rsp doc.docx

8/17/2019 RSP DOC.docx

1/15

ACKNOWLEDGEMENT

I would like to express my heartiest ratitude to Mr! "om#eet $adapa%da &or his

Co%sta%t uida%'e a%d e%'ouraeme%t whi'h helped me imme%sely at (ourkela

a%t!

I am tha%k&ul &or i*i% me a% opportu%ity to work i% su'h a% esteemed ora%i+atio%

&or

)ro*idi% me with ex'elle%t opportu%ities to u%dersta%d the 'omplete

tio%al pro'ess!

I had ai%ed imme%se k%owlede throuh the 'o%sta%t daily i%tera'tio%s we

uh

the trai%i% period!

Tha%k you &or your uida%'e sir!

I also take this opportu%it to tha%ks all the mem,ers o& "AIL &amily &or

me with

'o%sta%t 'ooperatio% a%d thus maki% my summer trai%i% a memora,le o%e!

eet Adria% Du% du%


2/15

CE(TI-ICATE

This is to 'erti&y that Mr! "umeet Adria% Du%Du% .a ma%aeme%t trai%e

/TKAL /NI0E("IT1. $hu,a%eswar 2IM$A Dept! o& $usi%ess Admi%istratio%3.

Completed a% ora%i+atio%al report u%der my uida%'e !The pro#e't repor

4 Trai%i% Need Ide%ti5'atio% a%d its 4e6e'ti*e%ess7 at (ourkela "tee

"teel Authority o& I%dia2"AIL3Ltd!


3/15

)(E-ACE

"ummer trai%i% is a% i%teral part o& the 'urri'ulum o& the 'ourse!

It i*es the stude%t a &eel a%d a% I%siht i%to worki% o& the 'orporate the 'orporate!

World! The stude%ts are a,le to et pra'ti'al k%owlede o& the worki% o& the

Ora%isatio%s! Duri% the short sti%t with the i%dustry. the trai%ee ets to lear% the

*arious aspe'ts o& a% ora%isatio% like the 'ulture &ollowed the &u%'tio%al aspe'ts et'!

The mai% o,#e'ti*e o& summer pro#e't is to experie%'e the *arious 'o%'ept that the

"tude%t lear% i% his or her 5rst year o& ma%aeme%t 'ourse! O%e 'ru'ial thi% that the

"tude%t experie%'e is that lear%i% the 'o%'ept is *ery di8'ult &rom experie%'i% them at

a 'o%'rete le*el! 9e or she lear%s to &a'e *arious situatio% ,y esta,lishi% relatio%ship

,etwee% a%d si%i5'a%t &a'tors i% a situatio% ! They lear% how to impleme%t what they

ha*e

studied a%d also o,ser*e that o%e &u%'tio%al aspe't 'a%%ot ,e isolated &rom the

ora%i+atio%

The time spe%t i% the trai%i% help them to ,e more 'o%5de%t a%d tea'h them how to

ta'kle di6ere%t type o& situatio% ,y #udi% the *arious other &a'tors i%*ol*ed ,y maki%

use real o& their reaso%i% a%d ,y #udi% the *arious other &a'tors i%*ol*ed ,y maki% use

o&


4/15

their reaso%i% a%d ,y the appli'atio% o& that they a':uire duri% the 5rst year o& the

'ourse!

The mai% aim o& summer trai%i% is to et i% tou'h with the ora%i+atio%al realities!

"AIL at a la%'e

"teel Authority o& I%dia Limited 2"AIL3 is the leadi% steel;maki% 'ompa%y i% I%dia! It is a

&ully i%terated iro% a%d steel maker. produ'i% ,oth ,asi' a%d spe'ial steels &or

domesti' 'o%stru'tio%. e%i%eeri%. power. railway. automoti*e a%d de&e%'e

i%dustries a%d &or sale i% export markets! "AIL is also amo% the se*e% Maharat%as o& the

'ou%try


5/15

"AIL


6/15

"pe'ial "teel )la%ts

Alloy "teels )la%ts 2A")3 i% West $e%al

"alem "teel )la%t 2"")3 i% Tamil Nadu

0is*es*araya Iro% a%d "teel )la%t 20I"L3 i% Kar%ataka

-erro Alloy )la%t

Cha%drapur -erro Alloy )la%t

"u,sidiary

"AIL (e&ra'tory Compa%y Limited

Hoi%t 0e%tures

NT)C "AIL )ower Compa%y )*t! Limited 2N")CL3 A BB #oi%t *e%ture ,etwee% "tee

Authority o& I%dia Ltd 2"AIL3 a%d Natio%al Thermal )ower Corporatio% Ltd 2NT)C Ltd3

ma%aes "AIL=s 'apti*e power pla%ts at (ourkela. Durapur a%d $hilai with a 'om,i%ed

'apa'ity o& JF meawatts 2MW3!

$okaro )ower "upply Compa%y )*t! Limited 2$)"CL3 This BB #oi%t *e%ture ,etwee% "AI

a%d the Damodar 0alley Corporatio% 2D0C3 is ma%ai% the ?;MW power e%erati%

statio% a%d to%%es per hour steam e%eratio% &a'ilities at $okaro "teel )la%t!

M#u%'tio% "er*i'es Limited A BB #oi%t *e%ture ,etwee% "AIL a%d Tata "teel promotes e

'ommer'e a'ti*ities i% steel a%d related areas! Its %ewly added ser*i'es i%'lude e;asset

sales. e*e%ts 'o%&ere%'es. 'oal sales loisti's. pu,li'atio%s. et'!

"AIL;$a%sal "er*i'e Ce%tre Limited A #oi%t *e%ture with $MW I%dustries Ltd! o% ,asi

&or a ser*i'e 'e%tre at $okaro with the o,#e'ti*e o& addi% *alue to steel!

$hilai H) Ceme%t Limited A #oi%t *e%ture 'ompa%y with Haiprakash Asso'iates Ltd o% @

,asis to set up a ! millio% to%%e 2MT3 sla;,ased 'eme%t pla%t at $hilai!

$okaro H) Ceme%t Limited A%other #oi%t *e%ture 'ompa%y with Haiprakash Asso'iates Lt

o% @ ,asis to set up a !F MT sla;,ased 'eme%t pla%t at $okaro!

"AIL MOIL -erro Alloys 2)*t!3 Limited A #oi%t *e%ture 'ompa%y with Ma%a%ese Ore

2I%dia3 Ltd o% BB ,asis to produ'e &erro;ma%a%ese a%d sili'o;ma%a%ese re:uired i%

produ'tio% o& steel!


7/15

" T Mi%i% Compa%y )*t! Limited A BB #oi%t *e%ture 'ompa%y with Tata "teel &or #oi%

a':uisitio% de*elopme%t o& mi%eral deposits 'arryi% out mi%i% o& mi%erals i%'ludi%

exploratio%. de*elopme%t. mi%i% a%d ,e%e5'iatio% o& ide%ti5ed 'oki% 'oal ,lo'ks!

I%ter%atio%al Coal 0e%tures )ri*ate Limited A #oi%t *e%ture 'ompa%y")0 promoted ,y 5*e

'e%tral )"/s. *i+! "AIL. CIL. (INL. NMDC a%d NT)C 2with respe'ti*ely J!@. J!@. F!?

F!? a%d F!? shareholdi%3 aimi% to a':uire stake i% 'oal mi%es,lo'ks'ompa%ie

o*erseas &or se'uri% 'oki% a%d thermal 'oal supplies!

"AIL "CI "hippi% )*t! Limited A BB #oi%t *e%ture with "hippi% Corporatio% o& I%dia &o

pro*isio% o& *arious shippi% a%d related ser*i'es to "AIL &or importi% o& 'oki% 'oal a%

other ,ulk materials a%d other shippi%;related ,usi%ess!

"AIL (ITE" $e%al Wao% I%dustry )*t! Limited A BB #oi%t *e%ture with (ITE" t

ma%u&a'ture. sell. market. distri,ute a%d export railway wao%s. i%'ludi% hih;e%

spe'ialised wao%s. wao% prototypes. &a,ri'ated 'ompo%e%tsparts o& railway *ehi'les

reha,ilitatio% o& i%dustrial lo'omoti*es. et'!. &or the domesti' market!

"AIL "CL Limited A BB H0 with Go*er%me%t o& Kerala where "AIL has ma%aeme%

'o%trol to re*i*e the existi% &a'ilities at "teel Complex Ltd. Cali'ut a%d also to set up

de*elop a%d ma%ae a TMT rolli% mill o& B. MT 'apa'ity alo% with ,ala%'i% &a'ilitie

a%d auxilliaries!

Ow%ership a%d Ma%aeme%t

The Go*er%me%t o& I%dia ow%s a,out J o& "AIL


8/15

Orders &or all ma#or pa'kaes o& I") "") a%d part pa'kaes o& $"L. $"). (") D"

Expa%sio% ha*e ,ee% pla'ed a%d these pa'kaes are i% *arious staes o& impleme%tatio%!

O,#e'ti*e o& Expa%sio% )la%

F produ'tio% o& steel throuh $asi' Oxye% -ur%a'e 2$O-3 route

F pro'essi% o& steel throuh 'o%ti%uous 'asti%

0alue additio% ,y redu'tio% o& semi;5%ished steel

Auxiliary &uel i%#e'tio% system i% all the $last -ur%a'es

"tate;o&;art pro'ess 'o%trol 'omputeri+atio% automatio%

"tate;o&;art o%li%e testi% a%d :uality 'o%trol

E%ery sa*i% s'hemes

"e'o%dary re5%i%

Adhere%'e to e%*iro%me%t %orms

)rodu'tio% Taret

The produ'tio% taret o& hot metal. 'rude steel a%d salea,le steel a&ter Expa%sio

is

i%di'ated ,elow


9/15

Millio% to%%e per a%%um

ITEM $ase 'ase

2;@3

A&ter

expa%sio%

9OT METAL! F! !2?!B3

C(/DE

"TEEL F?!B !2F!3

"alea,le

steel F! ?!2!3

-iures i% ,ra'ket i%di'ate 'apa'ity a&ter impleme%tatio% o& o%oi% phase o

moder%i+atio%

a%d expa%sio% to ,e 'ompleted ,y F;F?

Capital Expe%diture Amou%t spe%t o% Expa%sio% )la% a%d other Capital "'hemes

o& "AIL 2i%'l! su,sidiary3 duri% last B years are as

&ollows

(ourkela "teel )la%t

(ourkela "teel )la%t 2(")3. the 5rst i%terated steel pla%t i% the pu,li' se'tor i%

I%dia. was set up with Germa% 'olla,oratio% with a% i%stalled 'apa'ity o& F

millio% to%%es! "u,se:ue%tly. its steel maki% 'apa'ity was e%ha%'ed to F! millio% to%%es

The pla%t was moder%ised i% the mid;Fs with a %um,er o& %ew u%its ha*i% state;o&

the;art &a'ilities! Most o& the old u%its were also re*amped &or e6e'ti% su,sta%tia

impro*eme%t i% the :uality o& produ'ts. redu'i% 'ost a%d e%suri% 'lea%er e%*iro%me%t!

1ear Total

(s!Crore3

@;J FJF

J; B??

;F F

F;FF FFJ

FF;F FFF


10/15

(") was the 5rst pla%t i% I%dia to i%'orporate LD te'h%oloy o& steel maki%! It i

also the 5rst steel pla%t i% "AIL a%d the o%ly o%e prese%tly where F o& sla,s are

produ'ed throuh the 'ost;e6e'ti*e a%d :uality;'e%tri' 'o%ti%uous 'asti% route!

(") prese%tly has the 'apa'ity to produ'e millio% to%%es o& hot metal. F! millio

to%%es o& 'rude steel a%d F!@ millio% to%%es o& salea,le steel! It is "AIL=s o%ly pla%t tha

produ'es sili'o% steels &or the power se'tor. hih :uality pipes &or the oil as se'tor a%d

ti% plates &or the pa'kai% i%dustry! Its wide a%d sophisti'ated produ't ra%e i%'lude

*arious >at. tu,ular a%d 'oated produ'ts!

(") is i% the last le o& impleme%tatio% o& a massi*e moder%isatio% a%d expa%sio% pro#e'

,ei% impleme%ted with 'apital i%*estme%t o& arou%d o& (s F. 'rores that will mor

tha% dou,le its prese%t 'apa'ity!

)ost expa%sio% produ'tio% pla% 2I% Millio% To%%es per a%%um3

Lo'atio%

(ourkela "teel )la%t is lo'ated i% the %orth;wester% tip o& Odisha a%d at the heart o& a ri'h

mi%eral ,elt! $ei% situated o% the 9owrah;Mum,ai rail mai%li%e. (ourkela is *ery we

'o%%e'ted with most o& the importa%t 'ities o& I%dia! The %ear,y airports are (a%'hi 2F@?

km3. $hu,a%eswar 2?@J km3 a%d Kolkata 2F? km3! (ourkela also has a% airstrimai%tai%ed ,y (")!

0I"ION

ITEM Existi% Capa'ity )ost Expa%sio%

9ot Metal ! !B

Crude "teel F! !

"alea,le "teel F!@ ?!


11/15

To ,e a respe'ted world 'lass 'orporatio% a%d the leader i% I%dia% steel ,usi%ess i% :uality

produ'ti*ity. pro5ta,ility a%d 'ustomer satis&a'tio%!

C(EDO

We ,uild lasti% relatio%ships with 'ustomers ,ased o% trust a%d mutual ,e%e5t!

We uphold hihest ethi'al sta%dards i% 'o%du't o& our ,usi%ess!

We 'reate a%d %urture a 'ulture that supports >exi,ility. lear%i% a%d is proa'ti*e t'ha%e!

We 'hart a 'halle%i% 'areer &or employees with opportu%ities &or ad*a%'eme%t a%

rewards!

We *alue the opportu%ity a%d respo%si,ility to make a mea%i%&ul di6ere%'e i% people<

li*es!

Ma#or /%its

Ore $eddi% a%d $le%di% )la%t

(")=s Ore $eddi% $le%di% )la%t 2O$$)3 has a ,ase mix preparatio% system with o%

rou%d ,eddi%. ,le%di% a%d 'o%*eyi% &a'ilities! "et up u%der the earlier moder%isatio%

proramme to pro*ide pre;mix &eedsto'k to "i%ter )la%t;I ;II. the pla%t has a% a%%ua

despat'h 'apa'ity o& B. to%%es o& material!

The &a'ilities i% O$$) i%'lude ma#or i%stallatio%s like wao% u%loadi% 2tipplers tra'

hoppers3. iro% ore 'rushi% a%d s'ree%i% system. raw material storae yard. rod mills a%d

roll 'rushers &or >ux a%d 'oke 'rushi%. proportio%i% ,i%s a%d ela,orate 'o%*eyi%

systems!

Coke O*e%

(") has 5*e !B;metre;tall 'oke o*e% ,atteries 2CO$s3 that produ'e 'oke as the i%put &o

,last &ur%a'es! The 'oke o*e%s are e:uipped with wao% tipplers. automati' ha%dli% a%d

'o%*eyi% &a'ilities. 'oal ,le%di% pro*isio%s. 'oke whar&ae 'rushi% toether wit

s'ree%i% a%d 'o%*eyi% systems!

"i%teri% )la%t


12/15

(")=s si%ter pla%ts &eed si%ter to the ,last &ur%a'es with a 'om,i%ed 'apa'ity o& ?!@ MT

per a%%um! "i%ter )la%t;II is operati% at more tha% its rated 'apa'ity si%'e the year

This has &a'ilitated the i%'reased usae o& si%ter i% ,last &ur%a'e ,urde%!

$last &ur%a'es

The &our ,last &ur%a'es o& ("). with a 'om,i%ed 'apa'ity o& MT. produ'e hot molte

metal &or steel produ'tio%!

"teel Melti% "hops

"M";I

Apart &rom a 'omputerised LD pro'ess whi'h has e%ha%'ed shop 'apa,ility. the LA 0a'uum

Metallury Te'h%i:ue has ,ee% also adopted &or se'o%dary re5%i% o& steel! This &a'ilitate

produ'tio% o& spe'ial steels &or appli'atio% i% ele'tri'al ma'hi%es. pipe maki%. ti% plate

,oilers a%d auto 'hassis mem,ers! The shop was orii%ally desi%ed to produ'e i%ots &o

'o%*ersio% to sla,s throuh the "la,,i% Mill route! 9owe*er. a&ter the dis'o%ti%uatio% o

the i%ot route. "M";I produ'es sla,s throuh 'asti% ma'hi%es!

"M";II

)ro*ided with the latest steel maki%. se'o%dary re5%i% 2ladle &ur%a'e a%d aro% ri%si%

&a'ilities a%d two si%le;stra%d sla, 'asters to produ'e F.?BB. to%%es o& steel sla,

a%%ually. the shop is e:uipped with automatio% throuh three le*els o& 'omputerise

'o%trol. LD as 'lea%i% a%d re'o*ery. power distri,utio% system. water a%d utilit

ser*i'es!

)late Mill

(")=s ?!F meter wide. hih re*ersi% mill is e:uipped with o%li%e thi'k%ess measureme%

&a'ilities! )ro*isio% &or i%spe'tio% ,y 'ustomer=s %omi%ees. o%li%e ultraso%i' testi% a%d

'he'ki% e%sure despat'h o& superior :uality plates to 'ustomers! The )late Mill also has a

walki% ,eam;type &ur%a'e with a 'apa'ity o& F to%%eshour &or sla, heati%! The mi

has a produ'tio% 'apa'ity o& . to%%es per a%%um!

9ot "trip Mill

The &a'ilities o& the F! MT per a%%um mill has

Q Two %ew walki% ,eam type reheati% &ur%a'e 2B T)93

Q (ouhi%si+i% sta%d (0 with automatio%


13/15

Q Automated 'oil ,ox

Q Rui'k roll 'ha%e system i% (ouhi% "ta%d;F a%d 5%ishi% mills

Q Coil marki%. sampli% a%d 'o%*eyi% systems!

Cold (olli% Mill

)rodu'es a,out .@J. to%%e o& 'old rolled sheets per a%%um. (")=s Cold (olli% Mill has

a moder% B;sta%d ta%dem mill a%d a ;hih F@;mm re*ersi% mill! The ta%dem mill ie:uipped with automati' aue 'o%trol. x;ray aue. data loi% a%d thyristorisatio%!

Ele'trolyti' Ti%%i% Li%e

The 'o%ti%uous ele'trolyti' ti%%i% li%e produ'es a shi%i% ti%;'oated sur&a'e i% a *ariety o

'oati% thi'k%esses! The ti%plate sheari% li%es are e:uipped with se%siti*e pi%hol

dete'tors a%d a% automati' sorti% system!

Gal*a%isi% Li%es

Two 'o%ti%uous hot;dip al*a%isi% li%es are e:uipped with #et;'oati% &a'ilities! There ar multi;roller;'orruati% ma'hi%es as well whi'h produ'e 'orruated sheets!

"ili'o% "teel Mills

This u%it produ'es steel &or the ele'tri'al i%dustry throuh *arious operatio%s 'arried out i%

sophisti'ated. 'o%ti%uoussemi;'o%ti%uous pro'essi% li%es a%d a ;hih redu'tio% mil

Ad*a%'ed pro'ess 'o%trol a%d produ't testi% &a'ilities e%sure produ't :uality!

)ipe )la%ts

A hihly sophisti'ated "piral Welded 2"W3 )ipe )la%t is e:uipped with su,mered arweldi% pro'ess a%d produ'es lare diameter pipes! 9ydrostati' pressure testi%

ultraso%i' testi% a%d eddy 'urre%t testi% are some o& the &eatures whi'h e%sure :ualit

'o%trol!

The Ele'tri' (esista%'e Weld 2E(W3 )ipe )la%t 'aters to the smaller diameter pip

'o%sumers! This pla%t has ,ee% re'e%tly upraded to e%a,le it to produ'e A)I rade pipes!

A ?;L)E )ipe Coati% )la%t has ,ee% 'ommissio%ed i% No*em,er J! This u%it produ'es

*alue;added pipes ,y pro*idi% ?;layers o& )oly Ethyle%e 'oati% o% E(W a%d "W pipes o

(ourkela )ipe )la%ts! "et up with te'h%i'al k%owhow &rom Ms "o'otherm "pa. Italy. the

u%it is i% stri't 'omplia%'e with the )ollutio% Co%trol %orms as per Europea% sta%dards!


14/15

Tra8' (aw Material

The Tra8' (aw Material Departme%t deals with pro'ureme%t a%d supply o& raw material

to *arious user departme%ts. i%ter%al mo*eme%t o& i%;pro'ess a%d other material &rom o%e

u%it to a%other a%d despat'h o& 5%ished produ'ts i% railway wao%s to outside parties o

"AIL warehouses! (aw materials play the most *ital role i% (")=s produ'tio% o& F! millio%

to%%es 2MT3 o& steel per a%%um! The a%%ual i%put re:uireme%t o& the pla%t i%'ludes !? MTo& 'oki% 'oal. F!B MT o& ,oiler 'oal. F!J MT o& iro% ore lumps. F!B MT o& iro% ore 5%es. F!

MT o& >uxes a%d other materials like ti%. +i%'. alumi%ium a%d &erro;alloys!

The departme%t mai%tai%s ?B wao%s. lo'omoti*es a%d a %etwork o& kms ra

tra'ks a'ross the pla%t!

E%*iro%me%t Ma%aeme%t

(") has pro*ided air pollutio% 'o%trol e:uipme%t like E")s. $a 9ouses. Dry -o Dus"uppressio% systems Wet "'ru,,ers i% di6ere%t u%its! (") has also pro*ided dedi'ated

Waste Water Treatme%t /%its i% di6ere%t pla%t u%its &or treatme%t o& wastewater! Th

treated wastewater is re'y'led ,a'k to the pro'ess a%d ,low dow% water is o%ly dis'hare

i%to drai%s &or 5%al treatme%t at Laoo% 2a% oxidatio% po%d &or 5%al treatme%t3 ,e&ore

dis'hari% i%to ri*er!


15/15

ESEC/TI0E "/MMA(1

O$HECTI0E"

O,#e'ti*e o& my pro#e't is to 5%d the impleme%tatio% o& ma%aeme%t i%&ormatio% system

i% (O/(KELA "TEEL )LANT!

DATA COLLECTION

Q )rimary Data

I ha*e 'olle'ted the primary data duri% my summer i%ter%ship while

Worki% i% a real worki% e%*iro%me%t!

Q "e'o%dary Data

I ha*e 'olle'ted se'o%dary data &rom *arious ,usi%ess maa+i%es!

MAHO( -INDING" AND (E"/LT"

Q "ail is ha*i% a hue share o& steel market ! It is o%e o& the ma#or steel i%dustryi% i%dia!

Q The ma%aeme%t i%&ormatio% system is e6e'ti*ely used i% (ourkela "teel )la%t!

Q 0arious departme%t o& this steel pla%t has impleme%ted a%d has ,ee% %etworked well!

Q It has i*e% the ma%ers a *ery e6e'ti*e tool to ma%ae as well as to ora%i+e the

ora%i+atio%!

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