roof spoiler - toyota-tech.eubef7ae13-3e4f-3c5e... · 2019. 6. 19. · roof spoiler installation...
TRANSCRIPT
Yaris Roof spoiler Installation Instructions
Model year: 2011/07, 2014/07, 2017/03
Vehicle code: **P130*-C****W, **P131*-C****W
Part number: 76085-0D903 Spoiler 76894-0D903 Cover RR spoiler LH 76893-0D903 Cover RR spoiler RH PZ402-B9475-60 Mounting kit roof spoiler
Manual reference number: AIM 002 232-5
A
173 mm
Ø 10 mm
tape position
tape position
CTR 1
Ø 10mm
105 mm
tape position
tape position
CTR 2
173 mm 192 mm
Ø 12 mm
LH
56 mm
Ø 10mm
105 mm 192 mm
56 mmØ 12 mm
Ø 10 mm
RH
E PZ402-B9475-60
F
15 of 23 17 of 23 19 of 23 21 of 23
76085-0D903
76894-0D903 (LH) 76893-0D903 (RH)1x
B C 1x
1x
2x2x
G 2x
1x
Manual reference number: AIM 002 232-5 2 of 23
Revision recordRev. No. Date Page Picture Update New Deleted steps
4 25-01-17 All Various X
Rev. No. Date Page Step Remarks
17.06.2019 1, 2 Part number description correction5
40°C
20°C
40°C
20°C
20°C - 40°C
MSDS
Material Safety Data Sheet
Technical Data Sheet
TDS
Ø 3/6/10/12 mm Loctite 222
Magnet
WURTH
Cavitywax
0893081
max 10 mm
A: 635R B1LT Dupont refinish etching primer
B: 636R B1LT Dupont refinish activator
ANTI RUST
? °C + °C
3M adhesion promoter
PZ415-00000-00
DEGREASER
CLEANER
AIM 003 516-*
Manual reference number: AIM 002 232-5 3 of 23
INFO
2
1
1
2
DEGREASER
CLEANER
tapeposition
tapeposition
173 mm
Ø 10 mm
tapeposition
tapeposition
Ø 10mm
105 mm
tapeposition
tapeposition
173 mm
Ø 10 mm
tapeposition
tapeposition
Ø 10mm
105 mm
1
2
CTR 2
CTR 1
CTR 1 CTR 2
15 of 23 17 of 23 19 of 23 21 of 23
1
2
3
10 mm
Manual reference number: AIM 002 232-5 4 of 23
4
3
5
2
1
1
2
Manual reference number: AIM 002 232-5 5 of 23
8
7
6
LHCTR
CTR CTR
CTR
RH
LH RH
BA A
B-BA-A
B
LH
RH
192 mm 173 mm 105 mm 192 mm
±20 mm
Manual reference number: AIM 002 232-5 6 of 23
9
5mm
Ø 3 mm
90° 6x
Manual reference number: AIM 002 232-5 7 of 23
11
10
5mm
Ø 6 mmØ 12 mm
90°2x
5mm
Ø 10 mmØ 6 mm
90°4x
1
2
3 4 5 6
6x 6x 6x
A: 635R B1LT Dupont refinish etching primer
B: 636R B1LT Dupont refinish activator
ANTI RUST
DEGREASER
CLEANER
Manual reference number: AIM 002 232-5 8 of 23
12
DEGREASER
CLEANER
Magnet
WURTH0893081
111
1
2
Cavitywax
Manual reference number: AIM 002 232-5 9 of 23
14
13
E
E
A
Manual reference number: AIM 002 232-5 10 of 23
16
15
A
? °C + °C
? °C
1 2
3
18 21INFO
? < 20°C
20°C < ? < 40°C
20°C < ? < 40°C
2
19
19
? °C + °C? < 20°C
20°C < ? < 40°C
20°C < ? < 40°C
? °C
1 2
3
2
17
18
2118
INFO
Manual reference number: AIM 002 232-5 11 of 23
18
17
1
2
F G
A
Loctite
A
3M adhesion promoter
1 2
45 Sec.
20
Manual reference number: AIM 002 232-5 12 of 23
21
20
19
A
2 Nm
12
A
BB
B
A 50 N
Manual reference number: AIM 002 232-5 13 of 23
24
22
23
10 mm 5.4 Nm
DEGREASER
CLEANER
Manual reference number: AIM 002 232-5 14 of 23
Minimum50 cm
24 h 24 h
MAX
90Km/h
INFO28
27
25 26
0 10 20 30 40 50 60 70 80 90 100
CHECK SIZE Print 100%
Check with Rulers before use.
0 10
20
30
40
50
60
70
80
90
10
0
173 mm
Ø 10 m
m
tapeposition
tapeposition
CTR
1
Manual reference number: AIM 002 232-5 15 of 23
Manual reference number: AIM 002 232-5 16 of 23
0 10 20 30 40 50 60 70 80 90 100
CHECK SIZE Print 100%
Check with Rulers before use.
0 10
20
30
40
50
60
70
80
90
10
0
Ø 10 m
m
105 mm
tapeposition
tapeposition
CTR
2
Manual reference number: AIM 002 232-5 17 of 23
Manual reference number: AIM 002 232-5 18 of 23
0 10 20 30 40 50 60 70 80 90 100
CHECK SIZE Print 100%
Check with Rulers before use.
010
2030
4050
6070
8090
100
173 mm
192 m
m Ø 12 m
m
LH
54 mm
Ø 10 m
m
For Confirm
ationof Jig / Tem
plate
Manual reference number: AIM 002 232-5 19 of 23
Manual reference number: AIM 002 232-5 20 of 23
0 10 20 30 40 50 60 70 80 90 100
105
mm
19
2 m
m
54 m
m
Ø 1
2 m
m
Ø 1
0 m
m
RH
CHECK SIZE Print 100%
Check with Rulers before use.
010
2030
4050
6070
8090
100
For c
on�r
mat
ion
of Ji
g / T
empl
ate
Manual reference number: AIM 002 232-5 21 of 23
Manual reference number: AIM 002 232-5 22 of 23
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
1
2 3
4 1 2
CHECK SHEET Page 1 of 1
VIN n°Model/Year
Yaris2011/07, 2014/07, 2017/03 Roof spoiler
DURING INSTALLATION
AFTER INSTALLATION
P/N = OK
WURTH0893081
Cavitywax
Serial Number
(2x) 2 Nm
CLICK
Serial Number
5,4 Nm
CLICK
= OK
Manual reference number: AIM 002 232-5 23 of 23