rpa excel templates (industrial equipment performance test, base on asme ptcs)
TRANSCRIPT
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Research Institute of Petroleum Industry
Energy Research Center
http://energy.ripi.ir
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Contents
Introduction1
RPA and Related Software2
RPA applications3
Conclusion4
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Energy Conservation
Pollutions
Low efficiency
High SEC
Introduction
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Strategic Plans for Existing Plants
Organizational
Acts:
1. Establishing
Department of
Energy,
2. Awareness,
3. ….
Energy Master Plan
Energy
Management
Acts:
1. Benchmarking,
2. Auditing,
3. Monitoring &
Targeting
4. ….
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Energy Management Tools
Design
Simulation Mass & Energy Balance
Techno-Economical Evaluation
Benchmarking
Energy
Management
Tools
Software only
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Energy & Mass Balance Software
Plant
Energy Auditing
Base on Thermo-dynamic
Rules
Process
Equipments
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RPA
Existing Tools (M&E Balance)
Utility
Cycle
Thermodynamically Analysis
EndResult
Prosteam
Esteam
EES
CyclePad
…
General
Software
Professional
Software
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Comparing Professional Tools
Professional Development
Documentation andUser friendly
Special Functions
General Features
4
3
2
1
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9
ProSteam™ by Linnhoff March provides a number of pre-formatted plant
equipment models for setting up site utility simulations.
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10
EndResult® Software is a collection of steam plant
engineering programs which operate in DOS and
Windows®, and spreadsheet functions which operate in
Lotus® and Microsoft® Excel environments. Using the
spreadsheet functions, applications can be implemented in a
familiar spreadsheet format to model specific equipment and
plant cycles.
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– Excel Performance Workbooks
– Performance Test Protocols
– GP Handy Reference Library
– GPSteam™ Properties Calculator / Add-In
– GP Unit Conversion Library / Add-In
– GPGas™ Properties Calculator / Add-In
12
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Comparing and Ranking
ProSteam EndResult ESteam GPCALCS RPA
Steam /
Water / NG
Properties
O O O O O
Functional /
ModulatedO X O X O
Specific
TemplatesO O O O O
PTC
Standard
Base
X O ? O O
User Friendly O X X O O
Upgrade
Support O X
very
difficultO O
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Current RPA Modules
Boilers
Steam Turbine
Electro/Turbo Compressors
Utility Performance Evaluation
Gas Turbines
HX Shell & Tubes
Electro/Turbo Pumps
Pipeline Hydraulic Calculation
Steam / Water,
Air and NG
Thermo-physical Properties
Unit Conversion
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Economizer Evaluation,Blow-down / Flash steam Recovery,
Evaluating Efficiencies Base on Direct or Indirect Method,HHV or LHV,NG, Oil or Mixed Fuel
Optimum Load Distribution up to 5 boilers
Boiler Module
PerformanceHeat
RecoveryLoad
Optimization
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Optimum Load Challenge
ENERGY.RIPI.IR
75.0%
75.5%
76.0%
76.5%
77.0%
77.5%
78.0%
78.5%
79.0%
79.5%
80.0%
0.000 5.000 10.000 15.000 20.000 25.000 30.000 35.000 40.000 45.000 50.000
Eff
icie
ncy
Load ( ton/hr)
Boilers Efficiency VS. Load
<BOILER #1>
<BOILER #2>
<BOILER #3>
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Optimum Load Challenge
ENERGY.RIPI.IR
FUEL COST/GIGA JOULE $2.37
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Optimum Load Challenge
Original
• Equal distribution: 27.21 ton/hr (each boiler)
• TOTAL PLANT $/hr= 602.45
Optimum
Boiler #1:36.216
Boiler #2: 36.216
Boiler #3” 9.216
ton/hr
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Gas Turbine Module
Gas
Turbine
GT Lib
Heat
Recovery
Performance
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Gas Turbine Module
Heat
Recovery
Using Exhaust Energy to
Produce Steam for Using
in Process
Using Exhaust Energy to
Produce Steam for Injection in
Combustion Chamber
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GT Template
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Steam Turbine, Pump and Compressor Module
Steam Turbine
Turbo Pump
Electro Pump
Steam Turbine
Turbo Compressor
Electro Compressor
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Turbo-Pump and Turbo-Compressor
Mass Flow Rate from Pump or
Compressor are Known
1 Losses in Power Transmission from Turbine to Pump or
Compressor are Known
2
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ST Template
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RPA Next Step
2006 … … …
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Conclusion
Energy Conservation
Reliable and Efficient
RPA
Boiler
RPA
GT
RPA
STRPA
…
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The end