en spoiler set for cintramax or monoflap · • roof zone: make sure the part of the roof where the...

BARREL VAULTS

Spoiler setfor Cintramax or MonoflapMounting instructions

EN

Art.N° 42074

E_MH_Mounting_instructions_Skylux_Cintralux_Spoiler 01/04/20202/18

SafetyTake the necessary and required safety precautions, such as safety nets and lifelines when installing from the outside, safety goggles, gloves, hard hat, etc.Do not step on the glass.

Falling from height

• When using ladders to go on the roof: - Ladder in good condition? - Set up correctly at an angle of 75°? - Secured below and on top against moving? - Don’t take heavy material with you on the ladder (3-point contact rule)! If possible, use a crane to lift the material.• Do not lift material over the roof edge; use a crane to put the material on the roof.• Roof zone: make sure the part of the roof where the skylight/barrel vault will be installed is safe enough, e.g. secure the edge (support system in the roof gutter that supports against the outer wall of the building, with suitable A B C categorie depending on the roof pitch) or use a scaffold so no one can fall off the roof. If the roof is not safe enough, always use a harness with lifeline (adapted to the fall height), attached to a suitable attachment point.• Make sure the roof is stable and does not have dangerous openings or insufficient secure parts (e.g. corrugated sheets, …). Take the necessary measures if this is not the case: strengthen, use suitable safety nets below the danger zones, …• Before making the roof opening for the skylight/barrel vault: make sure there are safety nets conform to the current legislation. The nets must be attached firmly and sufficiently to the building.• When using an aerial work platform: always wear and secure your harness (mandatory)! Leaving the cage is forbidden. • Never walk backwards on a roof, always walk forwards.• Make sure there’s enough light in the working zone.

Low-hanging obstacles and falling loads

• Forbidden to walk under or within a radius of 1 m of a hanging or lifted load.• Demarcate the danger zone below the skylight/barrel vault, in the building as well as on the outside near the outer walls (in case material slides off the roof). If the zone is demarcated, people cannot be hit by any falling loads. It’s prohibited to enter these danger zones during construction.

Crushing hazard

• All working tools are in good condition, provided with a valid CE label and all necessary safety regulations. These cannot be removed.• People who use these working tools are educated for this purpose. Protections are always present on all working tools. They are in good condition and need to be set correctly.

Tripping/falling

• Safety is key and it begins with order and tidiness. Clean everything immediately, leave nothing lying around. • Trash needs to be sorted. • Be cautious with electric cables (danger of tripping/falling). Never walk backwards! • Make sure there’s enough light in the working zone.

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E_MH_Mounting_instructions_Skylux_Cintralux_Spoiler

Sharp objects

• Make sure your fingers/hands are not pinched and watch out for cuts while handling skylights or barrel vaults.• Be careful where you put your hands during the installation.• Wearing cut-resistant gloves is mandatory.

Ergonomics

• Always lift loads correctly: bend your knees, move your feet instead of forcing your spine, lift as close to your body as possible. • Parts of more than 25 kg must be lifted with at least 2 persons.

Personal protective equipment

• Work clothes, safety shoes and helmet are mandatory for everyone.

• Lifeline and harness are mandatory if the edge is not secured enough or if there are no safety nets below the roof opening. They are also necessary when using an aerial working platform.

• Use gloves when handling skylight or barrel vault parts.

• BSafety glasses and hearing protection are mandatory when using saws / grinders.

Always perform a Last Minute Risc Analysis!If in doubt: STOP! Do not take unnecessary risks. Ask your supervisor if needed.


SAFETY p. 2

CONTENT p. 4

OVERVIEW PROFILES AND PARTS p. 5

NECESSARY MATERIAL p. 6

INSTALLATION p. 6

CINTRAMAX ALU p. 6

CINTRAMAX GRP p. 10

MONOFLAP p. 14

MAINTENANCE p. 17

WARNINGS p. 17

SAFETY p. 17

Content

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Overview of profiles and partsPART NUMBER ART. NR. DESCRIPTION

2 CINTRAMAX ALU AND GRP:ARCH SET CINTRAMAX

2 ARCH SET MONOFLAP

LTPLA03C SUPPORT PROFILE FOR TRIANGLE(ATTACHED ON ARCH SETS)

2

1

VPCC225

CINTRAMAX ALU AND GRP:SIDE SHEET

MONOFLAP

4 LTBEUG006 MOUNTING BRACKET

4 LTBEUG006 CINTRAMAX ALU:MOUNTING BRACKET LONG

4 LTBEUG006 MONOFLAP:MOUNTING BRACKET SHORT

1W: 02W: 43W: 8

LTZ015 CINTRAMAX GRP:Z-PROFILE

LTSCR003 CINTRAMAX GRP:WOOD SCREW Ø 6.5 X 38 WITH WASHER

LTSCR004 CINTRAMAX GRP:WOODSCREW Ø 5.5 X 38

LTSCR52252 SELF-DRILLING SCREW Ø 5.5 X 19


Necessary material

- wireless drill with hexagonal bits 10 mm 8 mm 3/8

- circular saw

- meter

InstallationPlease take into account the necessary safety measures: see p. 2 of this document.These mounting instructions are specific for the installation of spoilers on opening parts such as Cintramax and Monoflap. The spoiler set is installed after the installation of the barrel vault.

Cintramax alu

Spoiler set complete

mounting bracket long arch set

side sheet

arch set

side sheet

mounting bracket long

mounting bracket

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Attach the support profiles for the triangles on the arch sets.

Adjust the radius of the arch set until it matches the radius of the barrel vault.

support profiles for triangle

support profile triangle

barrel vault radius

barrel vault radius

barrel vault radius


Install the arch sets with four long mounting brackets.

equal dista

nceequal distance

1 M

1 M

1 M

1 M




upper archtube profiles for arch set

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Mount the four brackets.

In case of a 2x 16 mm barrel vault:

Install the two side sheets on the corners.

holes facing downwards edge of lateral profile Align mounting bracket with line of PVC cap.Holes facing downwards!

Align mounting bracket with line of PVC cap. Holes facing downwards!

side sheet

10° - 20°

Inclination of side sheets is adjustable. Must be between 10° and 20°.


Cintramax GRP



arch set

side sheet

arch set

side sheetmounting bracket



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Install the arch sets with mounting brackets and Z-profiles according to the version.

MB = mounting bracket

Z = Z-profile

1W: go to step *1 = install the arch sets with 4 mounting brackets.

2W: attach the 4 large Z-profiles. Attach the small Z-profiles afterwards.

barrel vault radius

barrel vault radius

barrel vault radius

metal curb wooden curb1 W 2 W 3 W 1 W 2 W 3 WMB 1 Z + MB 2 Z + MB MB 1 Z + MB 2 Z + MB

Ø 5.5 x 19 5 spc. 9 pc. 13 pc. 2 pc. 5 pc. 9 pc.Ø 6.5 x 38 3 pc.Ø 5.5 x 38 4 pc. 4 pc.

second lower level nextto the opening part


3W: attach the 8 large Z-profiles. Attach the small Z-profiles afterwards.

*1: Install the arch sets with four mounting brackets.


Attach the Z-profile.

Attach the second Z-profile after the installation of the second sheet.


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1W 2W 3W

Install the two side sheets on the corners.

side sheet

side sheet

10° - 20°



Monoflap



arch set

mounting bracket short

side sheet



mounting bracket

arch set



mountingbracket

mountingbracket

loosen the support profile and attach it to the triangle

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Loosen all the bolts by a half-turn. Adjust and tighten again after adjusting.

Install the arch sets with four mounting brackets (short type).

barrel vault radius

barrel vault radius

barrel vault radius

equal distance equal distance


Install the four mounting brackets.

Install the side sheets on the corners.

attach the short mounting bracket

attach the short mounting bracket

± 30 cm

± 30 cm

± 30 cm± 30 cm


upper arch

tube profiles for spoiler set

holes facing downwards edge of lateral profile Align mounting bracket with the lateral profile.Holes facing downwards!

side sheet

10° - 20°


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MaintenanceThe spoiler set for Cintramax or Monoflap needs a thorough yearly inspection. All attachments must be checked and loose or damaged parts need to be replaced by original components.

WarningsInstallers: installation must be performed by trained technicians with sufficient knowledge of and experience in the installation of barrel vaults.

Original parts: only use original parts and install them according to the assembly instructions.

Skylux reserves the right to modify this product or these instructions without prior notice. Changes to the assembly instructions or to the product carry no right to compensation or exchange of parts. The most recent version of these instructions can be consulted at any time at www.skylux.be.

SafetyTake the necessary and required safety precautions, such as safety nets in the roof opening(s), fall protection, protection of the roof edge, safety shoes, safety goggles, gloves, hard hat, etc.

E_MH_Mounting_instructions_Skylux_Cintralux_Spoiler 01/04/2020

CINTRALUX IS A REGISTERED BRAND OF SKYLUXSPINNERIJSTRAAT 100 - B-8530 STASEGEMT +32 (0)56 20 00 00 - F +32 (0)56 21 95 [email protected]

ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX. FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE.

THESE GUIDELINES ONLY SERVE AS ADVICE AND INFORMATION. INSTALLATION IS CONDUCTED UNDER THE SOLE RESPONSIBILITY OF THE CUSTOMER.

en spoiler set for cintramax or monoflap · • roof zone: make sure the part of the roof where the...

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