ruby air operated diaphragm pumps - shipserv.com marine ver2018.05.pdfoperated diaphragm pumps with...

STRONG QUALITY INDUSTRIAL PUMP

5 YEARSL I M I T E DWARRANTY

Ruby Air OperatedDiaphragm Pumps

w w w. a l p h a d y n a m i c p u m p s . c o . u k


2

Ruby Air Operated Diaphragm pumps

• Use in potentially explosive atmospheres(conductive series)

• High efficciency degree

• Economical air consumption, ecological designing

• Pressure / capacity high efficciency

• Oil free operation

• Very low level of icebarriers, up to zero in highwear outs

• New air valve designing, fully controled airpassage, with the potential to use additional icebarrier protectives.

• Easy disassembling and re-assembling

• Easy trasportation

• New generation diaphragms with embodied inner / outer piston

• New generation PTFE diaphragms of embodiedtype for long-life operation (compound)

• Potential to be submersible

• Possibility to be used in dirty environments dueto their closed designing

• Easy entrance orientation changing (manifoldreverse)

• Automatic suction

Main features

New pump line with a brand new designing that offers reinforced pumping potentials. The updated designingprovides the possibility to use also other materials at the hydraulic parts without decreasing the efficiencyin pressure. Plus, it offers even bigger performance provided with economy

Available in PP, PP+CF, PVDF, ALUMINIUM and AISI 316 STAINLESS STEEL

Ruby Pumps composition codes

Body Center block Diaphragms Valve Seats Balls O-ring

Μιni 005Mini 017Ruby 012Ruby 015Ruby 020Ruby 025Ruby 040Ruby 140Ruby 050Ruby 150Ruby 051Ruby 080Ruby 081

P: PPV: PVDF+CFA: AluminiumS: AISI 316 PC: PP+CFSL: AISI 316 electropolished

P: PPA: AluminiumAN: Alu Nickel Plated PC: PP+CF W: PP FDA

N: NBR ConductiveE: EPDM ConductiveT: TFM+(EPDM Conductive)Z: TFM-A+(EPDM Conductive)ST: PTFE+SANTOPRENE (Backup)HY: PTFE + HYTREL (Backup)

N: NBR E: EPDMT: PTFEA: AluminiumV: PVDFS: AISI 316P: PP

N: NBRE: EPDMT: PTFES: AISI 316

N=NBRF=FKMT=PTFEE=EPDM

D: TwinManifold

F: FlangePN10

Other Options

Pump model


3

FIGURE 1 The air valve directspressurized air to the back sideof diaphragm A. The compressedair is applied directly to theliquid column separated byelastomeric diaphragms. Thediaphragm acts as a separationmembrane between thecompressed air and liquid,balancing the load and removingmechanical stress from thediaphragm. The compressed airmoves the diaphragm away fromthe center block of the pump. Theopposite diaphragm is pulled inby the shast connected to thepressurized diaphragm.Diaphragm B is on it’s suctionstroke; air behind the diaphragmhas been forced out to theatmosphere through the exhaustport of the pump. The movementof diaphragm B toward thecenter block of the pump createsa vaccuum within chamber B.Atmospheric pressure forcesfluid into the inlet manifoldforcing the inlet valve ball off itsseat. Liquid is free to move pastthe inlet valve ball and fill theliquid chamber (see shaded area).

FIGURE 2 When the pressurizeddiaphragm, diaphragm A, reachesthe limit of it’s discharge stroke,the air valve redirectspressurized air to the back sideof diaphragm B. The pressurizedair forces diaphragm B awayfrom the center block whilepulling diaphragm A to thecenter block. Diaphragm B is nowon its discharge stroke.Diaphragm B forces the inletvalve ball onto its seat due tothe hydraulic forces developed inthe liquid chamber and manifoldof the pump. These samehydraulic forces list thedischarge valve ball off it’s seat,while the opposite dischargevalve ball is forced onto it’s seat,forcing fluid to flow through thepump discharge. The movementof diaphragm A toward thecenter block of the pump createsa vaccuum within liquid chamberA. Atmospheric pressure forcesfluid into the inlet manifold ofthe pump. The inlet valve ball isforced off it’s seat allowing thefluid being pumped to fill theliquid chamber.

FIGURE 3 At completion of thestroke, the air valve againredirects air to the back side ofdiaphragm A, which startsdiaphragm B on its exhauststroke. As the pump reaches it’soriginal starting point, eachdiaphragm has gone through oneexhaust and one dischargestroke. This constitutes onecomplete pumping cycle. Thepump may take several cycles tocompletely prime depending onthe conditions of the application.

The Ruby diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings showflow pattern through the pump upon it’s initial stroke. It is assumed the pump has no fluid in it, prior to it’sinitial stroke

RIGHT STROKE MID STROKE LEFT STROKE

How it works

4

Installation

IMMERSEDDRUM TRANSFER SELF PRIMING

TWIN SUCTION MANIFOLDTWIN SUCTION & DELIVERY MANIFOLD POSITIVE SUCTION HEAD

ALPHADYNAMIC PUMPS has stored the documentation certifying ATEXcompliance according to Directive 94/9/CE for it’s ranges of Ruby airoperated diaphragm pumps with the SGS Baseefa Limited certificationbody. They are manufactured in a CONDUCT, class II 2 GD c IIB T4 version.

The equipment user is responsible for classifying it’s area of use.

On the other hand, the manufacturer shall identify and affix thecertification class of the manufactured equipment.

ATEX Certificate


5


Advance Unified Diaphragm Offers:

Exclusive conical shapeprovides excellent service life,

suction list and lower start-up pressure

The prominences decrease the stretching of the PTFE during

the regression and prevent it from cracking.

Backing ribs sustain and guide the diaphragm’s flexibility for extended lifeand reduced cavitation on suction stroke

Oversized integrated plate supportsnearly 50% of the diaphragm through

the entire dynamic motion.

a Easy installation and maintenance

a Excellent service life

a Inventory cost reduction

a Improved performance

a Greater displacement per cycle

a No center hole, elimination of

potential leak paths.

a There is no need for the main

axis to be insured

a They can be screwed and unscrewed

without the use of tools

Advance Unified Diaphragms Featuring

6

Minipump 005 Minipump 017Construction materials: PP – PP+CF Construction materials: PP, PP+CF, ECTFE

Technical data Minipump 005 Minipump 017

ATEX certification ΙΙ 2 GD c IIB T4

Construction materials PP, PP+CF

Intake/delivery connections

(standard) G 1/4"

Air connection 1/8"

Max. self-priming capacity 3 m

Max. flow rate 5 l/min

Max. head 70 m

Max. air supply pressure 7 bar

Diameter 0,5 mm

Max. operating temp. 60°C

Weight 0,5Kg

* The curves and performance values refer to pumps with submerged suction and a freedelivery outlet with water at 20°C, and vary according to the construction material.

7 BAR

6 BAR

5 BAR

4 BAR

3 BAR

2 BAR

40

70

0

10

20

30

40

50

60

70

80

Capacity L/min

Head

(m)

Air supply pressure Air consumption

0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5

Performance Minipump 005

ΙΙ 2 GD c IIB T4

PP, ECTFE, PP+CF

G 3/8"

3/8"

3 m

17 l/min

70 m

7 bar

0,5 mm

60°C, ECTFE 90°C

1Kg , ECTFE 1,5Kg

7 Bar

6 Bar

5 Bar

4 Bar

3 Bar

2 Bar

0

10

20

30

40

50

60

70

80

Capacity L/min

Head

(m)

Air supply pressure Air consumption

0 2 4 6 8 10 12 14 16 18 20

50

70

100

160

Performance Minipump 017

Minipump 005

Minipump 017


7

Ruby 012 PumpConstruction materials: PP - PVDF- PP+CF

Technical dataATEX certification ΙΙ 2 GD c IIB T4

Construction materials PP, PVDF, PP+CF

Diaphragms SANT+PTFE, HYTREL+PTFE

Intake/delivery connections G 1/2''

Air connection 1/4"


Max. flow rate 30 L/min

Max. head 70 m


Max solid size (diameter) 2 mm

Max. operating temp. PP 60°C, PVDF 95°C, P,P+CF 60°C

Weight PP , PP+CF 1,6 Kg

Weight PVDF 1,9 Kg


0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

20 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38

7 BAR

6 BAR

5 BAR

4 BAR

3 BAR

2 BAR

250

200

350

CURVES RUBY 012

Ruby 015 PumpConstruction materials: PP – ALUMINIUM – PVDF – AISI 316 - PP+CF

8

Technical dataATEX certification II 2 GD c IIB T4Construction materials PP, PVDF, ALUMINIUM, AISI 316, PP+CF

PTFE with Conductive EPDM (compound)

DiaphragmsPTFE-A Full Capacity with conductive EPDM (compound) NBR-BUNA ConductiveEPDM Conductive

Intake/delivery connections 1/2" BSP G-Flange on RequestAir connection ½"*Max. self-priming capacity 4 m*Max. flow rate 72 l/minMax. head 70 mMax. air supply pressure 7 barDiameter 3,0 mmMax. operating temp. PP 60°C, PVDF 95°C, Alu 95°C, AISI 316 95°CWeight PP 4,0 kgWeight PVDF 5,5 KgWeight Aluminium 6,0 kgWeight AISI 316 9,0 kg


0

10

20

30

40

50

60

70

80

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in

Air Pressure Supply Air Consumption NL/min

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 800

50

100

150

200

250

300

350

400

450

500

550

600

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

CURVES RUBY 015 RUBBER FITTED

0

50

100

150

200

250

300

350

400

450

500

550

600

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in

Air Pressure Supply Air Consumption NL/min

0

10

20

30

40

50

60

70

80

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

CURVES RUBY 015 PTFE FULL CAPACITY FITTED


9

Ruby 020 PumpConstruction materials: PP – ALUMINIUM – PVDF - PP+CF

Technical dataATEX certification ΙΙ 2 GD c IIB T4 135°CConstruction materials PP , PVDF, ALUMINIUM, PP+CF



Intake/delivery connections 3/4" BSP G -Flange on RequestAir connection ½ "*Max. self-priming capacity 4 m*Max. flow rate 117 l/min Max. head 80 mMax. air supply pressure 8 barDiameter 3,0 mmMax. operating temp. PP 60°C, PVDF 95°C, Alu 95°CWeight PP 4,0 kgWeight PVDF 5,5 Kg

Weight Aluminium 6,0 kg


Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in

Air Consumption NL/minAir Pressure Supply

8 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

10

20

30

40

50

60

70

80

90

0

50

100

150

200

250

300

350

400

450

500

550

600

0 10 20 30 40 50 60 70 80 90 100 110 120 1300

8 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

RUBY 020 - RUBBER FITTED

8 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

0

10

20

30

40

50

60

70

80

90

0 10 20 30 40 50 60 70 80 90 100 110 120 1300

50

100

150

200

250

300

350

400

450

500

550

600

8 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in


RUBY 020 - FULL CAPACITY PTFE - A FITTED

Technical dataATEX certification ΙΙ 2 GD c IIB T4Construction materials PP, PVDF, ALUMINIUM, AISI 316, PP+CF



Intake/delivery connections 1" BSP G -Flange on RequestAir connection ½"*Max. self-priming capacity 4 m*Max. flow rate 175 l/minMax. head 70 mMax. air supply pressure 7 barDiameter 3,5 mmMax. operating temp. PP 60°C, PVDF 95°C, Alu 95°C, AISI 316 95°C,

130°C with Metallic center blockWeight PP 6,0 kgWeight PVDF 7,0 KgWeight Aluminium 7,5 kgWeight AISI 316 14,0 kg* The curves and performance values refer to pumps with submerged suction and a free

delivery outlet with water at 20°C, and vary according to the construction material.

10


100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in


0

10

20

30

40

50

60

70

80

00 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar


0

10

20

30

40

50

60

70

80

0

100

200

300

400

500

600

700

800

900

1000

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion N

L/m

in


7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180




11

Technical dataAtex Certification ΙΙ 2 GD c IIB T4Construction materials PP, PVDF, ALUMINIUM, AISI 316, PP+CF



Intake/delivery connections 1 1/2 '' BSP G -Flange on RequestAir connection 1/2 ''* Max self-priming capacity 5 m* Max. flow rate 360 l/minΜax. solid size (diameter) 5mm Max head 70 mMax air supply 7 BarMax operating Temperature PP: 60°C , PVDF: 95°C , Alu: 95°C , AISI316: 95°C

130°C with Metallic center blockWeight PP 14 kgWeight PVDF 22 kgWeight Alu 14 kgWeight AISI316 30 kg

* The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material.

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in


0

10

20

30

40

50

60

70

80

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400


Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in


0

10

20

30

40

50

60

70

80

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar


12

Technical dataAtex Certification ΙΙ 2 GD c IIB T4 135°CConstruction materials ALUMINIUMDiaphragms PTFE with Conductive EPDM (compound)

PTFE-A Full Capacity with conductive EPDM (compound)NBR-BUNA ConductiveEPDM Conductive

Intake / delivery connections 1 1/2" BSP G - Flange on RequestAir connection 1/2 ''* Max self-priming capacity 5 m* Max. flow rate 375 l/minΜax. solid size (diameter) 5mmMax head 80 mMax air supply 8 BarMax operating Temperature 95°C 130°C with Metallic center blockWeight 14 kg


Ruby 140 PumpConstruction materials: ALUMINIUM

6 bar

7 bar

5 bar

4 bar

3 bar

2 bar

8 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

8 bar

0

10

20

30

40

50

60

70

80

90

Capacity L/min

Head

(m)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

Air Supply Pressure Air Consumption NL/min

Air C

onsu

mpt

ion

NL/m

in


6 bar

7 bar

5 bar

4 bar

3 bar

2 bar

8 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

8 bar

0

10

20

30

40

50

60

70

80

90

Capacity L/min

Head

(m)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200


Air C

onsu

mpt

ion

NL/m

in



13

Ruby 050 PumpConstruction materials: PP – PVDF – PP+CF

Technical dataATEX certification II 2 GD c IIB T4 135°CConstruction materials ALUMINIUM, AISI 316Diaphragms PTFE with Conductive EPDM (compound)


Intake/delivery connections 2" BSP G - Flange on RequestAir connection 3/4'' *Max. self-priming capacity 5 m*Max. flow rate 696 l/minMax. head 70 mMax. air supply pressure 7 barDiameter 8 mmMax. operating temp. 95°CWeight Aluminium 50 kgWeight AISI 316 70 Kg


7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

0

10

20

30

40

50

60

70

80

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

0 15010050 200 250 300 350 400 450 500 550 600 650 700 750 800

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in


RUBY 050 - FULL CAPACITY PTFE FITTED

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

0

10

20

30

40

50

60

70

80

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

0 15010050 200 250 300 350 400 450 500 550 600 650 700 750 800

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion N

L/m

in



14

Ruby 150 Pump Construction materials: ALUMINIUM


Technical dataATEX certification ΙΙ 2 GD c IIB T4 135°CConstruction materials ALUMINIUMDiaphragms PTFE with Conductive EPDM (compound)


Intake/delivery connections 2” BSP G - Flange on RequestAir connection 3/4"*Max. self-priming capacity 5 m*Max. flow rate 696 l/minMax. head 80 mMax. air supply pressure 8 barDiameter 8 mmMax. operating temp. 95°CWeight Aluminium 35 kg

Weight 35 kg

7 Bar

6 Bar

5 Bar

4 Bar

3 Bar

2 Bar

8 bar7 Bar

8 Bar

6 Bar

5 Bar

4 Bar

3 Bar

2 Bar

0

10

20

30

40

50

60

70

80

90

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750

Capacity L/min

Head

(m)

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

3250

3500


Air C

onsu

mptio

n NL/m

in


7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

0

10

20

30

40

50

60

70

80

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

0 15010050 200 250 300 350 400 450 500 550 600 650 700 750 800

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in




15

Ruby 051 Pump Construction materials: PP – PVDF – PP+CF



Diaphragms PTFE+SANTOPRENE, PTFE+HYTREL, NBR-BUNA, EPDM

Intake/delivery connections 2” BSP G - Flange on Request

Air connection 3/4”



Max. head 70 m




Weight PP 38 Kg

Weight PVDF 45 Kg



16

Technical dataATEX certification II 2 GD c IIB T4 135°CConstruction materials ALUMINIUM, AISI 316Diaphragms PTFE with Conductive EPDM (compound)


Intake/delivery connections 3" BSP G - Flange on RequestAir connection 3/4'' *Max. self-priming capacity 5 m*Max. flow rate 810 l/minMax. head 70 mMax. air supply pressure 7 barDiameter 8 mmMax. operating temp. 95°CWeight Aluminium 50 kgWeight AISI 316 70 Kg


0

10

20

30

40

50

60

70

80

0

500

1000

1500

2000

2500

3000

3500

4000

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900

2 bar

3 bar

4 bar

5 bar

6 bar

7 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in



0

10

20

30

40

50

60

70

80

0

500

1000

1500

2000

2500

3000

3500

4000

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900

2 bar

3 bar

4 bar

5 bar

6 bar

7 bar

7 bar

6 bar

5 bar

4 bar

3 bar

2 bar

Capacity L/min

Head

(m)

Air C

onsu

mpt

ion

NL/m

in



Ruby 080 Pump Construction materials: ALUMINIUM, AISI 316


17

Ruby 081 Pump Construction materials: PP – PVDF – PP+CF



Diaphragms PTFE+SANTOPRENE, PTFE+HYTREL, NBR-BUNA, EPDM

Intake/delivery connections G 3"

Air connection ½"



Max. head 70 m




Weight PP 50 Kg

Weight PVDF 67 Kg


RUBY 081

18

Ruby 015 / 020 / 025 / 040 / 050 / 051 / 080 /081

CertificationsQuality Standards

ALPHADYNAMIC PUMPS designs, develops and manufactures pumps and parts to the highest quality standards.

ALPHADYNAMIC PUMPS consistently exceeds the expectations of service, quality and integrity through itsdeep commitment to lean manufacturing and compliance with industry certifications, including ISO Certificate.

ALPHADYNAMIC PUMPS employees and distributor networks are deeply committed to excellence, innovationand customer service.


England Sales office:Rockleigh House, 37 Burton RoadAshby de la Zouch , LeicestershireLE65 2LF - United Kingdom (UK)Registered in ENGLAND & WALESRegistration number 09706219 - VAT No.GB220393343Tel +44 1213 680 324 , +44 1213 680472email:[email protected]

Hellas Production Facilities:3 Elestherias Str Industrial Park of Kifisia 14564 - Kifisia - Hellas VAT No. ΕL 999695309Τel +30 210 4200 338 , +30 210 4200 422Fax +30 211 268 68 37email: [email protected]

VER

201

8.05

5 YEARSL I M I T E DWARRANTY

ruby air operated diaphragm pumps - shipserv.com marine ver2018.05.pdfoperated diaphragm pumps with...

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