Sadguru Industrial Estate, Gat No. 201,Chakan Talegaon Road ,Village Mahalunge,

Tal-Khed Dist. Pune, Pin - 410 501

Contacts –8975860200, 9881254185.Email – sadguru.auto@yahoo.com

Our MD, Shri. Anand Mahalunkar started SAPL in 2010 with single machine set –up. Today SAPL boasts of SIX PDC & Ten CNC machines in-house & with additional outsourcing facility.

SAPL have a strong management as well as experienced technical team to handle critical components in large volume.

SAPL is a OEM supplier & can process around 120MT of aluminum castings per month.

SAPL is ISO certified and Practicing TPM, 5S and Six Sigma.

Own land & buildings. Area – 15000 Sq ft. comprising three bays. Additional 15000 Sq ft is available for expansion.

The company is ISO certified & incorporated in April 2010. Expected Turn over of Rs. 20 Crores during FY 2015-16 The components in production are precision & critical auto parts. Technically sound & experienced team have proved bench mark

in enhancing Productivity, reducing Rejection and Delivery as per need of customer.

The component like WHEEL CLUTCH is supplied 1.5 lac plus per month & are maintaining the quality standards with average rejection level below 0.5 %, despite it is a very critical transmission component.

WHEEL CLUTCH UPGRADE is a single source supply & we have maintained the production line of HTTS, Aurangabad, without interruption.

Plant includes an area of 15000sq.ft

3 different bays for all different functions.

Newly installed 500kW transformer with equivalent generator set to avoid non productive power failures

Additional 15000 sq.ft for further expansion is available.

HPDC 400 T ( SS Engineering) - 1 Nos. HPDC 350T (TBC & TOYO) Full Auto - 2 Nos. HPDC 250T (TBC & COLOSIO) Full Auto - 2 Nos. HPDC 150T- ( TBC, Taiwan) Full Auto - 1 Nos. CNC TURNING CENTERS (ACE & jyoti) - 10 Nos. SPM for Drilling & Tapping - 5 Nos. Tool Room Lathe - 2 Nos. Conventional Milling - 1 Nos. Surface Grinder - 1 Nos. Bench Drill - 1 Nos. D G Set 200KW - 1 Nos. Band saw machine - 1 Nos. Cooling Tower - 2 Nos. Screw Compressor (Atlas Copco) - 2 Nos.

Wheel Clutch 3W4S Finish With Drill & Tapping

Cnc turning 2 cavity mould Weight:-0.183 Kg. Multi spindle drilling and

tapping Monthly dispatch 1.50 lakh Single Source

HUB CLUTCH (REML) 6 PLATE

Cnc turning Single cavity mould Weight :- 0.460 kg. Monthly dispatch Qty.- 45,000 nos.

PRODUCTIVITY(Capacity Utilization in %)

MONTH M/C NO 1 M/C NO 3 M/C NO 4 M/C NO 2 APRIL -15 80% 80% 61% -----MAY – 15 73% 85% 93% -----JUNE – 15 87% 85% 92% -----

JULY-15 78% 81% 90% -----Aug-15 81% 94% 76% -----

Sept-15 83% 91% 97% -----Oct-15 86% 93% 98% -----

Nov. – 15 75% 73% 78% -----Dec. - 15 75% 82% 85% 76%

MONTH DISP. QTY. Rej’n QTY. PPM APRIL 147840 546 3600

MAY 160753 2025 12000

JUNE 181885 773 4200JULY 141173 1881 13300AUG 181317 1913 10000SEPT 202754 1647 8100Oct 171500 1034 6000Nov. 152763 3525 22000Dec. 161214 9209 57122

TOTAL 1339985 13344 9900

QUALITY

0.00%

5.00%

10.00%

APRIlMAY

JUNEJULY AUG SEPT OCT NOV

Casting line Rej in %

Rej'n %

MONTH DISP. QTY. Rej’n QTY. Rej'n %

APRIL 23952 388 1.61%MAY 49134 2438 4.96%JUNE 32292 2428 7.82%JULY 45096 2275 5.04%AUG 27432 831 3.02%SEPT 23520 1040 4.42%Oct 26788 1249 4.66%Nov. 15424 810 5.20%Dec. 21600 600 2.77%

TOTAL 243638 11459 4.70%

(C)

COST OF QUALITY

Sigma Level Defect Rate (DPMO) Cost of Quality(%) of Sale Competitive Level

SAPL POSITION AT PRESENT

6 . 3.40 < 10 %

] World Class

5 . 233 11-15 %

4 . 6210 16-20 %] Industy Average

3 . 66807 21-30 %

2 . 308537 31-40 %] Non competetive

1 . 690000 > 40 %

ENDURANCE TECHNOLOGIES PVT. LTD. Pune. HIGH TECHNOLOGY TRANSMISSION SYSTEMS PVT.LTD. Aurangabad. CROMPTON GREAVES, Ahmednagar.Indimate (export House)PMP auto components pvt. Ltd. We are OEM supplier to HTTS-Aurangabad, PMP-Satara.

MANAGING DIRECTOR Business Head

 

PDC PRODUCTION

INCHARGE

MACHINE SHOP

INCHARGE

QUALITY INCHARGE

STORE & PURCHASE

HEAD

Supervisor

Supervisor

Job Inspecto

rs

Assistant

Operators

Operators

FINANCE & ACCOUNTS

HEAD

Assistant

SupervisorSuperviso

rSuperviso

r

Operators

Operators

Mechanization in Fettling process to reduce manual operation. Additional PDC Machines for up coming business. Addition of Two more CNC Turning machines. Shot Blasting Powder Coating Plant. TPM & 5S Practice, TS 16949 Certification.SAPL have invested around 2.00 cr. in FY 2014-2015 and are open to invest for new business opportunities.

Aasheem Samadarr Business Head Mobile – 8975860200, 9422518788 E-mail – sadguru.auto@yahoo.com