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SAP Connected Manufacturing & I4.0Integrated Process from e-commerce till manufacturing execution with lot size one.
Marin UkalovicPublic
SAP-Infotag für PLM am 29. Juni 2015
Product Innovation - Run Simple
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 7Customer
Publishing Order & Produce Produce individualized product
e-commerce1
Demand2
Design3
Produce4
Deliver5
Predictions
and Service
6
Integrated End to End business processFrom individual electronic customer order through production execution to delivery
Lot Size 1 80% Standard 20 % Individualization+ =
Plan: PLM 7 Design: ECTR Prepare for Production: : FCTR
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 8Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 8Customer
Product Overview54 Product Variants | 54 Individually Configured Products
Product Variants
Custom Products
Individually
engraved by
milling cutter
Standard
SAP Logo
1 x 2 x 1 x 1 x 1 xTop caseBottom case
1 x 1 x1 x 2 x 1 x
Drilling
» Right
» Left
» Right
» Left Top caseBottom case
Individually configured via HYBRIS Web Shop
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 9Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 9Customer
Integrated End to End business processFrom individual electronic customer order through production execution to delivery
e-commerce
Omni-channel creation of electronic sales order. Configuration of individual parameterized product
with quotation.1
Demand
SAP ERP sales order created and MRP run. Planned order creation.2
Design
Realize changes in design. Adjust individual requirements in drawing and create CNC program
that is attached to the order. 3
Produce
Execute production orchestration, coordination and documentation with SAP MES for standard
products and configurable products. Real-time analytics from top floor to shop floor.4
Deliver
Confirmation of production and integration to SAP Connected Logistics.5
Predictions
and Service
Predictive analytics for big data. Discover patterns and define maintenance and service to enable
high performing assets.6
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 10Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 10Customer
Magazine
Initialization
Start Process
Rework
& Repair
Inline
Lager
Drilling
Robot Cell
for Assembly
Camera
Quality
Check
Switch
Special assembly
at bypass switch
Production warehouseBack-loading, Front-picking
SA
P
Scre
en
SAP Screen
SAP Screen
Packing Station
SA
P S
cre
en
The Connected Open Integrated Factory
A B
G
F
E
DC
H
Label
printer
Electric meter
» Camera detects circuits
on tray with respective
colors
» Release of SFC
depending on circuit
availability on tray in
robot cell.
» Determination of
WIP by color until
assembly in robot
cell
» Trigger for reload of tray.
» Picking of circuit for
assembly
» Slot configuration
of fuses with
batch number
» Nonconformance and
repair workstation with
disassemble defect
part and assemble new
part (fuse) and
document batch data
» Mobile screen for posting
goods receipt from
components production to
production supply area.
» Microsoft Kinect instructs
and supervises pick
process from production
storage
» SAP ME at milling
cutter executes
production with CNC
program.
» CAD design creates CNC
program and makes it
available to the milling cutter.
[Manual]
[Manual]
Milling Cutter
[Manual][Manual]
PdMS(HANA)
http://youtu.be/z_Auifovjcc?hd=1
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 12Customer
e-commerce
Omni-channel creation of electronic sales order.
Configuration of individual parameterized product with quotation.1
Hybris HMI Storefront
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 13Customer
Multi-Channel CPQ in hybris: E-Commerce to Internal Sales / Channel Partner
Role: End Customer in E-Commerce Portal (Desktop, Mobile)
Configure Product
Option Pricing
Guided Selling,
Configure SolutionCatalog & Search
Cross/Up-Selling
Recommendations
Visualize 3D
Checkout Create Order
Role: End Customer in E-Commerce Portal (Desktop, Mobile)
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 14Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 14Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 15Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 15Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 16Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 16Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 17Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 17Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 22Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 22Customer
Integrated End to End business processFrom individual electronic customer order through production execution to delivery
e-commerce
Omni-channel creation of electronic sales order. Configuration of individual parameterized product
with quotation.1
Demand
SAP ERP sales order created and MRP run. Planned order creation.2
Design
Realize changes in design. Adjust individual requirements in drawing and create CNC program
that is attached to the order. 3
Produce
Execute production orchestration, coordination and documentation with SAP MES for standard
products and configurable products. Real-time analytics from top floor to shop floor.4
Deliver
Confirmation of production and integration to SAP Connected Logistics.5
Predictions
and Service
Predictive analytics for big data. Discover patterns and define maintenance and service to enable
high performing assets.6
SAP ERPCheck Stock / Requirements and run MRP. Convert Planned Order to Production Order and Release it.
MD04 | MD02
SAP PLMAdapt CAD drawing to individual customer requirements and generate CNC program.
Deliver CNC program to milling cutter center.
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 31Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 31Customer
Integrated End to End business processFrom individual electronic customer order through production execution to delivery
e-commerce
Omni-channel creation of electronic sales order. Configuration of individual parameterized product
with quotation.1
Demand
SAP ERP sales order created and MRP run. Planned order creation.2
Design
Realize changes in design. Adjust individual requirements in drawing and create CNC program
that is attached to the order. 3
Produce
Execute production orchestration, coordination and documentation with SAP MES for standard
products and configurable products. Real-time analytics from top floor to shop floor.4
Deliver
Confirmation of production and integration to SAP Connected Logistics.5
Predictions
and Service
Predictive analytics for big data. Discover patterns and define maintenance and service to enable
high performing assets.6
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 32Customer
© D
SC
So
ftw
are
AG
CAM Objektstruktur in SAP
Arbeitsplatz
Fe
rtig
un
gs-
mit
tel
Arbeitsplan
Vorgang 1
Vorgang 2
Vorgang 3
Fertigteil
Mat
0815
Rohteil VorrichtungMaschine
CAM-Baugruppe
Dokumentstückliste
OriginaleNX-CAM.prt
NC.cnc
…
Mat
0816
Mat
F044
WZ-DIS 1
Objekt-
links
WZ-Mat
4712
WZ-Mat
4711
NC-NonMaster
Erzeugung bei Freigabe
des CAM-Parts
| Factory Control Center - FCTR
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 33Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 33Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 34Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 34Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 36Customer
Produce
Execute production orchestration, coordination and documentation with SAP MES for standard products
and configurable products. Real-time analytics from top floor to shop floor.4
SAP MII / ME
Deliver
Confirmation of production and integration to SAP Connected Logistics.5
Production Warehouse (Back-loading, Front-picking)
SAP Predictive MaintenancePredictive Maintenance and Service at the Open Integrated Factory on the Drilling Center
Performance Management
Energy Monitoring
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 47Customer
Predictions
and Service
Predictive analytics for big data. Discover patterns and define maintenance and service
to enable high performing assets.6
SAP Predictive Maintenance and Service
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 48Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 48Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 49Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 49Customer
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 50Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 50Customer
SAP PdMS
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 51Customer
Partnerintegration
PLM 7, CAD Integration, Output Management
ECTR & FCTR Integration (Designphase)
PSM, 3DVE,
CAM (NC-Programm & Fertigungsintegration)
Daten & Prozesssicherheit
im Kontext Industrie 4.0 & IoT
EWM Integration in den FESTO Prozess
ME & MII, MS KINECT
Demofabrik mit RWTH Aachen
auf dem Stand: Intralogistikszenario mit UBISENSE
RFID: Triangulation und SAP OER & 3DVE
Fertigungsintegration, NC Programm, Lot Size 1
Production Monitoring & Analytics
Customer Engangement & Commerce
hybris CPQ
Predictive Maintenance & Quality
HANA, ME & MII
Collection of Sensor Data
Manufacturing excellence: QM & SPC
Operations Visualization
Worker Guidance
© 2015 SAP SE or an SAP affiliate company. All rights reserved.
Vielen Dank für ihre Aufmerksamkeit !
Marin UkalovicSolution Principal,
SAP Deutschland AG & Co. KG
Hasso-Plattner-Ring 7
69190 Walldorf
Tel +49 / 6227 / 7 64761
mailto: [email protected]