rotzler: recovery winches, military winches, hoists ......the rotzler titan winches are designed for...

Planetary Hoisting Winch-Systems

Hoisting Winch-Systems Technical Product Information

ROTZLER TITAN TH 1 – TH 5 winches

ROTZLER TITAN TC 1 – TC 5 winches

•Compact dimensions and light weight

•Quick and simple installation

•Flexibility to cater for many different applications

•Long product service life and low maintenance

•Complete range of accessories

•Reliable quality, assured by Rotzler’s unique test center

•Extensive range of winches with hoisting forces of 10 kN to 57 kN

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ROTZLER hoisting accessories

Content

1. Definitions

2. General Descriptions

3. Specification

4. Performance Data, Dimensions, Order Codes

5. Installation Instructions

6. Options and Accessories

4

Connections 5

Ambientconditions 6

Fluids 6

3

TITANTH1winches 7-9

TITANTH2winches 10-12



TITANTC1winches 19-21




Mechanicinstallation 31

Hydraulicinstallation 32-33

MCD 34-37

Stainlesssteelfasteners 38

Externalbreakrelease 38

Counterbalancevalve 39

Pressureroller 39

Grooveddrumsleeves 39

Hookweightsystem 40-43

Toproller 44

Swivelhook 45

Ropes 45

2TH 1 TH 2 TH 3 TH 5 TC 1 TC 2 TC 3 TC 5

7. Service 46

TITAN winches


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1. Definitions

3


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TH 1 TH 2 TH 3 TH 5 TC 1 TC 2 TC 3 TC 5TITAN winches

Abbreviation DescriptionV Voltvis[cSt] viscosity(centiStoke)vismin minimumviscosityvisopt optimaloperatingviscosityvismax maximumviscosityµm micrometer” inch% percent

Abbreviation DescriptionA amperebar unitofpressure(1bar=14,5psi)CC counterclockwiseCW clockwisecc cubiccentimeterft/min feetperminuteF (hoisting)forceFmax maximum(hoisting)forceg/ml specificweighth hourImax.[A] maximumamperageInenn.[A] ratedamperagekg kilogramskN kilonewtonlbs poundsl/min literperminuteM3 mechanismclass=ISO4301-1(resp.1BmaccordingtoFEM9.511)mA milliamperem/min meterperminuteMCD MeasuringControlDevicemm millimetermmÇ/s viscosity[Nm] newtonmeterpl leakagepressureplmax.[bar/psi] maximumleakagepressurepsi poundspersquareinchpx backpressurepxmax.[bar/psi] maximumbackpressurepy returnflowpressurepymax.[bar/psi] maximumreturnflowpressure°C centigrade(Celsius)T[°C] temperatureUmax.[V] maximumvoltageUnenn.[V] voltageUSGPM USgallonsperminute

2. General Descriptions

4

Drivegroup M3classofoperatingtime: T3theoreticalusingtime(years): 12,8-6,4atanaverage,dailyoperat.time(h): 0,5-1,0calc.totaloperatingtime(h): 1600loadspectrum: L2hoursoffulllinepull(h): 400

Theoretical using time

Designated use

TheRotzlerTITANwinchesbelongtothegroupofhoistingwinches.Theuseasdeterminedishoistingandloweringofloadsasspecifiedforeachwinchtypeandundertheattentionofthegiveninstallationregulationsaswellasofthesafetynotes.Anyotheruseisprohibited.Passengertransportwitha.m.winchesisprohibited.Theuseasdeterminedalsoincludestherelatedequipmentmanufacturer’srecommendationsregardinginstallation,operationandmaintenance.

Nostructuralmodificationsorchangesmaybedoneontheunit.OnlyoriginalsparepartsoftheROTZLERGMBH+CO.KGmaybeused.Theoperatorhasthedutytoobservetheinstruc-tionsgivenintheoperatingmanualandmaintenancemanual.


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L1

V2 (CC)V1 (CW)

V1 (CC)V2 (CW)L2 (TC2)

TC 1/2V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA

V2 (CC)V1 (CW)V1 (CC)

V2 (CW)

L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW)

3. Specifications

5

Connections TH

TH1 TH2 TH3 TH5V1/V2 7/8“-14 15/16“-12 15/8“-12 15/8“-12NA(ext.brakereleaseport)* 7/16“-20 7/16“-20 7/16“-20 7/16“-20L1casedrainconnection 7/16“-20 7/16“-20 3/4“-16 3/4“-16

*optional

Connections/max.permissiblepressures

Note:V1=returnoilconnectionfordirection„ROPEIN“V2=pressureoilconnectionfordirection„ROPEIN“L1=casedrainconnectionYoucanfindthepermissiblevaluesforthemaximumreturnflowpressure(pYmax)inthebottomchart.

Connections TC

TC1 TC2/TC2L TC3 TC5V1/V2 G1/2“ G3/4“ G1“-11/BSPP G1“-11/BSPPNA(ext.brakereleaseport)* - G1/4“ G1/4“-19/BSPP G1/4“-19/BSPPL1 7/16-20 G1/4“ G1/2“-14/BSPP G1/2“-14/BSPPL2 G1/4“ G1/4“ G1/2“-14/BSPP G1/2“-14/BSPP

*optional

Connections/max.permissiblepressures

Note:V1=returnoilconnectionfordirection„ROPEIN“V2=pressureoilconnectionfordirection„ROPEIN“L1/L2=casedrainconnectionYoucanfindthepermissiblevaluesforthemaximumpressurevaluesinthebottomchart.

TH 1 / TH 2 TH 3 / TH 5 TC 1 / TC 2 TC 3 / TC 5


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L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW)

L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW)

3. Specifications

6

Fluids

Specification SAE80W-90mil.spec. API-GL5specificweightat15°C 0,90g/mlviscosityat40°C 92mmÇ/sviscosityat100°C 11mmÇ/spour-point -27°Cflashpoint +240°C

Gear oil specification

BeforedeliverytheROTZLERTITANhoistingwincheswerefilledwithausualgearoil(SAE80W-90-API-GL5)

Hydraulic oil(notsuppliedbyROTZLER)

TheintegratedhydrauliccomponentsaredesignedfortheusewithhydraulicoilonmineraloilbasisaccordingtoDIN51525.

Operatingviscosityrange

Theviscosityofthehydraulicfluidshouldbechosenincorrespondencewithaconsiderationtotheambienttemperatureandtheviscosityrequirementsofthepumpsandmotors.Theoptimaloperatingviscosityrecommendedbyusisvisopt.=50mm2/s(cSt).

Viscositylimits

Thefollowingviscositylimitsapply:vismin.>10mm2/s(cSt)shorttermatamax.permissibleleakageoiltemperatureofTmax.=+90°C.vismax.<1000mm2/s(cSt)shorttermoncoldstart.

Recommendedhydraulicoil/fieldsofapplication

H-LP22: forNorthernconditions.H-LP32or46: forconditionsinCentralandSouthernEurope.H-LP68or100: fortropicalconditions.

Hydraulicoiltemperature

Atnormaloperationofthewinchsystemhydraulicoiltemperaturesshouldbebetween+30°Cand+60°C.Iftheoiltemperatureistoolowrespectivelytoohigh,thesealingringswillloosetheirsealingcharacteristics.Furtherthedurabilityofthehydraulicoilwillbereduced,incasetheoiltemperatureof+60°Cisexceeded.vismax<1000mm2/s(cSt)shorttermoncoldstart.

Ambient conditions

Temperature range

TheROTZLERTITANwinchesaredesignedforoperationinatemperaturerange/ambienttemperatureof-30°Cupto+60°C.PleasecontactRotzlerregardingextremetemperatures,vibrations,jerks,sand,dust,seawateroranyotherextremeenvironmentalconditions.


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DRUMoptions standarddrum

ropediameterrange 3/16“-3/8“/5-9mm imperialdatabasedonropediameter 5/16“ metricdatabasedonropediamter 8mmropelayer 1 2 3 4 5max.hoistingforce lbs 2300 2000 1900 1700 1600 kN 10 9 8.5 7.5 7max.ropespeed ft/min 125 135 148 158 167 m/min 38 41 45 48 51accumulatedropestorage ft 34 72 112 155 200 m 10 21 33 45 58 DRUMgrooveoptions standarddrum

ropediameter 8mm ropelayer 1 2 3 4 max.hoistingforce kN 9.5 8.5 8 7.5max.ropespeed m/min 40 43 47 50accumulatedropestorage m 10 22 34 47


Motor

Drum

motorG010 motorG016 motorG019

maximumpressure 4000psi 275bar* 2600psi 175bar* 2100psi 150bar*maximumreturnflowpressure 300psi 20bar 300psi 20bar 300psi 20barmaximumbackpressure 75psi 5bar 75psi 5bar 75psi 5barmaximumcasedrainpressure 300psi 20bar 300psi 20bar 300psi 20barmaximumoilflow 6.5USGPM 25l/min 11USGPM 39l/min 13USGPM 46l/minminimumoilflow 1.6USGPM 6l/min 2.6USGPM 10l/min 2.6USGPM 10l/minweight(drum153) 126lbs 57kg 126lbs 57kg 126lbs 57kg*including10barreturnflowpressureallowance.Forotherreturnflowpressurevaluesadjustmaximumpressureaccordingly.Forothermotorvariants,pleaserefertofactory.

TH 2 TH 3 TC 2 TC 3 TC 5TH 5 TC 1 7TH 1TITAN winches


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Dimensions basic ... with options and accessories

motorG010/standarddrum A A1 B C D E F G H I I1 J K Ldimensionsimperial–inches 12.6 13.46 15.5 11.0 8.5 9.0 7.2 0.5 6.0 7.0 7.4 10.6 5.6 0.6dimensionsmetric–mm max.320 max.342 400 280 215 230 184 12.7 153 178 187.8 270 141 15.5

motorG016/standarddrum A A1 B C D E F G H I I1 J K Ldimensionsimperial–inches 12.4 13.46 16.1 11.0 8.5 9.0 7.2 0.5 6.0 7.0 7.4 10.6 5.6 0.6dimensionsmetric–mm max.320 max.342 410 280 215 230 184 12.7 153 178 187.8 270 141 15.5

motorG019/standarddrum A A1 B C D E F G H I I1 J K Ldimensionsimperial–inches 12.6 13.46 16.3 11.0 8.5 9.0 7.2 0.5 6.0 7.0 7.4 10.6 5.6 0.6dimensionsmetric–mm max.320 max.342 415 280 215 230 184 12.7 153 178 187.8 270 141 15.5A1=withMCD1/pressureroller

I1=withgrooves

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TH 2 TH 3 TC 2 TC 3 TC 5TH 5 TC 1TH 1TITAN winches


9


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Without rope With rope

General Layout

0 = No Roller / No MCD

1 = CC, Rope underwound

2 = CC, Rope overwound

3 = CW, Rope underwound

4 = CW, Rope overwound

04030200

0905 06 07 08

01

Ports72° CW

Portshorizontal

Ports144° CW

Ports216° CW

Ports288° CW

TITAN TH

Motor Layout

End Cover rotated

End Cover standard

Order code2.TH.10.CC.G016.00.0.0000.0.00.0.DIG

)GID( edoC latigiD

BinaryCode

parameter

0 Without Counterbalance Valve1

1 With Counterbalance Valve (TC only)

0 Standard fasteners 2

1 Stainless fasteners

0 Without Pressure Roller 4

1 With Pressure Roller

0 Without External Brake Release 8

1 With External Brake Release (TC)


1 With External Brake Release (TH)

0 With gear oil 32

1 Without gear oil

......

...

Version of Order Code

Construction TH = TITAN HOISTTC = TITAN COMPACT HOIST

1CT/1HT = 01 epyT10s = TH1/TC1 special

Rotation direction CW = ClockwiseCC = Counter Clockwise

Motor displacement G010 = 10 cc Gear Motor (TH only)G016 = 16 cc Gear Motor

G031 = 31 cc Gear Motor (TH only)G019 = 19 cc Gear Motor (TH only)

S = Special

Motor layout Position of Motor Ports and Case drain portsee Details on the right

Drum width 0 = Standard drumS = Special

Grooves 0000 = No grooves0008 = Grooves for 8 mm ropeS = Special

MCD type 0 = No MCD1 = MCD Step 1

2 = MCD Step 2 (TC only)




Paint finish 00 = Primer01 = White02 = Black03 = White + extra coat04 = Black + extra coatS = Special

General layout Positioning of Rope Inlet and Rope Control Systemsee Details on the right

M


General Layout






04030200

0905 06 07 08

01

Ports72° CW

Portshorizontal

Ports144° CW

Ports216° CW

Ports288° CW

TITAN TH

Motor Layout

End Cover rotated

End Cover standard


)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil 32

1 Without gear oil

......

...







S = Special












General Layout






04030200

0905 06 07 08

01

Ports72° CW

Portshorizontal

Ports144° CW

Ports216° CW

Ports288° CW

TITAN TH

Motor Layout

End Cover rotated

End Cover standard


)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil 32

1 Without gear oil

......

...







S = Special











cc =counterclockwisecw=clockwiseM =motor


ropediameterrange 1/4“-1/2“/6-12mmimperialdatabasedonropediameter 3/8“ metricdatabasedonropediameter 10mm ropelayer 1 2 3 4 5max.hoistingforce lbs 4500 4100 3700 3500 3200 kN 20 18 16.5 15 14max.ropespeed ft/min 132 144 157 169 182 m/min 40 44 48 52 56accumulatedropestorage ft 37 77 120 166 215 m 10 21 34 47 61 DRUMgrooveoptions standarddrum

ropediameter 10mm ropelayer 1 2 3 4 max.hoistingforce kN 19 17 16 14.5max.ropespeed m/min 42 46 50 54accumulatedropestorage m 10 22 35 49


Motor

Drum

10


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motorG019 motorG031

maximumpressure 4000psi 275bar** 2600psi 170bar*maximumreturnflowpressure 300psi 20bar 300psi 20barmaximumbackpressure 75psi 5bar 75psi 5barmaximumcasedrainpressure 300psi 20bar 300psi 20barmaximumoilflow 14USGPM 51l/min 22USGPM 83l/minminimumoilflow 4USGPM 12l/min 6USGPM 20l/minweight(drum180) 170lbs 77kg 170lbs 77kg

*including10barreturnflowpressureallowance.Forotherreturnflowpressurevaluesadjustmaximumpressureaccordingly.Forothermotorvariants,pleaserefertofactory.


motorG019/standarddrum A A1 B C D E F G H I I1 J K Ldimensionsimperial–inches 13.8 15.0 17.7 11.8 10.1 9.8 8.6 0.6 7.1 7.5 7.7 11.5 6.0 0.7dimensionsmetric–mm max.350 max.380 max.450 max.300 max.256 248 219 14 180 190.5 200.5 292 152 17.6

motorG031/standarddrum A A1 B C D E F G H I I1 J K Ndimensionsimperial–inches 13.8 15.0 18.5 11.8 10.1 9.8 8.6 0.6 7.1 7.5 7.9 11.5 6.0 0.7dimensionsmetric–mm max.350 max.380 max.470 max.300 max.256 248 219 14 180 190.5 200.5 292 152 17.6

A1=withMCD1/pressureroller

I1=withgrooves

11



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A BH

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A1


12


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Without rope With ropeGeneral Layout







End Cover standard

Motor LayoutTITAN TH Ports

288° CWPorts216° CW

Ports144° CW

Portshorizontal

Ports72° CW

04030200

0905 06 07 08

01

End Cover rotated

)GID( edoC latigiD

BinaryCode

parameter

0 Without Counterbalance Valve 11 With Counterbalance Valve (TC only) 0 Standard fasteners 21 Stainless fasteners 0 Without Pressure Roller 41 With Pressure Roller 0 Without External Brake Release 81 With External Brake Release (TC) 0 Without External Brake Release 161 With External Brake Release (TH) 0 With gear oil 321 Without gear oil

......

...


Construction TH = TITAN HOIST TC = TITAN COMPACT HOIST


Rotation direction CW = Clockwise CC = Counter Clockwise

Motor displacement

G019 = 19 cc Gear Motor (TH only) G031 = 31 cc Gear Motor (TH only) G036 = 36 cc Gear Motor (TC only) S = Special

Motor layout Position of Motor Ports and Case drain port see Details on the right

Drum width 0 = Standard drum 1 = 252 mm drum (TC only) S = Special

Grooves 0000 = No grooves

0012 = Grooves for 12 mm rope 0010 = Grooves for 10 mm rope

S = Special

MCD type 0 = No MCD 1 = MCD Step 1 2 = MCD Step 2 (TC only) 3 = MCD Step 3 (TC only) 4 = MCD Step 4 (TC only) 5 = MCD Step 5 (TC only)

Paint finish 00 = Primer 01 = White 02 = Black 03 = White + extra coat04 = Black + extra coat S = Special

General layout

Positioning of Rope Inlet and Rope Control System see Details on the right

M








End Cover standard



Ports144° CW

Portshorizontal

Ports72° CW

04030200

0905 06 07 08

01

End Cover rotated

)GID( edoC latigiD

BinaryCode

parameter


......

...





Motor displacement






S = Special



General layout









End Cover standard



Ports144° CW

Portshorizontal

Ports72° CW

04030200

0905 06 07 08

01

End Cover rotated

)GID( edoC latigiD

BinaryCode

parameter


......

...





Motor displacement






S = Special



General layout




13


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ropediameterrange 3/8“-5/8“/10-16mmimperialdatabasedonropediameter 9/16“ metricdatabasedonropediameter 14mm ropelayer 1 2 3 4 5max.hoistingforce lbs 9200 8400 7700 7100 - kN 41 37 34 32 29max.ropespeed ft/min 144 158 172 186 - m/min 44 48 52 56 60accumulatedropestorage ft 45 95 148 206 - m 14 29 46 63 82 DRUMgrooveoptions standarddrum

ropediameter 14mm ropelayer 1 2 3 4 max.hoistingforce lbs 8700 8000 7400 6800 kN 39 35 33 30max.ropespeed ft/min 152 166 179 193 m/min 46 50 54 59accumulatedropestorage ft 47 99 154 213 m 14 30 47 65

Motor

Drum

motorG057

maximumpressure 3300psi 225bar* maximumreturnflowpressure 200psi 14barmaximumbackpressure 60psi 4barmaximumcasedrainpressure 200psi 14barmaximumoilflow 40USGPM 150l/minminimumoilflow 6USGPM 20l/minweight(drum230) 400lbs 181kg



motorG057/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 19.5 20.4 23.5 22.6 20.7 21.1 17.0 12.7 14.2 10.8 0.8 9.0 11 11.6 16.7 8.6 0.8dimensionsmetric–mm max.495 max.517 max.597 max.575 max.526 max.536 max.433 max.323 360.7 275.3 20.4 228.5 279.4 295.4 423.4 218 20.3


A2=withMCDstep2,3

A3=withMCDstep4,5

B1=withMCDstep2,3,4or5

I1=withgrooves

14


I1

A2 / A3

A1

B1


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A BH

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A D

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J

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15


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Motor displacement P040 = 40 cc Piston Motor (TC only)G057 = 57 cc Gear Motor (TH only) S = Special


Drum width 0 = Standard drum S = Special

Grooves 0000 = No grooves 0014 = Grooves for 14 mm rope S = Special

MCD type 0 = No MCD 1 = MCD Step 1 2 = MCD Step 2 3 = MCD Step 3 4 = MCD Step 4 5 = MCD Step 5

Paint finish 00 = Primer 01 = White 02 = Black 03 = White + extra coat 04 = Black + extra coat S = Special

General layout Positioning of Rope Inlet and Rope Control System see Details on the right


General Layout






1 41 31 2 51111 0

Ports60° CW

Ports120° CW

Portshorizontal

Ports180° CW

Ports240° CW

Ports300° CW

TITAN THMotor Layout


)GID( edoC latigiD

BinaryCode

parameter

0 Without Counterbalance Valve 1








0 Without External Brake Release / Ohne externe Bremsbelüftung 16


0 With gear oil32

1 Without gear oil

......

...

M













General Layout






1 41 31 2 51111 0

Ports60° CW

Ports120° CW

Portshorizontal

Ports180° CW

Ports240° CW

Ports300° CW



)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil32

1 Without gear oil

......

...













General Layout






1 41 31 2 51111 0

Ports60° CW

Ports120° CW

Portshorizontal

Ports180° CW

Ports240° CW

Ports300° CW



)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil32

1 Without gear oil

......

...



ropediameterrange 3/8“-5/8“/10-16mm imperialdatabasedonropediameter 5/8“metricdatabasedonropediameter 16mm ropelayer 1 2 3 4max.hoistingforce lbs 13000 1170010600 9800 kN 57 52 47 43max.ropespeed ft/min 144 159 175 191 m/min 44 49 54 58accumulatedropestorage ft 56 117 183 255 m 17 35 55 77 DRUMgrooveoptions standarddrum

ropediameter 16mm ropelayer 1 2 3 max.hoistingforce lbs 12300 1110010200 kN 54 49 45max.ropespeed ft/min 152 167 183 m/min 46 51 56accumulatedropestorage ft 56 117 183 m 17 35 55


Motor

Drum

motorG096 motorG0107

maximumpressure 2700psi 185bar* 2500psi 175bar* maximumreturnflowpressure 200psi 14bar 200psi 14bar maximumbackpressure 175psi 12bar 175psi 12barmaximumcasedrainpressure 200psi 14bar 200psi 14barmaximumoilflow 69USGPM 260l/min 77USGPM 289l/min minimumoilflow 7USGPM 27l/min 7USGPM 27l/min weight(drum309) 421lbs 191kg 421lbs 191kg


16


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17

motorG096/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 19.9 20.4 23.5 22.6 25.1 25.5 17.1 15.6 14.2 13.8 0.8 12.2 11.0 11.6 16.7 8.6 0.9dimensionsmetric–mm max.505 max.517 max.597 max.575 636 646 433 max.395 360.7 351.5 20.4 309.4 279.4 295.4 424.4 218 20.3 motorG0107/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 19.9 20.4 23.5 22.6 25.4 25.8 17.1 15.6 14.2 13.8 0.8 12.2 11.0 11.7 16.7 8.6 0.9dimensionsmetric–mm max.505 max.517 max.597 max.575 645 655 max.433 max.395 360.7 351.5 20.4 309.4 279.4 295.4 423.4 218 20.3


A2=withMCDstep2or3

A3=withMCDstep4or5


I1=withgrooves



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A BH

C I

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E

A D

FL

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I1

A2 / A3

A1

B1


18


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General Layout






1 41 31 2 51111 0

Ports60° CW

Ports120° CW

Portshorizontal

Ports180° CW

Ports240° CW

Ports300° CW



)GID( edoC latigiD

B inaryC ode

param eter

0 W ithout C ounterbalance Va lve 1

1 W ith C ounterba lance Va lve (T C only)


1 Sta in less fasteners

0 W ithout Pressure R oller 4

1 W ith P ressure R o ller

0 W ithout Exte rnal B rake R elease 8

1 W ith Externa l Brake R e lease (TC )


1 W ith Externa l Brake R e lease (TH )

0 W ith gear o il 32

1 W ithout gear o il

......

...

Version of Order Code /


5CT / 5HT = 05 epyT50s = TH5 / TC5 special


Motor displacement P040 = 40 cc Piston Motor (TC only) P049 = 49 cc Piston Motor (TC only) G096 = 96 cc Gear Motor (TH only, Canada only) G107 = 107 cc Gear Motor (TH only) S = Special



Grooves 0000 = No grooves 0014 = Grooves for 14 mm rope0016 = Grooves for 16 mm rope S = Special




M


General Layout






1 41 31 2 51111 0

Ports60° CW

Ports120° CW

Portshorizontal

Ports180° CW

Ports240° CW

Ports300° CW



)GID( edoC latigiD

B inaryC ode

param eter













......

...













General Layout






1 41 31 2 51111 0

Ports60° CW

Ports120° CW

Portshorizontal

Ports180° CW

Ports240° CW

Ports300° CW



)GID( edoC latigiD

B inaryC ode

param eter













......

...














ropediameterrange 5-9mm databasedonropediameter 8mm ropelayer 1 2 3 4 5max.hoistingforce kN 12.5 11.5 10.5 10 9max.ropespeed m/min 39 43 46 50 53accumulatedropestorage m 10 21 33 45 58

DRUMgrooveoptions standarddrum

ropediameter 8mm ropelayer 1 2 3 4 max.hoistingforce kN 11.5 11 10 9.5max.ropespeed m/min 42 45 48 52accumulatedropestorage m 10 22 34 47


Motor

motorG016

maximumpressure 3200psi 220bar* maximumreturnflowpressure 300psi 20bar maximumbackpressure 75psi 5bar maximumcasedrainpressure 300psi 20bar maximumoilflow 11USGPM 40l/min minimumoilflow 2.6USGPM 10l/min weight(drum153) 110lbs 50kg*including10barreturnflowpressureallowance.Forotherreturnflowpressurevaluesadjustmaximumpressureaccordingly.Forothermotorvariants,pleaserefertofactory.

Drum

19


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BH

C I

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EA D

FL

J

A

motorG016/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 12.6 13.5 16.6 15.8 11.4 11.6 11.0 8.5 9.0 7.3 0.5 6.1 7.0 7.4 10.7 5.6 0.6dimensionsmetric–mm max.320 max.342 max.422 max.400 max.290 max.300 max.280 max.215 230 184 12.7 153 178 187.8 270 141 15.5


A2=withMCDstep2or3

A3=withMCDstep4or5


I1=withgrooves

20

I1

A2 / A3

A1

B1



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21


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General Layout






01 02 03

070604

00

05

Motor Layout

End Cover rotated (Case Drain port on bottom)

Motor portleft side

Motor portright side

Motor porton top

Motor porton bottom

End Cover standard(Case Drain port on top)

TITAN TC

Order code2.TC.10.CC.G016.00.0.0000.0.00.0.DIG

)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil 32

1 Without gear oil

......

...





Motor displacement G010 = 10 cc Gear Motor (TH only)G016 = 16 cc Gear MotorG031 = 31 cc Gear Motor (TH only)S = Special











M


General Layout






01 02 03

070604

00

05

Motor Layout


Motor portleft side


Motor porton top

Motor porton bottom


TITAN TC


)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil 32

1 Without gear oil

......

...

















General Layout






01 02 03

070604

00

05

Motor Layout


Motor portleft side


Motor porton top

Motor porton bottom


TITAN TC


)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil 32

1 Without gear oil

......

...


















Motor

motorG036

maximumpressure 2800psi 190bar* maximumreturnflowpressure 300psi 20bar maximumbackpressure 75psi 5bar maximumcasedrainpressure 300psi 20bar maximumoilflow 26USGPM 97l/min minimumoilflow 6USGMPM 20l/min weight(drum180) ca.165lbs ca.75kg weight(drum252) ca.210lbs ca.95kg


22


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ropediameterrange 1/4“-1/2“/6-12mm imperialdatabasedonropediameter 3/8“ metricdatabasedonropediameter 10mm ropelayer 1 2 3 4 5max.hoistingforce lbs 6000 5400 5000 4600 4300 kN 26 24 22 20 19max.ropespeed ft/min 132 144 157 169 182 m/min 40 44 48 52 56accumulatedropestorage ft 36 76 119 165 214 m 10 22 35 49 62

DRUMgrooveoptions standarddrum drum252(TC2L)

ropediameter 10mm 10mm ropelayer 1 2 3 4 1 2 3 4max.hoistingforce lbs 5700 5200 4800 4400 5700 5200 4800 4400 kN 25 23 21 20 25 23 21 20max.ropespeed ft/min 139 152 165 178 139 152 165 178 m/min 42 46 50 54 42 46 50 54accumulatedropestorage ft 35 74 116 161 51 106 165 229 m 10 22 34 48 15 32 50 69

Drum


23



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motorG036/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 13.8 15.0 18.3 17.3 14.8 15.2 11.8 10.1 9.7 8.6 0.6 7.2 7.5 7.7 11.5 6.0 0.7dimensionsmetric–mm max.350 max.380 max.465 max.440 max.375 max.385 max.300 max.256 247.5 219 14.0 180.0 190.5 200.5 292 152 17.6 motorG036/drum252(TC2L) A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 13.8 15.0 18.3 17.3 17.7 18.1 11.8 13.0 9.7 11.6 0.6 9.9 N/A 7.7 11.5 6.0 0.7dimensionsmetric–mm max.350 max.380 max.465 max.440 max.450 max.460 max.300 max.330 247.5 292.5 14.0 252 N/A 200.5 292 152 17.6


A2=withMCDstep2or3

A3=withMCDstep4or5


I1=withgrooves

BH

C I

K

G

EA D

FL

J

A

I1

A2 / A3

A1

B1


24


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TITAN TC Motor porton bottom

Motor porton top


Motor portleft side

Motor Layout

01 02 0300

)GID( edoC latigiD

BinaryCode

parameter


......

...





Motor displacement






S = Special MCD type 0 = No MCD

1 = MCD Step 1 2 = MCD Step 2 (TC only) 3 = MCD Step 3 (TC only) 4 = MCD Step 4 (TC only) 5 = MCD Step 5 (TC only)


General layout


M









Motor porton top


Motor portleft side

Motor Layout

01 02 0300

)GID( edoC latigiD

BinaryCode

parameter


......

...





Motor displacement









General layout










Motor porton top


Motor portleft side

Motor Layout

01 02 0300

)GID( edoC latigiD

BinaryCode

parameter


......

...





Motor displacement









General layout




Motor

Drum

motorP040

maximumpressure 4100psi 280bar* maximumreturnflowpressure 200psi 14bar maximumbackpressure 60psi 4bar maximumcasedrainpressure 25psi 1.7bar maximumoilflow 27USGPM 100l/min minimumoilflow 6USGPM 20l/min weight(drum229) 373lbs 169kg



ropediameterrange 3/8“-5/8“/10-16mmimperialdatabasedonropediameter 9/16“ metricdatabasedonropediameter 14mm ropelayer 1 2 3 4 5max.hoistingforce lbs 9200 8400 7700 7100 kN 41 37 34 32 29max.ropespeed ft/min 144 158 172 186 m/min 44 48 52 56 60accumulatedropestorage ft 45 95 148 206 m 14 29 46 63 82 DRUMgrooveoptions standarddrum

ropediameter 14mm ropelayer 1 2 3 4 max.hoistingforce lbs 8700 8000 7400 6800 kN 39 35 33 30max.ropespeed ft/min 152 166 179 193 m/min 46 50 54 59accumulatedropestorage ft 47 99 154 213 m 14 30 47 65

25


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26



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motorP040/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 19.5 20.4 23.5 22.6 17.1 17.5 17.1 12.7 14.2 10.8 0.8 9 11 11.6 16.7 8.6 0.8dimensionsmetric–mm max.495 max.517 max.597 max.575 max.435 max.445 max.433 max.323 360.7 275.3 20.3 228.5 279.4 295.4 423.4 218 20.3


A2=withMCDstep2or3

A3=withMCDstep4or5


I1=withgrooves

BH

C I

K

G

EA D

FL

J

A

I1

A2 / A3

A1

B1


27


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General Layout






01 02 0300

Motor LayoutMotor portleft side


Motor porton top

Motor porton bottomTITAN TC

Order code2.TC.30.CC.P040.00.0.0000.0.00.0.DIG

)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil32

1 Without gear oil

......

...

M













General Layout






01 02 0300



Motor porton top



)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil32

1 Without gear oil

......

...













General Layout






01 02 0300



Motor porton top



)GID( edoC latigiD

BinaryCode

parameter











0 With gear oil32

1 Without gear oil

......

...



Motor

Drum

motorP040 motorP049

maximumpressure 4100psi 280bar * 4700psi 320bar *maximumreturnflowpressure 200psi 14bar 200psi 14bar maximumbackpressure 60psi 4bar 75psi 5bar maximumpressuredrainline 25psi 1,7bar 25psi 1,7bar maximumoilflow 27USGPM 100l/min 32USGPM 120l/min minimumoilflow 6USGPM 20l/min 3USGPM 11l/min weight(drum309) 421lbs 191kg 421lbs 191kg

* including10barreturnflowpressureallowance.Forotherreturnflowpressurevaluesadjustmaximumpressureaccordingly.Forothermotorvariants,pleaserefertofactory.

DRUMoptions motorP040/standarddrum motorP049/standarddrum

ropediameterrange 3/8“-5/8“/10-16mm 3/8“-5/8“/10-16mm databasedonropediameter 9/16“/14mm 5/8“/16mm ropelayer 1 2 3 4 5 1 2 3 4max.hoistingforce lbs 9200 8400 7700 7100 6700 13000 1170010600 9800 kN 41 37 34 32 29 57 52 47 43max.ropespeed ft/min 144 158 172 186 206 144 159 175 191 m/min 44 48 52 56 62 44 49 54 58accumulatedropestorage ft 63 132 206 286 371 56 117 183 255 m 19 40 63 87 113 17 35 55 77 DRUMgrooveoptions motorP040/standarddrum motorP049/standarddrum

databasedonropediameter 14mm 16mm 14mm* ropelayer 1 2 3 4 1 2 3 1 2 3 4 max.hoistingforce lbs 8700 8000 7400 6800 12300 1110010200 12300 1120010400 9600 kN 39 35 33 30 54 49 45 54 50 46 43max.ropespeed ft/min 152 166 179 193 152 167 183 152 166 179 193 m/min 46 50 54 59 46 51 55 46 50 54 59accumulatedropestorage ft 65 136 211 292 56 117 183 65 136 211 292 m 20 41 64 89 17 35 55 20 41 64 89

* increasedminimumbreakingforce

28


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29



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motorP040/49/standarddrum A A1 A2 A3 B B1 C D E F G H I I1 J K Ldimensionsimperial–inches 19.9 20.4 23.5 22.6 20.1 20.5 17.1 15.6 14.2 13.8 0.8 12.2 11 11.7 16.7 8.6 0.8dimensionsmetric–mm max.505 max.517 max.597 max.575 max.510 max.520 max.433 395 360.7 351.5 20.4 309.4 279.4 295.4 423.4 218 20.3


A2=withMCDstep2or3

A3=withMCDstep4or5


I1=withgrooves

BH

C I

K

G

EA D

FL

J

A

I1

A2 / A3

A1

B1


30


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General Layout






01 02 0300

Motor Layout

Motor portleft side


Motor porton top

Motor porton bottom

TITAN TC


)GID( edoC latigiD

B inaryC ode

param eter













......

...





Motor displacement P040 = 40 cc Piston Motor (TC only) P049 = 49 cc Piston Motor (TC only) G096 = 96 cc Gear Motor (TH only) G107 = 107 cc Gear Motor (TH only) S = Special







M


General Layout






01 02 0300

Motor Layout

Motor portleft side


Motor porton top

Motor porton bottom

TITAN TC


)GID( edoC latigiD

B inaryC ode

param eter













......

...













General Layout






01 02 0300

Motor Layout

Motor portleft side


Motor porton top

Motor porton bottom

TITAN TC


)GID( edoC latigiD

B inaryC ode

param eter













......

...













0,5

H

V

X

A

GTH 0026

2

1

1


31

Mechanic installation Fig.1Boltwinchonfixingplate(2)bymeansofscrews(1)(size,qualityandtighteningmomentseeFig.2).Thefixingplate(2)mustbesufficientlydimensioned,inordertotakeuptheforcesatwinchoperation.Thefixingsurface(A)mustbefreeofrust,tinder,oilandgrease.Theflatnesstoleranceofthesurfaceis0.5mm.Youcanseethethick-nessofthebaseframe(measureX)inthechartinFig.2.Attention:Onlymountwinchinhorizontalaxis(H).

Fig.2Chartforthescrewswhichhavetobeusedineachcase.

Fig.3Installationexample-installedonknuckleboomcrane.

Fig.4Notallowedinstallationpositions.

Fig.5Inordertoguaranteeacorrectropespooling,thedistancemeasure(A)fromthemiddleofthewinch(1)uptothefirstfirmpulley(2)hastobechoseninsuchaway,thatadeflectionangleofa=1-2°iskept.Theformulawesuggestis:28xB>A>14xB

Fig.6Showsdirectionofrotationwithviewtothemotorside(M).Payattentiontodirectionofrotation!Wheninstallingthewinch,pleasenotewhetherthedirectionofrotationisclockwise(CW)orcounterclock-wise(CC).

4


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3 5 6

M

0,5

H

V

X

A

G TH4008

2

1

1

Mountingscrewswinchtype quantity size quality tightening meas.X torque [Nm] [mm]TITANTH1 4 M12 8.8 79 14,5TITANTH2 4 M16 8.8 195 15TITANTH3 4 M20 8.8 395 20TITANTH5 4 M22 8.8 540 20TITANTC1 4 M12 8.8 79 14,5TITANTC2 4 M16 8.8 195 15TITANTC3 4 M20 8.8 395 20TITANTC5 4 M22 8.8 540 20

Stainlesssteelfasteners(optional)TITANTH1 4 M12 –80 73 14,5TITANTH2 4 M16 –80 180 15TITANTH3 4 M20 -80 360 20TITANTH5 4 M22 -80 480 20TITANTC1 4 M12 –80 73 14,5TITANTC2 4 M16 –80 180 15TITANTC3 4 M20 -80 360 20TITANTC5 4 M22 -80 480 20

21

NA

P R

10

1

9

2

3

4

5

6

7

8

L

P R

NAO I

G HY 3052

T P

NA

L


TITANwinches TH1 TH2 TH3 TH5V1/V2 7/8“-14 15/16“-12 15/8“-12 15/8“-12NA(ext.brakereleaseport)* 7/16“-20 7/16“-20 7/16“-20 7/16“-20L1casedrainconnection 7/16“-20 7/16“-20 3/4“-16 3/4“-16returnflowpressurepYmax 300psi/20bar 300psi/20bar 200psi/14bar200psi/14bar

*optionalIfreturnflowpressure(pY)exceedspYmaxforthewinchtype,aseperateleakageoillinefromthemotortothetankmustbeinstalled.

Connections/Max.permissiblereturnflowpressuresNote:V1=returnoilconnectionfordirection„ROPEIN“V2=pressureoilconnectionfordirection„ROPEIN“Youcanfindthepermissiblevaluesforthemaximumreturnflowpressure(pYmax)inthebottomchart.

Hydraulic installation

General

Hydraulic diagram without brake valve

32TH 1 TH 2 TH 3 TH 5 TC 1 TC 2 TC 3 TC 5TITAN winches


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TH 1 / TH 2 TH 3 / TH 5

L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW)

L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW) (1) hydraulicbrake(2) hydraulicmotor(3) circulationoilsupplyorifice(4) motorcheckvalve(5) shuttlevalve*(whenexternal brakereleaseisused)(6) controlvalve*(7) reliefvalve*(8) hydraulicpump*(9) returnfilter*(10)auxiliaryhydraulic* (forexternalbrakerelease– requirementsseeTab.8.18)

* Position5-10notsupplied byROTZLER

R returnlinetoreservoirP pressurelineL leakageoillineNAexternalbrakereleaseportOIoptionExternalbrakereleasekit (5+10)(notsuppliedbyROTZLER)

Explanation

–returnflowpressure(pY):pressureinthereturnlinewhencontrolvalveisinworkingpositionmeasuredatthemotorport.

Theports„ROPEIN“and„ROPEOUT“areconnectedwiththecontroldeviceofthehoistingunit(controlvalve).Thecontrolvalvehastobeanopencentervalve(„H“or„Y“).Inadditionapressurereliefvalveaswellasalinefilter(filterfinenessmax.10µm)havetobeintegratedinthehydrauliccircuit.Attheset-upofthehydrauliccircuitvariouscomponentsinthewinchsystemrequiretoconsidermaximumpermissiblepressures.Theseareinparticularmotorandbrake.Youcanfindthepermissiblevaluesforthemax.backpressure(pXmax.),themax.returnflowpressure(pYmax.),aswellasthemax.leakagepressureofthemotor(pLmax.)intheperformancedataofeachwinch.


TITANwinches TC1 TC2/TC2L TC3 TC5V1/V2 G1/2“ G3/4“ G1“-11/BSPP G1“-11/BSPPNA(ext.brakereleaseport)* - G1/4“ G1/4“-19/BSPP G1/4“-19/BSPPL1 7/16“-20 G1/4“ G1/2“-14/BSPP G1/2“-14/BSPPL2 G1/4“ G1/4“ G1/2“-14/BSPP G1/2“-14/BSPPreturnflowpressurepYmax.300psi/20bar**300psi/20bar** 200psi/14bar*** 200bar/14bar*** *optional**Ifthereturnflowpressure(pY)exceedspYmaxforthewinchtype,aseparateleakageoillinefromthemotortothetankmustbeinstalled(seechapter5).***AllTC3/TC5winchesmusthaveseperateleakageoillineinstalled.

Connections/max.permissiblereturnflowpressuresNote:V1=returnoilconnectionfordirection„ROPEIN“V2=pressureoilconnectionfordirection„ROPEIN“L1/L2=LeakageoilconnectionYoucanfindthepermissiblevaluesforthemaximumreturnflowpressureratesinthebottomchart.

Hydraulic installation

General

Hydraulic diagram with brake valve*

P R

L1

L

L2

1

3

2

5

6

7

8 9

4

NA

10

11

Explanation

–returnflowpressure(pY):pressureinthereturnlinewhencontrolvalveisinworkingpositionmeasuredatthemotorport.

Theports„ROPEIN“and„ROPEOUT“areconnectedwiththecontroldeviceofthehoistingunit(controlvalve).Thecontrolvalvehastobeanopencentervalve(„H“or„Y“).Inadditionapressurereliefvalveaswellasalinefilter(filterfinenessmax.10µm)havetobeintegratedinthehydrauliccircuit.Attheset-upofthehydrauliccircuitvariouscomponentsinthewinchsystemrequiretoconsidermaximumpermissiblepressures.Theseareinparticularmotorandbrake.Youcanfindthepermissiblevaluesforthemax.backpressure(pXmax.),themax.returnflowpressure(pYmax.),aswellasthemax.leakagepressureofthemotor(pLmax.)intheperformancedataofeachwinch.



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L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW)

L1

V2 (CC)V1 (CW)



V1 (CC)V2 (CW)

L1NA (CW)

L2NA (CC)

TC 3/5

L1TH 1/2 TH 3/5

L1V2 (CC)V1 (CW)

V1 (CC)V2 (CW)

NA (CW) (TC2)

NA (CC)(TC2)

L2 (TC1)

NA NA


V2 (CW)

TC 1 / TC 2 TC 3 / TC 5

(1) winch(2) hydraulicbrake(3) throttlevalve(closed,ifcounterbalance valveisavailable)(4) hydraulicmotor(5) brakevalve(option)(6) controlvalve*(7) reliefvalve*(8) hydraulicpump*(9) returnfilter*(10)shuttlevalve*(whenexternal brakereleaseisused)(option)(11)auxiliaryhydraulicsystem

*notsuppliedbyROTZLER

R returnlinetoreservoirP pressurelineL leakageoillineNA externalbrakereleaseport(onlyTC)OI Externalbrakereleasekit(option) (10+11)

*forTCwincheswithoutbrakevalvereferto hydraulicdiagramonpage32


34

MCD (Measuring Control Device)

Description

Bymeasuringthecurrentgeartorque(staticanddynamic)allpossibleoperatingstatesareidentifiedtoruleoutoverloading.TheROTZLERMCDdeliversanexactlinearoutputsignal,proportionaltotheloadtorque.Inaddition,theMCDissuesanelectricalsignalwhentheropereachestheprescribedlastthreesafetywindings.ThelinearsignaldeliveredfromtheMCDelectronicsmaybeusedforavarietyofapplications.

TheROTZLERMCDareexclusivelyusedforROTZLERTITANwinches.TheuseasdeterminedistheoverloadsensorandropesensorofROTZLERTITANwinches.Theuseasdeterminedalsoincludestherelatedequipment,manufacturer’srecommendationsregardinginstallation,operationandmaintenance.

Temperaturerange

TheROTZLERTITANelectronicsaredesignedforoperationinatemperaturerange/ambienttemperatureof-30°Cupto+60°C.

Pleasecontactusregardingextremetemperatures,vibrations,jerks,sand,dust,seawateroranyotherextremeenvironmentcondition.

Function

TheROTZLERMCDisavailableindifferentsteps(MCD-step1-5):

MCDstep1-isaropeendsensoratdrumrotationdirection“ROPEOUT”

MCDstep2-isanoverloadsensor(1-pointsensoring)inwinchdirection“ROPEIN”whichisattachedinthegear.Thissensorservesasoverloadprotectionofthewinchandfortheprotectionoftheoperator.

MCDstep3-isanadditionaloverloadsensorinwinchdirection“ROPEIN”.Thisoptioncanbeusedforadjustingasecondsensoringpoint(2-pointsensoring).Forexample:overloadprotectionofthehoistingdevicebyextendingthejibmanually.

Assoonastheallowableloadisexceeded,asignalisgivenbytheelectronicssystem(MCDStep2and3).Thissignalcanbeusedviathehoistsecuritydevicetoswitchoffthesystem.

MCDstep2:Signal=1,15xratedloadMCDstep3:Signal1=1,15xratedloadMCDstep3:Signal2>_0,2xratedload

MCDstep4-combinedropeendandtorquesignal(signal1).Signal2withoutfunction.

MCDstep5-separateropeend(signal1)andtorque(signal2)signals.Toensurecorrectwinchoperation,asuitableelectroniccontrolsystemcapableofprocessingtheMCDoutputsignals,mustbeprovided.

TITANwinches TH1 TH2 TH3 TH5 TC1 TC2 TC3 TC5Options MCDStep1 x x x x x x x xMCDStep2 x x x x x xMCDStep3 x x x x x xMCDStep4 x x x x x xMCDStep5 x x x x x xStainlessSteelFastness x x x x x x x xExternalBrakeRelease x x x x x* x x xCounterbalanceValve x x x xPressureRoller x x x x x x x xGroovedDrums x x x x x x x x *forconfigurationswithoutcounterbalancevalveonly

Overview


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35

Electric installation for MCD step 1 without Rotzler electronics

Fig.7

Technicaldata:max.voltage250V/max.permanentcurrent10A.RegardingtheassemblyithastobesecuredthatthroughaninterruptionofthepowersupplybetweencablecoresIandII,thewinchisstoppedindirection„OUT“.

Electric installation for MCD step 2/3

core

I

core

II

core

III

7

9


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Fig.8 connectionssensorfunctions(output)

Theuserhastomakesure,thatthewinchisstoppedindirection„ROPEIN“resp.„ROPEOUT“whenthesignalisinterrupted.

Designationforcablesensorfunctions(output)/A=white(ws)/C=black(sw)/E=brown(br)/B=red(rt)/D=grey(gr)/F=blue(bl).Designationforcablevoltagesupply+24V=red(rt)-0V=brown(br)

Fig.9 connectionvoltagesupply

8


36

MCD step 4

Outputsignals

M C D 4

0

2

4

6

8

1 0

1 2

1 4

1 6

1 8

2 0

0 2 0 4 0 6 0 8 0 1 0 0 1 2 0

L o a d [% ]

Signal [mA]

n o r o p e e n d

ro p e e n d

Loadtorque Signal[mA] Signal[mA][%] (noropeend) (ropeend)0 13,00 4,0010 13,58 4,5820 14,17 5,1730 14,75 5,7540 15,33 6,3350 15,92 6,9260 16,50 7,5070 17,08 8,0880 17,67 8,6790 18,25 9,25100 18,83 9,83110 19,42 10,42120 20,00 11,00

(noropeend)

(ropeend)

MCD step 5

Outputsignals

Loadtorque[%] Signal[mA]0 4,0010 5,3320 6,6730 8,0040 9,3350 10,6760 12,0070 13,3380 14,6790 16,00100 17,33110 18,67120 20,00

M C D 5

0

2

4

6

8

1 0

1 2

1 4

1 6

1 8

2 0

0 2 0 4 0 6 0 8 0 1 0 0 1 2 0

L o a d [% ]

Signal [mA]

Outputsignalsarecalculatedusingthefollowingformula:

Outputsignalsarecalculatedusingthefollowingformula:



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Loadtorque[%]

Loadtorque[%]

Signal[mA]=13mA+Loadtorque[%]x7mA

120%


120%


120%


37

Electric installation for MCD step 4/5

Fig.10

Connectionssensorfunctions(output)andvoltagesupply

MCD-step4:combinedropeendandtorquesignal(signal1).Signal2withoutfunction.MCD-step5:separateropeend(signal1)andtorque(signal2)signals.Toensurecorrectwinchoperation,asuitableelectroniccontrolsystemcapableofprocessingtheMCDoutputsignals,mustbeprovided.

10


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38

Stainless steel fasteners

Stainlesssteelscrews(optional)winch qty. size quality tighteningtorque meas.X [Nm] [mm]TITANTH1 4 M12 -80 73 14,5TITANTH2 4 M16 -80 180 15TITANTH3 4 M20 -80 360 20TITANTH5 4 M22 -80 480 20TITANTC1 4 M12 -80 73 14,5TITANTC2 4 M16 -80 180 15TITANTC3 4 M20 -80 360 20TITANTC5 4 M20 -80 480 20

External brake release

Theexternalbrakereleaseoptionenablesanexternalauxiliaryhydraulicsupplytobecon-necteddirectlytothebrakesystem,shouldthemainhydraulicsystemfail,inordertosafelylowerasuspendedload.


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Optionalstainlesssteelfastenersareavailableforapplicationswhereadditionalcorrosionprotectionisdesirable;forexamplemarine/offshoreenvironments.

Forfurtherdetailsrefertosection5–Hydraulicinstallation.

Counterbalance valve

Thecounterbalancevalveoptionoffersanalternativeloweringbrakefunctiondesignedtosuitspecificapplicationsandhydraulicsystems.Thecounterbalancevalveoptionalsofeaturesafailsafe,springapplied,staticdiscbrake.

• Optimizesloweringspeedin‘lowflow’hydraulicsystems.• Optimizedloweringperformanceinhighpressuremobilehydraulicsystems.

Pressure roller

Thesprungpressurerollerismadefromstainlesssteelcomponentsincludingheavydutysprings,andnylonroller.

• Enhancesropespoolingontothedrum.• Ensuresslackroperemainsonthedrum.• Extendsropelifeexpectancy.• Suitableformarineapplications

Grooved drum sleeves

Rotzleroffersaspecialhardwearingnylongroovedsleevesystemwhichcanbesuppliedtosuitdifferentropediameters.

• Enhancesropespoolingontothedrum.• Improveswinchoperation.• Extendsropelifeexpectancy.


39


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Hook weight system

Theflexibleandmodularhookweightsystemwithintegratedsnatchblocksystemisdesignedforsingle-andtwo-part-lineconfigurationsandispartoftheROTZLERSystemforLoadingCranes.

MainfeaturesHookweight:

• Increasedproductflexibilitythroughamodulardesign.• Improvedspoolingbyofferingdifferenthookweightoptions.• Reliabletwo-part-lineoperationusingintegratedsnatchblockoption, fullycompatibletoROTZLERTopRolleraccessories.• CompatibletocurrentstandardsandtheECMachineryDirective2006/42/EG.• Increasedsafetyduetocaptiveropespliceprotectionsystem.• Maximizehoistingtravelinconfinedworkingspacesbyreducingoveralllength.• Quickandeasyassembly.• Quickandeasytochangefromsinglepartlinetotwopartlineoperation.• Compliancetosinglepersonliftingregulations.

MainfeaturesintegratedSnatchblockoption:

• Improvedspoolingbyusingoptionaladditionalweights.• Improvedstabilitywithoutload.• Anti-2-blockfunctionincombinationwithROTZLERTopRollers.• CompatibletocurrentstandardsandtheECMachineryDirective2006/42/EG.



SinglePartLine

TwoPartLine

Standardversion Extraweightoption Standardversion+Snatchblock

Standardversion+Snatchblock+Extraweight


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Hook weight system

TheSelectionChartshowsthemultifunctionalproductconfigurations:



TITANWinches Max.HoistingForce ProductWeight kN kN kg lbs kg lbs mm TH1 TH2 TH3 TH5 Single Two Standard Additional RopeØ ProductDescription TC1 TC2 TC3 TC5 PartLine PartLine Weight WeightPartNo 4000010706 x x 15 25 55.2 7-8 StandardHookWeight15kN4000010707 x x 15 30 40 88.2 7-8 StandardHookWeight15kN+SnatchBlock4000010708 x x 29 25 55.2 10-12 StandardHookWeight29kN4000010709 x x 29 58 40 88.2 10-12 StandardHookWeight29kN+SnatchBlock4000010710 x x 29 58 40 88.2 75 165.4 10-12 StandardHookWeight29kN+SnatchBlock+AdditionalWeight4000010711 x x 15 30 40 88.2 75 165.4 7-8 StandardHookWeight15kN+SnatchBlock+AdditionalWeight4000010714 x x 58 50 110.3 14-16 StandardHookWeight58kN4000010715 x x 58 50 110.3 85 187.4 14-16 StandardHookWeight58kN+AdditionalWeight4000010716 x x 58 116 80 176.4 14-16 StandardHookWeight58kN+SnatchBlock4000010717 x x 58 116 80 176.4 115 253.6 14-16 StandardHookWeight58kN+SnatchBlock+AdditionalWeight

TITANWinches TH1 TH2 TH3 TH5 mm TC1 TC2 TC3 TC5 RopeØ ProductDescription PartNo 4000010712 x 7-8 ConversionKittoPartNo4000010711forusewithoutadditionalweigh 4000010713 x 10-12 ConversionKittoPartNo4000010710forusewithoutadditionalweight 4000010935 x x 14-16 ConversionKittoPartNo4000010715/4000010717forusewithoutadditionalweight

Multipurposeconfigurationswithlesscomponents


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Hook weight system

40000107064000010708

40000107074000010709

40000107104000010711

40000107124000010713



Fmax[kN] 15 15*/30** 29 29*/58** 29*/58** 15*/30** PartNO 4000010706 4000010707 4000010708 4000010709 4000010710 4000010711 4000010712 4000010713Forrope-Ø[mm] 7-8 7-8 10-12 10-12 10-12 7-8 7-8 10-12Weight[kg/lbs] 25/55.2 40/88.2*** 25/55.2 40/88.2*** 75/165.4*** 75/165.4*** - -A[mm/inch] max.260/10.3 max.475/18.8 max.260/10.3 max475/18.8 max.475/18.8 max.475/18.8 - -B[mm/inch] max.175/6.9 max.175/6.9 max.175/6.9 max.175/6.9 max.175/6.9 max.175/6.9 - -C[mm/inch] - max.275/10.9 - max.275/10.9 - - - -D[mm/inch] - - - - max.290/11.5 max.290/11.5 - -

* =single-partline,two-partlineoptional**=two-partline,single-partlineoptional***=weightincl.snatchblock

B

A

B

A

C

B

A

D


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Hook weight system

4000010714 4000010715 4000010716 4000010717 4000010935



Fmax[kN] 58 58 58*/116** 58*/116**PartNO 4000010714 4000010715 4000010716 4000010717 4000010935Forrope-Ø[mm] 14-16 14-16 14-16 14-16 14-16Weight[kg/lbs] 50/110.3 85/187.4 80/176.4*** 115/253.6*** -A[mm/inch] max.410/16.2 max.410/16.2 max.720/28.4 max.720/28.4 -B[mm/inch] max.210/8.3 max.210/8.3 max.210/8.3 max.210/8.3 -C[mm/inch] - - max.355/14.0 max.355/14.0 -D[mm/inch] - max.290/11.5 - max.290/11.5 -

* =single-partline,two-partlineoptional**=two-partline,single-partlineoptional***=weightincl.snatchblock

B

A

B

A

D

B

A

C

B

A

C

D


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44


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Customer Attachement Maximum load in single line pull: 43 kN

Maximum load dual line pull: 86 kN

A

B

C

D D

E

F

G

H

L

I

J K

M

N

O

Top rollerTop roller

Fmax[kN] 15 29 43 58PartNO 4000006808 4000007707 4000006798 4000007676Forrope-Ø[mm] 8...9 10...12 14...16 14...16Weight[kg/lbs] 10,0 22,0 14,0 31,0 26,0 57,0 32,0 71,0A [mm/inch] 160 6,3 160 6,3 160 6,3 160 6,3B [mm/inch] 124 4,9 124 4,9 124 4,9 124 4,9C [mm/inch] 82 3,2 82 3,2 82 3,2 82 3,2D [mm/inch] 25 1,0 25 1,0 25 1,0 25 1,0E [mm/inch] 78 3,1 78 3,1 78 3,1 78 3,1F [mm/inch] 135 5,3 180 7,1 240 9,4 240 9,4G [mm/inch] 20 0,8 22 0,9 28 1,1 30 1,2H [mm/inch] 21,5 0,84 23,5 0,92 23 0,90 29 1,14I [mm/inch] 125 4,9 125 4,9 135 5,3 135 5,3J [mm/inch] 75 2,9 75 2,9 82,5 3,24 82,5 3,24K [mm/inch] 20 0,8 20 0,8 25 1,0 25 1,0L [mm/inch] 159...165 6,2-6,5 210...216 8,2-8,5 282...288 11,1-11,3 282...288 11,1-11,3M[mm/inch] 20 0,8 25 1,0 30 1,2 30 1,2N [mm/inch] 275 10,8 355 13,9 445 17,5 445 17,5O [mm/inch] 235 9,2 310 12,0 395 15,6 395 15,6

Customer Attachement Maximum load in single line pull: 43 kN

Maximum load dual line pull: 86 kN

A

B

C

D D

E

F

G

H

L

I

J K

M

N

O

Swivel hook


45

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02

ROTZLER GMBH + CO. KGSeilwinden, Spille und Windensysteme, Postfach 1165, D - 79577 SteinenTel. 07627/701-0, Fax. 07627/701-198, www.rotzler.de, [email protected]

Wirbelhaken

Maße und Daten

Zubehör für Hubwinden

Ausführung

■ Der ROTZLER Wirbelhaken hateinen besonders stabilen undsicheren Verschluß.

■ Der Sicherheitsverschluß istverzinkt.

B

M

S

H

LTD

C

D

C

A B

D

EHC

B

A

G

F

Ropes

SafeworkingloadF[kN] 10 20 32 50 80 125PartNO 0118750000 0118780000 0118790000 0118800000 0119540000 0122440000Weight[kg] 0,6 1,3 1,4 3 2,5 5,5 5,4 12 7 15,4 9,6 21,1A[mm/inch] 26 1,03 36 1,5 39 1,61 61 2,5 60 2,4 71 2,8B[mm/inch] 21 0,84 33 1,3 30 1,2 58 2,3 54 2,2 58 2,3C[mm/inch] 10 0,4 17 0,7 18 0,78 23 1 20 0,9 23 1D[mm/inch] 26 1,03 32 1,3 42 1,7 46 2 51 2,01 55 2,2E[mm/inch] 166 6,6 229 9,02 261 10,3 357 14,1 400 15,85 480 19F[mm/inch] 22 0,9 28 1,11 33 1,32 45 1,9 74 3 89 3,6G[mm/inch] 21 0,86 30 1,2 31 1,25 42 1,7 42 1,7 42 1,75H[mm/inch] 130 5,2 180 7,1 201 8 288 11,4 321 12,8 355 14

Rope-Ø*[mm] 7 8 10 12 14 16PartNO 2508503037 2508513038 4000000046 2508533046 2508543042 2508553056 2508503068 2508513050 4000000047 2508533090 4000000768 2508553093 4000000048 2508543084 Ropelength**[m] 37/68 38/50 49/60/69 46/90 42/65/84 56/93Weight[kg/m] 0,2 0,26 0,47 0,61 0,88 1,15Classofropestrength 1960 1960 2160 1960 1960 1960Min.breakingstrength***[kN] 39 53,3 95,4 119 159 211Strandingfactor 0,77 0,79 0,82 0,75 0,75 0,75Ferruleswaging EN13411-3 EN13411-3 EN13411-3 EN13411-3 EN13411-3 EN13411-3Strandsurface0,77 Zinc Zinc Zinc Zinc Zinc ZincA[mm]+0,15/-1,0 20 20 25 30 35 40Bmax.[mm] 48 50 72 62 84 95C[mm] 15 15 17,5 20 23,5 26Dmax.[mm] 3,5 4 5 6 7 8

Ropetype:Lang‘slayright,rotation-resistant*permissibalenominaldiameter;usualØ-tolerance:+0...+5%;usualØ-tolerancegrooveddrum:+2...+4%**ropelengthmustbechosen,sothatthedrumfreeflangeis>=0***usual:3,55xnominalliftingforce(ingearclassM3).GL-certification:5xnominalliftingforce.


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Rotzlerprovidesallyouneedforsuccessfulhoistingapplications:winches,accessories,electronics,customizeddevelopmentandwinchsystemsrelatedtopraxis.

Ourinternationalexpertteamoffersyoucompetentserviceandconsultingonyourspecificdemands.

Pleasecallusorsendusane-mailfordetailedinformationaboutRotzler’sproductsandservices:

ROTZLER – your expert for winch systems

ROTZLERGmbH+CO.KG,GermanyTechnicalSalesSupportPhone+49(0)7627701-133Fax+49(0)7627701-198

AfterSalesServices Phone+49(0)7627701-112Fax+49(0)7627701-266

[email protected]

ROTZLERINC.,Canada CustomerServicePhone+1604940-7134Fax+1604940-7135rotzler.canada@rotzler.de

ROTZLERItalyCustomerServicePhone+393356661826Fax+390331309028info@rotzler.de

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ROTZLERGMBH+CO.KGWinches,CapstansandWinchsystemsRobert-Bosch-Strasse479585SteinenGermanyPhone+49(0)7627701-0Fax+49(0)[email protected]

ROTZLERINC.Unit122,7350-72ndStreetDelta,B.C.V4G1H9CanadaPhone+1604940-7134Fax+1604940-7135rotzler.canada@rotzler.dewww.rotzler.com

ROTZLERKOREALTD.SKTechnoparkMechaZone#30877-1,Seongsan-dong,Seonsan-gu,Changwon,Gyeongnam642-971KoreaPhone+82552825067Fax+82556006220rotzler.korea@rotzler.comwww.rotzler.com

rotzler: recovery winches, military winches, hoists ......the rotzler titan winches are designed for...

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