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SALES BULLETIN MEASUREMENT SOLUTIONS We put you first. And keep you ahead. Only the measurement and flow experts at FMC Technologies can combine products, services and expertise to provide a wide range of highly accurate, well designed devices and systems required for efficient, state-of-the-art oilfield techniques used in today’s fast-paced, competitive industry. Oilfield Processing Measurement and Control Oil and Gas Separation

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Page 1: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

SALES BULLETIN MEASUREMENT SOLUTIONS

We put you first.And keep you ahead.

Only the measurement and flow experts at

FMC Technologies can combine products, services

and expertise to provide a wide range of highly

accurate, well designed devices and systems required

for efficient, state-of-the-art oilfield techniques

used in today’s fast-paced, competitive industry.

Oilfield ProcessingMeasurement and ControlOil and Gas Separation

Page 2: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

2

Overview

Proper separation design and function is a crucial component

to a well-managed oilfield and is totally dependent on the

types of wells within the field.

Crude oil wells often produce raw natural gas referred to

as associated gas. The gas can exist separately from the

crude oil in the underground formation or can be dissolved

in the crude oil.

Dry gas wells typically produce only raw natural gas that

does not contain any hydrocarbon liquids. Such gas is called

non-associated gas.

Condensate wells produce raw natural gas along with natural

gas liquids (ethane, propane, butane and so on). Such gas is

also non-associated gas and is often referred to as “wet gas.”

The ideal separator is designed to divide the wellstream into

liquid-free gas, gas-free liquid and produced water. Separator

operating conditions will vary depending on wellstream fluid

characteristics and flowing parameters. To achieve good,

stable separation, the liquid level and gas-liquid interfaces

should be controlled, along with temperature and pressure

control. Once separation is completed, accurate measurement

of the flowing streams (oil, gas and water) will account for

the products produced by the wells.

Selection of proper metering and control instrumentation is

critical to the management of the separator and the accurate

reporting of produced products.

Within the oilfield, the three most common applications for

separators are well testing, production and allocation.

The most common types of separators used are horizontal

and vertical two-phase, three-phase and two-phase cyclone-

type seperators for well testing.

We know it’s tough out there – not

enough manpower, harsh weather,

harsh environments and even tougher

timelines – we can help. Simplify your

work with a complete offering from FMC Technologies

and our preferred suppliers. We offer everything you

need to automate and get your wells up and running

quickly and on budget. FMC Technologies also

provides virtually maintenance-free products, along

with the right services and support to keep your wells

running, long-term.

Page 3: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

3

Well Testing

Accurate measurement and control of each component of a

multiphase production stream, prior to comingling for further

processing, is necessary for the effective management of oil

and gas production and asset allocation. A typical installation

is normally designed to handle testing for multiple producing

wells with varying stream parameters and flowing conditions.

This emphasizes the need for very accurate measurement with

precise temperature and pressure control and interface

in order to ensure proper separation within the test vessel.

Conventional two-phase, three-phase, compact two-phase or

GLCC (Gas/Liquid Cyclonic Cylinder) separators can be used in

well testing applications.

TWO-PhASe CyCLOniC CyLinder

Inlet

WaterOutlet

GasOutlet

OilOutlet

Mixer WaterCut

Probe

LC

LC

PC

Level Transmitter

CoriolisFlowmeter

Pressure Transmitter

GAS

WATEROIL

OIL

CoriolisFlowmeter

Gas Turbine Meter

or

Liquid Control Valve

CoriolisFlowmeter

LiquidTurbine Meter

or

LiquidTurbine Meter

orLiquid

Control Valve

3 PHASE SEPARATOR

Temperature Transmitter

INVALCO 4200

TOTAL

RATE

INVALCO 4200

TOTAL

RATE

Interface Transmitter or Interface

Controller

or

LevelController

Back Pressure Valve

High Level Switch

or

INVALCO 4200

TOTAL

RATE

Inlet

WaterOutlet

GasOutlet

OilOutlet

Mixer WaterCut

Probe

LC

LC

PC

Level Transmitter

CoriolisFlowmeter

Pressure Transmitter

GAS

WATEROIL

OIL

CoriolisFlowmeter

Gas Turbine Meter

or

Liquid Control Valve

CoriolisFlowmeter

LiquidTurbine Meter

or

LiquidTurbine Meter

orLiquid

Control Valve

3 PHASE SEPARATOR

Temperature Transmitter

INVALCO 4200

TOTAL

RATE

INVALCO 4200

TOTAL

RATE

Interface Transmitter or Interface

Controller

or

LevelController

Back Pressure Valve

High Level Switch

or

INVALCO 4200

TOTAL

RATE

Three-PhASe SePArATOr

TWO-PhASe SePArATOr

Inlet

GasOutlet

EmulsionOutlet

LC

Temperature Transmitter

Pressure Transmitter

Level Transmitter

CoriolisFlowmeter

Liquid Turbine Meter

Liquid Control Valve

or LevelController

High Level Switch

Back Pressure

Valve

GAS

EMULSION

CoriolisFlowmeter

or

Gas Turbine Meter

or

INVALCO 4200

TOTAL

RATE

INVALCO 4200

TOTAL

RATE

orSpring Loaded Back Pressure

Valve

PC

GAS

EMULSION

Inlet GasOutlet

EmulsionOutlet

(Optional)

Water Cut Probe

BlockValve

Gas Control Valve

Liquid Control Valve

GAS

EMULSION

Temperature Transmitter

CoriolisFlowmeter

CoriolisFlowmeter

Level Transmitter

High Level Switch

GAS

EMULSION

Page 4: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

4

Production

Bulk production separation is extremely critical. in oil and gas

processing, each process required for a given field has been

designed to handle the expected reservoir conditions. The

subsequent individual product streams coming from the bulk

production separator need to be within a product range that

the process can handle and pass on to the next process in the

sequence. if the separator does not perform to expectations,

there will be issues with every process in the sequence.

Therefore, it is essential that the separator be controlled to

allow for precise liquid/gas separation and accurate product-

stream measurement. The importance of the bulk production

separator system demands precise temperature, pressure and

level interface devices. The metering devices must be capable

of handling a wide range of product parameters and flow

conditions while maintaining accuracy.

TWO-PhASe SePArATOr

Inlet

GasOutlet

EmulsionOutlet

LC

Temperature Transmitter

Pressure Transmitter

Level Transmitter

CoriolisFlowmeter

Liquid Turbine Meter

Liquid Control Valve

or LevelController

High Level Switch

Back Pressure

Valve

GAS

EMULSION

CoriolisFlowmeter

or

Gas Turbine Meter

or

INVALCO 4200

TOTAL

RATE

INVALCO 4200

TOTAL

RATE

orSpring Loaded Back Pressure

Valve

PC

GAS

EMULSION

Three-PhASe SePArATOr3 PHASE SEPARATOR - PRODUCTION

Inlet

WaterOutlet

GasOutlet

OilOutlet

LC

LC

PC

Pressure Transmitter

Level Transmitter

GAS

WATEROIL

OILInterface Transmitter or Interface

Controller

Liquid Control Valve

CoriolisFlowmeter

LiquidTurbine Meter

orINVALCO 4200

TOTAL

RATE

CoriolisFlowmeter

LiquidTurbine Meter

or INVALCO 4200

TOTAL

RATE

Liquid Control Valve

or Level Controller

Back Pressure

Valve

INVALCO 4200

TOTAL

RATE

CoriolisFlowmeter

Gas Turbine Meter

or

Temperature TransmitterHigh Level

Switch

or

GAS

WATEROIL

OIL

Page 5: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

5

Allocation

in allocation, a separator's function is similar to a test

separator, because allocation measurement is used to

determine what portion of the total production from a field

can be attributed to each individual well or lease.

Most fields have a wide variety of operating parameters and

flow conditions, which demand precise temperature, pressure

and level interface devices. The metering devices used in

allocation measurement must be capable of handling such

a variety while also maintaining accuracy.

A heater treater is used as part of the oil production process

and separates oil from water, along with any solids from the

production stream, by using heat and retention time. The oil

from the heater treater can be measured for allocation and

transferred to oil storage for custody measurement.

Three-PhASe SePArATOr

3 PHASE SEPARATOR - ALLOCATION

Inlet

WaterOutlet

GasOutlet

OilOutlet

SamplerMixer WaterCut

Probe

LC

LC

PC

SP

Level Transmitter

Pressure Transmitter

GAS

WATEROIL

OIL

Temperature Transmitter Esc

Esc

EE

--

++

INVALCO 4200

TOTAL

RATE

CoriolisFlowmeter

Gas Turbine Meter

or

Back Pressure

Valve

or LevelController

Liquid Control Valve

CoriolisFlowmeter

LiquidTurbine Meter

INVALCO 4200

TOTAL

RATECoriolisFlowmeter

LiquidTurbine Meter

or

INVALCO 4200

TOTAL

RATE

Liquid Control Valve

Interface Transmitter or Interface

Controller

High Level Switch

or

or orPD

Meter

GAS

WATEROIL

OIL

heATer TreATer

GASOIL

Inlet

WaterOutlet

GasOutlet

OilOutlet

LC

LC

PC

WATEROIL

Pressure Transmitter

Level Transmitter

HEATER TREATER

Liquid Control Valve

CoriolisFlowmeter

LiquidTurbine Meter

orINVALCO 4200

TOTAL

RATE

CoriolisFlowmeter

LiquidTurbine Meter

INVALCO 4200

TOTAL

RATE

Liquid Control Valve

or Level Controller

Back Pressure

Valve

INVALCO 4200

TOTAL

RATE

CoriolisFlowmeter

Gas Turbine Meter

orTemperature Transmitter

GASOIL

Interface Transmitter or Interface

Controller

High Level Switch

or

orLiquiphant Vibronic

Level Switch

or or

PD Meter

FUEL POT

Out Gas

Gas Scrubber

Valve

Gas InLiquid Drain Valve

Liquid Out

Fuel Pots are designed to remove free liquid from the instrument air/gas supply line used to control pneumatic devices. Sized properly, the fuel pot serves as a volume pot to assure the end devices have enough volume of supply to work properly at maximum consumption.

Page 6: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

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instruments

Analytics

•Simple, easy to maintain measurement for detecting excess oil in water, and thus validate the operation of the separator

•Memosens technology gives the user actual run time hours. This along with Sensor Check System can alert for extreme coating and planned maintenance verses reactionary

Liquiline CM442

Temperature Sensors

•Th13 assembly in thermowells with spring loaded insert and enclosure

•U.S. manufacturing of temperature components and complete assemblies, protection heat and insulating shields, ceramic fiber sheath protection

TH13

Temperature Transmitter

•dual input temperature field transmitter

•high reliability in harsh environments due to dual compartment housing and compact electronics

¡TEMP TMT 162

Electronic DP

•differential pressure measurement is often used to measure the level in pressurized and vacuum tanks

•Traditional differential pressure measurement using impulse lines and capillaries have issues such as icing up, clogging, leaky taps and dry/wet leg inconsistencies

•All of these issues can lead to less accuracy, process safety risks and greater total cost of ownership

•With the FMd72 electronic dP system- all of these issues are eliminated

Deltabar FMD72

Differential Pressure

•reduce backwash and contamination by measuring pressure across debris filters

•robust ceramic sensors can handle the toughest of applications

•Overload resistant and function monitored

Deltabar PMD75

Level Switch

•Overspill protection

•easy integration

•Continuously self-monitoring

•no calibration: quick, low-cost start-up

•no mechanically moving parts: no maintenance, no wear, long operating life

Liquiphant FTL8x

Capacitive Level

•Units are precalibrated for conductive processes

•Built-in dAT chip stores calibration data

•Short measured value reaction time

•Universal application

•Fully insulated rod probe, for standard and extreme process conditions

Liquicap FMI51

Process Pressure

•Used for process pressure monitoring up to SiL3, certified according to ieC 61508

•Overload resistant and function monitored

•Continuous modularity for differential pressure, hydrostatic and pressure

•extensive diagnostics functions

Cerabar PMP71

Continuous Level

•reliable measuring for changing medias

•high availability

• integrated data memory

•Factory precalibrated

• intuitive, menu-guided operating concept in national languages

•Simple integration into control or asset management systems

•exact instrument and process diagnosis to assist fast decisions

Levelflex FMP51

Interface Level

•reliable measuring for interface with emulsion

•high availability

• integrated data memory

•Factory precalibrated

• intuitive, menu-guided operating concept in national languages

•Simple integration into control or asset management systems

•ATeX, ieC, eX, FM, CSA

Levelflex FMP55

Water Cut Probe and Monitor

•Provides the highest possible sensitivity, resolution and accuracy for water content determination in crude oil and natural gas condensate

•For water content up to 25%

•enhanced digital signal processing and full product temperature compensation

Water Cut Probe and Monitor

Page 7: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

7

Flow Metering Technologies

Coriolis Meter

•density calibration under process conditions < 0.0005 g/cc

•high accuracy even under varying, demanding process conditions

•Superior zero stability

•Self-draining and compact low profile design

•Application specific “Quick Setup” (83F)

•heartbeat Technology™ (hBT™) on-board diagnostics and verification tool (F 100)

•historOM™ for event, configuration and data storage (F 100)

Promass 83F & F 100 Promass 83E & E 100

microFlow.net Liquid or Gas Flow Computer

•Sediment and water monitor input and nSV calculation

•Automatically corrects volumes per APi MPMS Chapter 11.1-2004 and many other tables

•Temperature, pressure, and density compensation and averaging

•network compatible

• interfaces with Proline Coriolis meters

•Customizable report formats

•Multi-level security access

Flow Computer

Positive Displacement (PD) Meter

•Streamlined flow path provides low pressure drop

•Superior accuracy and measurement stability

• immune to paraffin build-up

•no electricity required

•Low friction ball bearings, fixed cam-type timing, and rugged construction for sustained accuracy and long service life

Smith Meter® SC13 Series

Turbine Meter

• inVALCO Wh Oilfield Series Meter utilizes a rugged durable three-piece rotor/stator required for the extreme oil patch demands

•Wide flow, temperature, and pressure range

•Superior accuracy

•Small in size and weight

•heavy duty stainless steel construction for durability and long service life

INVALCO WH Series

Positive Displacement (PD) Meter

•Streamlined flow path provides low pressure drop

•Superior accuracy and measurement stability

• immune to paraffin build-up

•no electricity required

•Low friction ball bearings, fixed cam-type timing, and rugged construction for sustained accuracy and long service life

Smith Meter® Model E3 & F4

Prowirl 72F

Vortex Meter

•no zero-point drift (“lifetime” calibration)

•high resistance to vibrations, temperature shocks and contaminated fluids

•Optional meter body with integrated line size reduction

Coriolis Meter

•density calibration under process conditions < 0.0005 g/cc

•high accuracy even under varying, demanding process conditions

•Low cost of ownership

•Self-draining and compact low profile design

•Application specific “Quick Setup” (83e)

•heartbeat Technology™ (hBT™) on-board diagnostics and verification tool (e 100)

•historOM™ for event, configuration and data storage (e 100)

INVALCO 400 Series

Control Valve

• ideal for temperature and pressure applications such as separators, heater treaters and free water knockouts

•Soft plug for tight shutoff

•double port construction for maximum discharge rates

INVALCO 500 Series

Back Pressure Valve

•Maintains back pressure on vent lines from separators, treaters, dehydrators, compressor stations and gas gathering systems

• internal sensing line reduces the chance of blockage

Promag 55S

Electromagnetic Meter

•high resistance to abrasion thanks to industry-optimized linings and measuring electrodes

•no pressure loss

• insensitive to vibration

•Software options for: electrode cleaning, advanced diagnostics, calculation of mass flow and solids content

•high degree of efficiency due to the modular device and operating concept

CT Series Flex Tube®

Displacer Type Level Controller

•Simple, reliable, and easy to maintain

•General purpose pilot enclosure is suitable for many exposed applications

•All exhaust gas is vented inside and then to the atmosphere through a screened vent connection

•Cover plate is gasketed and pressure guages are of corrosion-resistant materials

•Weather proof pilot enclosure

INVALCO IMS 780

Interface Management System

•excellent sensitivity and repeatability

•non-fouling probe

•Convenient operator interface provides visual status indication and greatly reduced set-up time

• individually adjustable dual outputs with time delay

•Approved for use in hazardous locations

•Probe length variations available

Page 8: SALES BULLETIN MEASUREMENT SOLUTIONSinfo.smithmeter.com/literature/docs/SB0A016A6.pdf · SALES BULLETIN MEASUREMENT SOLUTIONS ... liquid-free gas, ... separators are well testing,

We put you first.And keep you ahead.

FMC Technologies Measurement Solutions, Inc.500 north Sam houston Parkway West,Suite 100houston, Texas 77067 USAP:+1 281.260.2190

USA Operation1602 Wagner Avenueerie, Pennsylvania 16510 USAP: +1 814.898.5000

www.fmctechnologies.com/measurementsolutions

© 2014 FMC Technologies. All rights reserved. SB0A016A6 issue/rev. 0.2 (3/14)