leakages Check shaft sealing forPumps Oil, water& chemical)

01 WKleaks

12/5/ 17 No abnormalities found

C) Waste Water Treatment Planty

1) Abnormal Waste WaterCheck leakages Check shaft sealing and

and Normal Waste Water, Oil, water& chemical)

01 WKcasing for leaks


Pumps


Checked bearings and shaft12/6/ 17 In good condition

housing seals

Internai parts inspection and01AN

Visual inspection of bearing 12/6/ 17 No leak found Irepair housing

2) Tank Agitators& Check gearbox for abnormal Check gear box for

Surface Aerators sound01 WK

abnormal sound12/6/ 17 No abnormalities found ,

Inspection of impeller and01AN Visual inspection 12/6/ 17 In good condition

propeller Id

iCommon Facilities] 10f 3

p

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

i

ICommon Facilities Preventive Maintenance Activities


I Dept Equipmenf ` Work Activities Frequency Work PerformedDate

Remarks Performed

3) Reaction Tank Visuai Inspection 01 WK Check casing for leak 12/ 6/ 17 No abnormalities found

I Cleaning and painting of01AN

Checked condition of tank12/ 6/ 17 Still in good conditiori

outer shell shell external

T`4) Chemical Injection Check leakages Check shaft sealing and

01WK 12/ 6/ 17 Noleakfound

RPumps Oil, water& chemical) casing for leaks

B D) Intake Channel

N; Check condition of fish net, Checked condition of steei Collapsed primary tra h1) Trash Barrier 01WK 12/ 6/ 17

E bamboo raft& steel barrier and bamboo trash barriers. barrier

I , p E) Overhead CraneE

1) Turbine Floor Hitachi Check wire rope lubrication Inspection of wire ropes and BP

80/25 Ton and hooks01AN

hooks12/ 7/ 17 No abnormalities foun`

TChange main drive braking 01AN

Inspection of brake shoe12R/ 17 No abnormalities found

system and pads

IInspection of railing and Checked railing and wheelwheels

01ANcondition

12R117 No abnormalities found

IVacuudyne oil purifier insp.,

ToolslNon-plant equipment Condition base PM check 01 DAcleaning& testing

12/ 5/ 17 completedFabrication of accessories/

Ifittings

CMWO M1 17 378

Emergency Diesel GeneratorIE failed to run 12/8/ 17 completed

Removed air inlet filter and

E functional test

Plant lighting system1214/ 17-

T Plant Lighting Condition base PM check 01DA preventive maintenance, completed

R repair and monitoring12110/ 17

M1 Burner enclosure( rear)

repaired lighting fixture re- 12/5/ 17 completed

A installation

M1/ 217 373 Smokestack

obstruction light inspection, ti7/17 completed

cleaning& control simulationE test SP MFOT# 1 groundedA Power Supply/Fans/C0 Condition base PM check 01 DA perimeter lighting circuit 12/4/ 17 in progressR check and repair

TM

CMWO M017 301 Wharf

E lighting circuit check/ 12/8/ 17 completed

Ngrounded wire test

T Communication and Communication& Computer 12/4/ 17—

computerCondition base PM check 01 DA

system preventive maint. 12/ 10/ 17completed

Internet connection speed 12/4/ 17 completed Itest and monitoring 12/ 10/ 17

CMWO M017 296/ MWR17

706 Whart tel. loc. 245 12/ 6/ 17 completed

handset& cord replacement

Common Facilities] 2 Of 3

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Common Facilities Preventive Maintenance Activities


Dept .. Eguipment Work Activifies Frequency Work PerformedDate

RemarksPerformed e

MWR17 703( AA Guevarra)

internet cable repalcement 12/ 6/ 17 completed

and test

MWR17 698 MM TBN

JV Paz) tel. loc. 224 12/ 7117 completed

replacement of defective cord

MWR17 705 Whse data base12/ 7/ 17 completed

Eprogram reconstruction

L PR document preparations 12/4/ 17Electrical Materials& Parts PR of Materials and Parts 01 DA completed

E_ and monitoring 12I10/ 17

ATO# 2 SE TransformerT 12/5/ 17 completed

Rdiagnostic test

PR17 341 SE Transformer12/5/ 17 completed

C diagnostic test

A PR17 339 MT1/ MT2

Transformer diagnostic test1215/ 17 completed

p' Battery Charger 26 control12/ 6/ 17 in progress

E system retrofitting

P. CMWO and MWR weeklyA

accomplishment report12/4/ 17

Rpreparation

12I10/ 17completed

T

M M11M2 Preventive sE Maintenance and report

1214/ 17

N preparation12/ 10/ 17

completed

y

T Schedule of transformer oil12/4/ 17 completed

purification( 2 units) jM1/ M2 equiment history 1214/ 17 i

updating 12I10/ 17 completed

Weekly acomplishment 12/4/ 17

report 12/ 10/ 17 completed

Weekly progress report12/ 4/ 17

12/ 10/ 17 completed

Legend:


02WK- Every 2 weeks01 MO- Once a month

03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year R

i1

j

ii


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I

i

r r i js Marine Serv ce p t

1

14

1

1O fl ;

1Malaya Thermal Power Pla nt

December 11 N 17, 2017 ?

Consolidated by PEOS

i

y

B. R. TROPICALES E. . DADIOS III yI

BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS ii

i

E. M. DE LEON J. V. AZ III P. A. CARREOS E. V. CE NO A.A. BOLORON R. DS. BIL ONES

1


jTM__ _____.__ _--___-_---------- _________.^

I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

F

1

C Marine Serviceij

1j . +

sI— 1 O JnJ/ . . . . !1 O. 11 : .

a ..

t . . 0 _ , ;I

0 + Ii .

F .

FII

E

i1

4

Mala a Thermal Power Plantvunit IVo. 1


C


1

t

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

r

Mar ne ServaceMalaya- 1 Preventive Maintenance Activities


Dept Equipmenf: Work Activities Frequency Work PerFormedDate

RemarkPerformed

A) Boiler Proper I1) Flash Tank/

Visual Inspection 01 MO None 12/ 11/ 17 'Unit on economy hutdown

Boiler Tubes No abnormality

2) Boiler Casing Visual Inspection 01 MO None 12111/ 17 "Unit on economy shutdownNo abnormality

3) Burner/ Observation Visual inspection of01 MO None 12/ 11/ 17 "

Unit on economy shutdownPort/ Sealing enclosure No abnormality I

4) Inspection Door Visual Inspection 01 MO None 12/ 11/ 17 "Unit on economy shutdownNo abnormality

B) Boiler Auxiliaries I1) Air Preheaters 1A11 B Visual Inspection 01 MO None 12/ 11/ 17 " Unit on economy{shutdown

Loose Hot End Elements

2) SCAH 1A11B Visual Inspection 01MO None 12/ 11/ 17 " Unit on economy shutdown

BNo abnormalityUnit on economy shutdown

0 3) Air& Gas Ducts andVisual Inspection 01 MO None 12/ 11/ 17 - Expansion joint frame

I Expansion Jointsdeteriorated I

Unit on economy shutdownE

4) Expansion Joint Visual Inspection 01 MO None 12/ 11/ 17 - Expansion joint frIame 'R

Ideteriorated

5) FDF 1A11 B Visual Inspection 01 WK None 12/ 11/ 17 "Unit on economy shutdown

p No abnormality

E 6) GRF Visual Inspection 01 MO None 12111/ 17 "Unit on economylshutdown

P No abnormality

A7) GRF Lube Oil Pump Visual Inspection 01 MO None 12/ 11/ 17 "


R No abnormality

T 8) GRF Breeching Duct/ Unit on economylshutdown

M Expansion JointVisual Inspection 01 MO None 12/ 11/ 17 _

No abnormalityE

9) MFOP 1A11 B Visual Inspection 01 MO None 12/ 11/ 17 "Unit on economy shutdown

N No abnormalityT Unit on economylshutdown

10) Light Fuel Oil Pump Visual Inspection 01 MO None 12/ 11/ 17 _No abnormality

11) FOH 1A116 Visual Inspection 01WK None 12/ 11/ 17 "Unit on economy shutdownNo abnormality

12) RetractableVisual Inspection 01WK None 12/ 11/ 17 '


13) Boiler Valves/ Visual Inspection 01 WK None 12/ 11/ 17 "

Unit on economy shutdownSafety Valves No abnormality

14) Gas Ducts and Unit on economy shutdownBreeching

Visual Inspection 01 MO Repair of gas leak 12/ 11/ 17 _Repair in progress

15) Dust Collector&Visual Inspection 01 MO None 12/ 11/ 17 "

Unit on economy'

Ishutdown

Ash Handling System No abnormality16) Pipe Hanger/

Visual Inspection 01 MO None 12/ 11/ 17 " Unit on economy shutdownHydraulic Snubber No abnormality

Unit on economy shutdown17) Auxiliary Boiler Visual Inspection 01 MO None 12/ 11/ 17 - Corroded tube st b at mud

drum.


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

C




RemarkPerFormed

18) Fuel Oil Tanks Visual Inspection 01 WK None 12111/ 17 "Unit on economy shutdown

MFOT#2Corroded outer sljell

B • MFOT#3 Check dewatering pump 01 WK None 12111/ 17 "Unit on economy shutdownNo abnormality

19) Booster PumpVisual Inspection 01 WK None 12111/ 17 "

Unit on economy shutdownNos. 1 & 2 No abnormality

E Unit on economy shutdownR . 20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 12111/ 17 - repair in progress/ awaiting

parts.

p 21) Sump Pump Visual Inspection 01WKRepair of spare sump 12111/ 17 "


pump Repair finished E :

Unit on economy shutdownP

22) Smokestack Visual Inspection 01 MO None 12/ 11/ 17 - With corrosion at outer shell

Tplate& structural support

23) Scanner FanVisual Inspection 01 MO None 12/ 11/ 17 "

Unit on economy' shutdown1A& 1 B No abnormality '

A) Turbine- Generator IMonitoring of noise&

I1) Turbine Rotor

temperature01WK N/ A Unit on economy shutdown

2) Turbine ValvesCheck leakages 01 WK N/ A Unit on economy shutdown

HP/ IP SV, HP/ IP C

inspection of Insulation and01WK

nspection of insulation and12/ 11/ 17 In good condition

cladding cladding

T Inspectionl Leak test of LP

3) Casing, Piping and Check leakages01 WK

Turbine ruptured disc flange 12/ 14/ 17 No leak found

R . Lube Oil System Oil& steam) connection( 4 pcs) 12/ 15/ 17

B ` Liquid penetrant test

I Vibration test of lube oil01 MO N/ A Unit on economy shutdown

N pumps( AOP, JOP, EBOP)

E4) Seal Oil Vacuum Pump Check leakages 01 WK

Inspection of pump casing 12111/ 17 No leak found and piping

Inspection of pump casing IE'; 5) Seal Oii Pump Check leakages 01 WKand piping

12/ 11/ 17 No leak found

IPq Inspection of intemal parts 03M0 NIA Equipment in

servie

R .

T B) Turbine Auxiliaries

M CheckleakagesE 1) TD-BFP& BP

Oil, steam,& water) 01WK N/A Unit on economy hutdown

INT Temperature trending 01 MO N/ A Unit on economy hutdown

2) MD- BFPCheck leakages

01 WK N/ A Unit on economy ahutdownOil, steam,& water)

Temperature trending 01 MO N/ A Unit on economy hutdown

t 3) Condensate Pump Check leakages01 WK N/ A Unit on economy shutdown

1A& 1 B Oil& water)

Temperature trending 01 MO N/ A Unit on economy ihutdown


V

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




Remarks:Performed

4) Circulating Water Check leakages01 WK N/A Unit on economy shutdown

Pump 1A& 1 B Oil& water) I

Temperature trending 01M0 N/A Unit on economy s utdown

5) House Service Close Check leakages01WK

Checked bearing housing12/ 12/ 17 Minimal packing le k

Cycle Pump 1A, 1 B, 1 C ( Oil& water) and shaft seals for leaks

6) Raw Water Pump Check leakages Checked bearing housing I

1A& 1 B Oil& water) 01 WK

and shaft seals for leaks12112/ 17 Minimal packing le

ik

T 7) Screen Wash Pump Check leakages

U 1A, 16, 1 C Oil& water) 01 WK NIA 12/ 12/ 17 Equipment not in s rvice

R 8) Hydroveyor Pump Checked shaft seals for IB 1A& 1 BCheck leakages 01 WK

leaks12/ 12/ 17 No leak found

9) Main and Auxiliary Check leakages06M0 N/A Unit on economy shutdownN Condensers Steam& water)

E 10) Low Pressure Heater Check leakages01 WK NIA Unit on economy shutdown

1, 2,& 3( LPH) Steam& water)

11) High Pressure Heater Check leakagesE

5A, 56, 6A,& 66 Steam& water)01 WK N/A Unit on economy shutdown

P12) Plate Type Heat

A Exchangers 1A& 1BCheck leakages 01WK N/A Unit on economy shutdown

IRT Performance test 01WK NIA Unit on economy s utdownM

13) Major Valves& E Check for packing leak 01 WK NIA Unit on economy shutdownN Piping i

Checked condition of valveT Insulation and cladding 01 WK

insulation& cladding12/ 13/ 17 In good condition

14) Traveling Screen and Check for corroded casing 02WKChecked for TS frames and

ti13/17Corroded frame base and

Trash Bar plates support horizontai bar

Thinned& corrodeed basket

Inspection of chain links 02WK Visual inspection 12/ 13117 carrier chain side bars of TS

4 and# 5

Checked trash bars Thinned and corrotled withinCheck trash bars 01 MO

Upper portion only) 1215/ 17

the normal water level line.


Silicon Dropper Condition base PM check 01DAinspection, 12111/ 17—

completedE V= 135.7 V DC, 12/ 17/ 17

IL I= 17.45 AmpIE

125V DC Battery Charger 1A

T inspection, 12/ 11/ 17— completed

AC Input= 490V AC, 12/ 17/ 17R

DC Output= 135.7 DC( LAG)

C 125V DC Battery ChargerA 1 B inspection, 12/ 11/ 17

completedL AC Input= 490V AC, 12/ 17/ 17


D

ESilicon Dropper inspection

P and cleaning12111/ 17—

ViN= 135.6 V DC, 12117/ 17

completedT

V — 125.5VDC,OUT'

ouT= 17 AmpV

Malaya- 1 Page 3 of 8

d

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment Work Activities Frequency Work PertormedDate

RemarksPerformed

M1 Silicone dropper controi12111117 in pragress

card circuit check and repair

220V DC UPS Storage

Battery Inspection, 12/ 11/ 17 completed

V= 221. 4 VDC, 12/ 17/ 17

I= 35.5 Amp.

M1/ M2 UPS Battery Charger12115/ 17 completed IE output tie breaker installation

CMWO M1 17 375 UPS

tE

battery terminai& jumperplate inspection, cleaning&

12/ 13/ 17 in progress

T defective links replacementR

24VDC Battery charger 1Ainspection,

12/ 11/ 17—

A AC Input= 491VAC12117/ 17

completed

A= 26.33 VDC, B1= 13. 8

VDC, B2= 13. 14 VDC

p DEHC battery charger 1A and

E. 1 B performance test

Pcharger 1A on lead= output


A voltage=26.7,3.25Amp

Rcharger 1B on lag= output

Tvoltage=26. 5

M Batteries and Chargers= 12/ 11/ 17~ completed

E 123V DC/ 133V DC 12/ 17/ 17

N AVR Room Temperature& 12/ 11/ 17

T AVR Condition base PM check 01 DA alarm= 25°C, 12117117

completed

Humidity= 48%

Transformer Condition base PM check 01 DATransformer temp, oil level& 12111/ 17

completedalarm routine inspection 12117/ 17

3S3 600KVA transformer

temp. switch adjusted to12115/ 17 compieted

30° C exhauster fan cut-in

temperature

Check Module Status

I M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 12/ 11/ 17

System Control System01DA _

Check Loop Communi- 12/ 17/ 17Module status are Normal

C cation

D Simulation& travel test of M1:

E a) BMS

P 24 Igniter Guns

A 24 Igniter Oil ValvesM1 Burner Management

R 24 Igniter Purging ValvesSystem simulation

T 2M 1 Ins trument

24 Atomizing Stm Valve 01 WK 'M 1 By-pass System trave l

12/ 12/ 17Resu l ts of con tro l sim u la tion

tPreserva tion Activi ties test/ simu lation are goo d

M 24 Main Oil Guns

E 24 Main Oil ValvesTravel Test of local Control

N 24 Air RegisterValves and Dampers

T b) 77 Control Valves

c) 3 Dampers


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

n



Dept Equipment WorkActivities Frequency Work PerFormedDate

RemarksPerformed


valves& Transmitters

M1 Controllers, Preventive Maintenance of Check& adjust control air

3 Controi Valves&15 controllers

01 MOsupply/ local indicator

12112/ 17 Equipment in good condition

Transmitters21 control valves& Check sensing line, fittings28 transmitters cable termination


condition.

Clean& declogged boiler

draft sensors

pCheck& visual inspection

Eof possible pin hole leak

P along draft sensing lines

A. Inspect& tightened fitting

Rof respective draft sensors

TCheck& inspect

M Preventive Maintenance ofrespective transmitters

M1 Draft Sensors& using hart communicator 12/ 11/ 17 Preventive maintenance workE 4

Respective TransmittersM1 Draft Sensors& 06M0 _

Check& monitor input of 12117/ 17 completedN. Respective Transmitters

Teach draft transmitter at

Data Aquisition System

DAS) and in the Operator

Interface System( OIS)

Feed signal input to the

transmitter& monitor

reading at OIS to determinethe proper correction&

tuning that will be required.

1 Scanner Fan 1A Rotate 2 tums 01 WK Manually tumed 12/ 11/ 17 Easily rotated 0

pP 2 Scanner Fan 1B Rotate 2 tums 01WK Manually tumed 12/ 11/ 17 Easily rotated IE

IR 3 Hydroveyor Pump 1A Rotate 2 tums 01WK Manually tumed 12/ 11/ 17 Easily rotatedAT 4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually tumed 12/ 11117 Easily rotated I

5 Raw Water Pump 1A Rotate 2 turns 01WK Manually turned 12111/ 17 Easily rotated IN

S 6 Raw Water Pump 16 Rotate 2 tums 01WK Manually turned 12111/ 17 Easily rotated

D 7 Screen Wash Pump 1A Rotate 2 turns 01WK Manually turned 12/11/ 17 Easily rotated E

P 8 Screen Wash Pump 1 B Rotate 2 turns 01 WK Test suspended Under maintenance

A

I R 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 12/11/ 17 Easily rotatedT

M 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 12/11/ 17 Easily rotated

N House Service CloseRotate 180° 01 WK Manually rotated 12/11/ 17 Easily rotated

I

Cycle Pump 1AT

House Service Close

I12Cycle Pump 1B

Rotate 180° 01WK Manually rotated 12/ 11/ 17 Easily rotated


I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipmenf Work Activities Frequency Work Performedperformed

Remarki13

House Service CloseRotate 180° 01 WK Manually rotated 12/11/ 17 Easily rotated ICycle Pump 1C

14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 12112/ 17 Motor/AH elements ns smoothly

15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 MotodAH elements r ns smoothly

16Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12112117 Motodpump run smoithlyMotor 1A

Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run smoothlyMotor 1 B

18 1AHydraulic System

Test run 01WK On serviced for 5 minutes 12/ 12117 Motor/pump run smo thly

19FDF Hydraulic System

Test run 01WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothly1A2

z 20FDF Hydraulic System

Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoothly1B1 i

O 21 1BHydraulic System

Test run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run smo thly

P ' 22 GRF Lube Oil Pump 1A Test run 01WK On serviced for 5 minutes 12/ 12117 Motor/pump run smo thlyE?

R. 23 GRF Lube 0il Pump 1 B Test run 01WK On serviced for 5 minutes 12112/ 17 Motor/pump run smo thlyIA

T 24 T- BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12117 Motodpump run smo thly

i

25 T- BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12112117 TBFP turned smooth1y

N

S 26 T-BFP H, P.U.# 1 Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smo thly

D" 27 T-BFP H. P, U.# 2 Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run smo! thly

ETurbine Auxiliary Oil Pump

p; 28 A

Test run 01WK On serviced for 35 minutes 12/ 12/ 17 Motodpump run smo thly

A - Turbine Auxiliary Oil PumpR 29

BTest run 01 WK On serviced for 35 minutes 12112/ 17 Motodpump run smo thly

IT'

30 PaTurbine Jacking Oil

Test run 01 WK On serviced for 35 minutes 12/ 12117 Motodpump run smo thly

E PI

N ' 31

De

ceurbineTuming Test run 01 WK On serviced for 35 minutes 12/12/ 17 Turbo-gen set turned smoothly

T32

Emergency Bearing OilTest run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run smoothly

Pump( EBOP)

33 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run sm thly

34TOT Oil Vapor Exhaust

Test run 01 WK On serviced for 5 minutes 12/ 12117 Motor and fan runs smoothlyFan

35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run smo thly

136 HP- HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run

smoithly

37 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run sm thly

38 LP- HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/ 12117 Motor/pump run smithly

LP-HPU Oil Transfer39

Pump# 1Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoothly

t 40Pu P# 2

il TransferTest run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run sm thly


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I



Dept Equipment Work Activities Frequency. Work PerformedDate

RemarksPerformed

41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motor/pump run smoithly

42 Forced Draft Fan 1A Rotate 180° 01 WK Manually rotated 12112/ 17 Easily rotated I43 Forced Draft Fan 1B Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated

44 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12112/ 17 Easily rotated I45 Main Fuel Oil Pump 1A Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated I46 Main Fuel Oil Pump 1B Rotate 180° 01WK Manually rotated 12112/ 17 Easily rotated I47

Emergency DieselTest run 01 WK On serviced for 10 minutes 12114/ 17 No abnormality observed

Generator

48Pump

ency Diesel FireTest run 01 WK On serviced for 5 minutes 12/14/ 17 No abnormality obseied

p49

1AculatingWater Pump Rotate 2 Tums 01WK Manually tumed 12114/ 17 Easily rotated (

P. Circulating Water PumpE

50 B

Rotate 2 Turns 01 WK Manually turned 12/ 14/17 Easily rotated

R 51 Condensate Pump 1A Rotate 2 Turns 01 WK Manually turned 12114117 Easily rotated IIAT ' 52 Condensate Pump 1 B Rotate 2 Tums 01 WK Manualty tumed 12114/ 17 Easily rotated II'

I' 53 Motor Boiler Feed Pump Rotate 2 Turns 01WK Manually tumed 12/ 14117 Easily rotatedN .

S 54CWP 1A Lube Oil Pump Test Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smoothly1A1 I

D 55CWP 1A Lube Oil Pump Test Run 01 WK On service for 5 minutes 12114/ 17 Motodpump run smoothly1A2 I

ECWP 16 Lube Oil Pump

p 56 B

Test Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smo thly

ACWP 1 B Lube Oil Pump

R 57 B2

Test Run 01 WK On service for 5 minutes 12/14/ 17 Motodpump run smo thly

T58

CWP 1A Auto GreaseTest Run 01WK On service for 5 minutes 12114/ 17 Motodpump run smoothly

M Pump 1A1 I

E CWP 1A Auto Grease

N 59Pump 1A2

Test Run 01WK On service for 5 minutes 12/14/ 17 Motodpump run smo thly

T" 60

CWP 1 B Auto GreaseTest Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smoothly

Pump 1B1 I

61CWP 1 B Auto Grease

Test Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smoothlyPump1B2 I

62 Travelling Screen No. 1 Test Run 01 WK cle

Nice for complete12/ 14/ 17 No abnormality obseNed


12/14117 No abnormality obsenredt cycle i


12/ 14/ 17 No abnormality obsenredcycle i


12/ 14/ 17 No abnormality observedcycle I

66 Travelling Screen No, 5 Test Run 01 WKOn service for complete

12/ 14117 No abnormality obse vedtcycle i

67Trash Rake Traversing Test Run 01 WK

On service for complete12114/ 17 No abnormality obse ed

Motor cycle

68Motor


cle

Nice for complete12/ 14/ 17 No abnormality obse ed


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

1


Period Covered: December 11 — 17, 2017f


Remark'sPerformed

A) Water Treatment Plant IPerformed test run

1 Water Pumpsoperation

01WK Serviced manually 12/ 12117 In good condition I2 Dual Media Filters Regeneration 01WK

Performed backwashing12/ 11/ 17 Filter still in good condition

and rinsing

3 Multi- Layer Filters Regeneration 01 WKPerformed backwashing

12111/ 17 Filter stili in good conditionand rinsing

4Activated Carbon

Regeneration 01WKPerformed backwashing

12/ 12/ 17 Filter still in good conditionFilters and rinsing

H 5 Micro Filters Water flushing 01 DA Flushed with Demi- Water12/ 11/ 17~

Filter still in good cindition

E12/ 17/ 17

Reverse Osmosis 12/ 11/ 17M'` 6 Water flushing 01 DA Flushed with Demi-Water RO Membranes stil usable

Membranes 12/ 17/ 17

7RO High Pressure Performed test run

01WK Serviced manually 12115/ 17 Pumps in good con ition

A Pumps operation

Chemical Injection Agitation of chemical8

Tanks solution01WK PerFormed Agitation 12/17117 In good condition I

i

9Chemical Injection Performed test run

01 WK Serviced manually 12/15/ 17 Pumps in good con itionPumps operation

E 10 BlowersPerformed test run

01WK Serviced manually 12116117 In good condition

N: operation IPerformed test run

i V: 11 Tank Agitators 01WK Serviced manually 12/ 16117 In good condition Ioperation

Acid& CausticR 12 Visual inspection 01 WK Performed inspection 12116/ 17 In good condition IStorage Tanks

N 13Acid& Caustic Performed test run

01WKServiced manually as

12/ 12117 Pumps in good con itionM .

Transfer Pumps operation needed

E 14 Demineralizers Water rinsing 01WK Rinsed with Demi-water 12/ 12117 In good condition IIN

T. 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 12/ 12117 In good condition IA

B) Condensate Polishing Plant IPerformed test run I..

1 Water Pumps 01WK Serviced manually 12/ 12117 Pumps in good contlitionE operation

P Chemicallnjection

I2 Visual inspection 01WK Performed Inspection 12112/17 in good conditionA_ Tanks I

R 3Chemical Injection Performed test run

01WK Serviced manually 12/11/ 17 in good condition II

T Pumps operation

M, Acid Caustic& Still in good condifion,

E.4

Ammonia Storage TanksVisual inspection 01 WK Performed inspection 12116117 _

No leak found

N C) M- 1 Chemical Injection SystemT

Chemical Injection Agitation of chemical01 WK Performed Agitation 12/ 17/ 17 In normal condition Ii

Tanks solution

2Chemical injection Performed test run

01WK Serviced manually 12/ 15/ 17 Pumps in good conditionPumps operation

3 Tank Agitators Performed operation 01 WK Serviced manually 12/ 13/ 17 In good condition ID) Sampling Rack System I

1 Sample Coolers Visual inspection 01WK Performed inspection 12111/ 17 In good condition


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

ir___________,

M_______`_ry___ ___

i Mar ne Serv ce1

z

14 iai :

t I1

1 MAINTENANCE i

1 ACTI iTIE ; i

Mala a Thermal Power Plantys

Unit No. 2i

December 11 17, 2017

MALAYA THERMAL POWER PLANT ' ,

i_..,__-__-__- --___._ __----_-______ ____-____-_---- :-.;..____---- ____---- _ --_. u_____----- --- _-__i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Marine ServiceMalaya- 2 Preventive Maintenance Activities


Dept Equipment Work Activities Frequency Work Performedperfortmed

Remarks

A) Boiler Proper I1) Boiler Drum

Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdownBoiler Tubes No abnormality I

2) Boiler Casing Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdownNo abnormality

3) Burner/ Observation Visual Inspection of01 MO None 12/ 12/ 17 "

Unit on economy shutdownPort/ Sealing enclosure No abnormality

4) Inspection Door Visual Inspection 01 WK None 12/ 12/ 17 " Unit on economy hutdownNo abnormality g

B) Boiler Auxiliaries IUnit on economy shutdown

1) Air Preheaters 2A/ 2B Visual Inspection 01M0 None 12/ 12/ 17 - Cold end heating elementsdeteriorated I

B Inspection of gas leakages 01 MO None 12/ 12117 " Unit on economy shutdownNo abnormality I

i Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01 MO None 12/ 12/ 17No abnormality

3) Air& Gas Ducts and Unit on economy shutdownE Visual Inspection 01M0 None 12112117 i .

RExpansion Joints Gas leak at expansion joint.

4) FDF 2A/2B Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdownNo abnormality

5) GRF Visual Inspection 01 MO . None 12112/ 17 " Unit on economy shutdownE No abnormality

p 6) GRF Breeching DuctVisual Inspection 01 MO None 12/ 12117 " Unit on economy shutdown

A Expansion Joint No abnormality R inspection of expansion

01 MO None 12112/ 17 ' Unit on economy shutdownT joint No abnormality M

7) FOH 2A/2B Visual inspection 01 MO None 12/ 12/ 17 - Unit on economy shutdown ',E No abnormality N

8) MFOP 2A/ 2B Check oil leak 01 MO None 12/ 12/ 17 " Unit on economy shutdownT Pump 2A w/ sligth oil leak

Visual Inspection 01 MO None 12112/ 17 ' Unit on economy shutdownNo abnormality (

9) MFO Booster Pump# 3 Visual Inspection 01 WK None 12/ 12/ 17 " Unit on economy shutdownNo abnormality

10) Retractable Unit on economy shutdownSootblower

Visual Inspection 01 WK None 12112/ 17 _No abnormality

11) Dust Collector and DCH 64, B5 cleaning Unit on economy shutdownAsh Handling System

Visual Inspection 01 MOremoval of soot

12/ 12/ 17 _Cleaning in progress

Unit on economy shutdown12) Gas Ducts and

Visual Inspection 01 MODC outlet( B) gas leak

12/ 12/ 17 -Repair in progress

Breeching Duct repair Damaged inside i sulation&

deteriorated casing

13) Boiler Valves/ Unit on economy shutdown

Safety ValvesVisual Inspection 01 MO None 12/ 12/ 17 - MS drain motorize d valve

leaking thru seat.


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

1



Dept Equipment Work Activifies Frequency Work PerformedPerFormetl

Remark

14) Pipe Hanger/ Visual Ins ection 01 MO None 12112/ 17 '

Unit on economylshutdownB Hydraulic Snubber p No abnormality

Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01 M0 None 12/ 12/ 17 _

No abnormality Unit on economylshutdown

E 16) Compressor( AtlasVisual Inspection 01 MO None 12/ 12/ 17 -# 4 Unusual sound

R Copco Nos. 1, 2,3,4)2 Low capacity I

17) Sump pump Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdown

E No abnormality

p Unit on economy shutdown

T 18) Smokestack Visual Inspection 01 MO None 12/ 12/ 17 - With corrosion at outer shell

plate and structu al support


Monitoring of noise and1) Turbine Rotor 01WK N/A Unit on economy shutdowntemperature

Vibration test 01 MO NIA Unit on economy ihutdown

2) Turbine Valves Check leakages 01WK N/A Unit on economy hutdown

inspection of Insulation and Checked for detached clad-

cladding01WK

ding& damaged insulation12/ 14/ 17 In good condition I

Checked lube oil systemT for leaks Oil leak on Brg# 1 oil

3) Casing, Piping and Check leakages Repair of MOT vapor deflectorR Lube Oil System Oil& steam)

01 WKextractor silencer drain

12114/ 17 _Oil leak at Brg# 4 Gen. side

B Oil leak at TGOP shaft oil deflector

packingN

Vibration test of lube oilE

pumps( AOP, TGOP, EBOP) 01 MO N/ A Unit on economy i

hutdown

Inspection of Insulation& 01 WK

Checked for detached clad- 12/ 14/ 17 In good condition Ip cladding ding& damaged insulation

E4) Seal Oil Vacuum Pump Check leakages 01 WK

Inspection of pump casing 12/ 14/ 17 Unit on economy shutdownP and piping pA Checked for pipe connec- R 5) Stator Cooling Pump Check leakages 01 WK

tion& pump casing leaks12114/ 17 Unit on economy i

hutdown

T i

M Vibration test 02WK N/A Unit on economy IshutdownE

N Checked for pipe connec-

T6) Seal Oil Pump Check leakages 01WK

tion& pump casing leaks12/ 14/ 17 Unit on economy shutdown

Take vibration reading on Result: highest at point# 5,( 26Vibration test 02WK

bearing points.12/ 14/ 17

pump inboard)= 15

B) Turbine Auxiliaries

1) TD-BFP& BPwat r

akages( Oil, steam, 01 WK N/A Unit on economy' shutdown

Vibration test 01 M0 N/ A Unit on economy shutdownITemperature trending 01M0 N/ A Unit on economy shutdown

Malaya- 2j Page 2 of 9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment Work Activities . Frequency Work PerformedDate

RemarkPerformed

2) MD- BFP& BPCheck leakages

01 WK N/A Unit on economy siiutdownOil, steam,& water)

Vibration test 01 MO N/A Unit on economy sliutdown

Temperature trending 01 MO N/A Unit on economy s utdown

3) Condensate Pump Check leakages01 WK N/ A Unit on economy stiutdown2A& 2B Oil& water)

Vibration test 01 MO NIA Unit on economy si utdown

Temperature trending 01 MO N/A Unit on economy siiutdownI

4) Circulating Water Pump Check leakages01WK NIA Unit on economy shutdown2A& 2B Oil& water)

i T Vibration test 01 MO N/A Unit on economy siutdown

r

U

R 5) House Service CloseCheck leakages Checked shaft sealing and

B Cycle Pump 2A, 26, 2C Oil& water)

01WKbearing housing for leaks

12/ 15/ 17 No traces of leak flundI ( HSCCP)

NVibration test 01M0 N/ A Uniton econom shutdown

E Y

6) Raw Water Pump Check leakages01 WK NIA Unit on economy shutdown2A& 2B Oil& water) I

IE Vibration test 01 MO N/A Unit on economy shutdown

I Pi

A7) Screen Wash Pump Check leakages

01 WK N/A Unit on economy shutdownR

2A& 2B Oil& water) S

T 8) Main CondenserCheck leakages

01 WK N/ A Unit on economy shutdownM Steam& water)

E 9) Low Pressure Heater Check leakages01WK

Checked piping, level gauge12/ 15/ 17 No traces of leak flund

N 1A, 1B, 2,& 3 Steam& water) manhole cover

T10) High Pressure Heater Check leakages Checked piping, level gauge

5, 6,& 7 Steam& water)01 WK &

man h o le cover12/ 15/ 17 Unit on economy s utdown

i 11) Heat Exchangers Check leakages01WK

Checked piping& cooling12/ 15/ 17 Unit on economy sj utdownPlate Type 2A, 2B, 2C ( Steam& water) plates for leaks I

Performance test 01 WK N/ A Unit on economy shutdown

iI

12) Major Valves& Piping Check for packing leak 01 WK N/A Unit on economy siutdown

Insulation and cladding 01WKChecked condition of

12/ 15/ 17 All are in good

coniition

i insulation and cladding13) Traveling Screen and Check for corroded casing Repair and painting ofTrash Bar plates

02WKcorroded housing plates

ti15/ 17 In progress

Inspection of chain links 02WK

nsckedchain plates and

12/ 15/ 17 In good conditionp

tMalaya- 2] Page 3 of 9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

i


Period Covered; December 11 17, 2017

Dept , Equipment Work Activities' Frequency Work PerformedDate

RemarksFerformed


Silicon Dropper Condition base PM check 01 DAinspection, 12/ 11117

completedV=133.2 VDC, 12117/ 17

1= 30.6 Amp

125V DC Battery.Charger2A inspection, 12/ 11/ 17

completedAC Input= 490V AC, 12117/ 17


125V DC Battery Charger 12/ 11/ 17 under repair I2B inspection 12/ 17/ 17

CMWO M217 438 Batterycharger 2B control circuit in progress

check and repair


E and cleaning12/ 11/ 17—

t ViN= 133. 0 V DC, completed

E V 126, 2 V DC, 12/ 17/ 17

OUT-

our=16 AmpTR° 220V DC UPS Storage

Battery Inspection, 12111/ 17— completed

I

V= 224.3 VDC, 12/ 17/ 17

q i= 33.9 Amp.

CMWO M217 469 UPS

batteryterminal& jumper12/ 15/ 17 completed

pplateinspection, cleaning&

Edefective links replacement

P 12V DC Storage Batteries

A Vital Equipment Inspection 01 MODiesel Generator insp, 12/ 11/ 17 completed

R V= 26.37VDC,

T I= 0.2 Amp

M Emergency Diesel GeneratorE Condition base PM check 01 DA Battery Set 1 B interchange 12/ 11/ 17 completedN interchange

Tusing turbine tester motolitebatterynote: for adjustment of

battery charger outputvoltage to 28 VDC

CMWO M1 17 380

Emergency DieselGenerator Battery insp.&test( weak battery) 12/ 13/ 17 completed

Adjusted output voltage

from 26.5VDC to 28 VDC

Loadin test


Vital Equipment Inspection 01M0Fire Engine inspection,

12/ 11/ 17 completedV= 25.37VDC,

I1= 1. 5DCAmp I


I

I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

11qI



Dept Equipment Work Activities Frequency Wo k PerformedDate

Remark}Performed

Engine Driven Fire PumpCondition base PM check 01 DA Battery Charger output 12/ 12117 completed

voltage adjustment

Before: High rate= 26. 1

VDC, low rate= 25. 1 VDC

After: High rate= 28.4

VDC, low rate= 26.4 VDC

Batteries and Chargers= 12/ 11/ 17 completed

123V DC/ 133V DC 12/ 17/ 17

M2 Generator winding lowpGenerator Condition base PM check 01 DA

IR monitoring12/ 12/ 17 com leted

E Before IR= 0. 15 M

After IR= 01. 3 Mi( 1 hour

E Stator cooling water pump&turning gear motor put in

T service)

RAVR Room Temperature&

12111/ 17AVR Condition base PM check 01 DA alarm= 28° C,

12/ 17/ 17completed

AHumidity=50% 30MM4 ACB temperature

12/ 11/ 17-30MM4 ACB Condition base PM check 01 DA ( insulator and contact)

12/ 17117completed

f B= 28/28° C

I DTransformer Condition base PM check 01 DA

Transformer temp, oil level 12/ 11/ 17 completed

E alarm routine inspection 12/ 17/ 17 IP

q SCR Transformer oil

R purification

T Winding IR test

M Protection device 12112117 completed

E : functional test

N Final DBV test= 41. 3 KV

1 T after setting)

Main Transformer MT2

Transformer oil purification

Winding IR test 12115/ 17 in progress

Protection device

functional test

DBV test - 38.2 KV 12112/ 17 completed

1DBV test= 48.9 KV as of

12114/ 17 completed11: 30AM

DBV test= 47.3 KV as of12/ 15/ 17 completed

11: 30AM


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipmenf Work Activities Frequency Work PerformedDate

Remark;Ferformed '

Check Module Status I1 M2 INFI-90 System

Monitoring of M2 Distributed01 DA '

Check Power Supply 12/ 11/ 17 Modules status are ormal

Controi System Check Loop Communi- 12/ 17/ 17

cation

Simulation& travel test of M2:

a) BMS

12 Igniter Guns

12 Igniter Oil Valve M2 Burner ManagementN 12 Igniter Purging Valve System simulationS M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulationT.: 2 01 WK 12/ 12/ 17

Preservation Activities 12 Upper Main Oil Gun test/ simulation are good

R- 12 Lower Main Oil Gun Travel Test of local ControlU 12 Main Oil Valve Valves and Dampers

M 12 Air Register

E. b) 70 Control Valves

N , c) 15 Dampers

I' T;i: S° Clean Control valves&

Transmitters

Check& adjust control airPreventive Maintenance of

M2 Control Valves& supply I local indicator3Transmitters

20 control valves& 01 MO _Check sensing line, fittings

12/ 12/ 17 Equipment in good condition

23 transmitterscable termination

N". Confirm good instrument

Tcondition.

R

t ' 0, Clean and declogged

L boiler draft sensors

Check& visual inspection

p of possible pin hole leak

E along draft sensing linesp Inspect& tightened fittingq- of respective draft sensors

R Check& inspect

T Preventive Maintenance ofrespective transmitters

M M2 Draft Sensors& using hart communicator 12/ 11/ 17 Preventive maintenance work

E4

Respective TransmittersM1 Draft Sensors and 06M0 _

Check& monitor input of 12/ 17/ 17 completed

NRespective Transmitters

each draft transmitter at

T Data Aquisition System

DAS)& in the Operator

Interface System( OIS)

Feed signal input to the

transmitter& monitor

reading at OIS to determinethe proper correction&

tuning that will be required.

I


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

1



Dept Equipment Work Activities F equency Work PerformedDate .

RemarkPerformed

1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 12112/ 17 MotodAH elements runs smoothly

I2 Air Heater Motor 2B Test run 01 WK On serviced for 5 minutes 12/ 12/17 MotodAH elements runs smoothly

3Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12/ 12117 Motodpump run smoothlyOil Pump 2A

4Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoihlyOil Pump 2B

5Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoo hlyOil Pump 2A

6Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smooihlyOil Pump 2B

BFP Auxiliary Oil Pump Test n n 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothly0

E $ BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoo9hly

R

q 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodfan run smoothly

T

O10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12112117 Motodpump run smooihly

S 11OiBPum

mergency Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothlyp I

p, 2T- BFP Motor Speed

Test run 01WK On serviced for 5 minutes 12112/ 17 Motodgear run smoothilyE

Changer

P13 T-BFP Turning Gear Motor Test run 01 WK On serviced for 5 minutes 12112/17 TBFP tumed smoothly

A

R

T 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothly

M

N15 Tuming Gear Oil Pump Test run 01 WK On serviced for 35 minutes 12/12/ 17 Motor/pump run

smooti lyT

16Promrgency Bearing Oil

Test run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run smoothly

17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run

smooti ly

Main Turbine Turning GearTest run 01WK On serviced for 35 minutes 12/12/ 17 Turbo-gen set turned s noothly

Motor

19 H, P.U. 2A Test run 01WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoot ly

20 H. P. U. 2B Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoot ly

21 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodfan run smoothli22 SAC 2B( Kaji) Test run 01 WK Test suspended 12112117 Under repair

Malaya- 2j Page 7 of 9

I'

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)


Period Covered: December 11 — 17, 2017


RemarksPerformed

Control Air Dryer23 (

Van Air) 2ATest run 01 WK On serviced for 35 minutes 12/ 12117 No abnormalities observed

Control Air Dryer24 (

Van Air) 26Test run 01 WK On serviced for 5 minutes 12/12117 No abnormalities obsi rved

I

25 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated

26 Forced Draft Fan 2B Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated

27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/12/ 17 Easily rotated

28 Main Fuel Oil Pump 2A Rotate 180° 01WK Manually rotated 12/ 12/ 17 Easily rotated (

29 Main Fuel Oil Pump 26 Rotate 180° 01 WK Manually rotated 12/ 12/ 17 Easily rotated0

E 30 1r Boiler Feed Pump

Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated

R

A 31 2r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 12/ 12117 Easily rotated T

p32

B1

r Boiler Feed PumpRotate 180° 01 WK Manually rotated 12/ 12/ 17 Easily rotated I

N Motor Boiler Feed Pump og 33

2B2Rotate 180 01 WK Manually rotated 12112/ 17 Easily rotated (

34 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/ 12/ 17 Easily rotatedE

P

I' A35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 12113/ 17 Easily rotated

R

T 36 Scanner Fan 2B Rotate 2 turns 01 WK Manually rotated 12113/ 17 Easily rotatedIM

E37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 12/13/ 17 Easily rotated IN

iT38 Screen Wash Pump 2B Rotate 2 turns 01 WK Manually rotated 12/13/ 17 Easily rotated

39 Hydroveyor Pump 2A Rotate 2 tums 01WK Manually rotated 12/13/ 17 Easily rotated I40

House Service CloseRotate 180° 01 WK Manually rotated 12/13/ 17 Easily rotated

1Cycle Pump 2A

41House SeNlce Close

Rotate 180° 01WK Manually rotated 12/ 13/ 17 Easily rotatedCycle Pump 2B

House Service Close42

Cycle Pump 2CRotate 180° 01 WK Manually rotated 12/13/ 17 Easily rotated I

43 Raw Water Pump 2A Rotate 180° 01 WK Manually rotated 12113/ 17 Easily rotated I44 Raw Water Pump 26 Rotate 180° 01 WK Manually rotated 12113/ 17 Easily rotated (


I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I



Dept Equipment` Work Activities ' Frequency Work PerformedDate

RemarksPerformed

45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 12/ 13117 Easily rotated I46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually roiated 12/ 13/ 17 Easily rotated

O .

P47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12113/ 17 Easily rotated I

E Circulating Water Pump IR 48 2 tums 01WK Easity rotated 12/ 14/17 Easily rotated

A f

T 49 2Bculating Water Pump 2 tums 01 WK Easily rotated 12/ 14/ 17 Easily rotated II

50 Condensate Pump 2A 2 turns 01 WK Easily rotated 12114/ 17 Easily rotated IN

S51 Condensate Pump 26 2 tums 01 WK Easily rotated 12/ 14/ 17 Easily rotated

p52 Travelling Screen 2A Test run 01WK

cle

Nice for complete12114/ 17 No abnormality obseC

ed

EOn service for complete

p 53 Travelling Screen 2B Test run 01 WKcycle

12/14/ 17 No abnormality obseied

A

t R 54 Travelling Screen 2C Test run 01 WKOn service for complete

12114/ 17 No abnormality obseied

Tcycle

M 55 Travelling Screen 2D Test run 01 WK Test suspended With CMWO

EN

56 Travelling Screen 2E Test run 01WKOn service for complete

14/ 17 No abnormality obseied

7' cycle

57 Travelling Screen 2F Test run 01 WKOn service for complete

12/ 14/ 17 No abnormality obseied

cycle

58 Travelling Screen 2G Test run 01 WKOn service for complete

12114/ 17 No abnormality obse{ vedcycle

A) M- 2 Sampling Rack Ir H 1 Sampie Coolers Visual inspection 01WK Perform inspection 12/ 15/ 17 Coolers still in

gooicondition

E

M 2Refrigeration System Performed test run

01WK Serviced manually 12/ 12/ 17 Pump still in normil conditionCooling Pump operation

B) Chemical Injection System( M- 2)

E

N Chemical Injection Agitation of chemical

01 WK Performed Agitation 12/ 11/ 17Injection Tanks in good

Tanks solution condition

r I2

Chemical Injection Performed test run01 WK Serviced manually 12/ 16/ 17

Pumps still in normal

Pumps operation condition

p 3 Tank AgitatorsPerformed test run

01WK Serviced manually 12/ 11/ 17 In good condition IoperationE

P C) M- 2 Condenser Leak Detector SystemIT


01 WK Serviced manually 12/ 15/ 17Pumps still in norial

operation condition


I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

C.

j; .t.-

1i - Nl:arine Serv ceff

1

1d

EVENT VE ; : f1

1 MAI NTEI ANCE f

r; .

ACTIVITI E

Malaya Thermal Power Plant

Common Facilities



f_ ' , .- ;. :

v_ _ ___._____,__ .__ i

I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I larine ServiceCommon Facilities Preventive Maintenance Activities


pept Equipment. Work Activities . Frequency Work Pertormed ,. Date

RemarksPerformed

A) Organo Demineralizing Plant I1) Backwashing& Check leakages

01WKCheck shaft sealing for

12/ 11/ 17 No leak foundDegas ified Water P u mp ( Oi l, water& chem i ca l) leaks



12/ 11117 No abnormalities foIndsound sound

3) Chemical Injection Check leakages01WK

Check shaft sealing for12111/ 17 No abnormalities fo nd

Pumps Oil, water& chemical) leaks

B) Samyang Demineralizing Plant I1) Reverse Osmosis High

Check leakages Checked bearing housing IPressure, Water Transfer 01 WK 12/ 12/ 17 No abnormalities foInd

T Oil, water& chemical) and shaft seals

Cleaning PumpU:

R = 2) Micro Filter and Check outer shellVisual Inspection 01WK 12/ 12/ 17 No abnormalities foInd

g: Coagulator Tanks connectin g pipes& valves

3) Chemical Injection Check leakages Check shaft sealing forN

Pumps Oil, water& chemical) 01 WK

eaks12/ 12/ 17 No abnormalities foInd

e I

pC) Waste Water Treatment Plant I

E1) Clarified Water and

p Check leakages Check pump shaft sealingA

Pressure Filter Backwash Oil, water& chemical)

01 WKand pipes for leaks


PumpsR:T Intemal parts inspection and

01ANInspection of bearing ti13/17 No abnormalities foInd

M repair housing

E2) Tank Agitators& Check gearbox for abnormal Inspection of gear box for

IN

Surface Aerators sound01 WK

unusual sound12/ 13/ 17 No abnormalities foInd

T.

3) Coagulation Tank Visual Inspection 01WKCheck condition of outer

12/ 13/ 17 In good conditionshell

4) Chemical Injection Check leakages01 WK

Check shaft sealing forti13/17 No abnormalities foInd

Pumps Oil, water& chemical) leaks

D) Intake Channel ICheck condition of fish net Visual inspection of fishnet Damaged intake channel

1) Trash Barrierbamboo raft& steel barrier

01WKbamboo and steel barrier

12/ 14/ 17primary barrier f

E) Forklift I1) Daewoo Forklift

Check engine oil, hydraulic01DA

Perform inspection on12/ 14/ 17 No abnormalities foInd

system and tires engine& hydraulic system

ICommon Facilities] 10f 3

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Datee

Dept Equipment Work Activities Frequency Work Performedperformed

Remarks

DWP# 2 control circuitDWP and Sump Pump Condition base PM check 01 DA

check repair and test12113/ 17 in progress

MWR17 570 Spare sumppump motor( dewatering) 12/ 14/ 17 completed

rewindin

Tools/ Non- plant equipment Condition base PM check 01DAMechanical shop portable

12/ 15/ 17 in progress Ignnder repair

CMWO M217 373 Portable

heater fan blower motor 12/ 14/ 17 completed

rewinding

MWR17 539 Speed cutter12/ 14/ 17 completed

rewinding and test

Plant lighting system12/ 11/ 17

Plant Lighting Condition base PM check 01DA preventive maintenance, 12/ 17/ 17

completed

repair& monitoringE

MWR17 0712 MM WG

E Office busted lamp 12/ 13/ 17 completed

replacement

T MWR17 0713 Clinic provide

R' extension outlet12/ 13/ 17 completed

HZ panel& CP area busted Ilamp replacement12114/ 17 completed

IAMWR17 681 Bumer

Enclosure area busted lamp 12/ 15/ 17 compieted

t preplacement

E MWR17 723 Seal OiI/ CP

P 1AICP 1B area busted lamp 12/ 15/ 17 completed

A replacement

R- Preventive maintenance, 12/ 11/ 17—

Power Supply/Fans/C0 Condition base PM check 01 DA inspection& repair of power completedM

supply, fans& CO12/ 17/ 17

E

N MWR17 0713 Clinic provide12/ 13/ 17 completed

T extension outlet

MWR17 719 Wharf

grounded globe lighting 12/ 15/ 17 completed

circuit repair

Communication and Communication& Computer 12/ 11/ 17— IcomputerCondition base PM check 01 DA

system preventive maint. 12117/ 17completed

Internet connection speed 12/ 11/ 17— completed

test and monitoring 12/ 17/ 17 lMWR17 718 Chemical

office computer& printer12/ 12/ 17 completed

setting- up( scanner utilitynetwork)

MWR17 0721 PEOS Konica

Minolta printer toner 12/ 13/ 17 completed

replacement/refiling


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




RemarksPerformed:

Electrical Materials& Parts PR of Materials and Parts 01 DAPR document preparations

Iand monitoring

E PR17 344 Battery Charger26 control system 12112/ 17 completed

Eretrofitting

C IER M21712-034 SCR12113/ 17 completed

T transformer oil purification

R CMWO and MWR weeklyaccomplishment report

12111/ 17

12117/ 17completed

Apreparation

M1/ M2 Preventive Maint.& 12/ 11/ 17

report preparation 12/ 17/ 17 completed

M1/ M2 equiment history 12/ 11/ 17—E updating 12/ 17/ 17 completed

PWeekly acQmplishment 12111/ 17

T report 12117/ 17 completed

Weekly progress report12/ 11/ 17—


Legend:




r

i

i

i

i

1Common Facilities] 3 Of 3

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Marine le:rvuc+ 1 x :

x

4 QCJ

1

o 1 Q C Q 1

Q 0 0 0 i `

Malaya Thermal Power P1ant s

December 18 N 24, 2017 i :. w _.

i

I `

lI 1'

i` Consolidated by PEOS

i

B. R. TROPICALES E. C. DADIO5111

BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONSa

t '

1 E. M. DE LEON J. V. III P. A. CARRE05 E. . NTENO A.A. BOLO ON D. C. VILLAR

i

i


i

I _i

i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

o

1 fi

1

0 j

i

Marine Ser rice1

r

i i

1

f

ii

I , i

E i

i

Malaya Thermal Power Planti

Unit No. 1


Is

f MALAYA THERMAL POWER PLANT

r1 , i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Mar ne Serv ceMalaya- 1 Preventive Maintenance Activities


Dept Equipment Work Activities Frequency Work PerformedPerfortmed

Remarks

A) Boiler Proper

1) Flash Tank/ Visual Inspection 01 MO None 12/ 18/ 17 "


2) Boiler Casing Visual Inspection 01 MO None 12/ 18/ 17 "Unit on economy shutdownNo abnormality I

3) Bumer/ Observation Visual Inspection of01 MO None 12/ 18/ 17 "

Unit on economy shutdownPort/ Sealing enclosure No abnormality

4) Inspection Door Visual Inspection 01 MO None 12/ 18117 "Unit on economy°shutdownNo abnormality I

B) Boiler Auxiliaries I1) Air Preheaters 1A11 B Visual Inspection 01M0

aH 1A& 16 cleaning in12/ 18117 ' Unit on economy shutdown

prep. for washing Loose Hot End Elements

2) SCAH 1A116 Visual Inspection 01 M0 None 12/ 18/ 17 ' Unit on economy shutdown

B No abnormalityUnit on economy shutdown0 3) Air& Gas Ducts and

I > Expansion JointsVisual Inspection 01 MO None 12/ 18/ 17 - Expansion joint frame

deteriorated 0

E Unit on economy shutdownR

4) Expansion Joint Visual Inspection 01 MO None 12/ 18/ 17 - Expansion joint ftame

deteriorated

5) FDF 1A11 B Visual Inspection 01 WK None 12118/ 17 "Unit on economy shutdown

t p No abnormality

E . 6) GRF Visual Inspection 01 MO None 12118/ 17 " Unit on economy shutdown

P No abnormality IA

7) GRF Lube Oil Pump Visual Inspection 01 MO None 12118/ 17 ' Unit on economy shutdownR No abnormality 6T 8) GRF Breeching Duct/ Unit on economy shutdown

Visual Inspection 01 MO None 12/ 18/ 17M Expansion Joint No abnormality iE'

9) MFOP 1A/ 1 B Visual Inspection 01 MO None 12/ 18117 ' Unit on economy shutdownN No abnormality)T Unit on economy shutdown

10) Light Fuel Oil Pump Visual Inspection 01 MO None 12/ 18/ 17 _No abnormality,

11) FOH 1A/ 1B Visual Inspection 01WK None 12/ 18/ 17 "Uniton economyshutdown

No abnormalityr12) Retractable

Visual Inspection 01 WK None 12/ 18/ 17 "Unit on economy shutdown

Sootblower No abnormality,13) Boiler Valves/

Visual Inspection 01 WK None 12118/ 17 " Unit on economy shutdownSafety Valves No abnormality,

14) Gas Ducfs and Unit on econo' y shutdownBreeching

Visual Inspec6on 01 MO Repair of gas leak 12118/ 17 _Repair in progress

15) Dust Collector&Visual Inspection 01 MO None 12/ 18/ 17 "

Unit on economy shutdownAsh Handling System No abnormality

t 16) Pipe Hanger/ Visual Inspection 01 MO None 12/ 18/ 17 "

Unit on economy shutdownHydraulic Snubber No abnormality

Unit on economy shutdown17) Auxiliary Boiler Visual Inspection' 01 MO None 12/ 18/ 17 - Corroded tubeGstub at mud

drum.

Malaya- 1] Page 1 of 9 I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Malaya-1 Preventive Maintenance Activities


Dept Equipment • Work Activities Frequency Work PerformedDate

RemarksPerformed

18) Fuel Oil Tanks Visual Inspection 01 WK None 12/ 18117 "Unit on economy shutdown

MFOT#2Corroded outer shell

Unit on economy shutdownB • MFOT#3 Check dewatering pump 01WK None 12/ 18/ 17 _No abnormality 90

19) Booster PumpVisual Inspection 01 WK None 12118117 "

Unit on economy shutdownNos. 1 & 2 No abnormality I

E' Unit on economy shutdown

R 20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 12118/ 17 - repair in progressl awaitingparts.

21) Sump Pump Visual Inspection 01WK None 12118/ 17 'Unit on economy shutdown

D No abnormality E Unit on economy shutdownP 22) Smokestack Visual Inspection 01 MO None 12/ 18/ 17 - With corrosion at outer shell

T plate& structural support

23) Scanner FanVisual Inspection 01 MO None 12/ 18/ 17 "

Unit on economy shutdown1A& 1 B No abnormality


1) Turbine RotorMonitoring of noise&

01 WK NIAUnit on maintenan e

temperature shutdown

Vibration test 01 MO NIAUnit on maintenance

shutdown

2) Turbine ValvesCheck leakages 01WK N/ A

Unit on maintenance

HP/ IP SV, HP/ IP C shutdown dInspection of Insulation and

01WKInspection of insulation and

12/ 19/ 17 In good condition T cladding cladding

Inspection of LP1 & LP2R 3) Casing, Piping and Check leakages 12119/ 17

01WK gland steam supply& return In progressg Lube Oil System Oil& steam) 12129/ 17

pipe bellows

N Checked Turbine oilTest results are within specified

E' Check oil condition 01 MOanalysis report data

12/ 19/ 17 limits as per oil analysis report

no. Chem/ Env-2017- 12-029

4) Seal Oil Vacuum Pump Check leakages 01WKChecked piping and pump 12/ 19/ 17 No leak found

E : casing for leaks

A B) Turbine Auxiliaries

R1) TD- BFP& BP

Check leakages01WK NIA

Unit on maintenance

T Oil, steam,& water) shutdown 6M Test results are within specified

E' Check oil condition 01 MOChecked Turbine oil

12/ 19/ 17 limits as per oil analysis report

N analysis report datano, ChemlEnv-201 7- 12-029

TVibration test 01M0 N/A

Uniton maintenance

shutdown j

2) MD- BFPCheck leakages

01WK N/AUnit on maintena ce

Oil, steam,& water) shutdown

0

Checked Turbine oilTest results are within specified

Check oil condition 01 MOanalysis report data

12119117 limits as per oil analysis report

no. ChemlEnv-2017- 12-029

Vibration test 01M0 N/ AUniton maintenance

shutdown

is


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment Work Activities Frequency Work Performed - PeDormed

Remarks

3) Condensate Pump Check leakages01 WK N/A

Unit on maintenance)

1 A& 1 B Oil& water shutdown I

Vibration test 01 MO N/AUnit on maintenance

shutdown

4) Circulating Water Check leakages Unit on maintenance'

Pump 1A& 1 B Oil& water01 WK N1A

shutdown

Vibration test 01M0 N/AUniton maintenanceshutdown

5) House Service Ciose Check leakages Unit on

maintenancef°Cycle Pump 1A, 16, 1C Oil& water01WK N/A

shutdown

Vibration test 01M0 N/AUnit on maintenance

T shutdown I6) Raw Water Pump Check leakages

01 WK N/AUnit on maintenanc

R• 1A& 1 B Oil& water shutdown

Unit on maintenanceB Vibration test 01 M0 NIAshutdown j

N 7) Screen Wash Pump Check leakages01 WK NIA Equipment not in service

E 1 A, 1 B, 1 C Oil& water I

8) Hydroveyor PumpCheck leakages 01WK NIA

Unit on maintenanc

p 1A& 1B shutdown

E Insp. of condenser tubesP 9) Main and Auxiliary Check leakages Water washing of tubes 12/ 19/ 17

A Condensers Steam& water)01WK

and water box 12129/ 17In progress

R Air blowing and drying

T 10) Low Pressure Heater Check leakages Unit on maintenanceM 1, 2,& 3( LPH) Steam& water

01WK N/ Ashutdown

E Unit on maintenanc'eN Temperature trending 01M0 N/ A

shutdown

T 11) High Pressure Heater Check leakages01WK N/ A

Unit on maintenance

5A, 5B, 6A,& 6B Steam& water shutdown

Temperature trending 01 MO NIAUnit on maintenan

ie

shutdown

12) Plate Type HeatCheck leakages 01 WK NIA

Unit on maintenance

Exchangers 1A& 1 B shutdown

Unit on maintenancePerformance test 01 WK NIA

shutdown I13) Major Valves&

Check for packing leak 01WK NIAUnit on maintenance

Piping shutdown

Insulation and ciadding 01 WKChecked condition of valve

12/ 19/ 17 In good condition insulation& cladding

fE 125V DC Storage Battery

Batteries, Chargers, inspection, 12118117

ESilicon Dropper Condition base PM check 01DA

V=135.7 V DC, 12124/ 17completed

i= 17.45 AmpT

R 125V DC Battery Charger 1Ainspection, 12/ 18/ 17

com letedA

AC Input= 490V AC, 12/ 24/17p

DC Output= 135.7 DC( LAG)

p 125V DC Battery ChargerE: 1 B inspection, 12/ 18/ 17~

completedAC Input= 490V AC, 12/ 24/17

T DC Output= 135.9( LEAD)

IMalaya- 1] Page 3 of 9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

A



Dept _ Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed


and cleaning12118/ 17

ViN= 135. 6 V DC, 12/24117

completed

Vo T= 125.5 V DC,ouT= 17 Amp

M1 Silicone dropper control12/ 18/ 17 in progress

card circuit check& repair

220V DC UPS Storage

Battery Inspection, 12/ 18/ 17— completed

V= 221. 4 VDC, 12124/ 17

I= 35. 5 Amp.

M1/ M2 UPS Battery Charger12/ 18/ 17 in progress

E:; output tie breaker installation

M1 UPS battery charger putE on equalizing voltage forC 24 hrs 12/ 18/ 17 in progress

T M1 UPS equalizingR , voltage=229.8VDC

CMWO M1 17 375 UPS

A battery terminal& jumper12118/ 17 in progress


24VDC Battery charger 1AE inspection,

12118/ 17P AC Input= 491VAC

12124/ 17completed

A A= 26.33 VDC, B1 = 13.8

R VDC, B2= 13. 14 VDC

ITM

Batteries and Chargers= 12/ 18/ 17 completed

E123V DC/ 133V DC 12/24/ 17

N:; AVR Room Temperature& 12/ 18117

T ', AVR Condition base PM check 01 DA alarm= 25°C, completed

Humidity= 48% 12/24/ 17

Transformer temp, oil level 12/ 18/ 17Transformer Condition base PM check 01DA &

alarm routine inspection 12/24/ 17completed I

3S3 Transformer oil12122/ 17 in progress

purifucation

Preparation of equipement

Winding IR testProtection device

functional test

DBV test of spare oil

4160V breaker

inspection, cleaning andelectrical test

I

Ii

Malaya- 1J Page 4 of 9 i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

t



Dept . Equipment Work Activities. Frequency Work Performedperformed

Remarks 13

Check Module Status

M1 INFI- 90& N- 90 Monitoring of M1 Distributed01DA '

Check Power Supply 12118/ 17~ Module status are Normal

System Control System Check Loop Communi- 12124/ 17

IN cation

ST


Rja) BMS

24 Igniter GunsU M1 Bumer Management

24 igniter Oii ValvesM System simulation

E M1 Instrument24 Igniter Purging Valves

M1 By-pass System travel Results of control simulation2 24 Atomizing Stm Valve 01 WK 12119/ 17

N Preservation Activities test/ simulation are good

i T. 24 Main Oil Guns

Travel Test of local Control

S 24 Main Oil ValvesValves and Dampers

24 Air Register

b) 77 Control Valves

c) 3 Dampers

CClean Controllers, Control

Nvalves& Transmitters

T Preventive Maintenance ofCheck& adjust control air

M1 Control Valves& supply/ local indicatorR 3Transmitters

22 control valves& 01 MO _Check sensing line, fittings


0 25 transmitterscable termination

Confirm good instrumentS

condition.

Clean Control Panel.

Clean and tighten wiresE and check terminal blocks.P Rearrange wires and fixA

raceway covers.R Inspect& secure equiptT ' M4 Intrerposing Relay Preventive maintanance of 12/ 18117— Preventive maintenance work

M4

Panel M1 Interposing Relay Panel04M0 ground& fix loose cabies.

12/ 24/17 completedInspect& clean miniature

E relay.N Check main circuit

T breakers& check input

power.

Check& energized relays.

1 Scanner Fan 1A Rotate 2 tums 01WK Manually tumed 12118/ 17 Easily rotated 0

P 2 Scanner Fan 1 B Rotate 2 tums 01 WK Manually turned 12/ 18/ 17 Easily rotated IER

3 Hydroveyor Pump 1A Rotate 2 tums 01 WK Manually turned 12/18/ 17 Easily rotated AT

I4 Hydroveyor Pump 1 B Rotate 2 turns 01 WK Manually turned 12/18/ 17 Easily rotated

0

N 5 Raw Water Pump 1A Rotate 2 tums 01WK Manually tumed 12118/ 17 Easily rotated IS

6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 12/18/ 17 Easily rotated


I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




Remarks Performed

7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually tumed 12/ 18/ 17 Easily rotated I8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Test suspended Under maintenance

9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 12118/ 17 Easily rotated

10 Fire Booster Pump Rotate 180° 01 WK Manually rotated 12118/ 17 Easily rotated


Rotate 180° 01WK Manually rotated 12/ 18/ 17 Easily rotated ICycle Pump 1A


Rotate 180° 01WK Manually rotated 12/ 18/17 Easily rotatedCycle Pump 1 B


Rotate 180° 01 WK Manually rotated 12/ 18117 Easily rotatedCycle Pump 1C I

p 14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 12/ 18/17 MotodAH elements ruris smoothly

PI

E 15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 12/ 19/17 Motor/AH elements ru; s smoothlyIR

A . 6

Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12119/ 17 Motor/pump run smoothlyT Motor 1A

7Mo

oe1tBerLube Oil Pump Test run 01WK On serviced for 5 minutes 12119/ 17 Motodpump run smooihly

INS $

A1

Hydraulic SystemTest run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smoo hly

p 19 1Hydraulic System

Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump run smoothlyE

A 2 1BHydraulic System

Test run 01 WK On serviced for 5 minutes 12119117 Motodpump run smoithly

R FDF Hydraulic System

T 211 B2

Test run 01WK On serviced for 5 minutes 12119/ 17 Motodpump run smo thly

IME 22 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run smoithlyN

T 23 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motodpump run smoithly

24 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smo ihly

25 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12/19/ 17 TBFP tumed smoothl y

26 T-BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smoOthly

27 T-BFP H. P.U.# 2 Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smo thly

28Turbine Auxiliary Oil Pump

Test run 01 WK On serviced for 35 minutes 12/19/ 17 Motor/pump run smo thly

29Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 35 minutes 12/19/ 17 Motodpump run smIthly1B

30 P mpurbine Jacking Oil

Test run 01 WK On serviced for 35 minutes 12/19/ 17 Motodpump run sm thly

Malaya- 1] Page 6 of 9 I i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment ` Work Activifies Frequency Work PerformedDate

RemarksPerformed

31Main Turbine Tuming

Test run 01 WK On serviced for 35 minutes 12/19/ 17 Turbo-gen set tumed s' oothlyDevice

Emergency Bearing Oil32Pump( EBOP)

Test run 01 WK On serviced for 5 minutes 12/19117 Motodpump run smoo hly

33 Emergency Seal 0il Pump Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smooihlyI

34FO

TOil Vapor Exhaust

Test run 01 WK On serviced for 5 minutes 12119/ 17 Motor and fan runs sr oothlyI

35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run smo hly

36 HP-HPU Oil Pum # 2 Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump Nn smo thlyP

t37 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump run smoithly

p : 38 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smoothly

P.

E- 39LP-HPU Oil Transfer

Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smo,lothlyR Pump# 1

q40

LP-HPU OiI TransferTest run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smo thly

T - Pump# 2 IJ

41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 12/19/17 Motodpump run sm thly

N.S : 42 Forced Draft Fan 1A Rotate 180° 01 WK Manually rotated 12119/ 17 Easity rotated

43 Forced Draft Fan 16 Rotate 180° 01WK Manually rotated 12119/ 17 Easily rotatedE IP

44 Gas Recirculation Fan Rotate 180° 01 WK Manually rotated 12119/ 17 Easily rotated A

R

T 45 Main Fuel Oil Pump 1A Rotate 180° 01WK Manualty rotated 12/ 19l17 Easily rotated

ME 46 Main Fuel Oil Pump 1 B Rotate 180° 01 WK Manually rotated 12119/ 17 Easily rotated

N

T 47 Emergency DieselTest run 01 WK On serviced for 10 minutes 12121/ 17 No abnormality obsi

rvedGenerator

48Pump

ency Diesel FireTest run 01 WK On serviced for 5 minutes 12121/ 17 No abnormality ob erved

491Aculating Water Pump

Rotate 2 Tums 01WK Test suspended With maintenance ag

50 Bculating Water Pump Rotate 2 Turns 01WK Test suspendetl With maintenance fag

51 Condensate Pump 1A Rotate 2 Turns 01WK Manually turned 12/21/ 17 Easily rotated `'

a

52 Condensate Pump 16 Rotate 2 Tums 01WK Manually turned 12/21/ 17 Easily rotated 6

53 Motor Boiler Feed Pump Rotate 2 Tums 01 WK Manually turned 12121117 Easily rotated

541A1P 1A Lube Oil Pump

Test Run 01WK On serviced for 5 minutes 12/21/ 17 Motodpump run s! oothlyI

Malaya- 1] Page 7 of 9 J

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




Remarks Performed

55 12P 1A Lube Oil Pump

Test Run 01 WK On serviced for 5 minutes 12121/ 17 Motor/pump run smoothlyI

56 BP 1 B Lube Oil Pump

Test Run 01 WK On serviced for 5 minutes 12/21/ 17 Motodpump run smoothly

57 12P 1 B Lube Oil Pump

Test Run 01 WK On serviced for 5 minutes 12/21/ 17 Motodpump run smoot ly

P

E 58CWP 1A Auto Grease

Test Run 01 WK On serviced for 5 minutes 12121/ 17 Motodpump run smoothlyR Pump 1A1 0A

59CWP 1A Auto Grease

Test Run 01WK On serviced for 5 minutes 12121/ 17 Motodpump run smoot+lyT Pump1A2

CWP 1 B Auto Grease60

Pump 1 B1Test Run 01 WK On serviced for 5 minutes 12/21/ 17 Motodpump run

smootl ly

NCWP 1 B Auto Grease

S61Pump 1 B2

Test Run 01 WK On serviced for 5 minutes 12121/ 17 Motor/pump run smoo

I ly

62 Travelling Screen No. 1 Test Run 01WKOn service for complete

y21/ 17 No abnormality observldE

cycle 0

A63 Travelling Screen No. 2 Test Run 01 WK cle

Nice for complete12121/ 17 No abnormality observi

d

R' On service for completeT 64 Travelling Screen No. 3 Test Run 01 WK

cycle12121/ 17 No abnormality obse ed

MOn service for complete I

E 65 Travelling Screen No. 4 Test Run 01WKcycle

12/21/ 17 No abnormality obseiedN

T 66 Travelling Screen No, 5 Test Run 01 WKOn service for complete

2 21/ 17 No abnormality obseiedcycle

67Motor

Rake TraversingTest Run 01 WK

cle

Nice for complete12/21117 No abnormality obse ed

68Mtor

Rake Raise/ LowerTest Run 01WK

cle

Nice for completey21/ 17 No abnormality obse ed

HA) Water Treatment Plant IIEM 1 Water Pumps Performed test run operation 01WK Serviced manually 12119/ 17 In good condition

IPerformed backwashing and p

C 2 Dual Media Filters Regeneration 01WK 12/ 18/ 17 Filter still in good con ition

A rinsing

3 Multi- Layer Filters Regeneration 01 WKPerformed backwashing and

12/ 18117 Filter still in good conditionrinsing

Activated Carbon Performed backwashing and4Filters

Regeneration 01 WKrinsing

12119/ 17 Filter still in good condition

IEN 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water

12/24/ 17~ Filter still in good con ition

VReverse Osmosis 12118/ 17 I

6Membranes

Water flushing 01 DA Flushed with Demi-Water y24

RO Membranes still isable

p RO High Pressureperformed test run operation 01 WK Serviced manually 12/22/ 17 Pumps in good cond lion

E Pumps

I

P $ Chemical Injection Agitation of chemical01 WK Performed Agitation 12124/ 17 In good condition

T Tanks solution I

Malaya- 1] Page 8 of 9 EI

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Date Dept . Equipmenf . Work Activities Frequency Work Performed Remarks

Performed

9Chemical Injection

performed test run operation 01 WK Serviced manually 12/22117 Pumps in good conditilnPumps

10 Blowers Performed test run operation 01 WK Serviced manually 12123/ 17 In good condition II "E

11 Tank Agitators Performed test run operation 01 WK Serviced manually 12123/ 17 In good condition M

12Acid& Caustic

Visual inspection 01WK Performed inspection 12123/ 17 In good condition C Storage Tanks

A Acid& Caustic13

Transfer PumpsPerformed test run operation 01WK Serviced manually as needed 12119/ 17 Pumps in good conditi n

14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 12/19/ 17 In good condition

E 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 12/ 19117 In good condition IN

V B) Condensate Polishing Plant

Rp 1 Water Pumps Performed test run operation 01 WK Serviced manually 12119/ 17 Pumps in good contlit on

IN

M 2Chemical Injection

Visual inspection 01WK Performed Inspection 12/19/ 17 in good condition

IETanks.

N Chemicallnjection IT3

PumpsPerformed test run operation 01 WK Serviced manually 12/18/ 17 in good condition

A Acid, Caustic& Ammonia Still in good

conditioi,4Storage Tanks

Visual inspection 01 WK Performed inspection 12123/ 17 _No leak found

D C) M- 1 Chemical Injection System

E

P Chemical InjectionAgitation of chemical solution 01 WK Performed Agitation 12/24117 In normal condition

ATanks

T2

Pumps

al injectionPerformed test run operation 01 WK Serviced manually 12/21117 Pumps in good

condiiion

M

E 3 Tank Agitators Performed operation 01 WK Serviced manually 12120/ 17 In good condition

NT D) Sampling Rack System

1 Sample Coolers Visual inspection 01 WK Performed inspection 12/ 18/ 17 In good condition

Legend:



03M0- Every 3 monihs04M0- Every 4 months06M0- Every 6 months01AN- Once a year


G

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

j

f

Marsr e erv c : t1

1 Fi ,

i A

i

P E/ f ;fj. :; . " ,. . I 1fi

f t

1i

i

Mala a Thermal Power PlantyUnit No . 2 i

December 18 24, 2017Ij

i

I

MALAYA THERMAL POWER PLANTi

I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment :_ Work Activities Frequency Work PerformedDate

RemarksPeiformed

A

A) Boiler Proper

1) Boiler DrumVisual Inspection 01M0 None 12119/ 17 "


2) Boiler Casing Visual Inspection 01 MO None 12/ 19/ 17 " Unit on economy shutdownNo abnormality

3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure

01 MO None 12119/ 17 _No abnormality

4) Inspection Door Visual Inspection 01 WK None 12/ 19/ 17 _ Unit on economy s utdownNo abnormality „

B) Boiler Auxiliaries Ji

Unit on economy shutdown1) Air Preheaters 2A/2B Visual Inspection 01M0 None 12/ 19/ 17 - Cold end heating ilements

deteriorated

B Inspection of gas leakages 01 MO None 12119/ 17 "Unit on economy shutdownNo abnormality

02) SCAH 2A/26 Visual Inspection 01 MO None 12/ 19/ 17 "

Unit on economy shutdownNo abnormality

3) Air& Gas Ducts and Unit on economy shutdown

R Expansion JointsVisual Inspection 01 MO None 12/ 19/ 17 _

Gas leak at expansion joint,

4) FDF 2A/26 Visual Inspection 01 MO None 12119/ 17 " Unit on economy shutdownNo abnormality

5) GRF Visual Inspection 01 MO None 12/ 19/ 17 ' Unit on economy shutdownE ,

No abnormality @p 6) GRF Breeching Duct

Visual Inspection 01 MO None 12/ 19/ 17 "Unit on economy shutdown

A Expansion Joint No abnormality R Inspection of expansion

01 MO None 12/ 19/ 17 " Unit on economy shutdownT joint No abnormality M

7) FOH 2A/26 Visual Inspection 01 MO None 12/ 19/ 17 " Unit on economy shutdownE No abnormality N

8) MFOP 2A/ 2B Check oil leak 01 MO None 12/ 19/ 17 - Unit on economy shutdownT- Pump 2A w/ sligth oil leak

Visual Inspection 01 MO None 12/ 19/ 17 "Unit on economy shutdownNo abnormality I

9) MFO Booster Pump# 3 Visual Inspection 01 WK None 12/ 19/ 17 "Unit on economy shutdownNo abnormality I

10) RetractableVisual Inspection 01 WK None 12/ 19/ 17 "


11) Dust Collector andVisual Inspection 01M0

DCH B4, B5 cleaning12/ 19/ 17 '

Unit on economy shutdownAsh Handling System removal of soot Cleaning finished I

Unit on economy ihutdown12) Gas Ducts and

Visual Inspection 01 MODC outlet( B) gas leak

12119/ 17 "Repair in progress

Breeching Duct repair Damaged inside insulation&

deteriorated casing

Unit on economy shutdown13) Boiler Valves/

Visual Inspection 01 MO None 12/ 19/ 17 - MS drain motorized valveSafety Valves

leaking thru seat.


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




RemarksPerformed

14) Pipe Hanger/ Visual Ins ection 01 MO None 12119/ 17 "

Unit on economy s utdownB Hydraulic Snubber p No abnormality S

Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01 MO None 12/ 19/ 17 .

No abnormality

E 16) Compressor( AtlasUnit on economy shutdown

R Copco Nos. 1, 2,3,4)Visual Inspection 01 MO None 12/ 19/ 17 -# 4 Unusual sound

2 Low capacity

R 17) Sump pump Visual Inspection 01 MO None 12/ 19/ 17 "Unit on economy shutdown

E No abnormality =

p Unit on economy shutdownT 18) Smokestack Visual Inspection 01 MO None 12/ 19/ 17 - With corrosion at °outer shell

plate and structurai support

A) Turbine- Generator

Monitoring of noise and I1) Turbine Rotor

temperature01WK N/ A Unit on economy shutdown

IVibration test 01 MO NIA Unit on economy shutdown

I2) Turbine Valves Check leakages 01 WK N/A Unit on economy s utdown

inspection of Insulation and Inspection of insulation& Insulation and cladding arecladding

01 WKcladding

12/ 20/17intact

3) Casing, Piping and Check leakages01WK N/ A Unit on economy shutdown

T Lube Oil System Oil& steam) I

Test results are withinR Requested Turbine oil i

B Check oil condition 01 MO analysis report data from 12/20/17specified limits as per oil

Chemical Departmentanalysis report

nolChem/Env-

2017- 12- 029N

Einspection of Insulation&

inspection of insulation& insulation and cladding are

01WK cladding of HIP Turbine and 12/ 20/17cladding intact

connecting pipes

4) Seal Oil Vacuum Pump Check leakages 01 WKChecked of pump's casing 12120/ 17 No leak found IE and piping for leaks

P Checked of pump's casingA

5) Seal Oii Pump Check leakages 01 WKand piping for leaks


R

T Vibration test 02WK N/A Unit on economy hutdown

M:

E Inspection of internal parts 03M0 N/A Unit on economy shutdown

N

T B) Turbine Auxiliaries

1) TD- BFP& BPCheck leakages( Oil, steam,

01WK NIA Unit on economy shutdownwater)

Temperature trending 01M0 N/A Uniton economy shutdown

Vibration test 01 MO N/ A Unit on economy shutdownd

Requested Turbine oil Test results are within specified

Check oil condition 01 MO analysis report data from 12/20/ 17 limits as per oil ar alysis report

Chemical Department no. Chem/ Env-20 17- 12-029


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment: Work Activities Frequency Work PerformedDate

RemarksPerformed

Checkleakages2) MD- BFP& BP 01 WK NIA Unit on economy sh tdown

Oil, steam,& water) 0

Vibration test 01 MO NIA Unit on economy sh tdown

Requested Turbine oil Test results are within specified

Check oil condition 01 MO analysis report data from 12/20/ 17 limits as per oil analysis report

Chemical Department no. Chem/ Env-2017- 12- 029

3) Condensate Pump Check leakages Couple pump to motor of

2A& 2B Oil& water) 01 WK CP 2A 12/20/ 17 Finished

Test run& commissioning

Vibration test 01 MOTake vibration readings on

12/20/ 17 Finished. Fair vibrationbearing points I

4) Circulating Water Pump Check leakages01 WK N/ A Unit on economy shutdown2A& 2B Oil& water) i

T Vibration test 01 MO N/ A Unit on economy s; utdown

0BTemperature trending 01 MO NIA Unit on economy s utdown

5) House Service CloseCheck leakages Checked shaft sealing and

N Cycle Pump 2A, 26, 2C 01WK 12/21/ 17 No leak found

E ( HSCCP) Oil& water) bearing housing for leaks

Vibration test 01 MO N/ A Unit on economy

slutdown

D

E6) Raw Water Pump Check leakages Unit on economy shutdown

P2A& 26 Oil& water)

01 WK N/AMotor 2A and 2B under repair

RVibration test 01 MO N/ A Unit on economy s hutdownI

T7) Screen Wash Pump Check leakages

M2A& 26 Oil& water)

01 WK NIA Unit on economy ihutdownE

N 8) Main CondenserCheck leakages

01WK N/A Unit on economy hutdownT Steam& water)

9) Low Pressure Heater Check leakages01 WK N/A Unit on economy hutdown1A,1 B, 2,& 3 Steam& water)

Temperature trending 01 MO NIA Unit on economy hutdown

10) High Pressure Heater Check leakages 05, 6,& 7 Steam& water)

01 WK N/ A Unit on economy fhutdown

Temperature trending 01 MO N/A Unit on economy ihutdownI

11) Heat Exchangers Check leakages01WK

Checked piping and cooling12/ 21/ 17 No sign of leak fo nd

Plate Type 2A, 2B, 2C ( Steam& water) plates

Performance test 01WK N/ A Unit on economyishutdown

Cleanin of coolin latesg g p 06M0 N/A Unit on economy shutdownand thermo filter

1Malaya- 2] Page 3 of 9

I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)


Period Covered: December 18— 24, 2017

Date 6

Dept Equipment Work Activities Frequency Work Performed RemarksPerformed

T12) Major Valves& Piping Check for packing leak 01 WK NIA Unit on economy sh tdown

Check stem/ bushing Checked condition of valveR

lubrication01M0

stem lubricant12/ 21/ 17 All are in good condition

B

Insulation& cladding 01WKChecked condition of

2/21/ 17 All are in good conditionN insulation and cladding

E 13) Traveling Screen and Inspection of main drive Inspection of chain and

ITrash Bar gears and chain01AN

gears12/21/ 17 In good condition


Silicon Dropper Condition base PM check 01 DAinspection, 12/ 18/ 17

completedV=133.2 VDC, 12/24/17

I= 30.6 Amp

125V DC Battery Charger2A inspection, 12/ 18/ 17

completedAC Input= 490V AC, 12/24/ 17


125V DC Battery Charger 12/ 18/ 17 under repair

E2B inspection 12124/ 17

L CMWO M217 438 BatteryE charger 26 controi circuit in progress

C check and repair

ITR - Silicon Dropper inspection

and cleaning

I ViN= 133.0 V DC,


A our= 126.2 V DC, 12/24/ 17

our= 16 Amp

M2125VDC solicone

dropper control card check 12/ 18/ 17 in progress

and repair

E

P 220V DC UPS Storage

A Battery Inspection, 12/ 18/ 17— completed

R V= 224.3 VDC, 12/24/ 17

T i= 33.9 Amp. 0M

M2 UPS battery charger putE

on equalizing voltage for 24N hrs 12/ 18/ 17 in progressT

M2 UPS equalizing voltage233. 1VDC


Diesel Generator inspection, 12118/ 17— completed

V= 26.37 V DC, 12124/ 17

1= 0. 2 AmpI


Fire Engine inspection, 12/ 18/ 17— completed

V= 25.37 V DC, 12/24/ 17

1= 1. 5DCAmp


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



DateDept Equipment Work Activities Frequency Work Performed

PerformedRemarks

C

Batteries and Chargers= 12/ 18/ 17 completed I123V DC/ 133V DC 12/24/17

AVR Room Temperature& 12/ 18/ 17

AVR Condition base PM check 01 DA alarm= 28°C, 12/ 24/17

completed

Humidlty= 50%

30MM4 ACB temperature12/ 18/ 17—

30MM4 ACB Condition base PM check 01 DA ( insulator and contact)12/ 24/17

completed

JB= 28/28°C

Transformer temp., oil level 12/ 18/ 17 E Transformer Condition base PM check 01DA &

alarm routine inspection 12124/ 17completed

L

EMain Transformer MT2

12/21/ 17 completedTransformer oil purification

T Winding IR testR Protection device

functional test

DBV test

q. Cooling fan transformerperformance test

41601480V Motor Condition base PM check 01 DANewly rewind motors

12/ 19/ 17 completedinspection and test

spare sump pump windingE

IR= 414MS2, IFL= 14AmpP Irun" solo"=3.4Amp,windingA resistance: 19S2 balanceR Mix bed motorT Note: motor overload,

M brought outside by contractorE

CMWO MO- 17- 307 WINTPN

reaction tank agitator motor 12122/ 17 in progressT

with unusual sound

motodcontrol insp.& test

As found

Motor winding resistance=AB= 1. 9S2 fdBC= 1. 9s2,

1CA-= 1. 552

Motor winding IR= 0 mS2Motor bum-out, for rewinding

Motor winding, bearing 12122117 in progress Iinspection& electrical test


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




Remarks'Performed

Check Module Status I1 M2 INFI- 90 System

Monitoring of M2 Distributed01 DA '

Check Power Supply 12/ 18/ 17~ Modules status are Normal

Control System Check Loop Communi- 12124/ 17

cation

NSimulation& travel test of M2:

Sa) BMS

T 12 Igniter GunsR 12 Igniter Oil Valve M2 Burner Management

12 Igniter Purging Valve System simulationM M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation

E2 01 WK 12/ 19/ 17

Preservation Activities 12 Upper Main Oil Gun test/ simulation are good

N 12 Lower Main Oil Gun Travel Test of local ControlT 12 Main Oil Valve Valves and Dampers

S 12 Air Register

b) 70 Control Valves

c) 15 Dampers

Clean Control valves&

Transmitters

N M2 Controllers, Preventive Maintenance of Check& adjust control air

17 controllers, supply/ local indicatorT 3 Control Valves&20 control valves&

01 MO _Check sensing line, fittings


R Transmitters22 transmitters cable termination

0Confirm good instrument

condition.

Clean Control Panel.E

Clean& tighten wires&P check terminal blocks.A Rearrange wires and fixR

raceway covers.T Inspect& secure equipt,M 4

M2 Intrerposing Relay Preventive maintanance of04M0 ground& fix loose cables.

12118/ 17 Preventive maintenance work

E Panel M2 Interposing Relay PanelInspect& clean miniature

12124/ 17 completed

Nrelay.

T Check main circuit

breakers& check input

power.

Check& energized relays.

1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 12/ 19/17 MotodAH elements runs smoothlyP

E

R 2 Air Heater Motor 2B Test run 01 WK On serviced for 5 minutes 12119/ 17 Motor/AH elementsl runs smoothlyA IT

3Air Heater Guide Bearing

Test n n 01 WK On serviced for 5 minutes 12/ 19117 Motod um run smoothlOil Pump 2A P P y

0

N4

Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motodpump run s9 oothlyg Oil Pump 2B

D 5Air Heater Support Bearing

Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run s oothlyE

Oil Pump 2A

P6

Air Heater Support BearingTest run 01 WK On serviced for 5 minutes 12/ 19/17 Motodpump run sioothlyT Oil Pump 26 I


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment WorkActivities Frequency WorkPerformedDate

Remarks¢Performed

ABFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smoothly

BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smoothly

I9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodfan run smoothly

I

10 T-BFP Auxiliary Oil Pump Test run 01WK On serviced for 5 minutes 12/ 19117 Motodpump un smoo hly

11 T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump run smo thlyOil Pump

12T-BFP Motor Speed

Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motor/gear run smoothlyChanger

13 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12119/ 17 TBFP turned smoothly0 I

E 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smoothly

RI

A 15 Tuming Gear Oil Pump Test run 01WK On serviced for 35 minutes 12/ 19117 Motodpump run smoi thlyT

O16 Pmrgency Bearing Oil

Test un 01WK On serviced for5 minutes 12/ 19117 Motodpump run

smoi thly

N

S 17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run smo thly0

p $ Main Turbine Tuming GearTest run 01 WK On serviced for 35 minutes 12/ 19/ 17 Turbo-gen set tume smoothly

E Motor jP

A19 H. P. U. 2A Test run 01WK On serviced for 5 minutes 12/ 19117 Motodpump run sm thly

R

T 20 H. P.U. 2B Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run sm iothlyM

E21 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 12/ 19/17 Motodfan run smoot ly

N

T22 SAC 2B( Kaji) Test run 01 WK Test suspended Under repair

23Control Air Dryer

Test run 01 WK On serviced for 35 minutes 12/ 19/17 No abnormalities

obBerved

Van Air) 2A

24Control Air Dryer

Test run 01 WK On serviced for 5 minutes 12119/ 17 No abnormalities o servedVan Air) 2B

25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 12119/ 17 Easily rotated

26 Forced Draft Fan 26 Rotate 180° 01WK Manually rotated 12/19/ 17 Easily rotated

27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/19117 Easily rotated

28 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 12/ 19117 Easily rotated

OMalaya- 2] Page 7 of 9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



DateDept Equipment Work Activities Frequency Work Performed Remarks

Performed

29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 12/ 19/ 17 Easily rotated

30 1or Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated I31

Motor Boiler Feed PumpRotate 180° 01 WK Manually rotated 12/ 19/ 17 Easily rotated

2A2

32 B1r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated

332B2

r Boiler Feed PumpRotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated

34 T- BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated

35 Scanner Fan 2A Rotate 2 tums 01 WK Manually rotated 12120/ 17 Easily rotated0 I

IP

E 36 Scanner Fan 2B Rotate 2 tums 01 WK Manually rotated 12120/ 17 Easily rotated

R

A 37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 12/20/ 17 Easily rotated T

38 Screen Wash Pump 2B Rotate 2 turns 01 WK Manually rotated 12/20117 Easily rotated I0

INS 39 Hydroveyor Pump 2A Rotate 2 turns 01 WK Manually rotated 12/ 20/ 17 Easily rotated


Rotate 180° 01 WK Manually rotated 12120/ 17 Easily rotatedp Cycle Pump 2A

E House Service Close

P 41Cycle Pump 26

Rotate 180° 01 WK Manually rotated 12I20/17 Easily rotated

IAR House Service Close

42Cycle Pump 2C

Rotate 180° 01 WK Manually rotated 12/20/ 17 Easily rotatedT

M IE43 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 12/20117 Easily rotated

I N

T 44 Raw Water Pump 2B Rotate 180° 01WK Manually rotated 12120/ 17 Easily rotated

45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 12120/ 17 Easily rotated `I

46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually rotated 12120/ 17 Easily rotated I

47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12/20/17 Easily rotated I48 culating Water Pump 2 turns 01WK Easily rotated 12121/ 17 Easily rotated

Circulatin Water Pum49

2B9 p 2 turns 01WK Easily rotated 12121/ 17 Easily rotated

50 Condensate Pump 2A 2 turns 01 WK Easily rotated 12/21/ 17 Easily rotated

51 Condensate Pump 2B 2 turns 01 WK Easily rotated 12121/ 17 Easily rotated IMalaya- 2j Page 8 of 9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment' . Work Activities Frequency ' Work PerformedDate

RemarkslPerformed t

52 Travelling Screen 2A Test run 01 WKOn service for complete

12/21/ 17 No abnormality observldcycle

53 Travelling Screen 2B Test run 01 WKOn service for complete

12121/ 17 No abnormality observedp cycle

R 54 Travelling Screen 2C Test run 01 WK cle

rvice for complete12/21/ 17 No abnormality obse ied

A

I' T 55 Travelling Screen 2D Test run 01 WK Test suspended With CMWO

On service for complete0 56 Travelling Screen 2E Test run 01WK

cycle12/21/ 17 No abnormality obse ed

NS 57 Travelling Screen 2F Test run 01WK

On service for complete12121/ 17 No abnormality obse ed

cycle

58 Travelling Screen 2G Test run 01 WK cle

rvice for complete12/21/ 17 No abnormality observed

A) M- 2 Sampling Rack IH 1 Sample Coolers Visual Inspection 01 WK Perform inspection 12/ 22/17 Coolers still in goo condition

E

M 2Refrigeration System Performed test run

01 WK Serviced manually 12/ 19/ 17 Pump still in normaj conditionCooling Pump operation

B) Chemical Injection System( M- 2)

EChemical Injection Agitation of chemical Injection Tanks in good

N Tanks solution

01WK PerformedAgitation 12118/ 17condition

VI2

Chemical Injection Performed test run01 WK Serviced manually 12/ 23/17

Pumps still in norm I


p 3 Tank AgitatorsPerformed test run

01 WK Serviced manually 12/ 18/ 17 In good conditionoperation

E

P C) M- 2 Condenser Leak Detector SystemT

I


01WK Serviced manually 12122/ 17Pumps still in norm al

operation condition

Legend:




1r- Malaya- 2j Page 9 of 9

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

f

f

1i

1

1 ; Marine Serv ce : Y

1f _ ;

if

y fi i

j

i

ii I

11

I ! i

jMalaya Thermal Power Plant

Common Facilities


i

i


I

u _ _ _ __ _ __ . _ ______ _ _ _ __ _ __ ____ _ ____

1

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Marine ServiceCommon Facilities Preventive Maintenance Activities



Remarks jPerformed

A) Organo Demineralizing Plant I1) Demineralized Water Check leakages Check shaft sealing forPumps Oil, water& chemical)

01 WKleaks



Checked bearing housing 12/ 18/ 17 No leak foundhousing for leaks



12/ 18/ 17 No abnormalities observedsound sound

3) Chemical Injection Check leakagesCheck all chemicals

Pumps Oil, water& chemical) 01 WK injection pumps shaft 12118/ 17 No leak found

sealing& flanges for leaks

B) Samyang Demineralizing Plant I

T 1) Reverse Osmosis HighCheck leakages Check for bearing housing

Pressure, Water Transfer Oil, water& chemical)

01 DAand shaft sealing leaks

1 ti19/17 No leak found

R & Cleaning Pump

B 2) Micro Filter and Visual insp. of outer shell for Shell are still in good physical

Coagulator TanksVisual Inspection 01 WK

corrosion& chemical attack12119/ 17

condition

N3) Chemical Injection Check leakages Checked shaft sealing& E 01 WK 12119/ 17 No leak foundPumps Oil, water& chemical) pipe connection for leaks

C) Waste Water Treatment PlantE

P 1) A/C Filter Backwash Check leakages Check pump shaft sealingA and Sludge Transfer ( Oil, water& chemical)

01 WKand pipes for leaks

12/ 20/ 17 No abnormalities fou nd

R P mne

T Internal parts inspection and Inspection of bearingM repair

01ANhousing

12/20/ 17 No abnormalities fo IndE

I

NInternal parts inspection and

01ANDismantling and of pump 12120/ 17 No abnormalities fo nd

Trepair casing

2) Tank Agitators& Check gearbox for abnormal Inspection of gear box for

Surface Aerators sound01 DA

unusual sound12/ 20/17 No abnormalities fo nd

3) Alum. Tanks Visual Inspection 01 WKCheck condition of outer

12/ 20/17Tank shells are stili n good

shell condition

Cleaning and painting of01AN

Inspection of outer shell for12/20/17 No abnormalities found

outer shell damage

4) Chemical Injection Check leakages Check shaft sealing for IPumps Oil, water& chemical) 01 WK

leaks12/20/ 17 No leak found

Inspection of diaphragm and Visual insp. of dischargedischarge valve

01ANvalves& diaphragm

12/ 20/17 No abnormalities foInd

D) Intake Channel I1) Trash Barrier

Check condition of fish net, 01WK Inspection of all trash barrier 12/ 21/ 17 Detached primary bi rrier

bamboo raft& steel barrier

Common Facilities] 10f 3

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment Work Activities, Frequency Work PerformedDate

Remarks Performed

T E) Overhead Crane

1) Screen house 35- Check wire rope lubrication Inspection of wire rope and IR

tonner Okura and hooks01AN

hooks12121/ 17 No abnormalities four d

BCheck and adjust main drive Inspection of braking

01AN 12/21/ 17 No abnormalities foundN braking system system

E Inspection of railing and01AN Checked railing and wheels 12/21/ 17 No abnormalities fou` d

wheels

Air Heater washing sumppump comissioning test,Ok

DWP and Sump Pump Condition base PM check 01 DA IFL= 14Amp, 12/20/17 completed

Irun= 7.5Amp,megger—350MS2

Tools/ Non- lant e ui ment Condition base PM check 01 DA MWR17 711 Mechanical shop 12/ 18/ 17 completedp Q pportable grinder repair IPlant lighting system

12/ 18/ 17Plant Lighting Condition base PM check 01 DA preventive maintenance,

12124/ 17completed

repair and monitoring

E MWR17 272 Kaji

Compressor area busted 12118/ 17 completed

E lamp replacement

MWR17 709 SDP/ODPT Building busted lamp 12/ 18/ 17 completedR replacement

MWR17 452 Bir Stp Vlv/

A Aux Stm Hdr area busted 12/ 19/ 17 completed

lamp replacement

MWR17 447 Aux Stm Hdr

D Control area busted lamp 12/ 19/ 17 completed

E replacement

P MWR17 646 RSB 3R,4R,5RA area busted lamp 12/ 19/ 17 completed

R re lacement

T MWR17 647 RSB 5/6R,M 5/6L area busted lamp 12119/ 17 completedE replacement

N

T MWR17 648 RSB 4R19R area12119/ 17 completed

busted lamp replacement

MWR17 64311t Flr Rear

side area busted lamp 12/ 19/ 17 completed

replacement

MWR17 603 Dorm.. Rm# 1112/ 19/ 17 completed Ibusted lamp replacement

MWR17 734 Dorm. Kitchen

area busted lamp 12/ 19/ 17 completed

re lacement

MWR17 720 WWTP Control12/20/ 17 completed

Rm busted lamp replacement


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipmenf Work Activities Frequency Work PerformedDate

Remarks 'Performed

MWR17 682 SCAH area12/20/ 17 completed

busted lamp replacement

MWR17 735 Welding Shop 12/ 21/ 17 completed Ibusted lamp replacement

MWR17 728 API Separator

area busted lamp 12/22117 completed

replacement

Preventive maintenance, 12/ 18/ 17

Power Supply/Fans/C0 Condition base PM check 01 DA insp.& repair of power12124/ 17

completed

supply, fans and CO

Plant Mgr o ce exhaust fan

E w/unusual sound check& 12/ 18/ 17 completed

L repair

EMWR17 692 Dormitorykitchen deffective exhaust 12/ 19/ 17 completed

T fan replacementR

Communication and Communication& Computer 12/ 18/ 17

computerCondition base PM check 01 DA

system preventive maint. 12/24/ 17completed

A Internet connection speed 12/ 18/ 17 completed

L test and monitoring 12/24/ 17

MWR17 732 Chemical

office internet connection IP 12119/ 17 completedE` address reconfigure

PPR document preparations 12/ 18/ 17

A Electrical Materials& Parts PR of Materials and Parts 01 DAand monitoring 12124/ 17

completed

R

T IER M21712-035 MT212121/ 17 completed

M transformer oil purification

E WWTP Reaction Tank

N agitator motor rewinding12/22/ 17 in progress

TCMWO& MWR weeklyaccomplishment report

12118/ 17 completed

preparation12124/ 17

M1/ M2 Preventive12118/ 17 u

Maintenance& report12124/ 17

completed

preparation

M1/ M2 equiment history 12/ 18/ 17— completed

updating 12124/ 17

Weekly acomplishment12122117 completed

report

Weekly progress report 12122117 completed

1

1Common Facilities] 3 Of 3

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

r

d

i

tx I

s . . , .

1 .. r1

Marine Service1i i

1

1 t.

1

i.

3 I

Q ` { i

a i

0 i' i

I

j I

MalaVa Therrnal Power Plant { jd -

j December 25 ^ 31, 20 17 . : : . ,1

1Consolidated by PEOS

i

I

i 11 , -j ;. , B. R. TROPICALES E. C. ADIOS III ii

r BOILER URBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS

i

E. M. DE LEON J. V AZ III P. A..CARRE05 E. V C TENO A.A. OLOR N C.T. GUINGAB

j


M.

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I' i

ii

Nlarine Service1 t

r

1 it

1_ j 4 s

9

v n- rovE, i

n c r . .

a

c vi-r i d i

t

rm I P wer Plant ii Mala a The a oyUnit No. 1

December 25 N 3i, 2017i

SIt

I

sMALAYA THERMAL POWER PLANT

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

f .

II ' 1

Mar ne Serv ceMalaya- 1 Preventive Maintenance Activities

Period Govered: December 25— 31, 2017

Dept Equipment Work Activities Frequency ' Work PerformedDate

RemarksPerformed

A) Boiler Proper

1) Flash Tank/ Visual Inspection 01M0 None 12/26/ 17 -

Unit on maintenace shutdown

Boiler Tubes No abnormality

2) Boiler Casing Visual Inspection 01 MO None 12/26/ 17 "Unit on maintenace shutdown

t No abnormality !

3) Burner/ Observation Visual Inspection of Unit on maintenace shutdown

Port/ Sealing enclosure01 MO None 12/26/ 17 _

No abnormality

4) Inspection Door Visual Inspection 01 MO None 12/26/ 17 "Unit on maintenace shutdown

No abnormality (

B) Boiler Auxiliaries

AIH 1A& 1 B washing&Unit on maintenace shutdown

1) Air Preheaters 1A/ 1 B Visual Inspection 01 MO 12/26/17 - Loose Hot End Elementsrepair of loose elements

Repair in progress

p . 2) SCAH 1A11B Visual Inspection 01MO None 12/26/17 'Unit on maintenace shutdown

No abnormality Unit on maintenace shutdown

3) Air& Gas Ducts and i

E Expansion Joints Visual Inspection 01 M0 None 12/ 26/ 17 - Expansion joint frame

deteriorated R Unit on maintenace shutdown

4) Expansion Joint Visual Inspection 01 MO None 12/ 26/ 17 - Expansion joint frame

deteriorated +

E 5) FDF 1 A/ 1 B Visual Inspection 01 WK None 12/26/17 "Unit on maintenace shutdown

PNo abnormality

A` 6) GRF Visual Inspection 01 MO None 12126/ 17 "Unit on maintenace shutdown

R No abnormality IT 7) GRE Lube Oil Pump Visual Inspection 01 MO None 12/26/17 -


M No abnormality

N8)GRF Breeching Duct/ Visual Inspection 01 MO None 12/26/17 "

Unit on maintenace shutdown IExpansiori Joint No abnormality I

T9) MFOP 1A/ 1 B Visual Inspection 01 MO None 12/26/17 "


No abnormality

10) Light Fuel 0il Pump Visual Inspection 01 MO None 12/26/17 "Unit on mainten ce shutdown

t No abnormaliry

11) FOH 1A/ 1B Visual Inspection 01WK None 12/26/ 17 "Unitonmaintenaceshutdown

No abnormaliry

t12) Retractable Unit on maintenace shutdown

SootblowerVisual Inspection 01WK None 12/26/ 17 _

No abnormali Y, i13) Boiler Valves/

Visual Inspection 01 WK None 12/26/ 17 "Unit on maintenace shutdown

Safety Valves No abnormality f i

14) Gas Duc#s andVisual Inspection 01 MO Repair of gas leak 12/26/ 17 "

Unit on mainten ace shutdown IBreechin Re air finished;

15) Dust Collector&Visual Inspection 01 MO None 12/26/ 17 -

Unit on mainteriace shutdown

Ash Handling System No abnormality16) Pipe Hanger/

Visual Inspection 01 MO None 12/26/ 17 -Unit on mainte ace shutdown

Hydraulic Snubber No abnormality

Malaya- 1] Page 1 of 11 y

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Malaya-1 Preventive Maintenance Activities


Dept Equipment Work Activities ° Frequency .. WorkPerformedDate

Remarks Performed


17),Auxiliary Boiler Visual Inspection 01 MO None 12/26/ 17. - Corroded tube stublat mud

drum.

Unit on maintenace'shutdown

B 18) Fuel Oil Tanks Visual Inspection 01 WK None 12126/ 17 _Corroded outer shell

MFOT#2Unit on maintenace shutdown

MFOT#3 Check dewatering pump 01WK None 12/26/ 17No abnormality

19) Booster Pump Unit on maintenace shutdownVisual Inspection 01WK None 12/26/ 17 _

No abnormaliE. Nos. 1 & 2 Y IR Unit on maintenace shutdown

20) Compressor( KAJI) Visual Inspection 01WK Repair of cylinder& valve 12/26/ 17 - repair in progress/ awaitingparts.

E 21) Sump Pump Visual Inspection 01WK None 12/26/ 17 'Unit on maintenace shutdown

P. No abnormality 1

T Unit on maintenace shutdown

22) Smokestack Visual Inspection 01 MO None 12/26/ 17 - With corrosion at outer shellplate& structural support

23) Scanner Fan Unit on maintenace shutdown

1A& 1BVisual Inspection 01M0 None 12/26/ 17 _

No abnormality


Monitoring of noise& Unit on maintenancei 1) Turbine Rotor

temperature01WK N/ A

shutdown

2) Turbine ValvesCheck leakages 01 WK N/ A

Unit on maintenance

HPIIP SV, HP/ IP CV) shutdown

Inspection of Insulation and Checked condition ofT ! 01WK 12/26/ 17 In good condition

cladding insulation& cladding

j R 3) Casing, Piping and Check leakages Checked lube oil lines for

Cube Oil S stem01 WK 12126/ 17 No traces of leak found

g y Oil& steam) leaks

Vibration test of lube oil Unit on maintenanceN pumps( AOP, JOP, EBOP)

01M0 N/Ashutdown

E All test parameter"s are within

Requested Chemical specified limits based on oilCheck oil condition 01 MO 12/26/ 17

Department for oil analysis analysis result ChemlEnw2018-

E. 01- 002

PChecked piping and pump

q 4) Seal Oil Vacuum Pump Check leakages 01 WKcasing for leaks


IRChecked i in and umT 5) Seal 0il Pump Check leakages 01 WK p p 9 p p 12/26/ 17 No leak found

M casing for leaks

N B) Turbine Auxiliaries

sT Check leakages Unit on maintenance

1) TD- BFP& BP 01WK NIAOil, steam,& water) shutdown

Temperature trending 01 MO N/AUnit on maintenance

shutdown a

All test parameters are within

Check oil condition 01M0Requested Chemical

12 27 specified limits based on oil

Department for oil analysis analysis result

CiemlEnv-2018-

01- 002

IMalaya- 1] Page 2 of 11

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipmenf Work Activities . Frequency Work PerformedDate

RemarksPerformed J

Check leakages Unit on maintenance2) MD- BFP 01 WK N/ A

Oil, steam,& water) shutdown

Temperature trending 01 MO N/AUnit on maintenance

shutdown

3) Condensate Pump Check leakages01 WK N/A

Unit on maintenance

1A& 16 Oil& water) shutdown ITemperature trending 01 MO NIA

Unit on maintenance

shutdown

4) Circulating Water Check leakages Unit on maintenance

Pump 1A& 16 Oil& water) 01WK N/ A

shutdown

Temperature trending 01 MO N/ AUnit on maintenanse

shutdown

5) House Service Close Check leakages01 WK

Checked bearing housing 12/27/17 No leak found t ' Cycle Pump 1A, 1 B, 1 C ( Oil& water) and shaft seals for leaks

Checked discharge head

T for leaks and corrosion6) Raw Water Pump Check leakages

01 WK - Checked thrust bearing 12/27/17 'No leak found

1A& 16 Oil& water) Oil is in normal levelR housing lube oil levelg condition

7 Screen Wash Pump Check leaka esN

9 01 WK Checked shaft sealing 12/27/17 No leak found1A, 1 B; 1 C Oil& water)

IE8) Hydroveyor Pump

Check leakages 01 WK Checked shaft sealing 12127117 No leak found Ip 1A& 1B

E Inspection& PT check of

P. LP1 & LP2 GS supply&A 9} Main and Auxiliary Check leakages return line pipe bellows 12/26117—

R Condensers Steam& water)01WK

12 pcs) 12l30/17In Progress

T. Replacement of one( 1)

M 2,5" pipe bellows

E10) Low Pressure Heater Check leakages Unit on maintenance

T" 1 2,& 3( LPH) Steam& water)01 WK N/ A

shutdown

11) HighPressure Heater Check leakages Unit on maintenance

5A, 56, 6A;& 66 Steam& water)01 WK N/ A

shutdown

12) Plate Type HeatCheck leakages 01 WK N/ A

Unit on maintenance

Exchangers 1A& 1B shutdown

Unit on maintenancePerformance test 01 WK NIA

shutdown

13) Major Valves& Check for packing leak 01 WK N/ A

Unit on maintenance

Piping shutdown

Insulation and cladding 01 WKChecked condition of valve

12/27/17 All are In good conditioninsulation& cladding

14) Traveling Screen and Check for corroded casing 02WK Checked condition of casing 12/27/ 17 No abnormalitie observedTrash Bar plates and basket frame

Inspection of basket carrier Thinned& corroded chain sideInspection of chain links 02WK 12/27/17

chain side bars bars of TS# 4 and# 5

Check for deformed trash Checked trash bars Thinned& corroded within the

bars01M0

Upper portion only) 12 27

normal water le°vel line.


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment' ' Work Activities ' Frequency Work PerformedPerformed

Remarks

125VDC Storage batteryinspection, check electrolyte

Batteries, Charge.rs, level, integrity of battery

Silicon Dropper Vital Equipment Inspection 01 M0rack& terminal connections,

12/27117 completed

total Battery Voltage=135.6 V DC

125VDC Battery charger 1Ainspection of chargingvoltage and current

12/27/17 completedAC Input= 490V AC,( LAG),

DC Output= 135. 6 V DC,

I= OAmp

125VDC Battery charger 1 Binspection of cfiarging

E : voltage and current12/27/17 completed

AC Input= 490V AC, DC

E : : Output= 135.9 V DC

LEAD), I= 10 Amp

T' Silicon Dropper inspection

R and cleaning

I' ViN= 135.6 V DC, 12/27/17 completed

C VouT= 125.5 V DC,A` ouT= 16 AmpL '

Condition base PM check 01 DAM1 Silicone dropper controi

12129/ 17 in progress Ip

card circuit check and repair

E 125V DC Ground insp.,p Vital Equipment Inspection 01 MO Pos. to Ground= 70.3 VDC 12/29/ 17 completed

q Neg. to Ground= 65.3 VDC

R

T 220 VDC UPS Storage

M battery inspection, check

Especific gravity, electrolyte

N level integrity of battery rack 12/28/17 completed

T, terminal connections,

V= 221. 0VDC,

I= 35. 6 Amp,

M1/ M2 UPS BatteryCondition base PM check 01 DA Charger output tie breaker 12/ 29/17 in progress

installation

CMWO M1 17 375 UPS

battery terminal& jumper12/ 26/17 completed


24VDC Battery charger 1Ainspection,

Vital Equipment Inspection 01 MOAC Input= 491VAC

12/29/17 completedA= 26,29 VDC,

61 = 13.24 VDC,

62= 13.42 VDC

Malaya- 1] Page 4 of 11i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

k



Dept Equipment. Work Activities Frequency Work Performed Date '

RemarksPetformed. . ; g

Condition base PM check 01 DABatteries and Chargers= 12/25/17

completed I123V DC/ 133V DC 12131/ 17

AVR Room Temperature& 12125/ 17

AVR Condition base PM check 01 DA alarm= 25°C, 12131/ 17

completed

Humidity= 48%

Transformer temp, oil level 12125/ 17 Transformer Condition base PM check 01DA &

alarm routine inspection 12/31/ 17completed

3S3 Transformer oii12126/ 17 completed

purifucation

Winding IR and PI testPri to G: 1, 000( 1 min)

E 1, 100( 10 mins), PI 1. 1

L- Sec. to G: 1, 750( 1 min),

E 2500( 10 mins), PI 1. 36

C Pri to Sec.: 2650( 1 min),

T. 3600( 10 mins), PI 1. 36

R Oil DBV test= 41. 2 KV

Protec6on device

functional test

q.. Outputvoltage:

L1 to L2=220. IV

L2 to L3= 223.6V

p, L1 to L3= 221. 4V

E L2 to N= 111. 8V

p L3 to N= 111. 8V

A CMWO M1 17 387

Hydroveyor pump 1 BR . 41 60/480V Motor Condi tion base PM check 0 1 DA 1 2/27/ 1 7 completedindicating lamp control

M circuit check& repair

E.

N. CMWO MO- 17-308 WWTP

T. reaction tank agitator motor

power supply disconnection/reconnection& inter-changed

12/27/17 completedmotor

WWTP PH adjust pond

agitator motor performance

test

IFL=10. 5Amp,Irun= 8.3 Amp,vibration: rough @ HZ: 25/ 10Megger-180MS2

1 motor)cable= 58MS2

Note: motor bearing w/unusual sound

l - Malaya- 1] Page 5 of 11

i. i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment : Work Activities Frequency Work PerformedDate

RemarksfPerformed

Check Module Status

M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 12/25/17

System Con trol System01DA _

Check Loop Communi- 12/31/ 17Module status are ormal

cation


a) BMS

N 24 Igniter GunsM1 Bumer Management

S 24 Igniter Oil ValvesSystem simulation

T 24 Igniter Purging ValvesM1 instrument M1 By-pass System travel Results of control simulation

R' 2 24 Atomizing Stm Valve 01 WK 12/26/17Preservation Activities test/ simulation are good

24 Main Oil GunsTravel Test of local Control

M 24 Main Oit ValvesValves and Dampers

E 24 Air Register

N b) 77 Control Valves

T c) 3 Dampers

5Clean Control valves&

Transmitters

Preventive Maintenance ofCheck& adjust control air

M1 Control Valves& supply/ local indicator3 Transmitters

22 control valves& 01 M0 .Check sensing line, fittings

12/26/17 Equipment in good condition

29 transmitterscable termination

N;

TConfirm good instrument

Rcondition.

Clean& check system&

valve actuator for oil leaks.S Clean Servo Valve.

Check& adjust poppet w.

Check and clean orifice

D biock assembly.E " Inspect I.VDT:

p Check LVDT alignment.

q, Clean& tighten terminals.

R Preventive maintenance ofFix cable connectors.

T M1 Main Turbine Check rod installation. 12/25/ 17- Preventive maintenance work4 M1 Main Turbine Control 04M0

M Control Valves Check HSS Card Status& 12/31/ 17 completed

E:Valves

Module Configuration.

NInspect& clean hydraulic

tT; accumulators.

MClean supply filters.Confirm OIS Graphic

Display& verify control valvestatus.

Check control w calibration.

Calibrate control w position

indicator at turbine desk.

1


a

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept , Equipment - Work Activities . Frequency Work PerformedDate

RemarksPerformed

1 Scanner Fan 1A Rotate 2 turns 01WK Manually turned 12125/ 17 Easily rotated

2 Scanner Fan 1 B Rotate 2 turns 01 WK Manually turnetl 12/25/ 17 Easily rotated f3 Hydroveyor Pump 1A Rotate 2 tums 01WK Manually tumed 12125/ 17 Easily rotated

4 Hydroveyor Pump 16 Rotate 2 tums 01 WK Manually turned 12/25117 Easily rotated

5 Raw Water Pump 1A Rotate 2 turns 01WK Manually tumed 12125117 Easily rotated

6, Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 12125/ 17 Easily rotated I7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually tumed 12125I17 Easily rotated

8 Screen Wash Pump 16 Rotate 2 tums 01WK Test suspended Under maintenance IO

I P 9 Screen Wash Pump 1 C Rotate 2 turns 01 WK Manually tumed 12/25/ 17 Easily rotatedE iR 10 Fire Booster Pump Rotate 180° 01 WK Manually rotated 12125/ 17 Easily rotated (

1A

I

T` House Service CloseRotate 180° 01 WK Manually rotated 12/25/ 17 Easity rotated ICycle Pump 1A

1p 12

House Service CloseRotate 180° 01WK Manually rotated 12/25/ 17 Easily rotated

N. Cycle Pump 1 B

g House Service Closea13

Cycle:Pump 1CRotate 180 01WK Manually rotated 12/2511Z Easily rotated

14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 12/26117 Motor/AH elements ins smoothlyE

A :; 15 Air Heate Motor 1 B Test run 01 WK On serviced for 5 minutes 12/26/ 17 MotodAH elements ns smoothly

1 R Air Heater Lube Oil PumpT

6Motor 1A

Test run 01WK On serviced for5 minutes 12126/ 17 Motodpump run smithly

M Air Heater Lube Oil PumpE ? Motor 1 B

Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run sm

Pthly

N FDF Hydraulic SystemT `

a1A1

Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motodpump run sm thly

19FDF Hydraulic System

Test run 01WK On serviced for 5 minutes 12126/ 17 Motodpump run sm othly1A2

20 1B1Hydraulic System

Test run 01WK On serviced for 5 minutes 12126/ 17 Motodpump run sm othly

FDF Hydraulic System21

B2Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothly

122 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motodpump run sm othly

23 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motodpump run sm othly

24 T- BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothly

25 T-BFP Turning Gear Motor Test run 01 WK Test suspended TAOP with

maintenlce tag


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Date. a

Dept: Equipmenfi- Work Activities Frequency. Work Performetl RemarksPerformed

I26 T- BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 12126/ 17 Motodpump run smoo hly

BF H . U. 2 Test run 01 WK On serviced for 5 minutes 12126/ 17 Motorl um run smoofhl27 T. P . P # P P Y

2aTurbine Auxiliary Oil Pump

Test run 01 WK Test suspendedWith maintenance tagl MSC

1A inspection

29Turbine Auxiliary Oil Pump Test run 01 WK Test suspended

Nith maintenance tag MSCg inspection

30Main Turbine Jacking Oil

Test run 01 WK Test suspendedNith maintenance tag MSC

Pump inspection

31Main Turbine Turning

Test run 01 WK Test suspendedWith maintenance tag MSC

Deyice inspection i

32 Emergency Bearing OilTest run 01 WK Test suspended MSC inspection

Pump( EBOP)

33 Emer enc Seal Oil Pum Test run 01WK Test sus ended MSC inspection9 Y P P.

P• TOT Oil Vapor Exhaust f

E34

FanTest run 01 WK Test suspended MSC inspection I

R : A .

35 HP HPU Oil Pump# 1 Test run 01 WK Test suspended MSC inspection

T

I 36 HP-HPU Oil Pump# 2 Test run 01WK Test suspended MSC inspection

0'

N`, 37 LP-HPU Oil Pump# 1 Test run 01WK Test suspended MSC inspection

S

38 LP-HPU OilPump# 2 Test run 01WK Test suspended MSC inspection

I °E ; 39LP-HPU Oil Transfer

Test run 01WK Test suspended MSC inspection

P Pump# 1

q 40LP-HPU Oil Transfer

Test run 01WK Test suspended MSC inspection

R Pump# 2

T. 41 HP HPU Kidney Pump Test run 01WK Test suspended MSC inspection I

M

E Main Turbine HP Control

N42

Valve& Stop ValveTravel Test 01 M0 Test suspended MSC inspection

T Main Turbine IP Control43

Valve& Stop ValveTravel Test 01 MO Test suspended MSC inspection

TBFF Control Valve& 44 Travel Test 01 MO Test suspended MSC inspection

Stop Valve

45 Forced Draft Fan 1A Rotate 180° 01WK. Manually rotated 12126117 Easily rotated

46 Forced Draft Fan 16 Rotate 180° 01 WK Manually rotated 12126/ 17 Easily rotated ;

47 Gas Recirculation Fan Rotate 180° 01 WK Manually rotated 12126/ 17 Easily rotated I

48 Main Fuel Oil Pump 1A Rotate 180° 01 WK Manually rotated 12/26/ 17 Easily rotated

49' Main Fuel Oil Pump 1 B Rotate 180° 01 WK Manually rotated 12/26/ 17 Easily rotated

50Emergency Diesel

Test run 01 WK On serviced for 10 minutes 12128117 No abnormality obs

irved

Generator


i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

S1

Malaya- 1 Preventive Mairitenance Activities


Dept Equipment Work Activities Frequency Work PerformedPerformed

Remarks

51

PumrgencyDiesel Fire

Test run 01 WK On serviced for 5 minutes 12128/ 17 No abnormality obseNedP i

52 1Aculating Water Pump Rotate 2 Turns 01WK Manually tumed 12/28/ 17 Easily rotated

S3 1Bculating Water Pump Rotate 2 Tums 01 WK Manually turned 12I28/ 17 Easily rotated

54 Condensate Pump 1A Rotate 2 Tums 01WK Manually tumed 12128/ 17 Easily rotated

55 CondensatePum 1B Rotate2Tums 01WK Manuall tumed 12128/ 17 Easil rotatedP Y Y

56 Motor Boiler Feed Pump Rotate 2 Tums 01 WK Manually turned 12128/ 17 Easily rotated

P CWP 1A Lube 0il PumpE

571A1

Test Run 01 WK On serviced for 5 minutes 12128/ 17 Motodpump Yun smoithly

A - 58 12P 1A, Lube Oil Pump Test Run 01WK On serviced for 5 minutes 12128/ 17 Motodpump run smoithly

TCWP 1 B Lube Oil Pump I

59 B

Test Run 01WK On serviced for 5 minutes 12128/ 17 Motodpump run smolthly

CWP 1 B Lube Oil Pump IN 60

g2Test Run 01 WK On serviced for 5 minutes 12/28/ 17 Motor/pump run smo

i thly

S CWP 1A Auto G.rease 961 Test Run 01 WK On seNiced for 5 minutes 12/28117 Motodpump run smoothty

pPump1A1 C

E CWP 1A Auto Grease62

Pump 1A2Test Run 01WK On serviced for 5 minutes 12128117 Motodpump run

smoi thlyP

q 63CWP 1 B Auto Grease

Test Run 01 WK On serviced for 5 minutes 12128/ 17 Motodpump run smoothlytR Pump 1 B1

T CWP 1 B Auto Grease

M64

Pump' 162Test Run 01 WK On serviced for 5 minutes 12128/ 17 Motadpump run smo thly

N 65 Travelling Screen No. 1 Test Run 01 WK cIe

Nice for complete12128/ 17 No abnormality obseB

ed

T 66 Travelling Screen No. 2 Test Run 01 WKOn service for complete

12128/ 17 No abnormality obsenredcycle


12/28/ 17 No abnormality obse edcycle

1 68 Travelling Screen No. 4 Test Run 01 WKOn service for complete

12/28/ 17 No abnormality obseNedcycle


12/28/ 17 No abnormality observedcycle g

70Trash Rake Traversing Test Run 01 WK

On service for complete12/28117 No abnormality observed

Motor - cycle

71Motor


cle

Nice for complete

12/28/ 17 No abnormality obs rved


1

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




RemarksPerformed

A) Water Treatment Plant

1 Water Pumps Performed test run ope ation 01WK Serviced manually 12/26/ 17 In good condition

Y 2 Dual Media Filters Regeneration 01WK

Performed backwashing and12/25117 Filterstill in good condition

rinsing

Performed backwashing and3 Multi-Layer Filters . Regeneration 01WK 12/25/ 17 Filter still in good condition

H rinsing

E Activated Carbon Performed backwashing andM .

4Filters

Regeneration 01WKrinsing

12/26117 Filter still in good

confition

12125/ 17 i.C 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water Filter still in good con ition

A12131/ 17

Reverse Osmosis 12/25/ 17 I6 Waterflushing 01DA Flushed with Demi-Water RO Membranes still fsable

Membranes 12/31/ 17

RO High' Pressure

PumpsPerformed test run operation 01 WK Serviced manually 12/29117 Pumps in good condi ion

E:

N 8Chemical Injection Agitation of chemical

01 WK Performed Agitation 12/31/ 17 In good condition Tanks solution

I Chemical Injection

R, 9

PumpsPerformed test run operation 01WK Serviced manually 12/29/ 17 Pumps in good cond tion

O

N; ` 10 Blowers Performed test run operation 01 WK Serviced manually 12/30117 In good condition

M..

E11 Tank Agitators Performed test run operation 01 WK Serviced manually 12/30/ 17 In good condition IN

T` Acid& CausticA 12 Storage Tanks

Visual inspection 01WK Performed inspection 12/30117 In good condition

13Acid& Caustic

performed test run operation 01 WK Serviced manually as needed 12126117 Pumps in good condltion

pTransfer Pumps

IEP,, 14 . Demineralizers Water rinsing 01 WK Rinsed with Demi-water 12/26117 In good condition

AR. 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed wilh Demi-water 12126117 In good condition

T

M B) Condensate Polishing PlantI , :E

N

T 1 Water Pumps Performed test run operation 01 WK Serviced manually 12/26/ 17 Pumps in good conditionI

2Chemical Injection

Visual inspection 01WK Performed Inspection 12126/ 17 in good condition +Tanks

3Chemical Injection

performed test run operation 01WK Serviced manually 12125/ 17 in good conditionPumps

i

4Acid, Gaustic& Ammonia

Visual inspection 01WK Performed inspection 12I30/ 17 'Still in good condiYon.

Storage Tanks No leak found


i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)




Remarks,YPerformed

C) M- 1 Chemical Injection System

I Chemical In echon

Agitation of chemical solution 01 WK Performed Agitation 12/31/ 17 In normal condition Tanks

H

E:. 2Chemical injection

Performed test run operation 01 WK Serviced manually 12128117 Pumps in good condit'On

M Pumps

3 Tank Agitators Performed operation 01 WK Serviced manually 12/27117 In good condition

A

L D) Sampling Rack System

1 Sample Coolers Visual inspection 01 WK Performed inspection 12125/ 17 In good condition

Legend:



03M0- Every 3 months04M0- Every 4 months06M0- Every 6 monihs01AN- Qnce a year


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

1

III ' . _ ,.__... ...._..... _. :.._"' ._ . i_._. .._ __.. ._-__....__ ,__

1

j

Ma' I t E.' S 1"' V1f E

i ff

iI

j ii i

j iYi

P EVENTI IE : 1 AI NTENAh E ;

x

1 , AC1' Il I1" Ef

i t I

i

I

1

S I

rI

I1 .

Malaya Therrnal Power Plant

Unit No. Z

December 25 N 31 , 2017

1

iMALAYA THERMAL POWER PLANT

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Y



Dept Equipment Work Activities_ Frequency Work Performed _Dafe

RemarkPPerFormed

A) Boiler Proper

1) Boiler Drum Unit on economy shutdownBoilerTubes

Visual Inspection 01M0 None 12/27117 _No abnormality j

2) Boiler Casing . Visual Inspection 01 M0 None 12/27/ 17 " Unit on economy shutdownNo abnormality

3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort I Sealing enclosure

01 M0 None 12/27/ 97 _No abnormality I

4) Inspection Door Visual Inspection 01 WK None 12/27/ 17 "Unit on economy shutdownNo abnormality

B) Boiler Auxiliaries fUnit on economy shutdown

1) Air Preheaters 2A/2B Visual Inspection 01M0 None 12/27/ 17 - Coltl end heating elementsdeteriorated

B; Inspection of gas leakages 01 MO None 12/27/ 17 " Unit on economy shutdownNo abnormality

Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01 M0 . None 12/27/ 17 _No abnormality

3) Air& Gas Ducts and Unit on economy shutdownf Visual Inspection 01M0 None 12/ 27/ 17 i .

fxpansion Joints Gas leak at expansion joint.R

4) FDF 2A/2B Visuai Inspection 01 MO None 12127/ 17 "Unit on economy shutdownNo abnormality 1

5) GRF Visual inspection 01 M0 None 12127/ 17 "Unit on economy' shutdown

E No abnormality

p. 6) GRF Breeching Duct Unit on economy shutdownVisual Inspection 01 MO None 12127117

A Expansion Joint No abnormality

R Inspection of expansion01 MO None 12/ 27/17 ' Unit on economy' shutdown

T` joinf No abnormality M

7) FOH 2PJ2B Visual Inspection 01 MO None _ 12127/ 17 "Unit on economy shutdown

E No abnormality N

8) MFOP 2A/26 Check oil leak 01 MO None 12127/17 -Unit on economy shutdown

T Pump ZA w/ sligth oil leak

Visual Inspection 01 MO None 12/27/17 "Unit on economy' shutdownNo abnormality

9) MFO Booster Pump# 3 Visual Jnspection 01 WK None 12/ 27/17 "Unit on economy shutdownNo abnormality C

10) Retractable Unit on economy`shutdownVisual lnspection 01 WK None 12/ 27/17

Sootblower No abnormality 11) Dust Collector and

Visual Inspection 01M0DCH 65 repair of rotary 12 27 -

Unit on economy shutdownAsh Handling System feeder valve Repair in progress

Unit on economy ohutdown

12) Gas Ducts andVisual Inspection 01 MO DC outlet gas leak repair 12/27/ 17 "

Repair in progress

Breeching Duct Damaged inside ihsulation&

deteriorated casing

Unit on economy{shutdown13) Boiler Valves/ Visual Inspection 01 MO None 12/27/17 - MS drain motorizetl valve

Safety Valvesleaking thru seat.


I I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

jYG



Dept - Equipment . Work Activities Frequency Work Performedperformed

Remarks

14) Pipe Hanger/ Visual ins ection 01 MO None 12/27/17 "

Unit on economy shutdownB Hydraulic Snubber P No abnormality

Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 12/27/17 _

No abnormality IE 16) Compressor( Atlas


R Co co Nos. 1, 2,3,4Visual Inspection 01MO None 12/ 27/17 -# 4 Unusual sound

p 2 Low capacity

17) Sump pump Visual Inspection 01 MO None 12/27/17 'Unit on economy shutdown

E No abnormality

P , Unit on economy shutdownT 18) Smokestack Visual Inspection 01 MO None 12/27/ 17 - With corrosion at outer shell

plate and structural support

A) Turbine- Generator

Monitoring of noise and1) Turbine Rotortemperature

01WK N/ A Unit on economy shutdown

Vibration test 01 M0 N/ A Unit on economy sf utdownI

2) Turbine Valves Check leakages 01WK N/A Unit on economy s utdown

Inspection of Insulation and WK

Inspection of insulation& y28

Insulation and cladding are

cladding cladding intact

3) Casing, Piping and Check leakagesT Lube Oil System Oil& steam)

01 WK N/ A Unit on economy sh utdown

Test results are with' n specified

R Requested Turbine oillimits as per Turbine+oil analysis

B Check oil condition 01 MO analysis report data from 12/28/ 17report no. ChemlEnv-2018- 01-

Chemical Department002 I

N Inspection of insulation& fE Inspection of Insulation&

01WK cladding of HIP Turbine and 12128117Insulation and cladding are

cladding intactconnecting pipes

D 4) Seal Oil Vacuum Pump Check leakages 01 WKChecked of pump casing

12/ 28117 Unit on economy shutdownE and piping for leaks

P 5) Seal Oil Pump Check leakages 01 WKChecked of pump casing

12/28/17 Unit on economy shutdownA

and piping for leaks

R Vibration test 02WK N!A Unit on economy shutdownT

M Inspection of internal parts 03M0 N/A Unit on economy shutdownE

N B) Turbine AuxiliariesT

1) TD- BFP& BPCheck leakages( Oil, steam,

01WK N/A Unit on economy s! utdownwater)

fTemperature trending 01 MO N/A Unit on economy s utdown

Vibration test 01 MO N/A Unit on economy shutdown

Requested Turbine oilTest results are witl in specified

Check oil condition 01 MO analysis report data from 12/ 29/17limits as per Turbine oil analysis

Chemical Departmentreport no. ChemlEn r- 2018- 01-

002


i

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



Dept Equipment Work Activities Frequency . Work PerformedDate

RemarkfPerformed ,

Checkleakages2) MD- BFP& BP 01 WK N/ A Unit on economy s{ utdown

Oil, steam,& water).

Vibration test 01 MO N/ A Unit on economy shutdown

IRequested Turbine oil

Test results are withijspecified

Check oil condition 01 MO analysis report data from 12/29/ 17limits as per Turbine od analysis

Chemical Departmentreport no. ChemlEnv-2018-01-

002

3) Condensate Pump Check leakages

2A& 26 Oil& water) 01 WK N/ A Unit on economy s utdown

Vibration test 01 M0 N/ A Unit on economy shutdownB

4) Circulating Water Pump Check leakages01 WK N/A Unit on economy sh,utdown

2A& 2B Oil& water)

T: Vibration test 01 MO N/ A Unit on economy shutdowni

R Temperature trending 01 MO N/ A Unit on economy s utdownB

I .I 5) House Secvice CloseCheck leakages

N ` Cycle Pump 2A,26, 2C 01 WK N/ A Equipment not in service

E ( HSCCP) Oil& water)

Vibration test 01 MO N/ A Unit on economy shlutdown

p : I

E 6) Raw Water Pump Check leakages01 WK NIA Equipment not in se rvice

p 2A& 2B Oil& water) 0A

R. Vibration test 01 MO NIA Unit on economy sh utdown

i T ; i

7) Screen Wash Pump Check leakagesM

2A& 2B Oil& water) 01 WK Checked pump shaft sealing 12/29/17 Minimai packing leak

IEN Gheckleakages

T8) Main Condense

Steam& water)01WK N/ A Unit on economy sh utdown

9) Low Pressure Heater Check leakages01 WK N/A Unit on economy sh utdown

1A,16, 2,& 3 Steam& water)

Temperature trending 01 MO N/A Unit on economy sh utdown

10) High Pressure Heater Check leakages

5, 6,& 7 Steam& water)01 WK NIA Unit on economy sh utdown

ITemperature trending 01 MO N/A Unit on economy sh utdown

11) Heat Exchangers Check leakages01 WK N/A Unit on economy shutdown

Plate Type 2A, 2B, 2C ( Steam& water)

Performance test 01 WK N/A Unit on economy shlutdown

Cleaning of cooling plates06M0 NIA Unit on economy shutdown

and thermo filter


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

1 '


Period Covered: December 25- 3:1, 2017

Dept Equipment Work Activities Frequency Work Performed ' Date

RemarksPerformed .

12) Major Valves& Piping Check for packing leak 01 WK N/ A Unit on economy shutdown

T`Check stem/ bushing Checked condition of valve

01 M0 12/29/ 17 All are in good condition

R lubricafion stem lubricant

B Checketl condition ofInsulation& cladding 01WK

insulation and claddin12/ 29/ 17 All are in good con ition

9

I' .E 13) Traveling Screen and Inspection of main driveDeformed side bars of TS 26

Trash Bar gea s and chain01AN - Dewatering& repair of TS 26 12/ 29/17 Repair works in progress

bottom sprocket

125VDC Storage batteryinspection, check electrolyte

Batteries, Ghargers, level, integrity of battery

t Silicon Dropper' Vital Equipment Inspection 01 MO 12/26/ 17 completedrack& terminal connections,

total Battery Voltage=135. 1 V DC

125VDC Battery charger 2Ainspection of charging

E voltage and current12/26/ 17 completed

AC Input= 490V AC, DC

E Output= 135. 1 V DC

LEAD), I= 15 Amp

T125V DC Battery Charger

R` 12/26/ 17 under repair26 inspection

CMWO M217 438 Battery

q charger 26 control circuit 12/ 26/ 17 in progress

check and repair


and cleaningD;. ViN= 135.0 V DC, 12/ 26/ 17 completed

E ouT= 122.7 V DC,P ouT= 14 AmpA'`R . 125V DC Ground insp.,

T Pos. to Ground= 63 VDC 12/ 29/ 17 completed

M: Neg. to Ground= 72 VDC

E220 VDC UPS Storage

N battery inspection, checkT

specific gravity, electrolyte

level integrity of battery rack 12/28/ 17 completed

terminal connections,

V= 224.3VDC, I= 35.9

Amp.

CMWO M217 469 UPS

Condition base PM check 01 DAbattery terminal& jumper

12/27/ 17 completedplate inspection, cleaning&defective links replacement


I

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)


Period Covered: December25 31, 2017

Dept Equipment Work Activities Frequency : Work PerformedDate

RemarksPerformetl i


E .' Vital Equipment Inspection 01 MODiesel Generator insp., 12/ 28/ 17 completedV= 26.78VDC,

1= 0.2 AmpIE


T Fire Engine inspection,12/28/ 17 under repair

R V= 25. 53 V DC,

I= 1. 5DCAmp

C Batteries and Chargers= 12/25/ 17

A . Condition base PM check 01 DA

123V DC/ 133V DC 12/31/ 17completed

iAVR Room Temperature&

AVR Condition base PM check 01 DA alarm= 28°C,12/25/ 17

completed

Humidity= 50% 12131/ 17

30MM4 ACB temperature

P,- 30MM4 ACB Condition base PM check 01 DA ( insulator and contact) 12/25/ 17

completed

T.f B= 28/28 C

12/31/ 17

Transformer temp., oil level 12/25117Transformer Condition base PM check 01 DA &

alarm routine inspection 12/31117completed

Check Module Status

1 M2 INFI- 90 S stemMonitoring of M2 Distributed

01 DA 'Check Power Supply . 12/25/ 17—

Modules status are NormalN

yControl System Check Loop Communi- 12/31/ 17

S cation

T . Simulation& travel test of M2:

R`- a) BMS

U 121gniter Guns

M. 12 Igniter Oil Valve M2 Burner Management

E 12 Igniter Purgmg Valve System simulation

N M2lnstrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation2 01WK 12/ 26/ 17

T; Preservation Activities 12 Upper Main Oil Gun test/ simulation are good

S 12 Lowe Main Oil Gun Travel Test of local Control

12 Main Oil Valve Valves and Dampers

12 Air Registerb) 70 Control Valves

c) 15 Dampers


N valves& Transmitters

T. Preventive Maintenance of Check& adjust control airM2 Controllers,

supply/ local indicatorR_ 17 controllers,3 Controi Valves&

24 control valves& 01 MO _

Check sensing line, fittings12/ 26h7 Equipment in good,condition

Transmitters24 transmitters cable termination

S Confirm good instrument

condition.

0 1 Air Heater.Motor 2A Test run 01 WK On serviced for 5 minutes 12126117 MotodAH elements ru ns smoothlyIPE

R 2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 12126117 MotodAH elements runs smoothly

IAT Air Heater Guide Bearing

3Oil Pump 2A

Test run 01 WK On serviced for 5 minutes 12/26117 Motodpump run smoithly

0N 4

Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothlyOil Pump 2B


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I

IMalaya- 2 Preventive Maintenance Activities

IPeriad Covered: December.25— 31, 2017

Dept Equipment Work Acfivities. : Frequency : Work l' erformed- Performed

Remarks -

5Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 12/ 26/ 17 Motor/pump run smoothlyOiI Pump 2A . Ai[ Heater Support Bearing

se ' ced for 5 minutes 12126/ 17 Motod um run smoothl6Oil P,ump 26

Test run 01 WK On rw p p y

M- BFP Auxiliary Oil Pump7

2ATest run 01 WK On serviced for 5 minutes 12126/ 17 Motor/pump run smo hly

M- BFP Auxiliary Oil Pump8

2BTest run 01 WK On serviced for 5 minutes 12/26/ 17 Motor/pump run smoothly

9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12126/ 17 Motodfan run smoothly4

10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smo' hly

T- BFP Emergency Bearing11 Test run 01 WK On serviced for 5 minutes 12126117 Motor/pump run smoothly

Oil PumpT- BFP Motor Speed

12 Test run 01 WK On serviced for 5 minutes 12/26117 Motodgear run smoothlyChanger,

P13 T- BFP Tuming. Gear Motor Test run 01 WK On serviced for 5 minutes 12/26/17 TBFP turned smoothl

E' 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothly

R : I

T 15 Turning Gear OiF Pump Test run 01 WK On serviced for 35 minutes 12126/ 17 Motodpump run smoihly

I : Emergency Bearing Oil16 Test run 01 WK On serviced for 5 minutes 12126/ 17 Motor/pump run smoothlyp° Pump. N,

17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motor/pump run smoothly8 I

18 Load Limit Motor Test run 01 MO On serviced for 5 minutes 12126l17 No abnormalities observedD. 1

E . : Main Turbine Speed . 19 Test run 01 M0 On serviced for 5 minutes 12126117 No abnormalities observed

p Adjusting Device,

A Main Turbine Tuming GearR . '

20Motor

Test run 01 WK On serviced for 35 minutes 12126117 Turbo-gen set tumed moothly

T : Steam CheSt Warming Motor run for complete valve21; Test run 01 MO On serviced for valve travel 12126/ 17

M; Valve Motor travel

N22 H. P. U. 2A Test run 01 WK On serviced for 5 minutes 12126/ 17 Motodpump run smoo hly

T23 H. P. U. 2B Test run 01 WK On serviced for 5 minutes 12/26/17 Motodpump run smoo hly

24 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 12/26117 Motodfan run smoothli

25 Main Turbine MSV Travel Test 01 MOValves Opened Closed

12/26/ 17 No abnormalities observedremotely 1

26 Main Turbine RSV Travel Test 01 MOValves Opened Closed

12/26/ 17 No abnormalities observedremotely i

27 Main Tu bine ICV Travel Test 01 MOValves Opened Closed

12/26/ 17 No abnormalities observedremotely

28 Eictraction NRV Travel Test 01 MOValves Opened Closed

2 26117 No abnormalities obs Irvedremotety

129

TBFP Control Valve& Travel Test 01 M0

Valves Opened Closedti26117 No abnormalities obsirved

Stop Valve remotely

30 SAC 2B( Kaji) Test run 01WK Test suspended Under repair


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

6


Period Covered: December 25 31; 2017

Dept Equipmenf. WorkActivities Frequency Work Performed ` Date

RemarksPerformed

39Control Air Dryer( Van Air)

Test run 01 WK On serviced for 35 minutes 12126/ 17 No abnormalities obs rved

i

322Bntrol Air Dryer( Van Air)

Test run 01 WK On serviced for 5 minutes 12126/ 17 No abnormalities obs rved

33 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 12/26117 Easily rotated

34 Forced Draft Fan 2B Rotate 180° 01WK Manually rotated 12/26117 Easily rotated

35 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12126117 Easily rotated

36 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 12/26/ 17 Easily rotated

37 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 12126/ 17 Easily rotated II

P Motor Boiler Feed Pump o

E 38 .: Rotate 180 01WK Manually rotated 12126/ 17 Easily rotated IR"

q 39Motor Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 12126117 Easity rotated

I T2

Motor Boiler Feed Pump o402B1

Rotate 180 01 WK Manually rotated 12/26117 Easily rotated

NMotor Boiler Feed Pump oS 412B2

Rotate 180 01 WK Manually rotated 12126117 Easily rotated

42 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/26117 Easily rotatedE

P

Iq 43 Scanner Fan 2A Rotate 2 tums 01 WK Manually rotated 12/27/ 17 Easily rotated

Rf

T+ 44 Scanner Fan 2B . ' Rotate 2 tums 01 WK Manually rotated 12127117 Easily rotated (IM

E

N 45 Screen Wash Pump 2A Rotate 2 tums 01 WK Manually rotated 12/27117 Easily rotated

T

46 Screen Wash Pump 26 Rotate 2 tums 01 WK Manually rotated 12127/ 17 Easily rotated I

47 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 12127/ 17 Easily rotated


Rotate 180° 01 WK Manually rotated 12127117 Easily rotatedCycle Pump 2A


Rotate 180° 01WK Manually rotated 12/27/17 Easily rotatedCycle Pump 2B I


Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotatedCycle Pump 2C

51 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 12127117 Easily rotated

52 Raw Water I? ump 2B Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotated


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)



DateDept . Equipmerit • . Work Activities Frequency Work Performed Remarks

Performed

53 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotatetl 12127/ 17 Easily rotated I54 Fuel 0iI Booster Pump# 2 Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotated

O

P;': 55 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotated IE `.R:: 56

2Circulating Water Pump 2 tums 01 WK Manually rotated 12/28/ 17 Easily rotated

IAT Circulating Water Pump

572B

2 turns 01 WK Manually rotated 12128/ 17 Easily rotatedI

58 Condensate Pump 2A 2 tums 01 WK Manually rotated 12/28117 Easily rotatedN:

S

I' 59 Condensate Pump 2B 2 tums , 01 WK Manually rotated 12128/ 17 . Easily rotated

On service for completep< 60 Travelling Screen 2A Test run 01 WK

cycle12128/ 17 No abnormality obse ied

IE

P 61 Travelling Sc een 26 Test run 01 WKOn service for complete

12/28/ 17 No abnormality obse edA ,

cycle

R 62 Travelling Screen 2C Test run 01 WKOn service for complete

12128/ 17 No abnormality obse} edT.

cycle I

M63 Travelling Screen 2D Test run 04WK Test suspended With CMWO IE

N On service for comple#e64 Travelling Sereen 2E Test run 01WK

cycle12/28/ 17 No abnormality obse ed

65 Travelling Screen 2F Test run 01 WKOn service for complete

12128/ 17 No abnormality observedc cle i

66 Travelling Screen 2G Test run 01WKOn service for complete

12128/ 17 No abnormality obse iedcycle

A M-2 Sam lin RackP 9 1H 1 Sampie Coolers Visual Inspection 01WK Perform inspection 12/29/17 Coolers still in good condition

E

M: Refrigeration System Performed test run2 01WK Serviced manually 12/26/17 Pump still in normal condition

Cooling Pump operation

B) Chemical injection System( M- 2) IE

Chemical Injection Agitation of chemical Injection Tanks in goodN

Tanks solution01WK PerformedAgitation 12/ 25/ 17

conditionV

I2

Chemical. lnjection Performed test run01 WK Serviced manually 12/ 30/ 17

Pumps still in norm I


p. 3 Tank AgitatorsPertormed test run

01 WK Serviced manually 12/25/ 17 In good conditionoperation

E':

P C) M- 2 Condenser Leak Detector System IIT :


01 WK Serviced manually 12/29/ 17Pumps still in norm

iI

operation condition

iMalaya- 2] Page 8 of 8

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

I

itf

f II

Y

1

R

j r r, f

Mar ne Serv ce - i r

F

i r

1 ! iPREVENTI '\/ fE : : ,

f i f

iVIAII TENAN E 1 f

V I. I -; l

fI

Mala a Thermal Power PlantYCommon Facilities

December 25 N 31, Z017i

E

4i

1

MALAYA THERMAL POWER PLANT .

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

j

I .

Nlar ne ervsee

Common Facilities Preventive Maintenance Activities .

Period Covered: December 25 31; 2017

Date:Dept Eguipment Work Activities: Frequency Vllork Performed Remarks

Ferformed :

I '

A Or ano Demineralizin Piant I9 9

1) Filtered Wa4er, Raw Check piping& shaft sealing

Water, Backwashing, Check leakages for leaks of Raw water,

Degasifier& Oil, water& chemical) 01WK

backwashing, de-gasifier& 12/26/17 No leak found

Demineralized Pumps demineralizes pump

2 Deepwell Pump Test run& capacity test of Capacity test resultCapacity test 01 MO 12/26/17

1; 2,: 3;.& 4 DWP# 4 DWP 4= 315 GPM

Purging of discharge line 01 MO Purging of discharge line 12/26/17 Finished

Check gearbox for abnormal Check gearbox for unusual3) Blowers arid Agitators

sound01 WK

sound12/26/17 No abnormalities found

4) Cliemical lnjection Check leakages01 WK

Check pump casing, piping 12/26/17 No leak found Pumps Oil, water& chemical) and flanges for leaks

T

IB) Sarriyang Demineralizing PlantR

1) Reverse Osmosis HighB:: . Check leakages Check shaft sealing for

Pressure, Water Transfer 01 DA 12/27/17 No abnormalities foundI._ Oil, water& chemical) leaks

Cleaning Pump

I ,N

E: 2) Micro Filter andVisual Inspection' 01 WK

Checked shell& connecting12/27/17 No abnormalities foun'd

Coagulator Tanks pipes& valvesx:

3) Chemical injection Check leakages Check shaft sealing forE Pumps Oil, water& chemical)

01 WKjeaks

12/27/17 No leak found

P,q C) Wasfe Water Treatment Plant

IRT 1) Abnormal Waste Water,

M ` Normal Waste Water,

Clarified Water, Pressure Check leakages Check bearing housing&E 01 WK 12/28/ 17 No leak foundN_ Filter Backwash, AIC Filter ( Oil, water& chemical) shaft seal for leakage

T ' Backwash Sludge

Transfer Pumps

2) Tank. Agitators& Check gearbox for abnormal Checked gear box for 101WK 12/28/ 17 No abnormalities ob erved

Surface Aerators sound abnormal sound& oil leaks

3) Polymer Dissolving Check condition of outer

Tank ` Visual Inspection 01WK

shell12/28/ 17 In good condition

Cleaning and painting of01AN Cleaning of housing 12/28/ 17 In good condition

outer shell

Check shaft sealing for4) Chemical Injection Check leakages

01 WKleaks

12/28/ 17 No abnormalities fouldPumps Oil, water& chemical) Check gearbox for unusual

Isound

D) Intake Channel

i

1) Trash BarrierCheck condition of fish net,

01WKVisual inspection offishnet,

29 Collapsed primary

Bimboo

bamboo raft& steel barrier bamboo and steel barrier barrier

Common Facilities] 10f 3

1

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)


Period Covered: December 25- 31, 2017`

Dept ' Equipment Work Activities Frequency ; VUork Performed 'Date

Remarks Rerformed : .

IT .

E) Overhead Crane

1) Machine Shop TOYO Check wire rope lubrication Visual inspection of wireR Hoist 15- tonner and hooks

01ANrope and hooks

12/29/ 17 No abnormalities ob fervedB ,

Check main drive braking01AN

Check main. braking system12/29117 No abnormalities ob ierved

N system and componenfs

E Inspection of railing and Visual inspection of railingwheels

01ANand wheels

12/29/17 No abnormalities obierved

Assisted I& C personnel in the

Tools/Non- plant equipment Condition base PM check 01 DA inspection/ repair of vacudyne 12/ 29/17 completed

flow controls

MWR17 679 EM electrical12/26/17 completed Idrill chuck replacement& test

Plant lighting systemPlant Lighting Condition base PM check 01 DA preventive maintenance,

12/25/ 17 completed

repair& monitoring2 31/ 17

MWR17 728 PHIAP1 Globe

lighting busted lamp 12/ 26/ 17 completedE replacement

I _E .

MWR17 740 Dormitory Rm13 replacement of busted 12/27/ 17 completed

T; lamps

R M1 Air Heater area busted

lamp replacement/ lighting 12/29/ 17 completed

installation and repair

A Preyentive maintenance,

Power Supply/Fans/ CO Condition base FM check 01 DA inspection& repair of power12/25/ 17-

completed

1 supply, fans& CO12/31/ 17

Dormitory router powerE '

su I re air12/28/ 17 completed

PPp Y P

A: Communication and Communication& Computer 12/25/17.-

R computer. Condition base PM check 01 DA

system preventive maint. 12/31/ 17completed

T Internet connection speed 12/25/17:completed

M test and monitoring 12/ 31/ 17

E ' Internet system preventiveN maintenance

12/27/17 completed

T. MWR17 743 P& GA( AA

Guevarra) tel. loc. 215 repair12/28/17 completed .

PR document preparations 12/25/17Electrical Materials& Parts PR of Materials and Parts 01 DA completed.

and monitoring 12/31/ 17

PR17 356 WWTP Reaction12/27/17 completed

Tank agitator motor rewinding

PR17 352 Digital Ohmeter/ 12/ 28/17 completed

Current Injector repair

PRE17 355 Hydraulic oil12/29/17 completed

filter I


lI

for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

Common Facilities Freventive Maintenance Activities


Date Dept Equipment Work Activities ` Frequency Work Performetl ' Remarks . 't Performetl . .

CMWO& MWR weekly 12/25/ 17E., accomplishment report completed

L preparation12/31/ 17

E M1/ M2 Preventive Maint. 12/25/17

and report preparation 12/31/ 17completed

T

R- M1/ M2 equiment history 12125/ 17

com leted

I•; updating 12/31/ 17p

Weekly acomplishment12/27/ 17 completed

q,. report

Weekly progress report 12/29/ 17 completed

tegend.

01 DA- Daily01 WK- Once a week02WK- Every 2 dueeks01 M0- Once a month

03M0- Every 3 months04M0= Every 4 months06M0- Every 6 months 01AN- 0nce a year

t


for Proj

ect R

eferen

ce N

o. 20

18-P

B-OMSC-M

TPP-007-0

1 (SBB N

o. 2)

(sbb no. 2) - psalm.gov.ph for...boiler turbine electrical inst& cntrl chemical operations e. m....

Documents