roweld catalogue 2008 draft

1

Kapitel-Überschrift

ROWELD®

Plastic Pipe Welding Technology 2008

KK_GB_s01_s05.qxd 15.10.2007 23:02 Uhr Seite 1

2

Innovation, Quality and Services:Welcome to the World of ROTHENBERGE R!

Pipelines conveying energy and water are theworld’s lifelines. Just likethe veins in the human body,they guarantee that warmth, fuels and lifebringing fluids reach their recipients – an important contribution to theoverall quality of human life.

For more than 50 years now, ROTHENBERGER has beensupporting all those whose daily work helps not only to en-sure that these lifelines reach more and more people, but also to maintain them in an excellent condition: by supply-ing innovative and reliable highest quality pipetools and machinery that can be found in the hands of excellent skilled craftsmen and on construction sites all around theglobe.

Red – the color of innovation.Research and development have always played the utmostimportant role at ROTHENBERGER, where innovation alwaysemerges from an intensive dialogue with the users of ourequipment. This results in more than 150 patents and regis-tered trademarks for product ideas that more than just once have greatly improved the productivity and safety of

our customers. Andnow, at the brand new

ROTHENBERGER TEC Center,research, development, pro-

duction and education have finallyfound a home of their own.

Products + Services = ROTHENBERGER.With no less than 10 product groups for professionals,the pipetool system supplier ROTHENBERGER features anexcellent lineup for handling powerful jobs on a daily basis.Ranging from a simple, handy wrench to an innovative,integrated service unit for air conditioning systems, herethe installer can find about ANYTHING he needs to go theextra mile in servicing his customers – a true-to-the-wordone stop shop making life a whole lot easier.

In addition to offering a most impressive product range,ROTHENBERGER also stands for a service philosophy thatsupplies the craftsman with maximum support fromconsulting and training to after sales service. No less than300 service representatives are permanently „on the road“,cooperating with our specialized dealers to bring innovati-on, quality and services to the users.


Never forget: A ROTHENBERGER man won’t everbe satisfied unless his customer is, too!

Enterprising the Future.With a total of 40 group companies employing1.500 people in 25 countries plus a quality ma-nagement system certified to ISO 9001:2000and ISO14001 standards, ROTHENBERGERtoday represents a global player that at thesame time never has lost touch with its medi-um-sized business roots.

ROTHENBERGER’s commitments to environ-mental issues, to a sustainable economic approach, to taking responsibility for their home region and its people plus an intensiveinteraction with skilled craftsmen ensure thatpipework professionals here will always findexactly what they need to keep the world’slifelines up and running.

Pipetool technologies at work: That`s whatROTHENBERGER is well known for, all around the globe!

3

GE R!

Page 10

Page 22

Page 21

0

Page 36

Page 52

Page 57

Page 14

Page 33

Page 46

Page 6


4

Triple-M-System

Electro sleeve welding and

extrusion units, tools

San

itar

y p

ipe

cutt

er a

nd

to

ols

& S

anit

ary

mac

hin

esC

on

stru

ctio

n s

ite

mac

hin

esW

ork

sho

p m

ach

ines

Page

6 - 12

13 - 17

18 - 27

28 - 39

40 - 51

52 - 56

57 - 61

62 - 66

Cutting and chamfering tools

Rotating circular saws,

Hand-held heating plates

and socket welders

Plastic pipe butt welding

machines and heating element

butt welding machine

Thermo butt fusion welding

machines with CNC control

ROWELD® Recording device

Workshop welding machines

Plastic pipe bandsaws


5

San

itar

y m

ach

ines

San

itar

y p

ipe

cutt

er a

nd

to

ols

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

Operating range (mm)

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180Operating range (mm)


66666666668881010

13

1418162224

30403030304244464848

525455565556575961

Co

nst

ruct

ion

sit

e m

ach

ines

Wo

rksh

op

mac

hin

es

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360


P 355 B

P 315 B

P 250 B

P 200 B

P 160 B

P 1600 B

P 1200 B

P 800 B

P 630 B

P 500 B

T-piece P 630 W

P 500 W

P 315 W

BS 1200 Plus

BS 630 M / BS 630 PLUS

BS 355 M / BS 355 PLUS

T-piece P 500 W

T-piece P 315 W

P 630 W

ROCUT® 160

ROCUT® 110

TC 168 PL

TC 125 PL

TC 67 PL

TC 75 Professional

TC 50 Professional

TC 42 Professional

PS 26 / 42 Standard

PS 35 Professional

TC 32 Standard

TC 26 Standard

TC 42 PRO PVC

TC 42 PRO MSR

TC 35 MSR

P 110

P 125

P 63 S-5 Sword

P 160 Saniline

P 250 A 2

ROCUT® UKS 160 / 355

Page


6

San

itar

y p

ipe

cutt

er a

nd

to

ols

Plastic pipe cutters

�3Double-side blade and ratchet support

Precise force transfer and precise guided cutter feed

�4Pin-point precision without deformation

Stainless steel blade with V-edge

�1 Minimun effort during cutting

Ideally meshed cutting curve

Shear arms lockable in transport position

Lockable lever

Automatic, controlled opening of the blade at the push of a button

Releasing lever

Rubberised handle

Secure grip

RANGE OF APPLICATION

Light and precise single-handed shears for cutting and trimmingPP, PE, PEX and PVDF pipes.

ADVANTAGE OF APPLICATION

�1 Minimum effort during cutting�2 Precise, right-angled cut�3 Precise force transfer and precise guided cutter feed�4 Stainless steel blade with V-edge

Description Ø mm Ø inch g No.

ROCUT® TC 42 0 - 42 0 - 1 5/8“ 447 1 10 5.2000Spare stainless steel blade 0 - 1 5/8“ 120 5.2042Sales counter display TC 42 (content = 10 pcs.) 1 (10) 5.2000D

No. 5.2000

No. 5.2042

No. 5.2000D

TECHNICAL SPECIFICATION

ROCUT® Professional:TC 42: Ø 0 - 42 mmTC 50: Ø 0 - 50 mmTC 75: Ø 0 - 75 mm

ROCUT® Standard:TC 26: Ø 0 - 26 mmTC 32: Ø 0 - 32 mmPS 35: Ø 6 - 35 mmPS 26/42: Ø 6 - 42 mm

�2 Precise, right-angled cut

Wide pipe support

TEC H N O L O G

Y

DURAMANT

ROCUT®


In the Spanish Basque country ROTHENBERGER develops and produces plastic pipe shears, for highest levels of quality. Knife blades from Solingen supply clean and straight cuts with pipe diameters up to 75 mm and all kinds of plastic usual in the area of installation.

The structure of durable aluminum guarantees precise handling and long-living during professional use.

KK_GB_s06-s19.qxd 15.10.2007 23:30 Uhr Seite 6

No. 5.2040

7

San

itar

y p

ipe

cutt

er a

nd

to

ols

No. 5.2010

ROCUT® TC 50 / TC 75 ProfessionalPlastic pipe shears

For cutting pipes of PP, PE, PEX, PB and PVDF.


ROCUT® TC 50 0 - 50 0 - 2“ 600 1 6 5.2010ROCUT® TC 75 0 - 75 0 - 3” 1600 1 6 5.2015Spare stainless steel blade TC 50 0 - 2” 120 1 2 5.2041Spare stainless steel blade TC 75 0 - 3” 190 1 6 5.2016

ROCUT® TC 26 / TC 32 MSR StandardPS 26 / PS 35 / PS 42 StandardPlastic pipe shears

For precise cutting of PP, PE, PEX, PB and PVDF pipes up to Ø 26 mm.


No. 5.2005D

No. 5.2041

No. 5.2015


ROCUT® TC 26 0 - 26 0 - 1 1/4“ 370 1 10 5.2005ROCUT® TC 32 MSR 0 - 32 0 - 1 3/8“ 220 1 23 5.2040ROCUT® PS 35 6 - 35 1/4” - 1 3/8“ 740 1 20 5.5005ROCUT® PS 26 / PS 42 adjustable 6 - 42 1/4“ - 1 5/8“ 950 5.5015Spare stainless steel blade for TC 32 MSR 0 - 32 1 3/8“ 120 1 20 5.5032Spare stainless steel blade for PS 35 6 - 35 1/4“ - 1 3/8“ 30 5.5006Spare stainless steel blade for PS 26 / PS 42 6 - 42 1/4“ - 1 5/8“ 60 5.5007Sales counter display TC 26 (content = 10 pcs.) 1 0) 5.2005D

No. 5.2016

No. 5.5006 No. 5.5007

TEC H N O L O G

Y

DURAMANT

No. 5.2005

No. 5.5015


8


San

itar

y p

ipe

cutt

er a

nd

to

ols

No. 7.0033

No. 7.0031D

TEC H N O L O G

Y

DURAMANT

Ø Ø

Description mm inch g No.

TC 32 MSR 6 - 32 1/4 - 1.1/4“ 440 1 10 7.0108TC 42 PRO MSR 6 - 42 1/4 - 1.5/8“ 510 1 10 7.0109TC 42 PRO PVC 6 - 42 1/4 - 1.5/8“ 510 1 4 7.0072

Accessories g No.

Spare cutter wheels TC 32/42 MSR 19 1 5 7.0188DSpare cutter wheels TC 42 PVC 10 1 8 7.0028D

Ø Ø cutting

Description mm inch depth g No.

TC 67 PL 6 - 67 1/4 - 2.5/8“ 7 710 1 4 7.0031TC 125 PL 50 -125 2 - 5“ f 13 1600 1 4 7.0032TC 168 PL 110 -168 4 - 6.5/8“ 16 1770 1 4 7.0033Sales counter display TC 67 PL (content = 4 pcs.) 1 4 7.0031D

Accessories cutting depth g No.

Spare cutter wheels for TC 67 PL 7,0 10 3 7.0028DSpare cutter wheels for TC 125 PL 13,0 20 3 5.5054Dspecial size TC 125 PL 8,6 10 2 5.5053DSpare cutter wheels for TC 168 PL 16,0 20 2 5.5074Dspecial size TC 168 PL 8,6 10 2 5.5053D

TUBE CUTTER 67 / 125 / 168 PL Automatic Automatic PL telescopic ratchet pipe cutter


The most widespread tool for simple and precise right-angle cutting of PE, PP, EX, PB and PVDF as well as sound insulateddrain pipes and multi-layer composite pipes.

TUBE CUTTER 32 MSR / 42 MSR PRO /42 PRO PVCRugged telescopic pipe cutter


Models 35 MSR and 42 MSR PRO for multi-layer composite pipe.Model 42 PRO PVC for PVC pipes.


� Uniform small working radius of 123 mm:Convenient working, also in tight surroundings

No. 7.0108 / No. 7.0109

Removable internalpipe deburrer


� Monoblock aluminium construction� Large, ergonomically optimised metal handle

Optimum, fatigue-free operation� Telescopic, ratchet guide:

Fast adjustment on the tube's outer diameter� Automatic retract: fast opening� Removable internal pipe deburrer, retracts into the cutter body� Hardened, specially-ground cutter wheels


TC 67 PL 6 - 67 mm 1/4 - 2.5/8"TC 125 PL 50 - 125 mm 2 - 5" TC 168 PL 110 - 168 mm 4 - 6.5/8"

� Optimised cutting wheel and precise telescopic guidance:Right-angled cuts and burr-free trimming

� Feed synchronised with revolutionsFast and simple adjustments of the working range

� Ergonomically optimised metal handleOptimum, fatigue-free operation

� Spare cutter wheel in the handle:Always at hand, immediately available

� Integrated, retractable internal pipe deburrer


TC 32 MSR 6 - 32 mm 1/4 - 1.1/4"TC 42 PRO MSR 6 - 42 mm 1/4 - 1.5/8"TC 42 PRO PVC 6 - 42 mm 1/4 - 1.5/8"


No. 5.5051

9

Tools

San

itar

y p

ipe

cutt

er a

nd

to

ols

Description g No.

GRATFIX HSS fast deburrer 50 2.1655

Accessories g No.

Spare HSS blade 10 2.1652

Description g No.

UNIGRAT fast deburrer 30 2.1660


EASYGRIP 20 - 160 3/4 - 6“ 1000 5.5075

Accessories g No.

Spare strap EASYGRIP 110 5.2046

Description Ø mm g No.

Chamfering unit size 1 16 - 110 720 5.5050Chamfering unit size 2 32 - 160 800 5.5051

Accessories g No.

Spare blade for sizes 1 and 2 30 5.5058

EASYGRIPAutomatic strap wrench for plastic pipes

The indispensable assistant for socket welding plastic pipes with large diameters.


�1 Centered prismatic support: No damage to pipe surface,and no pipe deformation

�2 Good gripping special nylon strap: Secure grip

UNIGRAT fast deburrerFast deburrer with HSS universal blade

For deburring edges on all conventional plastic pipes and plastic plates.


� Small and handy: An ideal permanent companion

GRATFIX HSS deburrer Fast deburrer with replaceable HSS universal blade

For deburring edges on all conventional plastic pipes and plastic plates.


� Blade reserve in the handle: Always a spare blade at hand

Plastic pipe chamfering unitPlastic pipe chamfering unit with replaceable blades

For 15° outer chamfers on plastic pipes.


� Continuously adjustable for wall thicknesses: Flexible in use

No. 2.1652

No. 2.1655

�1No damage to pipe surfaceand no pipe deformation

Centered prismatic support

�2 Secure grip

Good gripping special nylon strap


10

Plastic pipe cutting and chamfering tools

San

itar

y p

ipe

cutt

er a

nd

to

ols

For PVC, PE, PP and PVDF pipes

Cutter blade insert (standard)

For free hand working … … and clamping in a parallel vice.

(Set) No. 5.5063

ROCUT® 110 with cutter wheel insert (No. 5.4950) (Special accessory).ROCUT® 160 with cutter blade insert.

TEC H N O L O G

Y

�5 Ready to hand

Internal deburrer is stored in the handle

�3Ensure uniform chamfering of the entire pipe circumference

With automatic copying(standard with ROCUT® 160,optional with ROCUT® 110)

�4Continously adjustable pipeclamping pressure

Centered and safe pipe clamping, also with out-of-tolerance pipes

Product profile

ROCUT® 110 / 160Cutting and chamfering tool for right-angled cuttingand chamfering (15°)


The cutting & chamfering system tool for right-angled cutting and chamfering (15°) of thin and thick-walled PVC, PE, PP, PEX,PB and PVDF pipes, as well as sound, insulated drain pipes with extreme precision in a single operation.


�1 Only one tool system required for cutting, chamfering and deburring

�2 Universal adapter or a wide range of accessoriesFor example, cutter wheel instead of cutter blade

�3 Ensure uniform chamfering of the entire pipe circumference,also with non-circular pipes (standard with ROCUT® 160,optional with ROCUT® 110)

�4 Continuously adjustable pipe clamping pressure�5 Removable internal pipe deburrer, retracts into the cutter body� Cutter blade shaft can be mounted with 180° offset:

Pipe cutting also possible without chamfering


ROCUT® 110: Ø 32 - 110 mmROCUT® 160: Ø 110 - 160 mm


11

Plastic pipe cutting and chamfering tools

San

itar

y p

ipe

cutt

er a

nd

to

ols

�1Only one tool system required for cutting, chamfering and deburring

Removable internal pipe deburrer, retracts into the cutter body, with rotatable HSS blade

Extremely long service life withoptimum cutting geometry

Carbid cutting blade

No. 5.5035

In set ROCUT® 160 with basic unit (No. 5.5030), internal deburrer (No. 5.5063), clamping shell sets, standard cutter blade shaft and cutter blade insert (No. 5.5019), or cutter blade shaft and cutter wheel (No. 5.4950)(for sound-insulated pipes).

Description Ø mm kg No.

ROCUT® 160-Set 110, 125, 160 5,6 5.5063

In set ROCUT® 110 with basic unit (No. 5.5020), internal deburrer (No. 5.5018), clamping shell sets, standard cutter blade shaft and cutter blade insert (No. 5.5029), or cutter blade shaft and cutter wheel (No. 5.4950)(for sound-insulated pipes)


ROCUT® 110 - Set 50, 75, 110 3,9 5.5035ROCUT® 110 - Set 58, 78, 110 3,9 5.5037for sound-insulated pipes

Accessories g No.

Internal deburrer with blade, 150 5.5018insertable into handle of basic unitCutter blade for internal deburrer 10 2.1652Plastic carrying case for ROCUT® 110 850 5.5016Plastic carrying case for ROCUT® 160 1400 5.5017 No. 2.1652No. 5.5018

Extension setTo change over to ROCUT® RAINMAX

In set with basic unit, clamping shell sets Ø 60, 80, 100 mm (No. 5.5044 /5.5047 / 5.5048, cutter blade shaft (No. 5.4951)

Description with clamping shell kg No.

From ROCUT®

to ROCUT® RAINMAX 60, 80, 100 mm 850 g 5.5010

�2Special accessories for PE, PP, PEX, PB and sound-insulated pipes

Cutter wheel insert


12

Plastic Pipe cutting and chamfering tools

San

itar

y p

ipe

cutt

er a

nd

to

ols


Basic unit ROCUT® 160 160 3450 5.5030Set of clamping shells * 140 180 5.5031Set of clamping shells * 125 250 5.5032Set of clamping shells * 110 310 5.5033* Set of clamping shells (1 set = 2 half shells)


Basic unit ROCUT® 110 110 2450 5.5020Set of clamping shells * 100 110 5.5048Set of clamping shells * 90 150 5.5021Set of clamping shells * 80 170 5.5047Set of clamping shells * 78 180 5.5062Set of clamping shells * 75 210 5.5022Set of clamping shells * 63 220 5.5023Set of clamping shells * 58 230 5.5013Set of clamping shells * 56 270 5.5024Set of clamping shells * 50 290 5.5025Set of clamping shells * 40 300 5.5027Set of clamping shells * 32 330 5.5026* Set of clamping shells (1 set = 2 half shells)

ROCUT® 110Basic unit

For use with clamping shells Ø 32 - 100 mm, without internal deburrer, with standard cutter blade shaft and cutter blade insert(No. 5.5029).

ROCUT® 160Basic unit

For use with clamping shells Ø 110 - 140 mm, without internal deburrer, with cutter bar shaft, automatic copying and cutter bladeinsert (No. 5.5019).

No. 5.5030

No. 5.5020

ROCUT® 110 with cutter wheel (No. 5.4950)(Special accessory)

ROCUT® 160 with cutter blade insert

HM-cutter blade inserts ROCUT® 110 and ROCUT® 160

No. 5.4960 No. 5.4961

No. 5.5029 No. 5.5019

No. 5.5074 No. 5.5054 No. 5.5053

With automatic copying

Description cutting depth mm g No.

Cutter blade shaft with 7,5 110 5.4960Automatic copying and HM cutter blade insertsCutter blade shaft with 12,5 120 5.4961Automatic copying and HM cutter blade insertsSpare HM cutter blade insert 7,5 10 5.5029for parting and chamfering 15°Spare HM cutter blade insert 12,5 20 5.5019for parting and chamfering 15°

Cutter wheelsROCUT® 110 and ROCUT® 160

Description cutting depth mm g No.

Cutter blade shaft with 16,0 130 5.4950Cutter wheel (No. 5.5074)Spare cutter wheels (2 pcs.) 8,6 10 5.5053DSpare cutter wheels (3 pcs.) 13,0 20 5.5054DSpare cutter wheels (2 pcs.) 16,0 20 5.5074D

TEC H N O L O G

Y

No. 5.4950


13

Orbital circular saw for plastic pipes

San

itar

y p

ipe

cutt

er a

nd

to

ols

Description kg No.

ROCUT® UKS 160 / 355, complete with 15,4 5.5620HM saw blade (No. 5.5505) without transport box

Accessories kg No.

Spare HM saw blade 180 x 30 mm 0,6 5.5505with spacerTransport box 700 x 350 x 500 mm 17,5 5.5655

Six rubberised clamping & guide rollers ensure right-angled cuts with no misalignment.

Secure clamping and optimum pipecentering are guaranteed by the central, trapezoidal clamping device.

No. 5.5505No. 5.5655

�1 Right-angled cuts with no misalignment

Wide, rubberised clamping and guide rollers

�3Time-saving and efficient working

Powerful 1520 W motor with high cutting speed

�2 Optimum pipe centering

Centre clamping

�4 Highly repeatable cuts

Adjustable cutting depth with fine setting

�5 Safe operation

TÜV tested saw blade guard

TEC H N O L O G

Y

ROCUT® UKS 160 / 355High-performance orbital circular saw


High-performance orbital circular saw for fast, precise, perfectly aligned, and true-angled cutting of plastic pipe with Ø 160 - 355 mm on the building site or in the workshop.


�1 Right-angled cuts with no misalignment�2 Optimum pipe centering�3 High cutting speed: Efficient and rational working�4 Adjustable cutting depth limit with fine setting:

Highly repeatable sequential operations�5 Safely protected saw blade:

Safe working


Voltage: 230 V 50/60 Hz Power: 1520 WPipe outer diameter: 160 mm - 355 mmSmin.: 8 mmSmax.: 40 mm


14

Socket welding

�13 holes for mounting heating spigots and heating bushes

High flexibility and combination options for every day use

�6Safe working on the work bench. Integrated mounting plate for the P 63 S-5 set table shim.

Heating spigots and sockets (Form A) P 63 S-5

With high quality anti-stick coating.Long service life and according to DVS regulations.

Ø mm ,kg No.

20 0,08 5.351125 0,10 5.351232 0,17 5.351340 0,26 5.351450 0,37 5.351563 0,60 5.3516

P 63 S-5 Setthermostatically regulated

P 63 S-5, thermostaticallyregulated

�2 Unit has an integrated floor stand

Always available when needed

Heating element with very narrow sword form

Easy to use in cramped conditions

Heating spigots & bushes (Ø 20 mm - 63 mm) with high-quality anti stick coating

Long service life and according to DVS regulations

San

itar

y m

ach

ines

Product profile

ROWELD® P 63 S-5 SwordSocket welding


Socket welding unit for use with heating spigots and heating bushes for diameters of 20 - 63mm.With three simultaneously usable combinations for welding sockets, pipes, and fittings up to Ø 63 mm.


�1 3 holes for mounting heating spigots and heating bushes�2 Unit has an integrated floor stand�3 Integrated ergonomic handle �4 Temperature control according to DVS�5 Signal lamp for heating intervals�6 Holder for table mounting clamp� Temperature selector switch and mains pilot lamp


Power: 800 WVersion: Thermostatic or electronicPipe outer diameter: For welding sockets, pipes and fittings

from 20 - 63 mmVoltage: 230 V 50/60 Hz

110/115 V 50/60 Hz


15

Socket welding

Insulator prevents heat transport to the housing

Effective heat protection

�4Temperature mode switch for electronical temperature control

Process reliability according to DVS

�3 Signal lamp for heating intervals

All informations in sight

Automatically over heat protection

Equipement reliability

�3 Integrated ergonomic handle

Light and easy for fatigue-free working

Set consists of: Heating spigots, allen key SW 6 (No. 32.1216), cylinder headscrews, table clamp and carrying box.

Power Control 230 V 110/115 VDescription Ø mm Watt Version kg 50/60 Hz 50/60 Hz

P 63 S-5 Set 20, 25, 32 800 thermostatic 4,30 5.3892 5.3894P 63 S-5 Set 20, 25, 32, 40, 50, 63 800 thermostatic 5,30 5.3893 5.3889P 63 S-5 Set 20, 25, 32 800 electronic 4,30 5.3890 5.3886P 63 S-5 Set 20, 25, 32, 40, 50, 63 800 electronic 5,30 5.3891 5.3887P 63 S-5 Single welder 800 thermostatic 1,78 5.3897 5.3899P 63 S-5 Single welder 800 electronic 1,78 5.3896 5.3898

San

itar

y m

ach

ines


ROWELD® P 125 Set (Form A)In carrying case with socket welding unit (1300 W),heating spigots & bushes, adapter plate (1 set = 2 plates), allen key SW 5, socket-head screws, socket pin, table mounting clamp, and floor stand

Performance Characteristics:� With high-quality PTFE non-adhesive coating long-life

and the DVS guidelines accordingly


� Temperature control according to DVS, CEN and ISO for safe operation

� Electronic temperature control & monitoring, and temperature setting is secured against inadvertent changing

� Saves time and costs by quick-exchange system for heating plates

� Optimum temperature distribution over the entire working area� 4 holes for mounting heating spigots and heating bushes

16

Heating elements

ROWELD® HE heating elementsHeating elements for butt welding of PE, PP, PVDF, andPB pipes and fittings with diameters of 20 - 250 mm

Plastic pipe heating elements for free-handed working or workbench assembly using table mounting clamp.

Quick-exchange systemfor heating plates

Accessories kg No.

Adaptor plate for butt welding ROWELD® P 125 1,15 5.5536Ø 160 mm (1 set = 2 pcs.) anti-stick coatingTable mounting clamp for P 125 0,45 5.5524Floor stand for ROWELD® P 125 0,44 5.5539Allen key SW 6 for P 125 0,02 32.1215Socket pin for heating spigot P 125 0,01 5.5549Allen key SW 5, M 6 x 40 for heating spigots/ 0,01 8.1957-heating sockets and adaptor plate for P 125Carrying case for ROWELD® P 125 Set 4,70 5.5555

ROWELD® P 125Socket welding unit for use with heating spigots and heating bushes for diameters of 16 - 125 mm,plus adapter plates for butt welding

With three simultaneously usable welding combinations for free-handed working or workbench assembly using table-mountingclamp circular version.

Description kg No.

16 0,06 5.558517 0,06 5,558618 0,08 5.558719 0,08 5.558820 0,08 5.558925 0,10 5.559032 0,17 5.5591

Description kg No.

40 0,26 5.559250 0,37 5.559363 0,60 5.559475 0,89 5.559590 1,33 5.5596

110 2,07 5.5597125 2,33 5.5598


� Long service life and according to DVS regulation� Temperature control according to DVS, CEN and ISO for

processing safetyElectronic temperature control & monitoring, and temperature setting is secured against inadvertent changing

� Quick-exchange system for heating plates

Heating spigots / heating bushes

Power heating plate Control 230 V 110/115 VWatt Ø mm Version kg 50/60 Hz 50/60 Hz

500 120/45° electronic 1,80 5.5518 5.5517800 200 electronic 3,25 5.5316 5.5851

1500 300 electronic 5,35 5.5317 5.5854

Accessories kg No.

Table mounting clamp 0,45 5.5524Carriyng case for Ø 200 mm heating element 2,80 5.5525Carrying case for Ø 300 mm heating element 5,90 5.5528

Power Ø Control 230 VType Watt mm Version kg 50/60 Hz

P 125 1300 16 - 125 electronic 3,10 5.5321P 125 Set 1300 63 - 125 electronic 17,05 5.5546

San

itar

y m

ach

ines


17

Hot gas welding units

Description g 230 V 50/60 Hz

ROWELD® HG 1600 E complete with 5 mm tubular nozzle (No. 5.5769) 1360 5.5770ROWELD® WG 1600 E completewith 5 mm tubular nozzle (No. 5.5769) 700 5.5780

No. 5.5816

No. 5.3380

No. 7.3421 No. 5.5782

No. 5.5772

Nozzle for HG 1600 E and WG 1600 E

No. 5.5779No. 5.5776

No. 5.5783

No. 5.5769

No.5.5773


Universal tubular nozzle 5,0 40 5.5769Wide slot nozzle, angled 20,0 50 5.5778Wide slot nozzle, angled 40,0 60 5.5779Speed nozzle for round welding cable 3,0 20 5.5773Speed nozzle for round welding cable 4,0 20 5.5774Speed nozzle for round welding cable 5,0 20 5.5775Triangular speed nozzle for profiled welding 5,0 20 5.5776Triangular speed nozzle for profiled welding 7,5 20 5.5777Tracking nozzle 20 5.5772Shrinking reflector 60 5.5783

Accessories g No.

Pressure roll, 45 mm for overlapwelding 210 5.5816of foilsSheet universal scraper set for preparing 210 5.3380welded seams (consisting of handle, triangular,heart and multishape blades)Screwdriver for nozzle mounting 40 7.3152Heating element 1500 Watt 80 5.5800Spare carbon brushes (1 set = 2 pcs.) for HG1600 E 10 5.5788Reinforced plastic pipe, 3 m (for WG 1600 E) 350 5.5782Sheet steel case for ROWELD® HG 1600 E 4400 5.5799

No. 5.5770

No. 5.5780

ROWELD® HG / WGRANGE OF APPLICATION

Processing of roofing materials.Welding of sheets, films, tent, in a boat building, on refuse dumps,for swimming pools, automotive industry and tank construction.Shrinking of fittings and sleeves in the electrical industry.Repair and processing of plastic parts in automobile repair shops.Hot air welding, shaping and shrinking of thermoplastics in theworkshop or on the building site.


� Suitable for continuous operation� Light, handy and robust� Welding temperature up to 700° C, continuously adjustable� Gentle cooling protects heating elements when work is

completed, without changing the preselected heating� Easy mounting of nozzles in all working applications:

Clip-on speed nozzles, no screws� Service friendly: Heater assembly easily replaceable� Powerful, light (700 g), and handy hot gas welding unit:

Ideal for stationary use in a workshop (WG 1600 E)� Active device protection for a long service life:

In case of an air supply failure, a safety circuit reduces the heating power, and switches it off completely after 30 seconds(WG 1600 E)


Air demand: 80 - 250 l/min(We commend the ROWELD® Air compressor V 26, No. 5.3378) for the WG 1600 E

Heating element: 1500 W Heating elementwith electronic temperature control

No. 5.5800

No. 5.5778

San

itar

y m

ach

ines


18

By adjusting the basic clamping elements angles on both sides (15° each side), segmented bendscan be produced.

Joints between fittings and pipeswith narrow and wide clamping element.

Single and two handed cutting possible

Mechanical stop adjustable from both sides

�1 Segmented bends can be produced

Angles of the wide main clamping elements adjustable on both sides (15° each)

�2Prerequisite for joining pipes and fittings

Narrow main clamping elements can also be used

Completely tortion resistant

Hardened, chrome-plated guide shafts

Rectangular heating element

San

itar

y m

ach

ines

Plastic pipe butt welding machines

Product profile

ROWELD® P 110Plastic pipe butt welding machines


For butt welding of pipes and fittings of PE, PP, PB and PVDF(Ø 20 - 110 mm), particularly suited for installation work and in emergencies – also in pipe networks.


�1 Segmented bends can be produced�2 For production of pipe/fitting connections�3 Precise force adjustment


Pipe outer diameter: Ø 20 - 90 mm (SDR 41 - SDR 7,25)Ø 20 - 110 mm (SDR 41 - SDR 11)

Weight: 8,5 kgDimension: 450 mm total length


19

For secure hold and axial pipe alignment

Wide aluminium reducer clamping inserts (Ø 20 - 90 mm) for pipes and pipe joints

Complete machine consists of: Basic unit with table mounting brackets, manual milling unit, electronically controlled heating element, main clamping shell set R/R (Ø 110 mm) and main clamps R/F, left (Ø 110 mm), reducer clamping inserts R/R and R/F for Ø 40 - 90 mm, assembly tools, table mounting clamp, and transport box.

Temperature control 230 V 110/115 VDescription Ø mm Version kg 50/60 Hz 50/60 Hz

ROWELD® P 110 complete 40, 50, 56, 63, 75, 90, 110 electronic 43 5.5844 5.5924Accessories see page 20

�3 Precise force adjustment

Clear force scale

San

itar

y m

ach

ines

Plastic pipe butt welding machines


20

Accessories ROWELD® P 110

San

itar

y m

ach

ines

230 V 110/115 VDescription kg 50/60 Hz 50/60 Hz

Electronically controlled 2,6 5.5324 5.5918Table mounting clamp 0,7 5.5524 5.5524

Version kg No.

ROWELD® P 110 Basic unit with clamp for table mounting 6,8 5.5787

Description g No.

for pipe/pipe joints (1 set = 2 clamps) 2,5 5.5807for pipe/pipe joints left (1 clamp) 1,0 5.5808for pipe/fitting joints right (1 clamp) 1,0 5.5809

ROWELD® P 110 Basic unit

Ø mm kg No.

20 1,9 5.531825 1,9 5.512632 1,8 5.512540 1,7 5.512450 1,7 5.5123

Ø mm kg No.

56 1,6 5.512263 1,4 5.512175 1,6 5.512090 1,1 5.5119

Reducer clamping inserts pipe/fitting

Ø mm kg No.

20 0,6 5.531925 0,6 5.513432 0,5 5.513340 0,5 5.513250 0,5 5.5131

Ø mm kg No.

56 0,5 5.513063 0,5 5.512975 0,4 5.512890 0,3 5.5127

Heating elementWith anti-stick coating, 180 x 130 mm, 800 Watt.

Description kg No.

With machine holder 1,90 5.5826Spare cutters (1 set = 2 pcs.) 0,05 5.5152

Manual milling unit

Flange adaptorFor centered welding of welding necks.

Accessories

Description kg No.

Four shell clamping disc 1,5 5.5199

Description kg No.

Allen key SW 6 0,03 32.1216Allen key SW 8 0,05 32.1218

Description kg No.

Sheet steel transport box 14,20 5.5832540 x 345 x 355 mm

Reducer clamping inserts for pipe/pipe

No. 5.5808 / No. 5.5809 No. 5.5807

Reducer clamping inserts for pipe/fitting

No. 5.5324

Main clamp shells 110 mm

Each set consists of 4 aluminum half shells.Reducer clamping inserts pipe/pipe

Each set consits of 2 metal half shells.

No. 5.5826

No. 5.5199


21

Welding machines

San

itar

y m

ach

ines

Description kg No.

ROWELD® ROFUSE Sani 160 1,2 5.4230

ROWELD® ROFUSE Sani 160Universal pipe welding machine for drain pipes


For automatic welding parameter recognition.Butt welding of plastic pipe with Ø 40 - 60 mm. Universal welding machine for PE and PP fittings. For 230 V fittings.


�1 Visual monitoring of the welding process over digital display�2 Robust and impact resistant housing (IP 44)�3 Wide working-radius� Microcontroller steered welding set with automatic

temperature compensation of the welding time� For Geberit, Akatherm EUR, Coes, Valsir, WAVIN Duo

Aquatherm and Vulcatherm Euro

�3 Wide working radius

3 m welding cable

�1 Visual monitoring of the welding process

Clear digital display

�2 Robust

High impact resistant housing


Input voltage: 230 VAllowance: 186 V - 275 VFrequency: 40 Hz - 70 HzOutput voltage: 230 VProtection category: IP 44Temperature range: -5°C bis + 40°CMax. output current: 5 A Weight: 1,2 kgDimensions: 120 x 160 x 77 mmWelding cable: 3 m


22

Plastic pipe welding machines

San

itar

y m

ach

ines

ROWELD® P 160 SANILINE Special EditionBasic unit (No. 5.4004)

Milling adaptor (No. 5.4040)Easy to transportMain clamping shell set (No. 5.4082)

�1 Flexible for difficult positions

Long service life through high-quality anti-stick coating according to DVS regulations

Single and two-side cutting possible


Minimum drag forces

Smooze-running machine carriage

�4For safe clamping of pipes, fittings and tight 45° branches and 90° elbows

Non-slip reducer clamp inserts Ø 40 - 140 mm with clamping force adjustment

�240% higher strength with simul-taneously optimised force distribution

Revolutionary angled-bed design

Product profile

ROWELD® P 160 SANILINEPlastic sanitary pipe welding machine


For butt welding of PE, PP, PB and PVDF pipes and fittings, especially suitable for 45° branches and tight elbows. For use on building sites and in the workshop.


�1 Flexible for difficult positions�2 40% higher strength�3 All typical fittings used in sanitary installations can be clamped�4 For safe clamping of pipes, fittings and tight 45° branches

and 90° elbows�5 For milling 45° branches in a working range of Ø 40 - 75 mm�6 Minimum drag forces


Pipe diameter: Ø 40 - 110 mm (SDR 41 - 7,25)Ø 40 - 140 mm (SDR 41 - 11)Ø 40 - 160 mm (SDR 41 - 17,6)

Weight: 34,4 kgHeating element: 800 WTrimmer: 500 W


23


San

itar

y m

ach

ines

Complete machine consists of: Basic unit with electric milling unit, milling adaptor for 45° branches, electronically controlled heating element with contact and transport protection, basic Ø 160 mm clamping shell set (left & right), Ø 160 mm pipe supports, reducer inserts and supports for 40, 50, 63, 75, 90, 110,and Ø 125 mm in a sheet steel case, assembly tools and transport frame.

230 V 110/115 VDescription Ø mm Temperature control kg 50/60 Hz 50/60 Hz

ROWELD® P 160 SANILINE complete 40, 50, 63, 75 electronic 57,4 5.4000 5.400190, 110, 125, 160

ROWELD® P 160 SANILINE Special Edition 40, 50, 63, 75 electronic 61,2 5.400490, 110, 125, 160

Accessories see page 26

Protected against unintentional starting and movement, reduces the risk of injury

Safety circuit and automatic locking in the working position

Precise force adjustment

Direct force transfer and clearforce adjusting scale

�5For milling 45° branches in a working range of Ø 40 - 75 mm

Trimmer adaptor Ø 75 mm

�3All typical fittings used in sanitation installations can be clamped

Multiple clamping possibilities


24


San

itar

y m

ach

ines

Long service life according to DVS regulations

Heating element (1500 W) with high quality anti-stick coating

For T-Spice welding Conversion kit for segment bend

�3Safe and torsion-resistant transfer of welding forces

Rugged basic set of Ø 250 mmclamping shells with reducer inserts for Ø 180 - 225 mmplus pipe supports and 160 mm dia. shells with reducer inserts for Ø 40 - 140 mm plus pipe supports

Precise welding force adjustment on the clear force scala

Direct force transfer

�4 Firm working table always available

Protective cover of transport box as machine base

Product profile

ROWELD® P 250 APlastic pipe welding machine


For all pipes with a diameter of 40 mm - 250 mm.Mobile, compact plastic welding machine for use on building sitesand in workshops. Particularly suitable for sanitation installations, drain pipe laying,and chimney reconditioning with PVDF liners.


�1 Flexible for difficult positions�2 Torsion-resistant for minimum drag pressure and minimum

power transfer loss�3 Safe and torsion-resistant transfer of welding forces�4 Single and two side cutting possible�5 Protects against unintentional starting and movement�6 Firm working table always available


Pipe diameter: Ø 40 - 110 mm (SDR 41 - SDR 7,25)Ø 40 - 125 mm (SDR 41 - SDR 11)Ø 40 - 200 mm (SDR 41 - SDR 17,6)Ø 40 - 225 mm (SDR 41 - SDR 26)Ø 40 - 250 mm (SDR 41 - SDR 33)

Weight: 36,4 kgTrimmer: 450 WHeating element: 1500 W


25


San

itar

y m

ach

ines

Complete machine consists of: Basic Unit with electrical milling device, holder for heating element, eletronically controlled heating elements with contact protection,basic Ø 160 and 250 mm clamping shells plus Ø 160 and 250 mm support fork reducer inserts for Ø 40 - 140 mm and Ø 180 - 225 mm, assembly tools, sheet steeltransport box 800 x 520 x 765 mm (LxWxH), and sheet steel case for reducer & support inserts.

230 V 110/115 VDescription Ø mm Temperature control kg 50/60 Hz 50/60 Hz

ROWELD® P 250 A complete 40, 50, 56, 63, 75, 90, 110 electronic 127,0 5.5795 5.5796125, 160, 180, 200, 225, 250

Basic unit 36,4 5.5768 5.5738Accessories see page 27

�5Protects against unintentional starting and movement

Electric, high torque milling unit (450 W) locks into place in the working position

�2Torsion-resistant for minimum drag pressure and minimum power transfer loss

Low-friction, on hardened, chromium-plated and sideways installed in spherical liners led guidance waves

No. 5.5795

�4 Single and two side cutting possible


�1 Flexible for difficult positions

Removable heating element


26

Accessories ROWELD® P 160 SANILINE

San

itar

y m

ach

ines Description kg No.

Trimmer Adaptor, for Ø 40 – 75 mm 0,63 5.4040

Description, Version kg No.

Basic clamping set Ø 160 mm 5,3 5.4082

Description kg No.

Mounting and transport sub-frame 11,30 5.4015Sheet steel case for reducer inserts 2,32 5.4020Open ended spanner SW 17 DIN 894 0,05 31.0411Trimmer cutter 75 mm (set = 2 pcs.) 0,06 5.5685Cutter 35 mm for milling adaptor 0,01 5.5686Replacement heating plate 230 V/115 V 1,92 5.5316/5.5851Trimmer cutter, carbide 75 mm 0,06 5.5684(set = 2 pcs.)Folding table 20,00 5.6052

Reducer clamping insertsEach set consists of reducer inserts (4 half-shells), pipe supports.

Trimmer AdaptorFor milling 45° branche, replaceable cutters.

Basic clamping setFor outer clamping position, especially for welding pressure pipes,consisting of 2 main clamps, left and right.

Accessories

Nominal dimensions kg No.

40 1,60 5.408350 1,59 5.408456 1,59 5.408563 1,57 5.408675 1,57 5.4087

Nominal dimensions kg No.

90 1,55 5.4088110 1,62 5.4089125 1,47 5.4090140 1,43 5.4091

Set consisting of Basic Ø 160 mm clamping shell set, left and right(No. 5.4082) plus two reducer inserts (left and right) for diameters of 40, 50, 63, 75, 90, 110 and 125 mm.


Conversion kit 40, 50, 63, 75, 90 11,15 5.4080110, 125, 160

ROWELD® P 160 SANILINE conversion kitConversion of existing ROWELD® P160 SANILINE to the new universalclamping tools.

No. 5.4080

Main clamping shell set for outer clamping position(No.5.4082)

230 V 110/115 VDescription kg 50/60 Hz 50/60 Hz

ROWELD® P 160 SANILINE 34,4 5.4005 5.4006Basic unit

ROWELD® P 160 SANILINEBasic unit

Trimmer Adaptor for 45°-branches Ø 40 - 75 mm (No. 5.4040)

Reducer clamping inserts

ROWELD® P 160 SANILINE Basic unitBasic unit consists of trimmer (500 W), heating element (800 W)with contact protection, basic set of Ø 160 mm clamping shells, pipe supports Ø 160 mm


27

Accessories ROWELD® P 250 A

San

itar

y m

ach

ines

Ø mm kg No.

180 2,46 5.5721200 2,03 5.5718

Ø mm kg No.

225 1,41 5.5719

Description kg No.

Replacement cutter (1 set = 2 pcs.) 0,10 5.5163Allen key SW 8 0,02 32.1218

Description kg No.

Transport box, red protective cover 25,00 5.5759Sheet steel case 2,82 5.4020

Conversion kit for Segment bendFor welding the segment bend.Retro fitting for older models not possible, reducer clamping inserts see page 26.

Reducer clamping insertsEach set consists of pipe clamping inserts (4 metal half-shells) and support fork inserts (2 metal half-shells) for main clamp shell set (No.5.5742).

Heating elementAnti-stick coating, Ø 300 mm, 1500 Watt.

Accessories

Ø mm kg No.

160 7,25 5.5742

Ø mm kg No.

250 10,10 5.5717

Ø mm kg No.

32 1,89 5.575340 1,89 5.575250 1,81 5.575156 1,83 5.575063 1,75 5.574975 1,68 5.5748

Ø mm kg No.

90 1,50 5.5747110 1,26 5.5746114 1,20 5.5745125 1,06 5.5744140 0,80 5.5743

Ø mm kg No.

left40 1,90 5.528850 2,14 5.528756 2,18 5.528663 2,10 5.528575 2,50 5.528490 2,49 5.5283

110 2,46 5.5282125 2,64 5.5281140 3,36 5.5280

Ø mm kg No.

right40 1,90 5.519850 2,14 5.519756 2,18 5.519663 2,10 5.519575 2,50 5.519490 2,49 5.5193

110 2,46 5.5192125 2,64 5.5191140 3,36 5.5190

Description 230 V 110 VVersion kg 50/60 Hz 50/60 Hz

Electronically controlled 5,35 5.5317 5.5854

No. 5.5317 / No. 5.5854

No. 5.5717 No. 5.5742

Main clamping tools

Main clamping toolsFor all pipe diameters, especially suitable for welding 45° branches.

Main clamp shell setsEach set consists of 2 main clamp shell and 2 support forks.

Reducer clamping inserts

Description kg No.

Conversion kit 9,8 5.5712


28

Triple-M-System

Co

nst

ruct

ion

sit

e m

ach

ines

Possible combinations Page

Basic units 30Hydraulic systems 33Trimmer 34Heating elements 36Reducer clamping inserts 38

The exclusive ROWELD® Triple-M-System by ROTHENBERGERROTHENBERGER unveils a completely new dimension in heating element butt welding machine applications. ROTHENBERGER now offers the ROWELD® Triple-M-System, allowing the user to choose the machine that exactly meets his needs, whether for the installation of a gas main, drinking water supply or distribution pipeline,for sewage disposal lines or for a wide arrange of piping system applications in manufacturing plants.

The ROWELD® Triple-M-System machines are available for all pipe diameters from 40 mm to 355 mm and all SDR ranges, allowing for a perfect match between the respective request and the job itself. Naturally the individual components are universally compatible with one another.

Example of use Gas pipe installation

Pipes with SDR-range

alternative 1alternative 2

Example of use Water pipe installation


alternative 3SDR 41 - 11SDR 41 - 7,4

Example of use Water pipe installation


alternative 4SDR 41 - 26

ROWELD® Basic unit type HP 160/250/315/355 ROWELD® Basic unit type MP 160/250/315/355 ROWELD® Basic unit type LP 160/250/315/355

ROWELD® Hydraulic system type CNC ROWELD® Hydraulic system type Professional

ROWELD® Hydraulic system type Basic

ROWELD® Trimmer type DDT ROWELD® Trimmer type SDT ROWELD® Trimmer type MT

ROWELD® Heating element type CNC VA ROWELD® Heating element type CNC SA ROWELD® Heating element type Basic


29

General overview of use and SDR ranges

Co

nst

ruct

ion

sit

e m

ach

ines

41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7

41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7

Legend of symbols and shortcuts

SDR ranges

SDR ranges

Bas

ic u

nit

sH

ydra

ulic

sys

tem

sTr

imm

erH

eati

ng e

lem

ents

SDR 41 - 7,4

SDR 41 - 11

SDR 41 - 26

HP = High Pressure

MP = Medium Pressure

LP = Low Pressure

SDR = Standard Diameter Ratiooutside diameter

wall thickness

ROWELD® Basic unit type LP 160 / 250 / 315 / 355

ROWELD® Basic unit type MP 160 / 250 / 315 / 355

ROWELD® Basic unit type HP 160 / 250 / 315 / 355

ROWELD® Hydraulic system type CNC

ROWELD® Hydraulic system type Professional

ROWELD® Hydraulic system type Basic

ROWELD® Trimmer type DDT

ROWELD® Trimmer type SDT

ROWELD® Trimmer type MT

ROWELD® Heating elements


30

Basic units

Low Pressure Medium Pressure High Pressure

Co

nst

ruct

ion

sit

e m

ach

ines

More robust base-carriage

Stable base

�3Simplified welding of fittings without modifications or loss of stability

Free moving third clamping element

�2 Extra rigid, separate supporting frame

Ease of transport

�1 30% reduced friction force

New hydraulic cylinder with high-tech sliding guides


Hydraulic systems 33Trimmer 34Heating elements 36Reducer clamping inserts 38

�4Compatible with the ROWELD®

clamping elements

Proven clamping elements

Description mm Basic CNC SA CNC VA

ROWELD® Basic unit type HP 160 40 - 160 mm 5.5252 5.3615 5.3605ROWELD® Basic unit type HP 250 90 - 250 mm 5.5161 5.3715 5.3705ROWELD® Basic unit type HP 315 90 - 315 mm 5.5441 5.3815 5.3820ROWELD® Basic unit type HP 355 160 - 355 mm 5.5456 5.4565Wheel set for HP 250/315/355 B 5.5248 5.5248 5.5248Bracket for HP 250/315/355 B 5.5247 5.5247 5.5247

SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4

ROWELD® Basic unit type HPCompact heating element butt welding machine


For use on the building site, in pipe trenching and pipeline bridging, and in the workshop.For welding pipes and fittings from all pressure ranges (SDR 41 - 7,4) from PE, PP and PB.The ROWELD® Basic unit type HP is especially recommended forwelding thick-walled pipes.When a CNC hydraulic control is required the base machine typeHP CNC SA equipped with a proximity sensor or the basic unit type HP CNC VA additionally equipped with a heating element fitting system have to be taken.

Pipe diameter:P 160 B type HP: Ø 40 - 160 mm (SDR 41 - 7,4)P 250 B type HP: Ø 90 - 250 mm (SDR 41 - 7,4)P 315 B type HP: Ø 90 - 315 mm (SDR 41 - 7,4)P 355 B type HP: Ø 160 - 355 mm (SDR 41 - 7,4)

Protected welding zone

Protection from heat conduction and pollution

Travel sensor CNC


�1 30% reduced friction force (high-tech sliding guides)�2 Extra rigid, separate supporting frame�3 Simplified welding of fittings without modifications or loss

of stability�4 Compatible with the ROWELD® clamping elements


Weight:P 160 B type HP: 30,0 kgP 250 B type HP: 69,5 kgP 315 B type HP: 77,0 kgP 355 B type HP: 72,5 kg


31

Basic units

Co

nst

ruct

ion

sit

e m

ach

ines

�1 Compact size

Shorter base frame

�3 Protected welding zone


�2 30% reduced friction force

New hydraulic cylinder with high-tech sliding guides

Simplified Construction

Integral tubular steel frame

�4Compatible with the ROWELD®

clamping elements


ROWELD® Basic unit type MPCompact heating element butt welding machine


For use on the building site, in pipe trenching and pipeline bridging, and in the workshop.For welding pipes and fittings from medium pressure ranges (SDR 41 - 11) from PE, PP and PB.The ROWELD® Basic unit type MP is especially recommended forwelding medium thickness walled pipes.Use of ROWELD® CNC hydraulic control systems is not possiblewith this model.

Pipe diameter:P 160 B type MP: Ø 40 - 160 mm (SDR 41 - 11)P 250 B type MP: Ø 90 - 250 mm (SDR 41 - 11)P 315 B type MP: Ø 90 - 315 mm (SDR 41 - 11)P 355 B type MP: Ø 160 - 355 mm (SDR 41 - 11)


�1 Compact size�2 30% reduced friction force (high-tech sliding guides)�3 Protected welding zone�4 Compatible with ROWELD® clamping elements


Weight:P 160 B type MP: 30 kgP 250 B type MP: 62 kgP 315 B type MP: 68 kgP 355 B type MP: 68 kg

SDR 41 - 26 SDR 41 - 11 SDR 41 - 11



Description mm No.

ROWELD® Basic unit type MP 160 40 - 160 mm 5.5409ROWELD® Basic unit type MP 250 90 - 250 mm 5.5411ROWELD® Basic unit type MP 315 90 - 315 mm 5.5415ROWELD® Basic unit type MP 355 160 - 355 mm 5.5413Wheel set MP 250/315/355 B 5.5248Bracket MP 250/315/355 B 5.5247

Wheel set


Co

nst

ruct

ion

sit

e m

ach

ines

32

Basic units

�1 Compact dimensions

Short base frame

Fast variation of diameters

Easy to adjust pipe support

�3 Compatible with ROWELD® clamping elements


�2 Protected welding zone


�4 Simplified construction

Integral tubular steel frame

ROWELD® Basic unit type LPCompact heating element butt welding machine


For use on the building site, in pipe trenching and pipeline bridging, and in the workshop.For welding thin-walled pipes and fittings (SDR 41 - 26) from PE-, and PP. The ROWELD® Basic unit type LP is especially recommended forwelding thin-walled pipes in installations of pressureless drainage systems and air ducts out of PE, PP, and PVC as well as corrugated pipe.



Description mm No.

ROWELD® Basic unit type LP 160 40 - 160 mm 5.5408ROWELD® Basic unit type LP 250 90 - 250 mm 5.5410ROWELD® Basic unit type LP 315 90 - 315 mm 5.5414ROWELD® Basic unit type LP 355 160 - 355 mm 5.5412Wheel set LP 250/315/355 B 5.5248Bracket LP 250/315/355 B 5.5247

SDR 41 - 26 SDR 41 - 26

Pipe diameter:P 160 B type LP: Ø 40 - 160 mm (SDR 41 - 26)P 250 B type LP: Ø 90 - 250 mm (SDR 41 - 26)P 315 B type LP: Ø 90 - 315 mm (SDR 41 - 26)P 355 B type LP: Ø 160 - 355 mm (SDR 41 - 26)


�1 Compact dimensions�2 Protected welding zone�3 Compatible with ROWELD® clamping elements �4 Simplified construction


Weight:P 160 B type LP: 30 kgP 250 B type LP: 62 kgP 315 B type LP: 68 kgP 355 B type LP: 68 kg


Bracket


33

Hydraulic systems

Co

nst

ruct

ion

sit

e m

ach

ines

�1 Simple depressurization

Pressure button

�4Well protected and easy to transport

Circumferential tubular steel frame

Robust, protected against pollution

Completely closed steel plate housing

�2 Precise meter-readings

Manometer quality damped indicator Ø 110mm

�3 Safe and simply controls

Robust control lever with smooth start-up

230 V 110/115 VDescription 50/60 Hz 50/60 Hz

ROWELD® Hydraulic system type Professional 5.5115 5.5116

ROWELD® Hydraulic systemtype ProfessionalElectro-hydraulic control for heating element butt welding machines


The ROWELD® Hydraulic system type Professional can be equipped with a DATALINE Recording systems for analysis and documentation of the welding parameters.


�1 Simple depressurization per pressure button�2 Precise meter-readings via a large manometer�3 Safe and simply controls�4 Well protected and easy to transport� Continuously adjustable working pressure in both directions

� Pressure saving system that maintains constant pressure during welding and cooling-off times as well as when switched off

� Can be used together with any ROWELD® Triple-MBasic unit


Operation pressure: 0 - 100 barPower: 370 WWeight: 31 kg

SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4

ROWELD® Hydraulic system type CNC Hydraulic CNC control for heating element butt welding machines


Double pumping system with constantly regulated pressure during the entire welding and cooling processes.For the ROWELD® Basic units type HP P 160/250/315/355 B.


�1 Easy operation, with only 2 control elements�2 Low heating by means of the digital double pumping technology�3 Well protected and easy to transport�4 Fast and precise storing and recording of welding parameters

according to DVS and other internationally recognized welding standards up to a total of 350 protocols

� Compliance with welding parameters following fixed specifications(Not compatible with ROWELD® Basic units type MP and LP)


Operation pressure: 2 - 120 barWeight: 39 kg �1 Easy operation

Only 2 control elements

�2 Low heating

Digitized double pumping hydraulics

�3Well protected and easy to transport

Stainless steel tube frame

CNC-Control Power Unit

CNC-Control Power Section

�4Easy operationDATALINE Hand-Held-Computer

Barcode pen

Simplified data entry


ROWELD® Hydraulic system type CNC 5.3765 5.3766Barcode pen 5.3546 5.3546Barcode scanner 5.3547 5.3547Further specifications are available upon request

SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4


34

Hydraulic systems


Co

nst

ruct

ion

sit

e m

ach

ines

ROWELD® Trimmer type DDTDouble disc trimmer


The ROWELD® Trimmer type DDT can be used with any of the ROWELD® Plastic pipe welding machines from the completeTriple-M-System.


�1 High torsion�2 Clean cutting area


Power: DDT 160: 620 W DDT 250: 620 W DDT 315: 620 W DDT 355: 620 W

Weight: DDT 160: 8,6 kg DDT 250: 14,2 kg DDT 315: 23 kg DDT 355: 30,6 kg


ROWELD® type DDT 160 (LP/MP/HP) 5.5253 5.5243ROWELD® type DDT 250 (LP/MP/HP) 5.5162 5.5159ROWELD® type DDT 315 (LP/MP/HP) 5.5442 5.5432ROWELD® type DDT 355 (LP/MP/HP) 5.5457Spare knife type DDT 160 (LP/MP/HP) 5.5154 5.5154Spare knife type DDT 250 (LP/MP/HP) 5.5163 5.5243Spare knife type DDT 315 (LP/MP/HP) 5.5446 5.5446Spare knife type DDT 355 (LP/MP/HP) 5.5203 5.5203(1 set = 2 pcs.)

Durable

Robust chain drive

Fixed

Locking mechanism

Safe

Safety switch

�2 Clean cutting area

Chips removed towards the outside

�1 High torsion

Strong actuation and beneficial transmission ratio

SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4

ROWELD® Hydraulic system type BasicHydraulic control for heating element butt weldingmachines


The ROWELD® Hydraulic system type Basic can be safely and eco-nomically used in combination with the ROWELD® Basic units ty-pes MP and LP, for installations of sewage and industrial sectorpipelines.


�1 Simplified assembly�2 Durable�3 No possibility for internal leakages� Working pressure is continuously adjustable� Constant pressure during welding and cooling off times� For welding thin-walled or smaller diameter pipes


Operation pressure: 5 - 60 barPower: 350 WWeight: 15 kg

�1 Simplified assembly

Change of direction per electronic switch

�3No possibility for internal leakages

Enclosed system

�2 Durable

Robust and rugged construction

230 VDescription 50/60 Hz

ROWELD® Hydraulic system type Basic 5.5111

SDR 41 - 26SDR 41 - 26


35

Trimmer

Co

nst

ruct

ion

sit

e m

ach

ines

ROWELD® Trimmer type MTManual trimmer


The ROWELD® MT manual trimmer is the most economical optionfor simple welding of thin-walled or smaller diameter pipes.Recommended for use with the ROWELD® Basic unit Typ LP and theROWELD® Hydraulic system type Basic.


�1 Clean Cutting Area


Drive: Manual ratchet driveWeight: MT 250: 5,0 kg MT 315: 7,8 kg

MT 355: 7,8 kg

�1Guaranteed parallel preparation of tube ends

Massive single part disc

�2 Very simple handling

Lightweight

�3 Simple pipe fusing

Slender external structure



�4 Very high torsion

Strong actuation and beneficial transmission ration

Safe

Safety switch

Fixed

Locking mechanism




ROWELD® type MT 250 (LP) 5.5368ROWELD® type MT 315/355 (LP) 5.5369Spare knife manual trimmer 250 (1 set = 2 pcs.) 5.5163Spare knife manual trimmer 315/355 (1 set = 2 pcs.) 5.5203

ROWELD® Trimmer type SDTSingle disc trimmer


The ROWELD® Trimmer type SDT can be used in combination withthe ROWELD® Plastic piping butt-welding machines from classes250 (LP/MP) and 315/355 (LP/MP).


�1 Guaranteed parallel preparation of tube ends�2 Very simple handling�3 Simple pipe fusing�4 Very high torsion�5 Clean cutting area


Power: SDT 250: 620 W SDT 315: 620 W SDT 355: 620 W

Weight: SDT 250: 8 kg SDT 315: 13 kg SDT 355: 13 kg

SDR 41 - 26 SDR 41 - 26

SDR 41 - 26 SDR 41 - 11 SDR 41 - 11


ROWELD® type SDT 250 (LP/MP) 5.5371ROWELD® type SDT 315/355 (LP/MP) 5.5372Spare knife type SDT 250 (1 set = 2 pcs.) 5.5163Spare knife type SDT 315/355 (1 set = 2 pcs.) 5.5203

Slim construction

Light and robust


36

Heating elements


Co

nst

ruct

ion

sit

e m

ach

ines

�2 Long life-cycle

High quality non-adhesive coating



�3 Saves time and money

Heating element quick-change system

�1Temperature adjustments and monitoring according to DVS, CEN, ISO

Electronically regulated


Heating element type CNC SA 160 5.3625 5.3685Heating element type CNC SA 250 5.3725 5.3785Heating element type CNC SA 315/355 5.5398 5.5856


Heating element type CNC VA 160 5.3690 5.3691Heating element type CNC VA 250 5.3695 5.3696Heating element type CNC VA 315 5.3698

ROWELD® Heating element type CNC SASemiautomatic heating element


The ROWELD® Heating element type CNC-SA, in combination withthe ROWELD® CNC Hydraulic system, allows for exact temperaturemonitoring. The heating element must be manually removed.


�1 Temperature adjustments and monitoring according to DVS, CEN, ISO

�2 Long service life�3 Saves time and money

(Exclusively adapted to ROWELD® Basic units type HP CNC SA!)


Diameter: 200 mm 300 mm 380 mmPower: 800 W 1500 W 2500 WWeight: 3,3 kg 5,4 kg 11,3 kg



SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4

SDR 41 - 26 SDR 41 - 11 SDR 41 - 7,4

�3Guaranteed, exact compliance with welding times

Fully automated heating element emission



�2 Long life-cycle�3 Guaranteed, exact compliance with welding times

(Exclusively adapted to ROWELD® Basic units type HP CNC VA!)



ROWELD® Heating element type CNC VA Fully automatic heating element


The ROWELD® Heating element type CNC-VA, when used in combination with the ROWELD® Hydraulic system type CNC, allows for a fully automated welding operation.


37

Heating elements

Co

nst

ruct

ion

sit

e m

ach

ines


Heating element 160 (LP/MP/HP) 5.5346 5.5279Heating element 250 (LP/MP/HP) 5.5180 5.5157Heating element 315/355 (LP/MP/HP) 5.5398 5.5856Control box with electronic control 5.5399 5.5687

Description kg No.

P 160 manual + CNC SA 5,6 kg 5.5298P 160 CNC (VA) 5,9 kg 5.3630P 250 manual + CNC SA 5,6 kg 5.5167P 250 CNC VA 5,9 kg 5.3730P 315 manual + CNC SA 12,5 kg 5.5438P 315 CNC VA 13,3 kg 5.3830P 355 manual + CNC SA 11,5 kg 5.5459

ROWELD® Heating element type BasicManual heating element


ROWELD® Heating element has a long service life thanks to a high quality non-adhesive coating and electronic regulation.

The ROWELD® Heating elements can be used with all ROWELD® Plastic pipe butt welding machines from the entire Triple-M-System.



�2 Long life-cycle� Saves time and money

(Not to be used with ROWELD® type CNC Machines!)



Cases for heating elements and trimmers

No. 5.5459

No. 5.3298 / No. 5.3630

No. 5.5167 / No. 5.3730

SDR 41 - 26 SDR 41 - 7,4SDR 41 - 11

Control box with connections for trimmer and hydraulic unit

Only P 315/355 B






38

Co

nst

ruct

ion

sit

e m

ach

ines

Adaptor clamping inserts

3,73,73,63,6

5.51755.51745.51735.5172

No.No.kgmm

90110125140

3,23,02,91,6

kgmm

160180200225

5.51715.51705.51695.5168

Reducer clamping inserts pipe-to-pipeSet of wide reducer clamping inserts of aluminium (1 set = 6 pcs.)

Reducer clamping inserts pipe-to-pipe for P 250 B LP/MP/HP

3,73,73,63,63,84,0

5.51755.51745.51735.51725.51715.5170

No.No.kgmm

90110125140160180

3,32,34,63,93,0

kgmm

200225250280315

5.51695.51685.54445.54435.5437


1,01,11,11,0

5.52745.52615.52595.5258

No.No.kgmm

40506375

1,01,11,10,8

kgmm

90110125140

5.52575.52565.52555.5254


3,63,63,53,4

5.54805.54795.54785.5477

No.No.kgmm

90110125140

3,23,02,91,6

kgmm

160180200225

5.54765.54755.54745.5473

Reducer clamping inserts Pipe-to-fittingSlim narrow reducer clamping inserts of aluminium(1 set = 2 pcs.)

Reducer clamping inserts pipe-to-fitting for P 250 B LP/MP/HP

3,63,63,53,43,2

5.54805.54795.54785.54775.5476

No.No.kgmm

90110125140160

3,02,91,63,32,8

kgmm

180200225250280

5.54755.54745.54735.54725.5471


1,31,31,11,1

5.52945.52935.52925.5291

No.No.kgmm

40506375

1,11,01,00,6

kgmm

90110125140

5.52785.52775.52765.5275


Aluminium cast

Corrosion free

Slim support

Easy fixing of fittings

Aluminium cast

Corrosion free

Expanded support

Exact and offset free fixing of thick wall pipes

Reducer clamping insert set No. 5.5444 (Ø 250 mm) contains 8 half shells for using as reducer set for reducer clamping inserts Ø 90 - 225 mm.


39

Co

nst

ruct

ion

sit

e m

ach

ines

Accessories

Top clamps For bends with tight radius.

ROWELD® DATALINE Quick and accurate storage and recording of welding parameters in accordance with DVS and other international standards.

Transport box For ROWELD® Triple-M machines.

Description kg No.

Transport box (LxBxH) 1180 x 760 x 670 mm (160) 53,0 5.5297Transport box (LxBxH) 1180 x 760 x 800 mm (250/355/315) 91,0 5.5182Ratchet ring spanner SW 13 x 17 mm (160) 0,3 7.0272Ratchet ring spanner SW 19 x 22 mm (250/355/315) 0,4 7.0279Allen key SW 5 mm 0,06 32.1515Flange adaptor for ROWELD® 160 LP/MP/HP 4,2 5.5299Flange adaptor for ROWELD® 250 LP/MP/HP 8,6 5.5166Flange adaptor for ROWELD® 355/315 LP/MP/HP 9,9 5.5447Top clamps for ROWELD® 160 LP/MP/HP 0,8 5.5488Top clamps for ROWELD® 250 LP/MP/HP 1,9 5.5486Top clamps for ROWELD® 315 LP/MP/HP 3,0 5.5491ROWELD® DATALINE 0,8 5.3580Conversion kit for hydraulic power unit 1,78 5.3591

No. 5.5299

No. 5.5488 No. 5.5486

No. 5.5491

No. 5.3580

No. 5.5166 No. 5.5447

Flange adaptor For accurate centrically fixing and welding of pipe flanges.


40


Co

nst

ruct

ion

sit

e m

ach

ines

ROWELD® P 200 B / P 200 B CNC SAPlastic pipe welding machine


For butt fusion welding of PE and PP and PB pipes and fittings.From Ø 63 - 200 mm for all pressure stages and SDR series.For use on the construction site, in pipe trenching and pipelinebridging and in the workshop.


� Weight-reduced strong running trimmer type SDT� Upgrade with ROWELD® DATALINE at every time possible� Constant welding pressure also with a switched off

hydraulic unit� Heating element with electronic temperature control� In according with the ISO, CEN and DVS standards� High quality anti-stick coating: long service life


Trimmer: 620 W 230 V 50/60 Hz

Hydraulic unit: 370 W (0 - 100 bar)230 V 50/60 Hz

Heating element: 1000 W230 V 50/60 Hz

Complete machine consists of: Basic unit with 4 main clamp set Ø 200 mm and high pressure hydraulic hoses with quick action couplings, hydraulic unit, complete set of clamping inserts Ø 63 mm - 180 mm (pipe-to-pipe and pipe-to-fitting), electric trimmer and electronically regulated heating plate, carrying frame for the trimmer and heating plate, tools, manual with welding tables and transport case.

400 VDescription Ø mm kg 50/60 Hz

ROWELD® P 200 B complete 63, 75, 90, 110, 125, 140, 160, 180, 200 143 5.5390ROWELD® P 200 B Basic unit without reducer clamping inserts 63 - 200 125 5.5391ROWELD® P 200 B CNC SA complete 63, 75, 90, 110, 125, 140, 160, 180, 200 143 5.5380ROWELD® P 200 B CNC SA Basic unit without reducer clamping inserts 63 - 200 125 5.5381More details see page 51

Special voltages available on request, also for custom dimensions.


41

Accessories P 200 B

Co

nst

ruct

ion

sit

e m

ach

ines

Version kg No.

ROWELD® P 200 B Basic unit 23 5.5392ROWELD® P 200 B CNC SA Basic unit 23 5.5382

ROWELD® P 200 B / CNC SA Basic unitsComplete with main clamps Ø 200 mm and frame.

Ø mm kg No.

63 1,6 5.525975 1,7 5.525890 1,6 5.5257

110 1,7 5.5256

Ø mm kg No.

125 1,5 5.5255140 1,2 5.5254160 2,2 5.5394180 1,8 5.5393


Ø mm kg No.

63 0,6 5.529275 0,6 5.529190 0,6 5.5278

110 0,6 5.5277

Ø mm kg No.

125 0,5 5.5276140 0,5 5.5275160 0,5 5.5402180 0,5 5.5401

Hydraulic unit

Description kg No.

Hydraulic unit type Professional, 350 W, 230 V 31 5.5115Hydraulic unit type CNC, 350 W, 230 V 39 5.5115

Each set consists of 6 wide aluminum half shells.Reducer clamping inserts pipe/pipe

Each set consits of 2 narrow metal half shells.



No. 5.5396

No. 5.5395

No. 5.3765No. 5.5115

Electric trimmer type SDTSingle disc trimmer

Description kg No.

Trimmer with safety switch, 630 W, 230 V 7,70 5.5395Trimmer blades (1 set = 2 pcs.) 0,06 5.5154

Heating elementWith anti-stick coating, Ø 235 mm, 1000 Watt.

Description kg No.

CNC SA, electronically controlled, 230 V 3,6 5.3626P 200 B, electronically controlled, 230 V 3,6 5.5396Carrying frame 4,3 5.5289for heating element and trimmer

Accessories

Description kg No.

Ratchet ring spanner SW 13 x 17 0,30 7.0272Allen key SW 5 0,06 32.1515Transport case 118 x 760 x 670 (LxBxH) 53,00 5.5397


Basic unit with 4 main clamp sets Ø 500 mm, hydraulic unit and 2 hight pressure high hoses (4mm, with quick action couplings) two complete sets of adaptor clamping inserts for Ø 200 - 500 mm (pipe-to-pipe and pipe-to-fitting), electric trimming unit, electronically regulated heating plate, carrying frame for the trimmerand heating plate, fitting tools and transport case.

230 V 400 VDescription Ø mm kg 50/60 Hz 50/60 Hz

ROWELD® P 500 B complete 200, 225, 250, 280, 315, 355, 400, 450, 500 861 5.3420 5.3400ROWELD® P 500 B Basic without adaptor clamping inserts 200 - 500 617 5.3425 5.3415ROWELD® P 500 B CNC SA complete 200, 225, 250, 280, 315, 355, 400, 450, 500 870 5.4770ROWELD® P 500 B CNC SA Basic 200 - 500 626 5.4760More details see page 51

42


Co

nst

ruct

ion

sit

e m

ach

ines


CNC-controlled plastic pipe welding machines


� Computer-controlled fusion process conforming exactly to the official German regulations DVS

� All stages of the fusion process are started, controlled and terminated automatically within the predetermined parametersin accontinuous operation

� Recording and storage facility of all the relevant welding details for up to 350 joints, transmission of data to a PC

� The error analysis system will identify any devotion from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error

� ROTHENBERGER CNC technology guarantees safe uniform welded joints of unsurpassed quality and safety standards.


Trimmer: 1100 W, 400 V 50/60 HzHoist (optional): 450 W, 400 V 50/60 HzHydraulic unit: 750 W (0 - 120 bar)

230 V 50/60 HzHeating element: 4000 W, 400 V 50/60 Hz

ROWELD® P 500 B / P 500 B CNCPlastic pipe welding machines


For butt fusion welding of PE and PP and PB pipes and fittings.From Ø 200 - 500 mm for all pressure stages and SDR series.For use on the construction site, in pipe trenching and in theworkshop.


Trimmer:� High-torque, electric drive, optimised cutting speed,

safety switch

Basic unit:� Rigid construction guarantees accurate parallel pipe ends

Hydraulic unit:� Compact, dirt proof electro hydraulic unit

Heating element:� Electronically regulated temperature adjustment and

monitoring in compliance with DVS, CEN, ISO

Hoist (Accessory):� Electrically operated hoist for speedy, effortless lifting of the

trimmer and heating plate


43

Accessories P 500 B

Co

nst

ruct

ion

sit

e m

ach

ines



No. 5.3406

No. 5.3410

No. 5.5236

No. 5.3405

No. 5.3309

Version kg No.


ROWELD® P 500 B Basic unitComplete with 500 mm Ø main clamps.

Ø mm kg No.

200 18,6 5.3437225 19,2 5.3436250 18,4 5.3435280 18,0 5.3434

Ø mm kg No.

315 17,6 5.3433355 16,4 5.3432400 14,8 5.3431450 14,4 5.3430


Ø mm kg No.

200 15,6 5.3447225 15,2 5.3446250 14,0 5.3445280 13,2 5.3444

Ø mm kg No.

315 14,0 5.3443355 12,8 5.3442400 11,2 5.3441450 10,4 5.3440

Hydraulic unit

Description kg No.

Hydraulic unit, 750 W, 230 V 32,0 5.3309

Electric trimmer

Description kg No.

Trimmer with safety switch, 1100 W, 230 V 68,0 5.3404Trimmer with safety switch, 1100 W, 400 V 68,0 5.3405Trimmer blades (1 set = 2 pcs.) 0,4 5.5233


Description kg No.

Manual für CNC SA, 400 V 32 5.3408Electronically controlled, 230 V 32 5.3403Electronically controlled, 400 V 32 5.3406Carrying frame 55 5.3407

AccessoriesElectric hoist450 Watt, for trimmer und heating element.

Description kg No.

Hoist electric, 400 V 120 5.3410

Accessories

Description kg No.

Four shell clamping disc 23,30 5.5236Ratchet ring spanner SW 24 x 27 0,50 7.0276Allen key SW 8 0,07 32.1518Transport case 2240 x 1300 x 1500 mm (LxBxH)220,00 5.3320


Each set consists of 2 narrow metal half shells.


44

Co

nst

ruct

ion

sit

e m

ach

ines



ROWELD® P 630 B / P 630 B CNCPlastic pipe welding machines


For butt fusion welding of PE and PP and PB pipes and fittings.From Ø 315 - 630 mm for all pressure stages and SDR series.For use on the construction site, in pipe trenching and in theworkshop.


Trimmer:� High-torque, electric drive, optimised cutting speed,

safety switch

Basic unit:� Rigid construction guarantees accurate parallel pipe ends

Hydraulic unit:� Compact, dirt proof electro hydraulic unit

Heating element:� Electronically regulated temperature adjustment and

monitoring in compliance with DVS, CEN, ISO

Hoist (Accessory):� Electrically operated hoist for speedy, effortless lifting of the

trimmer and heating plate

CNC-controlled plastic pipe welding machines


� Computer-controlled fusion process conforming exactly to the official German regulations DVS

� All stages of the fusion process are started, controlled and terminated automatically within the predetermined parametersin accontinuous operation

� Recording and storage facility of all the relevant welding details for up to 350 joints, transmission of data to a PC

� The error analysis system will identify any devotion from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error

� ROTHENBERGER CNC technology guarantees safe uniform welded joints of unsurpassed quality and safety standards.


Trimmer: 1100 W, 400 V 50/60 HzHoist (optional): 450 W, 400 V 50/60 HzHydraulic unit: 750 W (0 - 120 bar)

230 V 50/60 HzHeating element: 4000 W, 400 V 50/60 Hz

Basic unit with 4 main clamp sets Ø 630 mm, hydraulic unit and 2 hight pressure high hoses (4 mm, with quick action couplings) two complete sets of adaptor clamping inserts for Ø 315 - 560 mm (pipe-to-pipe) and Ø 315 - 450 mm (pipe-to-fitting), electric trimming unit, electronically regulated heating plate, carryingframe for the trimmer and heating plate, fitting tools and transport case.


ROWELD® P 630 B complete 315, 355, 400, 450, 500, 560, 630 911 5.3300ROWELD® P 630 B Basic without reducer clamping inserts 315 - 630 727 5.3355ROWELD® P 630 B CNC SA complete 315, 355, 400, 450, 500, 560, 630 920 5.4780ROWELD® P 630 B CNC SA Basic 315 - 630 736 5.4790More details see page 51


45

Accessories P 630 B

Co

nst

ruct

ion

sit

e m

ach

ines

Reducer clamping inserts for pipe/pipeReducer clamping inserts for pipe/fitting

Ø 500 mm and 560 mm reducer clamping inserts consist of 8 aluminuim half shells.

No. 5.3323

No. 5.3321

No. 5.3311No. 5.3310

No. 5.3309

Version kg No.


ROWELD® P 630 B Basic unitComplete with 630 mm Ø main clamps.

Ø mm kg No.

315 17,6 5.3433355 16,4 5.3432400 14,8 5.3431

Ø mm kg No.

450 14,4 5.3430500 35,2 5.3316560 36,8 5.3315


Ø mm kg No.

315 14,0 5.3443355 12,8 5.3442

Ø mm kg No.

400 11,2 5.3441450 10,4 5.3440

Hydraulic unit

Description kg No.

Hydraulic unit, 1100 W, 400 V 32,0 5.3309

Electric trimmer

Description kg No.

Trimmer with safety switch, 1100 W, 400 V 123,0 5.3310Trimmer blades (1 set = 2 pcs.) 0,5 5.3322


Description kg No.

Manual für CNC SA, 400 V 45 5.3409Electronically controlled, 400 V 45 5.3311Carrying frame 70 5.3312

AccessoriesElectric hoist450 Watt, for trimmer und heating element.

Description kg No.

Electric hoist, 400 V 163 5.3323

Accessories

Description kg No.

Four shell clamping disc 31,40 5.3321Ratchet ring spanner SW 24 x 27 0,50 7.0276Allen key SW 8 0,04 32.1518Transport case 2240 x 1300 x 1500 mm (LxBxH)220,00 5.3320

Reducer clamping inserts pipe/pipeEach set consists of 6 or 8 wide aluminium half shells. Ø 500 mm set acts as a main clamp to accept all smaller inserts.

Each set consists of 2 narrow metal half shells.


46


Co

nst

ruct

ion

sit

e m

ach

ines

High torque geared motor Sturdy electric hoist 3rd clamp can be relocated

ROWELD® P 800 B Plastic pipe welding machine


For welding plastic pipes.For use in the workshop and on the construction site.From Ø 500 - 800 mm.


�1 Clamping of bends, T-pieces and V-collars�2 Welding from pipes to stand pipes possible�3 Light sturdy basic unit, cab be used in trench� Basic unit with hydraulic drive� Hand operated control valve for pressure control

� Compact design ensures accurate guiding� Electrically driven trimmer� A crane for hoisting the heating plate and trimmer is available

as an optional extra� Available with data recording


Trimmer: 1500 W, 400 V 50/60 HzHydraulic unit: 1500 W (0 - 120 bar)

400 V 50/60 HzHeating element: 1200 W, 400 V 50/60 HzWeight: 1550 kg

Optional with crane

For hoisting the heating plate and trimmer

�1Clamping of bends, T-pieces and V-collars

3rd clamp can be relocated�2Welding from pipes to stand pipes possible

Light, sturdy basic unit

�3 Can be used directly in trenches

Compact design ensures accurate guiding


47

Plastic Pipe welding machines

Co

nst

ruct

ion

sit

e m

ach

ines

Set consists of: ROWELD® P 800 B Basic unit (No. 5.4160), heating element, trimmer, reducer clamping set (No. 5.4175), electric hoist (No. 5.4176).


ROWELD® P 800 B complete 500 - 800 1550 5.4150ROWELD® P 800 B Basic 800 850 5.4160

400 VAccessories Ø mm kg 50/60 Hz

Set reducer clamping inserts 500 mm 35,2 5.4171Set reducer clamping inserts 560 mm 36,8 5.4172Set reducer clamping inserts 630 mm 88,0 5.4173Set reducer clamping inserts 710 mm 80,0 5.4174Four shell clamping disc 110,0 5.4175Electric hoist 270,0 5.4176



48


Co

nst

ruct

ion

sit

e m

ach

ines

ROWELD® P 1200 BPlastic pipe welding machine


For welding plastic pipes.For use in the workshop and on the construction site.From Ø 800 - 1200 mm.


�1 Clamping of bends, T-pieces and V-collars�2 Welding from pipes to stand pipes possible�3 Light sturdy basic unit, cab be used in trench� Basic unit with hydraulic drive� Hand operated control valve for pressure control

� Compact design ensures accurate guiding� Electrically driven trimmer� A crane for hoisting the heating plate and trimmer is available

as an optional extra� Available with data recording


Trimmer: 3000 W, 400 V 50/60 HzHydraulic unit: 1500 W (0 - 120 bar)

400 V 50/60 HzHeating element: 1600 W, 400 V 50/60 HzWeight: 1906 kg

High torque geared motor Sturdy electric hoistCase for heating element and trimmerwith hydraulic modul3rd clamp can be relocated

Optional with crane

For hoisting the heating plate and trimmer

�1Clamping of bends, T-pieces and V-collars

3rd clamp can be relocated

�2Welding from pipes to stand pipes possible

Light, sturdy basic unit

�3 Can be used directly in trenches

Compact design ensures accurate guiding


49

Plastic Pipe welding machines

Co

nst

ruct

ion

sit

e m

ach

ines

Set consists of Basic unit (No. 5.4270), heating element (No. 5.4265) electric trimming unit (No. 5.4264), hydraulic unit (No. 5.4267) and distribution switch cabinet (No. 5.4269), carrying frame (No. 5.4266), reducer clamping sets Ø 800, 900 and 1000 mm (No. 5.4263 / 5.4262 / 5.4261), hose package (No. 5.4268) and cable remote with digital display (No. 5.4252)


ROWELD® P 1200 B complete 800 - 1200 1906,0 5.4254ROWELD® P 1200 B Basic 800 - 1200 1210,0 5.4274ROWELD® P 1200 B horizontal 800 - 1200 5.4270ROWELD® Trimmer P 1200 B 357,5 5.4264ROWELD® Heating element P 1200 B 118,0 5.4265

400 VAccessories Ø mm kg 50/60 Hz

Carrying frame P 1200 B 220 5.4266Hydraulic Modul P 1200 B 5.4267Distribution switch cabinet P 1200 B 5.4269Hose package P 1200 B 5.4268Cable remote with digital display P 1200 B 5.4252Set reducer clamping inserts 800 5.4263Set reducer clamping inserts 900 5.4262Set reducer clamping inserts 1000 5.4261Four shell clamping disc 5.4275Electric hoist 5.4253



50

Recording device

Co

nst

ruct

ion

sit

e m

ach

ines

PC-TOOL software for Win 9x, 2000, NT, XP, Vista

Detailed log showing a comparison of target to actual values

� Dynamically structured sub-menus are only displayed when specific changes are made

� Choice of pipe by direct entry of selection from a list (outer diameter / SDR / wall thickness)

� 10 memory locations each for welders's name / project / job� Choice of log for timer period / welder / project


Power: 9 - 12 VWeight: 0,85 kg

ROWELD® DATALINE

Description No.

Basic device ROWELD® DATALINE 5.3580including holder for the hydraulic unit, cable for thehydraulic unit, heating element and PC software,in plastic carrying caseConversion kit for hydraulic unit 5.3591

Accessories No.

Transport case 5.3595Battery charger 110 V/230 V 5.3551Car battery charger 12 V 5.3552Set of 4 rechargeable batteries 5.3599Log printer 5.3555Heat sensitive paper for log printer 5.3557Barcode pin reader for planned direct entry of 5.3546pipe parameters via barcode labelsBarcode laser scanner for planned direct entry 5.3547of pipe parameters via barcode labelsGPS receiver for planned automatic upon requestfixing of the welding locationUSB adaptor 5.3549

No need for a PC connection

All settings and configurations canbe entered directly into the device

ROWELD® DATALINERecording device


Universally suitable for all hydraulically operated ROWELD®

construction site and workshop machines as well as for competitive machines.


� All welding parameters and languages cab be adapted to requirements directly on the device.

� All parameters which are important for evaluation the quality of seems are recorded and can be used for a print out or can be stored in a file for data interpretation.

� International: Suitable for all standards and languages� All welding parameters and languages can be adapted to the

requirements directly on the DATALINE� Safe: All necessary data can be entered manually or, optionally

using a barcode scanner or reader� All welding parameters are displayed as a file or log printout

with GPS coordinates as an option� Userfriendly PC software for windows� Service friendly: Uses standard components� ROWELD® DATALINE value for money

• ROTHENBERGER DATALINE •• ROWELD P 250 B •• COMPANY : MUSTERBAU •• Printout : 01.03.221 •

• Welder/Code : MUSTERMANN •• : No. 123 •• Project/Job : MUSTERDORF •• : MUSTERSTRASSE 1 •• Weld seam no : 1 •• Date : 2007-20-09 •

• Material : PE100 160 x 9.1 •• SDR : 17.6 Length: 12 m •• Lot : Muster •• Joint : R/R •

• Atmospheric temperature : 32 °C •• Weather conditions : Sunny •• Protective measures : Screen •• Moving pressure : 4.9 bar •• Bulb height : 1.5 mm •• TARGET ACTUAL •• Temperature : 220 221 °C •• Aligning pressure : 10.3 10.2 bar •• Warming pressure : 1.4 1.2 bar •• Warming period : 91 91 sec •• Conversion time : 7 7 sec •• Set-up time : 7 7 sec •• Pressure at joint : 10.3 10.2 bar •• Cooling time : 13:00 13:01 min •

• Comments : None •

• Welding process free from errors •


51

CNC simply convincing

Co

nst

ruct

ion

sit

e m

ach

ines

Travel sensor CNC

ROWELD® CNC simply convincingRANGE OF APPLICATION

Suitable for all hydraulically operated ROTHENBERGER construction site machines.All ROWELD® basic units from P 160 B to P 630 B are equipped for upgrade to CNC machines.


� All settings and configuration can be entered directly on the device without the need for a PC connection

� Dynamically structured menu � Choice of pipe by direct entry or selection from a list

(outer diameter / SDR / wall thickness)� Suitable for all standards and languages� All welding parameters and languages can be adapted to

requirements directly on the device� All necessary data can be entered using a (optional) barcode

scanner, (optional) barcode reader or manually� All welding parameters are displayed as a file (including

a graph depicting pressure and timing) or log printout. With GPS coordinates as an option!

� GPS can be connected to plot locations� An external sensor (acoustic / visual) can be connected,

e.g. fitted in the hydraulic power unit� The user can compile his own new „language“ (in advance)� 10 memory locations each for welder's name / project / job� Choice of log for time period / welder / project


Voltage: P 160 B - P 355 B 230 V 50/60 HzP 160 B - P 355 B: 110/115 V 50/60 Hz P 500 B - P 630 B: 400 V 50/60 Hz

Weight: 39 kg

ROWELD® CNC S 4-simply convincing

Description kg Voltage No.

for P 160 B - P 355 B 39 230 V 5.3765for P 160 B - P 355 B 39 110 V/115 V 5.3766for P 500 B - P 630 B 39 400 V 5.3765

Trimming unit

see page 35

Fully automatic heating plate with ejection

see page 37

Semi automatic heating plate

see page 36


52


Wo

rksh

op

mac

hin

es

ROWELD® P 315 W / P 315 W CNCPlastic pipe welding machine


For butt fusion welding of PE, PP, and PVDF pipes and fittings for all SDR series and for Ø 90 - 315 mm.High performance butt fusion welding machine for one-off and production work in the workshop.Allround machine suited for pipe to pipe, pipe to fitting welding,pre-fabrication of flanges, segmented bends and T-pieces.


�1 Stable, strong machine base with precision twin linear guides�2 Accurate welding force�3 Long service life according to DVS, CEN, ISO regulations

� Compact welding machine� Integrated anti-stick coated heating element, electronic control

enable infinitely variable adjustment� A data recorder can be attached to document and evaluate

the welding procedure


Electrical hydraulic unit: 400 W230 V / 400 V 50/60 Hz

Electrical trimmer unit: 700 WHeating element: 3000 W

400 V 50/60 HzWeight: P 315 W complete: 523 kg

P 315 W Basic: 385 kgP 315 W CNC complete: 523 kgP 315 W CNC Basic: 385 kg

Set consists of: Basic unit with basic clamping fixture 315 mm on the right of and left on cross slide, inserted electrical hydraulic unit 220V/400V/400W, electrical milling mechanism 750 W with gear motor, heating element admission with electronically adjustable control, inserted heating element anti-stick coats400V/300W, Ø 90, 110, 125, 200, 225, 250 and 280 mm machine underframe transportation crate, assembly tool.

Description 400 VVersion Ø mm kg 50/60 Hz

ROWELD® P 315 W complete, with reducer clamping inserts 90 - 315 523 5.4800Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mmROWELD® P 315 W Basic, without reducer clamping inserts (4,2 kW) 90 - 315 385 5.5200

�3Long service life according to DVS, CEN, ISO regulations

Electronically regulated heating plate with high quality anti-stick coating

Safe and easy operation

Clearly laid out control panel for all electrical and hydraulic controls and adjustment functions, control lever for rapid starting, shutting down, and maintaining pressure

�2 Accurate welding force

Easily accessible hydraulic unit with pressure regulator to prevent pressure drop during welding

�1Stable, strong machine base with precision twin linear guides

Lateral adjusment of main clamps allows dual sided axial alignment of pipes

Available for inch and special sizes.

Protection against unintentional starting and jumping out

High torque trimmer with geared motor


53

Workshop welding machines CNC

Wo

rksh

op

mac

hin

es


High torque trimmer with geared motor

�3Long service life according to DVS, CEN, ISO regulations

Electronically regulated heating plate with high quality anti-stick coating






Lateral adjustment of main clamps allows dual sided axial alignment of pipes

Set consists of: Basic unit with basic clamping fixture 315 mm on the right of and left on cross slide, inserted electrical hydraulic aggregate 220V/400V/400W W, electrical milling mechanism 750 W with gear motor, heating element admission with electronically adjustable control, inserted heating element anti-stick coats400V/300W, Ø 90, 110, 125, 200, 225, 250 and 280 mm machine underframe transportation crate, assembly tool, assembly to DATALINE, travel sensor.

Description 400 VVersion dia mm kg 50/60 Hz

ROWELD® P 315 W CNC complete, with reducer clamping inserts 90 - 315 523 5.5320Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mmROWELD® P 315 W CNC Basic, without reducer clamping inserts 90 - 315 385 5.5340

Clamping tools:Main pipe clamps for Ø 315 mm(right and left) both swivel up to

22.5°,with positive settings for fabrication of segmented bends-0°

can be set on both sides.

ROWELD® P 315 W CNCPlastic pipe welding machine

CNC steered welding machine for automatically controlled welding with constant quality.Welding both manually and in mechanism-operated possible.



54

Accessories P 315 W

Wo

rksh

op

mac

hin

es


� Optional accessory for producing 90° T-pieces (with equal branches) in two welds for Ø 90 - 250 mm pipes, in all nominal pressure settings

� 3 part clamp with adaptor inserts from Ø 90 - 225 mm (6 segments per set) which fit inside each other with fixing bolts


No. 5.5227

No. 5.5869 No. 5.5868 No. 5.5879 (Accessory) No. 5.5870

Reducer clamping inserts for pipe/fitting (Accessory)

Ø mm kg No.

90 8,80 5.5300110 9,36 5.5301125 9,56 5.5306140 10,40 5.5308160 11,36 5.5310

Ø mm kg No.

180 11,56 5.5314200 11,56 5.5325225 17,12 5.5326250 14,36 5.5327280 9,60 5.5328


Ø mm kg No.

90 3,30 5.5271110 3,11 5.5270125 3,00 5.5269140 2,89 5.5268160 2,72 5.5267

Ø mm kg No.

180 2,53 5.5266200 2,24 5.5265225 1,94 5.5264250 1,60 5.5263280 1,08 5.5262


Each set consists of 2 narrow metal half shells, fully interchangeableto the right or left.

Main clamp shellsØ 315 mm on guide blocks, including both.

Version kg No.

for pipe/pipe joints p/p left (1 pcs.) 25,0 5.5869for pipe/pipe joints p/p right (1 pcs.) 25,0 5.5868for pipe/fitting joints p/f left (1 pcs.) 28,1 5.5879for pipe/fitting joints p/f right (1 pcs.) 28,1 5.5870Pipe support for clamps (1 pcs.) 9,0 5.5853

Four shell clamping discFor precise welding of flanges.


� Fast trouble free clamping of adaptor on to basic unit with guide slider

� Easy axial alignment of pipe ends

Version kg No.

With guide slides 22,7 5.5880

T-Piece ClampFor producing 90 ° T-pieces with equal branch sizes.

Description kg No.

Complete clamping arrangement on guide blocks with a full set of adaptor inserts for Ø 90 - 250 mm 90° 118 5.5227Ø 90 - 250 mm 30 - 45° 176 5.5226

Accessories

Description kg No.

Anti-stick coated heating plate, 3000 W 8,80 5.5871Trimmerblades (1 set = 2 pcs.) 0,20 5.5203Pressure guide rai (dovetail) 1 pcs. 0,45 5.5857Ratchet ring spanner SW 19 x 22 0,40 7.0274Allen key SW 6 0,07 32.1516Transport case 1250 x 900 x 1635 mm (LxBxH) 135,00 5.5220


55


Wo

rksh

op

mac

hin

es

ROWELD® P 500 W / P 630 WPlastic pipe welding machine


For welding of PE, PE and PB pipes and fittings from all pressureranges (SDR 41 - 7,4).P 500 W: Ø 250 - 500 mmP 630 W: Ø 315 - 630 mm


�1 Safe and torsion-resistant transfer of welding forces�2 Accurate welding force�3 Long service life according to DVS, CEN, ISO regulations

Description Ø mm No.

ROWELD® P 630 W complete 315 - 630 5.4215ROWELD® P 630 W Basic 630 5.4200


ROWELD® P 500 W complete 250 - 500 5.5425ROWELD® P 500 W Basic 500 5.5450

Set consists of: Basic unit with basic clamping fixture 500 mm and/or 630 mm on the right of and left on cross slide, inserted electrical hydraulic unit230V/400V/2250 W, electrical milling mechanism 400V/1100 W with gear motor, heating element admission with electronically adjustable control, inserted heating element anti-stick coats 400V/8000W, Ø 315, 355, 400, 450 mm, machine underframe by the electronic control infinitely variable with drawers, transportation crate, assembly tool



High torque trimmer with geared motor, hydraulically adjustable

Safe clamping of the pipe

Main clamps, closed hydraulically

Long service life �3 according to DVS, CEN, ISO

regulations

Electronically regulated heating plate with high quality anti-stick coating, hydraulically adjustable






Lateral adjustment of main clamps allows dual sided axial alignment of pipes

� Workshop plastic pipe welding machine with swivelling clamps for producing pipe bends up to 22,5° on both sides for manufacturing of segmented bends


Electrical hydraulic unit: 2250 W230 V / 400 V, 50/60 Hz

Electrical trimmer: 1100 W400 V, 50/60 Hz

Heating element: 8000 W400 V, 50/60 Hz


56

Accessories P 500 W / P 630 W

Wo

rksh

op

mac

hin

es

P 500 / 630 W Main ClampsOn guide blocks, including bolts.


for fittings right for P 500 W 500 5.5460for fittings left for P 500 W 500 5.5489for fittigns right for P 630 W 630 5.4221for fittigns left for P 630 W 630 5.4222

P 630 W Reducer clamping insertsFor fittings, 2 narrow half shells per set.

Description No.

Fitting Ø 315 mm 5.4231Fitting Ø 355 mm 5.4232Fitting Ø 400 mm 5.4233Fitting Ø 450 mm 5.4234

P 500 / 630 W Flange AdaptorFor precise welding of flanges.


� Fast trouble free clamping of adaptor on to basic unit with guide slider

� Easy axial alignment of pipe ends

Version No.

with guide slides for P 500 W 5.5465with guide slides for P 630 W 5.4235

P 500 / 630 W T-Piece Clamp For producing 90° / 30° - 45° T-pieces with equal branch sizes.


� Optional accessory for producing 90° T-pieces (with equal branches) in two welds for Ø 200 - 400 mm pipes, in all nominal pressure settings

� 3 part clamp with adaptor inserts for Ø200-400 mm(6 segments per set) which fit inside each other with fixing bolts

Version Ø mm No.

90° complete for P 500 W 250 - 400 5.542690° complete for P 630 W 315 - 630 5.422430° - 45° complete for P 500 W 250 - 400 5.542330° - 45° complete for P 630 W 315 - 500 5.4225

No. 5.5426


57

Plastic pipe bandsaw

Wo

rksh

op

mac

hin

es

400 VDescription kg 50/60 Hz

BS 355 M with pipe clamping device and roller table 430 5.5600

Accessories kg No.

Transport case 2250 x 1800 x 1850 mm (LxBxH) 150,0 5.5688Spare bandsaw blade for PE and PP 0,5 5.5629Spare bandsaw blade for PVC 0,5 5.5623Conveyor extension, 2 m-section for feed or outlet side 150,0 5.5698

Saw guides:� Dual sided, infinitely adjustable saw guides for perfect cuts� Central saw blade tensioning

Drive:� Powerful gear motor with electronically controlled gradual

initial cut for a longer blade life� Perfect speed for cutting all thermoplasticsTE


Power: 750 WDimensions: 2150 x 2000 x 1300 mm (LxBxH)Weight: 430 kg

BS 355 MPlastic pipe bandsaw


For precise and perfectly angled sawing of PE, PB, PP and PVDF,and PVC pipes, fittings and profiles.Sturdy bandsaw for workshop use for sawing plastic pipes, sections and profiled materials.Ideal for producing segmented bends and T-piece sections.Sawing capacity: circular section 0 - 35° / Ø 0 - 355 mm

0 - 45° / Ø 0 - 315 mmsquare section 0° / 250 x 250 mm


� Single sided pivoting saw arm, saw arm is lowered hydraulically� Infinitely adjustable feed rate� Automatic stop via end switch� Adjustable for angle cutting 0 - 45°, in 1°-increments� Robust length stop with scale 70 - 730 mm� Cutting table with re-rollers for easy material manipulation� Main saw arm can be swivelled 0 - 45° for angled cutting� Saw arm is lowered hydraulically with automatic band saw

blade stop at the finally cutting position


58


Wo

rksh

op

mac

hin

es 400 VDescription kg 50/60 Hz

BS 355 PLUS with pipe clamping device and roller table 500 5.5601

Accessories kg No.


BS 355 PLUSPlastic pipe bandsaw


For precise and perfectly angled sawing of PE, PB, PP, PVDF and PVC pipes, fittings and profiles.Sturdy bandsaw for workshop use for sawing plastic pipes, sections and profiled materials.Ideal for producing segmented bends and T-piece sections.Sawing capacity: circular section 0 - 45° / Ø 0 - 355 mm

square section 0° / 350 x 350 mm


Basic unit:� Dual sided pivoting saw arm� Precision linear guiding for high cutting quality� Single hydraulic unit has a quick working cycle with a special

PTFE coated cylinder for a vibration free feed� Saw arm is lowered and raised hydraulically� Infinitely adjustable feed rate� Automatic stop via end switch� Electric height stop adjustable from 50 - 360 mm� Adjustable for angle cutting 0 - 45°, in 1° increments

� Robust length stop with scale (70 - 730 mm)

Clamping:� Manual parallel wind set up

Saw guides:� Dual sided,infinitely adjustable saw guides for perfect cuts� Central saw blade tensioning� Adjustable rollers to ensure smooth running saw blade


initial cut for a longer blade lifeTE




59


Wo

rksh

op

mac

hin

es400 VDescription kg 50/60 Hz

BS 630 M with pipe clamping device and roller table 700 5.5605

Accessories kg No.


BS 630 MPlastic pipe bandsaw





Basic unit:� One-sided pivoting saw arm� Single hydraulic unit has a quick working cycle with a special

PTFE coated cylinder for a vibration free feed� Saw arm is lowered and raised hydraulically� Infinitely adjustable feed rate� Automatic stop via end switch� Adjustable for angle cutting 0 - 45°, in 1° increments

� Robust length stop with scale (70 - 1100 mm)Clamping:� Manual parallel wind set upTE



initial cut for a longer blade life� Perfect speed for cutting all thermoplastics




60


Wo

rksh

op

mac

hin

es 400 VDescription kg 50/60 Hz


Accessories kg No.

Transport case 2850 x 2400 x 2150 mm (LxBxH) 200,0 5.5689Spare bandsaw blade for PE and PP 0,7 5.5632Spare bandsaw blade for PVC 0,7 5.5633Conveyor extension, 2 m-Segment for feed or outlet side 200,0 5.5697

� Electric height stop adjustable from 300 - 650 mm� Adjustable for angle cutting 0 - 45°, in 1° increments� Robust length stop with scale (70 - 1100 mm)




initial cut for a longer blade lifeTE� Perfect speed for cutting all thermoplastics









PTFE coated cylinder for a vibration free feed� Saw arm is lowered and raised hydraulically� Infinitely adjustable feed rate, automatic stop via end switch


61


Wo

rksh

op

mac

hin

es

400 VDescription kg 50/60 Hz


Accessories Version No.

Spare saw blade for PE and PP 9670 x 32 x 1,1 5.5645Spare saw blade for PVC 9670 x 32 x 1,1 5.5646






PTFE coated cylinder for a vibration free feed� Saw arm is lowered and raised hydraulically� Automatic stop via end switch, electric height stop adjustable

� Adjustable for angle cutting 0 - 45°, in 1° increments� Robust length stop with scale




initial cut for a longer blade lifeTE� Perfect speed for cutting all thermoplastics


Power: upon requestDimensions: upon requestWeight: 2200 kg


62

Accessories electric sleeve welding unit

Wo

rksh

op

mac

hin

es

Peeling device for electric sleeveweldingFor the safe and quick preparation of pipes. In carrying case.

Description Version No.

Size I DA 32 - DA 110 5.3240Size II DA 110 - DA 500 5.3250

Peeling equipment for electricalsleeve and fitting weldingFor aligning and fixing the pipe before and during the welding process.


Double clamp adjustable DA 32 5.3251Double clamp adjustable DA 40 5.3252Double clamp adjustable DA 50 5.3253Double clamp adjustable DA 63 5.3254

Short double clampsFor aligning and fixing the pipe before and during the welding process.


Short double clamp DA 75 5.3255Short double clamp DA 90 5.3256Short double clamp DA 110 5.3257Short double clamp DA 125 5.3258Short double clamp DA 140 5.3259Short double clamp DA 160 5.3260Short double clamp DA 180 5.3261Short double clamp DA 200 5.3262Short double clamp DA 225 5.3263

Quadruple clampsFor establishing the connection on bars with Ø 63 - 225 mm.


Quadruple clamp DA 63 5.3271Quadruple clamp DA 75 5.3272Quadruple clamp DA 90 5.3273Quadruple clamp DA 110 5.3274Quadruple clamp DA 125 5.3275Quadruple clamp DA 140 5.3276Quadruple clamp DA 160 5.3277Quadruple clamp DA 180 5.3278Quadruple clamp DA 200 5.3279Quadruple clamp DA 225 5.3280

Rounding clampsIdeal for fixing the welding depth and rounding the PE pipe following the crimping process.


Rounding clamp DA 25 5.3281Rounding clamp DA 32 5.3282Rounding clamp DA 40 5.3283Rounding clamp DA 50 5.3284Rounding clamp DA 63 5.3285Rounding clamp DA 40 - DA 180 5.3292Rounding clamp DA 63 - DA 250 5.3293Shape part fixing clamp DA 20 - DA 90 5.3291


63

Electric sleeve welding unit

Wo

rksh

op

mac

hin

es

ROWELD® ROFUSEElectric sleeve welding unit


For PE and PP fittings of 8 V - 48 V and Ø > 630 mm.


�1 Data input with Barcode pen, for ROWELD® ROFUSE,ROFUSE+ and ROWELD® ROFUSE Print+ manual data input possible

�2 Simple data communication via USB interface for Print+

� Welding control system� Wooden transport crate, plug on adaptor 4,0 mm

ROWELD® ROFUSE / ROFUSE+

� Display 4 x 20 characters with 5 mm size, LED back lit

ROWELD® ROFUSE Print+:� Automatic record system for 1800 weldings� Traceability commission no. ISO welder code, pipe code,

2. fitting secondary data� Data output serial and parallel interface for PC and centronic

interface for printer� Display 4 x 20 characters with 9 mm size, LED back lit


Input voltage: 230 VAllowance: 186 V - 290 VFrequency : 40 Hz - 70 HzOutput voltage: 8 V - 48 VProtection category: IP 54Temperature range: -20°C to + 60°CWeight: 16,5 kgDimensions : 230 x 295 x 330 mmBarcode reader: yesReports: ROFUSE/ROFUSE+: no

ROFUSE Print+: 1800 reports

Accessories kg No.

Alu transport case 3,1 5.4054ROWELD® ROFUSE Print+ PC software 0,4 5.4056for WIN 9X/2000/XP/VistaAdaptation kit FF flat 0,1 5.4057Adaptation kit FF round 4.0 0,1 5.4058Adaptation kit Pin 0,1 5.4059ROWELD® ROFUSE Print+ DATA Memory 0,3 5.4067

Description kg No.

ROWELD® ROFUSE 16,5 5.4051ROWELD® ROFUSE+ 16,5 5.4052ROWELD® ROFUSE Print+ 16,5 5.4053 K/L/M

User friendly

4 x 20 characters with 9 mm size and LED back lit

�1 Data input

Barcode reader

�2 Simple data commission

Via USB interface


64

Manual extrusion welders

Wo

rksh

op

mac

hin

es

ROWELD® D 4 / 12 Aero BasicManual extrusion welder


For welding foils in waste disposal, container and plant construction, pipe construction and for sealing roofing systems.

For PE and PP materials; suitable for Ø 3 mm and 4 mm weldingwire and wall thickness s = 4 - 12 mm.


� Light and easy to use in all situations� Automatic roller feed for welding wire� With integrated air supply� Pre heating of raw materials with pre heat nozzle in glider


Power: 3 KWWelding power: up to 1,8 kg/hWeight: 5 kg

Scope of delivery: 2 blane welding shoes, 1 filled welding shoe, 1 stand

Description No.

ROWELD® D 4/12 Aero Basic 5.5461

ROWELD® D 4 / 12 AeroManual extrusion welder



ROWELD® D 4 / 12Manual extrusion welder





� Light and easy to use in all situations� Automatic roller feed for welding wire� With integrated air supply� Pre heating of raw materials with pre heat nozzle in glider� 0,5 KW extruder heating, 2,0 KW air heater,

1,0 KW drive motor with electronic speed control


Power: 3,5 KWWelding power: 1,0 kg/h at Ø 3 mm welding wire

1,8 kg/h at Ø 4 mm welding wireWeight: 5,5 kg

Scope of delivery: 2 blane welding shoes, 1 filled welding shoe, 1 stand, 3 nozzles

Description No.

ROWELD® D 4/12 5.5495



� Light and easy to use in all situations� Automatic roller feed for welding wire� With integrated air supply� Pre heating of raw materials with pre heat nozzle in glider� 0,5 KW extruder heating, 2,2 KW air heater,



Power: 3,7 KWWelding power: 1,0 kg/h at Ø 3 mm welding wire

1,8 kg/h at Ø 4 mm welding wireWeight: 6 kg


Description No.

ROWELD® D 4/12 Aero 5.5484


65

Manual extrusion welder

Wo

rksh

op

mac

hin

es

ROWELD® D 3 / 25 AeroManual extrusion welder


For welding foils in waste disposal, container and plant construction, pipe construction and for sealing roofing systems.For PE and PP materials; suitable for Ø 3 mm welding wire andwall thickness s = 6 - 25 mm.


� Electronic regulator 150 - 950 / min� Automatic roller feed for welding wire� With integrated air supply� Pre heating of raw materials with pre heat nozzle in glider� 0,675 KW extruder heating, 2,2 KW air heater,



Power: 3,875 KWWelding power: 0,5 - 2,0 kg/hWeight: 8,3 kg

ROWELD® D 3 / 25Manual extrusion welder


For welding foils in waste disposal, container and plant construction, pipe construction and for sealing roofing systems.For PE and PP materials; suitable for Ø 3 mm welding wire andwall thickness s = 6 - 25 mm.


� Electronic regulator 150 - 950 / min� Automatic roller feed for welding wire� With external air supply� Pre heating of raw materials with pre heat nozzle in glider� 0,675 KW extruder heating, 2,2 KW air heater,



Power: 3,675 KWWelding power: 0,5 - 2,0 kg/hWeight: 7 kg

ROWELD® Air compressor V 26RANGE OF APPLICATION

Oil- and water-free air supply for welding extrusion.


� V: 26 m3/h at 0,6 bar; IP 55� Integrated pressure safety valve� Protection frame with wheels and vacuum pressure valve


Weight: 39,5 kg


Description No.

ROWELD® D 3/25 Aero 5.5483


Description No.

ROWELD® D 3/25 5.5497

Description kg No.

ROWELD® Air compressor V 26 5.3378Air hose, 3,0 m 0,3 5.5458


66

Tools and accessories for butt welding

Wo

rksh

op

mac

hin

es

Pipe roller, galvanized size IFor welding individual lengths and inserting inliners up to OD 315 mm fixed roller height.

Load bearingDescription capacity kg kg No.

Roller stool, galvanized size I 300 4,0 5.3055

Pipe roller, galvanized size II / IIIFor welding individual lengths up to OD 500 mm and OD 710 mm, fixed roller height.


Roller stool, galvanized size II 500 11,5 5.3056Roller stool, galvanized size III 1000 29,0 5.3057

Pipe roller, galvanized size IVFor welding individual lengths up to OD 1200 mm hydraulically adjustable roller height.


Roller stool, galvanized size IV 1000 35,0 5.3058

Squeezing device� Mechanical:

Work area from OD 32 to OD 225 mm, laterally adjustable spacers are fitted to avoid damage to the crimping area.

� Hydraulic:Work area from OD 75 to OD 225 mm. Works as described above with the help of appropriate rounding discs, this device can be used to reshape crimped pipes.

Description operating range No.

Squeezing device mechanical DA 32 - DA 63 5.3200Squeezing device hydraulic DA 90 - DA 180 5.3210Squeezing device hydraulic DA 125 - DA 225 5.3220


Wo

rksh

op

mac

hin

es

Service, maintenance, repairs

The ROWELD® range is quality plastic welding technology supplied by ROTHENBERGER.

Our service programme comprises optimal after sales service to maintain the quality, availability and safety of our products.

By expanding our service network we can ensure the quick, safe and perfect maintenance and repair of your equipment.

Please request our service pack offering further information!

Training• welders training is available in our training centre or

in your facility

• service Training is available in our factory service centre in Hessisch Lichtenau

Hire machinesTo complement your pool of welding machines and to cover yourpeak requirements, we maintain a pool of hire machines compri-sing

• thermo compression butt welding machines up to Ø 630 mmfor building sites

• thermo compression butt welding machines up to Ø 315 mmfor workshops

The current list of machines in the hire pool and the hire terms areavailable upon request!

Spare parts serviceOur spare parts service is available for all ROTHENBERGER ROWELD® machines.

Our Express Service makes every effort to dispatch your spare partswithin 24 hours.

Please send your spare parts order with indication of

• machine type• serial number• year of construction• spare part description• spare part no.

to our spare parts fax number +49 (0) 61 95 - 7 44 22

ROCUT®, ROWELD® are registered trademarks of ROTHENBERGER Werkzeuge GmbH.

ROWELD® Customer service, service, hire equipmentand training

Imprint

ROTHENBERGER Werkzeuge GmbHIndustriestraße 7D-65779 Kelkheim / GermanyPhone: + 49 (0) 61 95 / 800-1Fax: + 49 (0) 61 95 / 7 44 22e-Mail: [email protected] court Königstein / Taunus HRB 2732

In the course of technical further development and the adap-tation to the requirements of our clients, the illustrations, configurations, performance details, features, dimensions andweights of products can change without obligation or prior notification. We are not obligated to make appropriate amend-ments to products that have already been supplied. We also reserve the right to delete items from our product range.

All preceding versions become invalid with the issue of this catalogue.Standard details are without engagement.

Work details and advice on use and safety are without engage-ment and do not in any way replace legal or other (e.g. accidentprevention and insurance association) regulations in the respec-tive countries.

No part of this catalogue must be reproduced in any way – bymeans of reprinting, photocopy, microfilm or any other process– without the prior written consent of ROTHENBERGERWerkzeuge GmbH or translated into a machine-readablelanguage or stored in electronic systems and processed there.Amendments and additions to the catalogue are prohibited.All rights reserved for all countries.

AIRAC, AIRPROP, Interlot, ROBEND, ROBOY, ROCAM, ROCLEAN,ROCUT, RODRUM, ROFLEX, ROLOT, ROMAX, ROMIC, ROMIG,ROPUMP, ROSTAR, Rothenberger ROWELD, ROTEST, ROTORCH,ROVLIES, ROWO, ROXY, UNIDRILL are registered trademarks ofROTHENBERGER AG © 2007 ROTHENBERGER Werkzeuge GmbH,Germany.

© 2007 ROTHENBERGER Werkzeuge GmbH, Germany


Wo

rksh

op

mac

hin

es

www.rothenberger.com

ROTHENBERGER Werkzeuge GmbH Industriestrasse 7D-65779 Kelkheim/Germany

Telefon + 49 (0) 6195 / 800-1 Fax + 49 (0) 6195 / 74422

[email protected] 9.04

52/1

0.07

/2.5

/PM

K/K

DM

ROTHENBERGER Nederland bvPostbus 45 • NL-5120 AA RijenTel. + 31 1 61 / 29 35 79 • Fax + 31 1 61 / 29 39 [email protected] • www.rothenberger.nl

ROTHENBERGER Polska Sp.z.o.o.ul. Cyklamenów 1 • PL-04-798 WarszawaTel. + 48 22 / 6 12 77 01 • Fax + 48 22 / 6 12 72 [email protected] • www.rothenberger.pl

SUPER-EGO TOOLS FERRAMENTAS, S.A.Apartado 62 - 2894-909 Alcochete - PORTUGALTel. + 351 91 / 930 64 00 • Fax + 351 21 / 234 03 [email protected]

ROTHENBERGER Asia Pte. Ltd.147 Tyrwhitt RoadSingapore 207561Tel. + 65 / 6296 - 2031 • Fax + 65 / 6296 - [email protected] • www.rothenberger.com.sg

ROTHENBERGER-TOOLS SA (PTY) Ltd.P.O. Box 4360 • Edenvale 1610165 Vanderbijl Street, Meadowdale GermistonGauteng (Johannesburg), South AfricaTel. + 27 11 / 3 72 96 33 • Fax + 27 11 / 3 72 96 [email protected]

ROTHENBERGER S.A.Ctra. Durango-Elorrio, Km 2 • E-48220 Abadiano (Vizcaya)(P.O. Box) 117 • E-48200 Durango (Vizcaya)Tel. + 34 94 / 6 21 01 00 • Fax + 34 94 / 6 21 01 [email protected] • www.rothenberger.es

ROTHENBERGER (Schweiz) AGHerostr. 9 • CH-8048 ZürichTel. + 41 44 / 435 30 30 • Fax + 41 44 / 401 06 [email protected]

ROTHENBERGER Tes. Alet ve Mak. San. Tic. Ltd. StiPoyraz Sok. No: 20/3 - Detay Is MerkeziTR-34722 Kadiköy-IstanbulTel. + 90 / 216 449 24 85 pbx • Fax + 90 / 216 449 24 [email protected]

ROTHENBERGER Middle East FZCOPO Box 261190 • Jebel Ali Free ZoneDubai, United Arab EmiratesTel. + 971 / 48 83 97 77 • Fax + 971 / 48 83 97 [email protected]

ROTHENBERGER UK Limited2, Kingsthorne Park, Henson WayKettering • GB-Northants NN16 8PXTel. + 44 15 36 / 31 03 00 • Fax + 44 15 36 / 31 06 [email protected]

ROTHENBERGER USA LLC4455 Boeing Drive; USA-Rockford, IL 61109Tel. + 1 / 8 15 3 97 70 70 • Fax + 1 / 8 15 3 97 82 89www.rothenberger-usa.com

ROTHENBERGER USA Inc.Western Regional Office • USA-955 Monterey Pass RoadMonterey Park, CA 91754Tel. + 13 23 / 2 68 13 81 • Fax + 13 23 / 26 04 97

ROTHENBERGER Agency

OLMAXAvtosavodskaya Uliza, Dom 25, Str. 13115280 MoscowTel. + 7 / 09 57 92 59 44 • Fax + 7 / 09 57 92 59 [email protected] • www.olmax.ru

RO-WALT Utilaje SRLStr. 1 Mai 2ARO-075100 Otopeni-Bucuresti, IlfovTel. + 40 21 / 3 50 37 44 • + 40 21 / 3 50 37 45Fax + 40 21 / 3 50 37 [email protected]

ROTHENBERGER Werkzeuge GmbHIndustriestraße 7 • D-65779 Kelkheim/GermanyTel. + 49 61 95 / 800 - 1 • Fax + 49 61 95 / 7 44 [email protected] • www.rothenberger.com

ROTHENBERGER Werkzeuge Produktion GmbHLilienthalstraße 71 - 87 • D-37235 Hessisch-LichtenauTel. + 49 56 02 / 93 94 - 0 • Fax + 49 56 02 / 93 94 36

ROTHENBERGER Australia Pty. Ltd.Unit 12 • 5 Hudson Avenue • Castle Hill • N.S.W. 2154Tel. + 61 2 / 98 99 75 77 • Fax + 61 2 / 98 99 76 [email protected]

ROTHENBERGER Werkzeuge- und MaschinenHandelsgesellschaft m.b.H.Gewerbeparkstraße 9 • A-5081 Anif near SalzburgTel. + 43 62 46 / 7 20 91-45 • Fax + 43 62 46 / 7 20 91 [email protected] • www.rothenberger.at

ROTHENBERGER Benelux bvbaAntwerpsesteenweg 59 • B-2630 AartselaarTel. + 32 3 / 8 77 22 77 • Fax + 32 3 / 8 77 03 [email protected] • www.rothenberger.be

ROTHENBERGER do Brasil Ltda.Rua marinho de Carvalho, No. 72 - Vila Marina09921-005 Diadema - Sao Paulo - BrazilTel. + 55 11 / 40 44 47-48 • Fax + 55 11 / 40 44 [email protected] • www.rothenberger.com.br

ROTHENBERGER Bulgaria GmbHBoul. Sitniakovo 79 • BG-1111 SofiaTel. + 35 9 / 2 9 46 14 59 • Fax + 35 9 / 2 9 46 12 [email protected] • www.rothenberger.bg

ROTHENBERGER S.A., Oficinas en CHILEMerced# 32-Oficina 63-Santiago Centro Santiago – ChileTel. + 56 9 / 2 99 68 79 • + 56 2 / 4 17 91 30Fax + 56 2 / 4 17 91 30 • [email protected]

ROTHENBERGER ChinaD-4, No. 195 Qianpu Road, East New Area of Songjiang Industrial Zone, Shanghai 201611, ChinaTel. + 86 21 / 67 60 20 77 • + 86 21 / 67 60 20 61Fax + 86 21 / 67 60 20 63 • [email protected]

ROTHENBERGER CZ, náradí a stroje, spol. s.r.o.Lnárská 907 / 12 • 104 00 Praha 10 – UhrinevesTel. + 42 02 / 71 73 01 83 • Fax + 42 02 / 67 31 01 [email protected] • www.rothenberger.cz

ROTHENBERGER Scandinavia A/SFåborgvej 8 • DK-9220 Aalborg ØstTel. + 45 98 / 15 75 66 • Fax + 45 98 / 15 68 [email protected]

ROTHENBERGER France S.A.24, rue des Drapiers, BP 45033 • F-57071 Metz Cedex 3Tel. + 33 3 / 87 74 92 92 • Fax + 33 3 / 87 74 94 [email protected]

ROTHENBERGER Hellas S.A.249 Syngrou Avenue • GR-171 22 Nea Smyrni, AthensTel. + 30 210 / 94 07 302 • Fax + 30 210 / 94 07 [email protected]

ROTHENBERGER Hungary Kft.Gubacsi út 26 • H-1097 BudapestTel. + 36 1 / 3 47 - 50 40 • Fax + 36 1 / 3 47 - 50 [email protected]

ROTHENBERGER India Private LimitedB-1/D-5,Ground Floor Mohan Cooperative Industrial EstateMathura Road, New Delhi 110044Tel. + 9111 / 41 69 90 40, 41 69 90 50 • Fax + 9111 / 41 69 90 [email protected]

ROTHENBERGER Ireland Ltd.Bay N. 119, Shannon Industrial EstateIRL-Shannon, Co. ClareTel. + 35 3 61 / 47 21 88 • Fax + 35 3 61 / 47 24 [email protected]

ROTHENBERGER Italiana s.r.l.Via G. Reiss Romoli 17 - 19 • I -20019 Settimo MilaneseTel. + 39 02 / 33 50 601 • Fax + 39 02 / 33 50 [email protected] • www.rothenberger.it

ROTHENBERGER S.A. Sucursal MéxicoBosques de Duraznos No. 69-1101Col. Bosques de las Lomas • México D.F. 11700Tel. + 52 55 / 55 96 - 84 98 Fax + 52 55 / 26 34 - 25 55

Netherlands

Poland

Portugal

Singapore

South Africa

Spain

Switzerland

Turkey

UAE

UK

USA

Russia

Romania

Germany

Australia

Austria

Belgium

Brazil

Bulgaria

Chile

China

CzechRepublic

Denmark

France

Greece

Hungary

India

Ireland

Italy

Mexico

ROTHENBERGER Worldwide


roweld catalogue 2008 draft

Documents

rothenberger man

uhr seite

quality management system

overall quality of human

color of innovation

service philosophy

sales service

service representatives