5. winches

Winches

SYSTEM DRIVES

Drive Technology Engineering Assemblies Components

• MARkET-ORiENTED DRivEs WiTh iEC MOTORs

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SYSTEM DRIVES

3

TABLE of ConTEnTS

Page euronorm manufacturing 4

Introduction 5

Calculation for assessment of the winch dimensions 6 Overview of options and possible euronorm winches 7

Overview table – winches 8/9 Enquiry form 10

Check out www.Euronorm.nl for technical data and drawings of our products.

for advice, documentation, quotations and other information: 0575 - 599700.

Our General Conditions of Delivery and Installation apply to all our deliveries.You can check these out via the website www.euronorm.nl or they can be sent to you.Furthermore, nothing from this publication may be duplicated or stored in a databasewithout the prior approval of Euronorm Technodrive.As the prices of these products are subject to frequent change, we can assume no liability for any damage that may occur as a result. All changes are therefore reserved.

www.Euronorm.nl

mAnufACTurE of Euronorm winChES

Euronorm has accumulated experience in the application of winches in industry, the excava-tor sector and in shipping. Up until 2004, we were actively engaged in the supply of complete projects, service and maintenance of winches, pumps and underwater (IP 68) drives.

In recent years we have started to concentrate more on the production of the winches on behalf of the engineering offices, project managers, retail sales staff and hoisting technology specialists.

We offer you the following activities:

• Design and advice on the basis of your specifications • Specialisation in the field of drive systems • Complete quotations with 2D / 3D drawings • Supply of documentation and manual • Manufacture and assembly using the latest technologies • Spraying on the basis of your specifications • Packaging and transport worldwide

4

www.Euronorm.nl

inTroDuCTion:

General: Winches exists in various types and dimensions and for different applications. That is also the reason why no standard overview can be given of drawings, dimensions and prices. Euronorm ensures that there is a solution to every application – and hence also for winches. We therefore draw up a customised quotation with drawings for every project. EURONORM manufac-tures winches on the basis of customers’ specifications. The winches can be sub-divided into main groups: Hoisting winches, hauling winches, electric and hydraulic winches, capstans and winches for special applications.

Cables: When selecting the cable, consideration must be given to the load to be handled and the purpose. The breaking strength to be selected is heavily dependent on these factors. For a hoisting application, for example, the safe working load is 5x the necessary force. For a hauling winch, can be assumed. It is furthermore dependent on the speed and the number of layers. In the bot-tom layer, the force of the winch is higher than in the top layer. The speed is also oftenselected for the middle layer.

Drum: The drum generally consists of a heavy cylinder with two flanges to contain the cable. It frequently has a groove that guides the first layer tidily around the drum. The thickness of the flanges and drum is calculated on the basis of the specified hauling force and the materials em-ployed. The length and diameter is determined by the cable thickness andstorage capacity (cable length). These dimensions frequently also determine the necessary speed of the drive and the torque at the drum shaft. The best material is naturally always used.

The drive: EURONORM employs drives from its own import and can therefore select from a wide range for designing the right winch. The drives can furthermore be designed with various modules and options in order to meet all the customers’ specific wishes. When the hauling speed and the diameter of the pitch circle on the middle layer is known, the speed can be determined. The necessary force, the output and operating factors determine the gearbox size. When the selection has been made, the values for the drive are input into the calculation as the starting point. For-mulae that are employed here can be found on the following page.

The design: The materials and dimensions of the construction are calculated for the highest load and the least favourable contact point of the load. An extra safety margin is calculated for opera-tion over prolonged periods, and the weld seams are precisely calculated.

Lubrication: The lubrication is generally dependent on the type of drive employed. For worm gearboxes, the demands are slightly lower than for spur gears. Lubrication can sometimes also be necessary if the winches are at a standstill for prolonged periods. Information on lubrication of the drives and other moving parts can be found in the technical manuals for the winches supplied or via the website www.euronorm.nl.

Coating: The winches are provided with special coatings on the basis of the customer’s specifi-cations or if the application demands. We generally use colour RAL 5010 if no other colour is specified. For winches used at sea, various coatings are applied depending on the application.

fields of application: Industry, fisheries, mining, shipping, theatres, cranes, windmills, maga-zines and in-house transport, concrete factories, excavator ships, tugs, etc. EURONORM has documented every winch. The space in this brochure, however, is too limited to be able to describe where each winch has been employed and what versions have been supplied.

58

HYDRAULIC/ELECTRIC CAPSTAN WINCHES– Planetary Hydraulic : type DMK-HP– Planetary Electric : type DMK-EP

Technical data :

WORM GEAR WINCHESLinepull of 250 kg. t/m 2,800 kg. Up to 750 kg. without foundation.For all electromotors: IP56 enclosure, insulationclass F and voltage 400Volt - 50Hz.

Technical data :

PLANETARY GEAR WINCHESLifting forces from 3,000 kg. up to and including 30,000 kg.– Planetary Hydraulic : type DM-HP– Planetary Electric : type DM-EP

Technical data :

1.1

(Different and larger linepull forces on request.)

Type

DM-RMI

Linepull

1st layer

Linepull

3rd layer

Hoisting

load

1st layer

Hoisting

load

3rd layer

Advised

cable

diameter

Linespeed

1st layer

Capacity

5th layer

Motor

power

(Different and / or greater lifting capacity on request.)

Type

DM-EP / HP

Lifting

force

(kg)

Speed

(m/min)

Power

(kW S1)

Cable

diameter

Cable capacity

(mm)

1st layer full drum

(m) (m)3,0005,000

6,00010,000

3,0005,000

6,000

10,000

88

8

6

68

11

11

ø16ø18

ø22

ø26

2734

28

33

165199

170

196

20,000 20,000 ø34

(kg) (kg) (kg) (kg) (mm) (mtr/min) (mtr) (kW S2)

250

5001,0001,2501,7502,2502,800

5001,0001,2501,7502,2002,800

400800

1,0001,4001,7002,200

400800

1,0001,4001,8002,200

330661826

1,1501,4001,750

ø6ø8ø8ø10ø12ø14

7.55.55.55.56.56.5

204040556585

1.52.234

5.5

250 200 200 160 ø6 7.5 20 0.55

ON REQUEST


Type

DMK-PH/HP

Line pull force

(kg)

Neck

diameter

(mm)(Hydr.)

∆ p+Q

Power

2,0003,0005,0006,0008,00010,000

2,0003,0005,0006,0008,00010,000

10

1088

86

ø200

ø250

ø370ø370ø450ø450

4

5.57.591212

Speed

(mtr/min) (Electr.)

(S2 kW 400V)

ON

REQUEST

HP

EP

SPECIAL WINCHES ON REQUEST

WINCHES

ON REQUEST

PLANETARY COMPACT WINCHESWITH SINGLE-SIDE DRUM SUPPORTHoisting forces from 500 kg. up to and including 7,500 kg. Speed and power on request.– Planetary Hydraulic : type DM-HPV– Planetary Electric : type DM-EPV

Technical data :

PLANETARY COMPACT WINCHESHoisting capacity from 600 kg. up to and including 11,000 kg.With planetary gearunit, disc brake and drive with brakevalve fully integrated in drum. Also available according to CE-regulations.

Technical data :

Type

DM-HPC

Lifting force

1st Layer(kg)

800 650 47 30 165 80 7 576001500 1190 54 50 190 125 9 591,1902500 1950 30 50 205 200 12 541,9503400 2680 60 100 205 315 14 722,6804700 3660 46 100 220 200 16 923,6605700 4410 35 100 205 315 18 1034,4108500 6670 25 120 195 315 22 1186,67014000 10760 48 250 285 110 24 12110,760

4nd Layer(kg)

(m/min) (l/min) (Bar) (cm3) (mm) (m)

Max.

lifting

speed

Max. oil

flow Q

Max. press

∆ p

Stroke

volume

motor

Maximum

cable

diameter

Cable

capacity

4th layer

500 500 ø 6 751,000 1,000 ø 8 452,000 2,000 ø 12 453,000 3,000 ø 14 405,000 5,000 ø 18 607,500 7,500 ø 24 80

Hoisting load

all layers

(kg) (mm) (mtr/min) (mtr) (kW)

Advised cable

diameterSpeed

Capacity

full drumPowerType

DM-HPV/EPV

ON

REQUEST

ON

REQUEST

EP

HP

PLANETARY HAULING WINCHESLine pull capacity from 5,000 kg. up to and including 60,000 kg. With claw clutch and spindle band brake.Main shaft CrMo with two double-row spherical roller bearings.These winches are usually “custom built” with various options.– Planetary Hydraulic : type DM-HKB – Planetary Electric : type DM-EKB

Technical data :


Line pull force

1st layer

Hold force

1st layer

Cable

diameter

Drum

capacitySpeedType

DM-HKB/EKB(kg)

5,000 10,000 ø16 180 105,00010,000 15,000 ø20 200 1010,00015,000 20,000 ø24 220 1015,000

(kg) (mm) (mtr) (m/min)

EKB

HKB

WE HAVE THE ABILITY TO DESIGN AND BUILD A WINCH ACCORDING TO YOUR SPECIFICATIONS. THIS AS WELL BASED UPON THE STANDARD

PROGRAM WITH VARIABLE SPECIFICATIONS, AS THE COMPLETELY NEW CONSTRUCTION OF A SPECIAL WINCH. ALSO AVAILABLE ON CD-ROM

www.Euronorm.nl

6

www.Euronorm.nl

CALCuLATionS for ASSESSmEnT of ThE winCh DimEnSionS

Load: Actual load and/or safe working load (SWL) in Newtons

Safety standard: Depending on application, specification or approvals institution

reeving: If the rope runs via return pulleys, a specification or sketch is necessary.

rope diameter: Determine according to supplier’s table and SWL

rope breaking force: Hoisting winches min. 5x working load

Hauling winches min. 3x working load

Drum diameter: Hoisting winches min. 20x Drope

Hauling winches min. 16x Drope

Drum speed: n = V/(3.14 x 2 x radius)

For hoisting winches the radius of the outermost rope layer

For hauling winches the radius of the first rope layer

number of layers: Hoisting winch max. 3 layers

Hauling winch max. 5 layers

2 safety windings

operation: Most winches can be calculated according to S2

If continuous operation, please indicate

Efficiency: Planetary: approx. 0.95 depending on number of steps

Spur gear: approx. 0.95

Worm gear: approx. 0.6

output/torque: P load = (M x n)/9550

M=F x r (pay attention to layer/radius)

Prequired = (P load/efficiency) x operating factors

wrap angle: The angle that the rope forms at the contact point of the load in relation to

the inside of the flange. Measured from the middle of the drum.

This must not exceed 2 degrees. A rope guide may have to be installed.

Tcontact Alfa= (1/2 x drum length)/distance to contact point.

Diameter of flange: D stc 1 of the first layer + 2 x (number of layers +1) x Drope

Length of rope: 3 safety windings + Lrope

(Lrun/speed of rope) -1) x (D stc1 + (0.866 x Drope) x (number of layers – 1)

ovErviEw of oPTionS AnD PoSSiBLE Euronorm winChES

• IP 56 version with steel components

• Brake on the motor and/or drum

• Freewheel device / quick release

• Variable speed by means of frequency converter

• Spindle limit switch on the winch

• Grooved or split drum

• Standstill heater

• Hand crank by means of bispo shaft

• Thicker steel cable or other types

• Remote control

• Complete control system or control cabinet

• Thermal protection, 24 volt operation

• Special coating

• Special packaging

• Drive with pneumatic motor

• Pressure roller or cable guide

• Shipping version or other classifications

• Cable tensioner with roller

• Deviating speeds or drums

• Protection for the last winding

• Load limiter

• Reversing switch on the motor

Extra components, pulleys, hooks, etc.

Other options possible on request

7www.Euronorm.nl

Tower drive

8


Technical data :


Technical data :


Technical data :

1.1


Type

DM-RMI

Linepull

1st layer

Linepull

3rd layer

Hoisting

load

1st layer

Hoisting

load

3rd layer

Advised

cable

diameter

Linespeed

1st layer

Capacity

5th layer

Motor

power


Type

DM-EP / HP

Lifting

force

(kg)

Speed

(m/min)

Power

(kW S1)

Cable

diameter

Cable capacity

(mm)

1st layer full drum

(m) (m)3,0005,000

6,00010,000

3,0005,000

6,000

10,000

88

8

6

68

11

11

ø16ø18

ø22

ø26

2734

28

33

165199

170

196

20,000 20,000 ø34


250

5001,0001,2501,7502,2502,800

5001,0001,2501,7502,2002,800

400800

1,0001,4001,7002,200

400800

1,0001,4001,8002,200

330661826

1,1501,4001,750


7.55.55.55.56.56.5

204040556585

1.52.234

5.5

250 200 200 160 ø6 7.5 20 0.55

ON REQUEST


Type

DMK-PH/HP

Line pull force

(kg)

Neck

diameter

(mm)(Hydr.)

∆ p+Q

Power

2,0003,0005,0006,0008,00010,000

2,0003,0005,0006,0008,00010,000

10

1088

86

ø200

ø250

ø370ø370ø450ø450

4

5.57.591212

Speed

(mtr/min) (Electr.)

(S2 kW 400V)

ON

REQUEST

HP

EP


WINCHES

ON REQUEST


Technical data :


Technical data :

Type

DM-HPC

Lifting force

1st Layer(kg)

800 650 47 30 165 80 7 576001500 1190 54 50 190 125 9 591,1902500 1950 30 50 205 200 12 541,9503400 2680 60 100 205 315 14 722,6804700 3660 46 100 220 200 16 923,6605700 4410 35 100 205 315 18 1034,4108500 6670 25 120 195 315 22 1186,67014000 10760 48 250 285 110 24 12110,760

4nd Layer(kg)


Max.

lifting

speed

Max. oil

flow Q

Max. press

∆ p

Stroke

volume

motor

Maximum

cable

diameter

Cable

capacity

4th layer

500 500 ø 6 751,000 1,000 ø 8 452,000 2,000 ø 12 453,000 3,000 ø 14 405,000 5,000 ø 18 607,500 7,500 ø 24 80

Hoisting load

all layers


Advised cable

diameterSpeed

Capacity

full drumPowerType

DM-HPV/EPV

ON

REQUEST

ON

REQUEST

EP

HP


Technical data :


Line pull force

1st layer

Hold force

1st layer

Cable

diameter

Drum

capacitySpeedType

DM-HKB/EKB(kg)

5,000 10,000 ø16 180 105,00010,000 15,000 ø20 200 1010,00015,000 20,000 ø24 220 1015,000


EKB

HKB



www.Euronorm.nl

9


Technical data :


Technical data :


Technical data :

1.1


Type

DM-RMI

Linepull

1st layer

Linepull

3rd layer

Hoisting

load

1st layer

Hoisting

load

3rd layer

Advised

cable

diameter

Linespeed

1st layer

Capacity

5th layer

Motor

power


Type

DM-EP / HP

Lifting

force

(kg)

Speed

(m/min)

Power

(kW S1)

Cable

diameter

Cable capacity

(mm)

1st layer full drum

(m) (m)3,0005,000

6,00010,000

3,0005,000

6,000

10,000

88

8

6

68

11

11

ø16ø18

ø22

ø26

2734

28

33

165199

170

196

20,000 20,000 ø34


250

5001,0001,2501,7502,2502,800

5001,0001,2501,7502,2002,800

400800

1,0001,4001,7002,200

400800

1,0001,4001,8002,200

330661826

1,1501,4001,750


7.55.55.55.56.56.5

204040556585

1.52.234

5.5

250 200 200 160 ø6 7.5 20 0.55

ON REQUEST


Type

DMK-PH/HP

Line pull force

(kg)

Neck

diameter

(mm)(Hydr.)

∆ p+Q

Power

2,0003,0005,0006,0008,00010,000

2,0003,0005,0006,0008,00010,000

10

1088

86

ø200

ø250

ø370ø370ø450ø450

4

5.57.591212

Speed

(mtr/min) (Electr.)

(S2 kW 400V)

ON

REQUEST

HP

EP


WINCHES

ON REQUEST


Technical data :


Technical data :

Type

DM-HPC

Lifting force

1st Layer(kg)

800 650 47 30 165 80 7 576001500 1190 54 50 190 125 9 591,1902500 1950 30 50 205 200 12 541,9503400 2680 60 100 205 315 14 722,6804700 3660 46 100 220 200 16 923,6605700 4410 35 100 205 315 18 1034,4108500 6670 25 120 195 315 22 1186,67014000 10760 48 250 285 110 24 12110,760

4nd Layer(kg)


Max.

lifting

speed

Max. oil

flow Q

Max. press

∆ p

Stroke

volume

motor

Maximum

cable

diameter

Cable

capacity

4th layer

500 500 ø 6 751,000 1,000 ø 8 452,000 2,000 ø 12 453,000 3,000 ø 14 405,000 5,000 ø 18 607,500 7,500 ø 24 80

Hoisting load

all layers


Advised cable

diameterSpeed

Capacity

full drumPowerType

DM-HPV/EPV

ON

REQUEST

ON

REQUEST

EP

HP


Technical data :


Line pull force

1st layer

Hold force

1st layer

Cable

diameter

Drum

capacitySpeedType

DM-HKB/EKB(kg)

5,000 10,000 ø16 180 105,00010,000 15,000 ø20 200 1010,00015,000 20,000 ø24 220 1015,000


EKB

HKB



www.Euronorm.nl

10

Enquiry form

Customer data supplied for the European Union

Company

Address

City

Telephone and fax number

E-mail address

Contact person and reference

Application and environment

Hoisting winch, hauling winch, capstan

Electric or hydraulic drive

Special features, approvals, etc.

Hoisting/hauling force (kg)

Holding force, where applicable

Speed, variable or fixed

Prevailing voltage or mains pressure

Wrap angle distance and angle

Protection, IP 55, 56, IP 68 etc.

Motor brake data, if known

Worm gear, spur gear or planetary gearing

Drum, smooth or with grooves, etc.

Rope diameter or specifications

Rope length or retention (M)

Pressure roller desired or other

Belt brake, electric or mechanical

Clutch, electric or mechanical

Coating, RAL colour or other

This is a specification intended as a first step in determining the winch(es). You can send or fax

this specification to your specialist/contact person.

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Drive Technology: Electric and hydraulic drives, linear drive technology, planetary gears, electric motors, drum motors, winches, variators, clutches,pump distributors, vibratory motors, spindles and double helical gears

Engineering: Together with you, we find the best solution for your application.By selecting the simplest construction and and using standard drives, you save on the integral cost price without making concessions on quality.

Assemblies: You can subcontract part of the manufacture of your finished product to us and have it delivered as an assembled product to your production line. Examples of this are: Special winches, radar drives, underwater motors and IP 68 drives, excavator drives, agitator drives, barrier drives, special actuators, etc.The work is carried out on the basis of the protocol that we draw up with you or that al-ready exists.

Components: A broad range of bearings, chains, seals, V-belts, etc. is available from stock. For the overhaul of drives, winches, pumps, etc., you can call on the Technopoint after-sales service.This department operates independently of the product brand - and its goal is to minimise your production standstill time.

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SYSTEM DRIVES

LW 0

6/08

© E

uron

orm

Technodrive BV: Modular System Drives Postbus 178, 7200 AD ZutphenTel.: +31 (0)575 - 599 700 Fax: +31 (0)575 - 599 701

[email protected]

Technopoint BV: Service en componentenPostbus 102, 7200 AC ZutphenTel.: +31 (0)575 - 599 740 Fax: +31 (0)575 - 599 745

[email protected]

SYSTEM DRIVES

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5. winches

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