roland cm_500_400_300

SERVICE NOTES

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.Copyright 2002 ROLAND DG CORPORATION

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

CM-500/400/300

4501-01Printed in Japan

1 Structure & Spare Parts

1-1 COVERS ...................................................................................... 1

1-2 FRAME ......................................................................................... 2

1-3 X/Y DRIVE UNIT .......................................................................... 4

1-4 CARRIAGE .................................................................................. 5

1-5 CHASSIS ..................................................................................... 6

1-6 PINCH ROLLER ........................................................................... 7

1-7 OTHERS ...................................................................................... 8

1-8 STAND ......................................................................................... 8

2 Electrical Section

2-1 WIRING MAP ............................................................................... 9

2-2 MAIN BOARD ASS'Y ................................................................. 10

2-3 POWER BOARD ASS'Y ............................................................. 14

2-4 OTHER CIRCUIT BOARDS ....................................................... 16

3 Replacement of Main Parts

3-1 PEN CARRIAGE ASSEMBLY_REMOVING .............................. 17

3-2 CARRIAGE WIRE_REMOVING ................................................ 20

3-3 PINCH ROLLER_FIXING ........................................................... 23

3-4 CUTTER PROTECTION_FIXING .............................................. 23

4 Adjustment

4-1 Special Tool ............................................................................... 25

4-2 Service Mode ............................................................................. 26

4-3 HOW TO UPGRADE FIRMWARE ............................................. 28

4-4 TOOL HEIGHT ADJUSTMENT .................................................. 29

4-5 SPACER BED ADJUSTMENT ................................................... 31

4-6 TOOL PRESSURE ADJUSTMENT ........................................... 34

4-7 WIRE TENSION ADJUSTMENT ................................................ 37

4-8 MOTOR BALANCE ADJUSTMENT ........................................... 39

4-9 CALIBRATION ........................................................................... 42

4-10 SOFTLANDING ADJUSTMENT ................................................ 45

4-11 SEPARATING KNIFE ADJUSTMENT ....................................... 48

5 Supplemental Information

5-1 OPERATIONAL SEQUENCE .................................................... 51

5-2 SENSOR MAP ........................................................................... 52

6 Troubleshooting

6-1 TROUBLESHOOTING ............................................................... 53

7 Supplement

7-1 MAINTENANCE CHECK LIST ................................................... 55

7-2 INSTALLATION CHECK SHEET ............................................... 56

7-3 SPECIFICATIONS ..................................................................... 56

Contents

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Supplement

1

2

3

4

5

6

7

Second EditionCM-500/400/300 '02.AUG

To Ensure Safe Work

To Ensure Safe Work

About and Notices

Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.* Material damage refers to damage or other adverse effects caused with

respect to the home and all its furnishings, as well to domestic animals orpets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."

About the Labels Affixed to the Unit

In addition to the and symbols, the symbols shown below are also used.

: Tips and advice before the adjustment.

: Indicates tightening torque. 2.42.6mm

gf

80100 : Indicates amount for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.

Electric charge.Do not touch when power is on.

Turn off the primary power SWbefore servicing.

Torque

kgfcm8

The wiring terminal intended for connectionof the protective earthing conductorassociated with the supply wiring.Do not disconnect the cable of this terminalexcept the time of replacement.

-- MEMO --


1

1

1 Structure & Spare Parts1-1 COVERS

CM-300 CM-400 CM-500

If the part is used, it is marked " ".If the part is not used, it is blank.

** column shows as below.

**

**

** 9 --> CM-300 (L), CM-400 (M), CM-500 (M)**10 --> CM-300 (R), CM-400 (L)(R), CM-500 (L)(R)

PARTS LIST-Main Parts-Parts No. Parts Name **

1 22245101 COVER,DUST PNC-960 2 22025264 COVER,FRONT CM-300 3 22025265 COVER,FRONT CM-400 4 22025266 COVER,FRONT CM-500 5 22025279 COVER,RAIL CM-300 6 22025280 COVER,RAIL CM-400 7 22025281 COVER,RAIL CM-500 8 22025268 COVER,SIDE R CM-500 9 22325106 HINGE,001 10 22325113 HINGE,006 11 21645101 HOOK,INT SW CM-500 12 22535113 LABEL,BLIND CM-500 NO.889 13 22535108 LABEL,CAMM-1.PRO NO.873 14 22535107 LABEL,CORPORATE MARK 15 22805285 ASS'Y,LCD CM-500 16 22665243 SHEET,LCD CM-500 17 7450123020 PANEL BOARD ASS'Y 18 22055356 PLATE,F COVER CM-500 19 22055357 PLATE,HINGE CM-500 20 22715149 SATY,LCD BOARD CM-500 21 22715148 SATY,PANEL BOARD CM-500 22 22075116 SET,COVER SIDE L CM-500 23 22665241 SHEET,PANEL SW CM-500 24 11879113 ABSORBER,SJ-5007

PARTS LIST -Supplemental Parts-Parts Name

1 TAPE NITTO#500 (CUT WHEN USING) 5X702 LABEL CAMM-1 WARNING NO.4533 SCREW BINDNG HEAD BC 2.6X44 SCREW W-SEMS BC 3X85 SCREW BINDNG HEAD Cr 3X46 SCREW W-SEMS Cr 3X67 SCREW BINDNG HEAD P-TIGHT BC 4X108 SCREW PAN HEAD+F WASHER Ni 3X6

2 1 Structure & Spare Parts

1

1-2 FRAME


3

1

** There are old and new type.Use equivalent type to BED type.

**


1 11879107 ABSORBER TK-12 2 22805283 ASS'Y,GRIT ROLLER CM-300 3 22805295 ASS'Y,GRIT ROLLER CM-400 4 22805294 ASS'Y,GRIT ROLLER CM-500 5 22175870 BEARING 10-19ZZ 6 22115106 BEARING HOUSING A 7 22005117 BED,TYPE 2 CM-300 8 22005118 BED,TYPE 2 CM-400 9 22005119 BED,TYPE 2 CM-500 10 21985118 BRACKET,SENSOR CM-500 10 21985122 BRACKET,SENSOR 2 CM-500 11 22165165 COLLAR 12 22025274 COVER,GUIDE F CM-300 13 22025275 COVER,GUIDE F CM-400 14 22025276 COVER,GUIDE F CM-500 15 22025271 COVER,GUIDE R CM-300 16 22025272 COVER,GUIDE R CM-400 17 22025273 COVER,GUIDE R CM-500 18 21715104 FAN,SCIROCCO 109BF24HA2-10 19 12399329 FILTER(E),SN-12 20 22115748 FRAME,CABLE CM-300 21 22115749 FRAME,CABLE CM-400 22 22115750 FRAME,CABLE CM-500 23 22115744 FRAME,GUIDE RAIL CM-400 24 22115745 FRAME,GUIDE RAIL CM-500 25 22115746 FRAME,L CM-500 26 22115747 FRAME,R CM-500 27 22045160 GEAR COVER 28 21685117 GEAR,H150S15(B8) 29 22535119 LABEL,CAUTION LEVER BRAKE #894 30 22535116 LABEL,G-ROLLER180 CM500 NO.892 31 22535115 LABEL,G-ROLLER20 CM500 NO.891 32 22535114 LABEL,SET FILM CM-500 NO.890 33 22505122 LABEL,WARNING FUSE REPLACE#347 34 21545135 PAD,CUTTER CM-300 35 21545136 PAD,CUTTER CM-400 36 21545137 PAD,CUTTER CM-500 37 15229754 PAPER SENSOR 39 22055350 PLATE,CABLE CM-500 40 22055353 PLATE,SHUTTER L CM-400 41 22055348 PLATE,SHUTTER L CM-500 42 22055349 PLATE,SHUTTER R CM-500 43 22185348 RAIL,GUIDE CM-300 44 22185349 RAIL,GUIDE CM-400 45 22185350 RAIL,GUIDE CM-500 46 22075111 SET,G-ROLLER CM-300 47 22075112 SET,G-ROLLER CM-400 48 22075113 SET,G-ROLLER CM-500 49 22295164 SHAFT,Y DRIVE CM-300 50 22295165 SHAFT,Y DRIVE CM-400 51 22295166 SHAFT,Y DRIVE CM-500 52 22325419 SUPPORT,CABLE CM-400 53 22325420 SUPPORT,CABLE CM-500 54 22115761 FRAME,GUIDE RAIL CM-300


1 BUSH ROLL 3X42 CLAMP WIRE PLWS-1U 3 LABEL CAMM-1 WARNING NO.4534 RIVET FASTENER P2655B 5 SCREW BINDNG HEAD BC 3X66 SCREW BINDNG HEAD P-TIGHT BC 3X67 SCREW HEXAGONAL CAP BC 3X128 SCREW HEXAGONAL CAP+FW Cr 4X129 SCREW PAN HEAD+F WASHER Cr 3X40 SCREW SOCKET SET WP Cr 3X3{ SCREW W-SEMS BC 3X12} SCREW W-SEMS BC 3X40q SCREW W-SEMS BC 3X6w SCREW W-SEMS BC 4X8e TAPE NITTO#500(CUT WHEN USING) 10X40r TAPE 3M FILAMENT(CUT WHEN USING) W20X125t SCREW BINDNG HEAD Cr 3X4y PIN SPRING SUS 2.5X8


1

1-3 X/Y DRIVE UNIT


1 22805286 ASS'Y,CABLE CARD 26P 350L BB 2 22805293 ASS'Y,MOTOR XY CM-500 3 22355657 BASE,Y MOTOR CM-500 4 22175815 BEARING F8-16ZZ 5 13169102 COVER SW R (AVT3234) 6 22025270 COVER,INT SW CM-500 7 12399333 FILTER(E) E04SR200935A 8 12399327 FILTER(E),FRC-46-12 9 21995108 FLANGE,MOTOR CM-500 10 21685116 GEAR,H235S20(B8) 11 7450123010 INTERFACE BOARD ASS'Y 12 12399102 MAGNET CATCH TL-105 13 22055354 PLATE,ORG CM-500 14 12179723 PULLEY WITH BEARING 15 21975106 PULLEY,HD42.2 S16(B30C35.5) 16 22145122 SHAFT STAY NO.1 17 22145345 SHAFT,PULLEY PNC-1860 18 22035318 STAND OF IDLE PULLEY 19 22135346 STOPPER,CAM CM-500 20 21945119 WIRE,CM-300 21 21945120 WIRE,CM-400 22 21945121 WIRE,CM-500


1 BINDER T-18L 2 PIPE POLY 4X8X103 RING E-RING ETW-64 SCREW BINDNG HEAD BC 2.3X85 SCREW BINDNG HEAD BC 3X46 SCREW BINDNG HEAD P-TIGHT Cr 3X87 SCREW FLANGE SOCKET Cr 3X88 SCREW HEXAGONAL CAP BC 3X169 SCREW HEXAGONAL CAP BC 4X100 SCREW HEXAGONAL CAP BC 4X6{ SCREW HEXAGONAL CAP Cr 4X8} SCREW PAN HEAD BC 4X14q SCREW W-SEMS BC 3X12w SCREW W-SEMS BC 3X6e SCREW W-SEMS BC 4X8r WASHER FLAT BC 3X8X0.5t WASHER FLAT Cr 4X8X1.0


5

1

1-4 CARRIAGE


1 22805288 ASS'Y,CARRIAGE CM-500 2 22805292 ASS'Y,CLAMP BLADE CM-500 3 22805291 ASS'Y,HOLDER BLADE CM-500 4 22805287 ASS'Y,PLATE CAM SLIDE CM-500 5 22355656 BASE,CUTTER CM-500 6 21815101 BOLT,PENHOLDER 7 23475147 CABLE-CARD 8P 1615L BB 8 23475148 CABLE-CARD 8P 1905L BB 9 23475149 CABLE-CARD 8P 2100L BB 10 7450123030 CARRIAGE BOARD ASS'Y 11 22025269 COVER,CARRIAGE CM-500 12 22175828 GUIDE BEARING 2 13 22175343AS GUIDE BEARING ASS'Y 14 22205134 HOLDER,PEN 15 22285503 NUT,PENHOLDER 16 22055350 PLATE,CABLE CM-500 17 7450123040 REED SW BOARD ASS'Y 18 21495115 SCREW,BLADE SET CM-500 19 22175122 SPRING,BACKUP PNC-960 20 22175154 SPRING,BLADE UP CM-500 21 22175155 SPRING,SCREW CM-500 22 22715150 STAY,AUTO CUTTER CM-500 23 22715147 STAY,CARRIAGE BOARD CM-500


1 BUSH ROLL 2X42 BUSH ROLL 3X5.53 CUSHION FELT(WH) W10XL304 RIVET FASTENER P2655B 5 SCREW BINDNG HEAD BC 3X66 SCREW BINDNG HEAD Cr 2.6X47 SCREW FLAT HEAD BC 3X68 SCREW HEXAGONAL CAP BC 4X69 SCREW TRUSS HEAD BC 2X60 SCREW W-SEMS BC 3X8{ SCREW W-SEMS BC 3X10} SCREW W-SEMS BC 3X12q SCREW W-SEMS BC 3X6w WASHER OUT SIDE TEETH Cr M4e WASHER FLAT Cr 3X6X0.5


1

1-5 CHASSIS


1 13429746 AC INLET SUP-J3G-E 2 23465134 CABLE-ASS'Y POWERSIGNAL 3 23465157 CABLE-ASSY JUNBIWIRE A PNC-960 4 23505322 CABLE-ASSY JUNBIWIRE D PC-50 5 23505323 CABLE-ASSY JUNBIWIRE E PC-50 6 23465138 CABLE-ASSY JUNBIWIRE F PNC-1210 7 23465146 CABLE-ASSY JUNBIWIRE F PNC-1410 8 23465136 CABLE-ASSY JUNBIWIRE F PNC-1860 9 23505413 CABLE-ASSY POWER CM-500 10 22815128 CHASSIS,CM-300 11 22815129 CHASSIS,CM-400 12 22815130 CHASSIS,CM-500 13 12399330 FILTER(E) SN-14 14 12559567 FUSE 5X20 CEE-1AT WICKMANN 15 12559570 FUSE 5X20 CEE-2AT (220-240V) 16 12559570 FUSE 5X20 CEE-2AT WICKMANN 17 12559574 FUSE 5X20 CEE-5AT WICKMANN 18 12559444 FUSE 5X20 SB4 (100.117V) 19 12189835 HOLDER-FUSE BM-SS-I-14 20 22505244 LABEL,FLASH-LIGHTING NO.E-582 21 22535117 LABEL,POWER CM-500 NO.893 22 7450118000 MAIN BOARD ASS'Y 23 7450120000 POWER BOARD ASS'Y 24 13129170 POWER SW AJ7201B 25 22165162 SPACER,BED LOWER CM-500

26 22165163 SPACER,BED UPPER CM-500 27 7450123050 TRANS BOARD ASS'Y 28 22455108U0 TRANSFORMER-PW PNC-1860 29 23505898 WIRE,B GRX-410 30 23505899 WIRE,C GRX-410 31 22505242 LABEL,EARTH MARK-1 NO.E-580


1 CLAMP WIRE PLWS-1U 2 LABEL FUSE SEAL 3 NUT HEXAGONAL Cr M44 SCREW BINDNG HEAD SUS 4X55 SCREW BINDNG HEAD P-TIGHT Cr 3X86 SCREW HEXAGONAL CAP+FW Cr 4X127 SCREW OVAL HEAD BC 3X88 SCREW SEMS Cr 3X109 SCREW W-SEMS BC 3X60 SCREW W-SEMS BC 3X8{ SCREW W-SEMS BC 4X6} SCREW W-SEMS BC 4X8q SPACER PS-4-01 w SPACER PS-8-01e WASHER IN SIDE TEETH Cr M4


7

1

1-6 PINCH ROLLER


1 22805289 ASS'Y,P-ROLLER M CM-500 2 22805290 ASS'Y,P-ROLLER L R CM-500 3 22175847 GRX-450 PINCHROLL 4 22145404 LEVER OF PINCH ROLL 5 22395125 MAGNET 6 22145831 PIN NO.1 7 22145832 PIN NO.2 214-832 8 22115722 PINCH ROLL FRAME 9 22175105 PINCH ROLL SPRING 10 22175877 PINCH ROLLER 11 22145616 PNC-900 SET LEVER 12 22175157 SPRING,C P-ROLLER CM-500


1 RING E-RING ETW-32 WASHER FLAT Cr 4.3X7X0.5


1

1-7 OTHERS

1-8 STAND

1 52 3 4 7

11 12

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13

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5

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159

28 26 27 25

618 19 20

ENGLISH JAPANESE

14

29


1 13499109 A.C. CORD (117V) 2 23495124 AC CORD (240VA) 3 23495214 AC CORD 100V 3P 4 13499111 AC CORD KP-610 240VE.BS 5 23495125 AC-CORD 220V 6 13499209 ADAPTER PLUG 7 13439801 CABLE-AC 3P CHINA 10A/250V S 8 22605294 CARTON,SET 2 CM-300 9 22605295 CARTON,SET 2 CM-400 10 22605296 CARTON,SET 2 CM-500 11 26015177 MANUAL,USE EN CM-500 12 26015176 MANUAL,USE JP CM-500 13 12569656 TWEEZERS PTS-01 14 11849102 BLADE,OLFA AUTO CUTTER XB10


1 22805300 ASS'Y,SHAFT SHEET PNS-300 2 22805297 ASS'Y,SHAFT SHEET PNS-400 3 22805299 ASS'Y,SHAFT SHEET PNS-500 4 22805296 ASS'Y,STOPPER SHEET ROLLER 5 22805298 ASS'Y,STAND LEG PNS-500 6 11819104 BOLT,HEXAGON SOCKET HEAD6*70BC 7 21985119 BRACKET,MOUNTINGFIXTURE PNS500 8 12159562 BUSH,5.2*L7.5*T0.4 9 12339109 CAP PNS-186 10 22605286 CARTON PNS-300 11 22605285 CARTON PNS-400 12 22605284 CARTON PNS-500 13 21665104 HANGER,L PNS-186 14 21665105 HANGER,R PNS-186 15 11499116 M4XL12 C WITH WASHER(OUT DIA.9) 16 26015175 MANUAL PNS-500 17 11499108 SCREW, STOPPER RETAINING PNS-186 18 11499106 SCREW,CAP L PNS-186 19 11499105 SCREW,CAP S PNS-186 20 11499110 SCREW,HEXAGON SOCKET FLAT HEAD 21 22715153 STAY PNS-300 22 22715152 STAY PNS-400 23 22715151 STAY PNS-500 24 22135316 STOPPER PNS-186 25 11939121 TOOL,HEXAGONAL WRENCH 2.5 26 11939122 TOOL,HEXAGONAL WRENCH 4 27 11939114 TOOL,HEXAGONAL WRENCH L PNS 28 11939113 TOOL,HEXAGONAL WRENCH S PNS 29 12329503 CASTER PNS-186


9

2

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10

2

2-2 MAIN BOARD ASS'Y

FUJI

KURA

FUJIKURA

KURA FUJI

KU

Character printed side.

A

CABLE CARD 26P 350L BB

A

Indicates revision of the circuit board.

Electric Maintenance Part

1 DIP SW

** BIT#4 is a function to make the pen wait for 0.5 seconds after thepen down before cutting. Set OFF usually.

MAIN Flash MemorySUB EP ROM

2 VR

1

2

DESCRIPTION

NO. FUNCTION OFF ON1 Model selection CM-5002 Model selection CM-4003 Model selection CM-300

** 4 Pen Down Wait Wait time OFF Wait time ON5 Reserved6 Reserved Always OFF7 Reserved8 Reserved

VR.No. DescriptionVR1

(1KVR) They are used for Pen PressureVR2 Adjustment. (page 34.)

(22KVR)

IC.No. Parts No. Description FunctionU31 15189105 MTD2005 Solenoid Driver


11

2

MAIN BOARD_1/3 Circuit Diagram

TXDBRXDBTXDARXDA

TXDB

TXDARXDA

CRDYCRDY

/INTSRV SERVO INT

PEN PHASEPENPH

A21A20A19A18A17A16A15A14A13A12A11A10A9A8A7A6A5A4A3A2A1A0

D15D14D13D12D11D10D9D8D7D6D5D4D3D2D1D0

A21A20A19

A5A4A3A2A1A0

D7D6D5D4D3D2D1D0

VIEW LEDPAUSE LED

SERVO SRC L

A1A2A3A4

A5A6A7A8

A9A10

D0D1D2D3D4D5D6D7

D8D9D10D11D12D13D14D15

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16

A18

D0D1D2D3D4D5D6D7

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17

D0D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15

A[0..21]D[0..15]

SENSOR READPEN FORCESERVO CS

SENS

PENFRC

/SRVINTV

D[0..15]A[0..21]/RD/WR

RUN SERVO RUN

/RAS/CASL/CASH/WR

MA1MA2MA3MA4

MA5MA6MA7MA8

MA9MA10

SERVO SRC H SRVSRCHSRVSRCL

PLED0PLED1SK0SK1KD0KD1KD2KD3KD4KD5KD6KD7

RSRXWLELD0LD1LD2LD3LD4LD5LD6LD7

/DSRA/DTRA/RTSA

RXDB

CENTRO RD /CRD

/RESET

FAN

/SRVCSSRV INTVCT

A18

A17

/DSRA/DTRA/RTSA

+5+5

+5

+5

+5

+5

+5

+5+5

+5

+5

+5

R2470

C3

CE0.1u

C4CE0.1u

C1CE0.1u

R110K

C5 CE22p

C6 CE22p

Y116MHz

MD279MD178MD077

PB11/TXD196PB10/RXD195PB9/TXD094PB8/RXD093

EXTAL71

XTAL72

PB791PB690PB589PB487PB386PB285PB184PB083

NMI74IRQ7/PB15100IRQ6/PB1499IRQ5/PB1398IRQ4/PB1297

IRQ3/DREQ1/PA1568IRQ2/DACK1/PA1467IRQ1/DREQ0/PA1366IRQ0/DACK0/PA1265

PA1164PA1062PA9/IRQOUT/AH61PA8/BREQ60PA7/BACK58

WDTOVF75RESET76

A21 45A20 44A19 43A18 42A17 40A16 39A15 37A14 36A13 35A12 34A11 33A10 31A9 30A8 29A7 28A6 27A5 26A4 25A3 23A2 22A1 21

A0/(HBS) 20

AD15 19AD14 18AD13 17AD12 16AD11 14AD10 12AD9 11AD8 10AD7 9AD6 8AD5 7AD4 6AD3 5AD2 3AD1 2AD0 1

CS7/WAIT 54CS6 53

CS5/RAS 52CS4 51

CS3/CASL 49CS2 48

CS1/CASH 47CS0 46

RD/PA6 57WRH(LBS)/PA5 56WRL(WR)/PA4 55

CK 69

VCC

13

VCC

38

VCC

63VC

C73

VCC

80

VCC

88

VSS

4

VSS

15

VSS

24

VSS

32

VSS

41VS

S50

VSS

59

VSS

70

VSS

81

VSS

82

VSS

92

U3

HD6437020

R6 0

A021A122A223A324A425A526A627A728A829A931A1032A1133A1234A1335A1436A1537A1638A1739

D0 19D1 18D2 17D3 16D4 15D5 14D6 13D7 12D8 10D9 9

D10 8D11 7D12 6D13 5D14 4D15 3

VCC

40G

ND11

CE 2OE 20VPP1 G

ND30

U9B

TM27C240-10JL

123

U10A

74HC32F

4

56

U10B

74HC32F

9

108

U10C

74HC32F

R11 33R12 33

R13 33R14 33

R15 33R16 33

12345678

161514131211109

S1

KSD-08

9 98 87 76 65 54 43 32 21 1

RA8 RMLS8103J

C7

CE1000p

C8

CE1000p

C9

CE1000p

C10

CE1000p

C11

CE1000p

C12

CE1000p

C13

CE1000p

C14

CE1000p

C15

CE1000p

C16

CE1000p

R17 100R18

100

R19 100R23 100R24 100

C17

CE1000p

C18

CE1000p

C19

No mount

C20

CE1000p

C21

CE1000p

C22

CE1000p

C23

CE1000p

C24

CE1000p

C25

CE1000p

C26

CE1000p

C27

CE1000p

R3470

R5

10K

13

2

JP1DSP03-003-432T

P1P2

54637281

RA9 MNR34J5A101

54637281

RA10 MNR34J5A101

54637281

RA11 MNR34J5A10154637281

RA12 MNR34J5A101

54637281

RA13 MNR34J5A330

54637281

RA14 MNR34J5A330

123456789101112131415

CN3

53014-1510

1234567891011121314

CN4

53014-1410

2 1 D1A DA227

2 1 D2A

DA227

2 1 D3A

DA227

2 1 D4A

DA2273 4 D1B

DA227

3 4 D2B

DA227

3 4 D3B

DA227

3 4 D4B

DA227

P3

P4

P5P6P7

VCC

2VC

C29

VCC

52

VCC

79G

ND

1

GND

28G

ND33

GND

53

GND

80

A2123A2022A1921

A520A419A318A217A116A015

D714D613D512D411D310D29D18D07

CS238CS439CS641

XRD34XWRH35XWRL36

WAITOUT37CKIN27CKOUT30RESET26

EXINT056EXINT157EXINT258MIDIN6WAITIN25ENCA68ENCB69

PWM167PWM23WRH04WRL05

XLCDREQ31XDACK32XIREQ24

PD0 82PD1 83PD2 84PD3 85PD4 86PD5 87PD6 88PD7 89

SS0 71SS1 72SS2 73SS3 74

SSEN 70

LS0 75LS1 76LS2 77LS3 78

LLCK 81

RS 90RXW 91

LE 92LCD0 93LCD1 94LCD2 95LCD3 96LCD4 97LCD5 98LCD6 99LCD7 100

PORT0 59PORT1 60PORT2 61PORT3 62PORT4 63PORT7 66PORT5 64PORT6 65

ECS0 42ECS1 43ECS2 44ECS3 45ECS4 46ECS5 47ECS6 48ECS7 49ECS8 50ECS9 51

ECS10 54ECS11 55

GND

40

U11

M60205-0601FP

SNS7

RSTIN2

CT3

RST 5

VREF 1

+5

8G

ND4

U2

7705-B

+5

P8

P9

P11

12345

109876

RA6

EXBA10E103J

+5

12345

109876

RA7

EXBA10E103J

+512345

109876

RA3

EXBA10E103J

+5

12345

109876

RA4

EXBA10E103J

+5

12345

109876

RA5

EXBA10E103J

+5

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

A0 A1A2 A3A4 A5A6 A7 A8 A9A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

12345

109876

RA2

EXBA10E103J

+5

+5

12345

109876

RA1

EXBA10E103J

+5

+5

C2

CE0.1u

FAN CNT

CS 1SK 2DI 3

DO 4

+58NU7ORG6GND5

U1

93LC66

12

1311

U18D

74HC08

R3110K

R3010K

+5 +5

A011A110A29A38A47A56A65A74A842A941A1040A1139A1238A1337A1436A1535A1634A173

D0 15D1 17D2 19D3 21D4 24D5 26D6 28D7 30D8 16D9 18

D10 20D11 22D12 25D13 27D14 29D15 31

VCC

23Vs

s13

CE 12OE 14RESET44

Vss

32

WE 43

RY/BY 2

BYTE33

U9

MBM29F400BA

D8D9D10D11D12D13D14D15

+5

AIN03AIN14AIN25AIN36

CS2SE1CK12DI13

VDD 14

DO 10SARS 11

VREF 9AGND 8

VSS 7

U15

TC35096AF

+5

PC31

CE0.1u

1 2 3 4

CN753014-0410

C33CE0.01u

C34

CE0.01u

R810K

R910K

A017A118A219A320A423A524A625A726A827A928

I/O0 2I/O1 3I/O2 4I/O3 5I/O4 7I/O5 8I/O6 9I/O7 10I/O8 33I/O9 34

I/O10 35I/O11 36I/O12 38I/O13 39I/O14 40I/O15 41

Vcc

6G

nd

22G

nd37

OE29WE13UCAS30LCAS31RAS14

Gnd

42Vc

c

1Vc

c21

U4

TMS418169AR10 33/RDR32 No mount

/CS0

/ECS0

/CS_Flash

m_/RAS

m_/CASHm_/CASL

m_/WRm_/RD

Flash_WR_Ready

12

1311

U10D

74HC32F

9

108

U18C

74HC08

4

56

U18B

74HC08

Grit-Motor Gain

Carr-Motor Gain

12


2


/ACK

/STB

BUSY

/DSRA RXDB

TXDA TXDB RXDA/DTRA/RTSA

CRDY

/RESET

/CRD

D7

D6

D5

D4

D3

D2

D1D0

RXDB/DSRATXDATXDBRXDA/DTRA/RTSA

D0D1D2D3D4D5D6D7

D[0..15]

PAPER SENSOR REAR

PAPER SENSOR FRONT

COVER SW

TO I/F BOARD

+5

+5

+5

+5

+5

+5

D0 3Q02D1 4Q15D2 7Q26D3 8Q39D4 13Q412D5 14Q515D6 17Q616D7 18Q719

OC

1G

11

U2674LS373

D 2Q5

CLK 3

Q6

41

U27A

74HC74

D 12Q9

CLK 11

Q8

PR10

CL13

U27B

74HC74

C28

CE1000p

R34

3.3K

1312

U12F

74LS14

R351K

R361K

CEXT14

REXT/CEXT15

A1B2CLR3

Q 13

Q 4

U13A

74HC123F

1 2

U14A

74LS07 3 4

U14B

74LS07

1110

U12E

74LS14

C35

CE470p

C36

CE470p

C37

CE470p

C38

CE470p

C39

CE470p

R25 100R26 100R27 100R28 100R29 100

1

23

U18A

74HC08

12345678

CN6

IL-FPC-8ST-N

123456789

1011121314151617181920212223242526

CN2

IL-FPC-26ST-N

12

CN10

IL-S2T2-02EF

P10

12345

109876RA16

EXBA10E103J

+5

ifD7

ifD6

ifD5

ifD4

ifD3

ifD2

ifD1ifD0

ifD7ifD6ifD5ifD4ifD3ifD2ifD1ifD0

A12A23A34A45A56A67A78A89G19DIR1

B1 18B2 17B3 16B4 15B5 14B6 13B7 12B8 11

U16

74LS245

SOL+

SOL-

TO CARIAGE BOARD

PC10

CE0.1u

PC9

CE0.1u

PC8

CE0.1u

PC7

CE0.1u

PC6

CE0.1u

PC5

CE0.1u

PC4

CE0.1u

PC3

CE0.1u

PC2

CE0.1u

PC1

CE0.1u

PC20

CE0.1u

PC19

CE0.1u

PC18

CE0.1u

PC17

CE0.1u

PC16

CE0.1u

PC15

CE0.1u

PC14

CE0.1u

PC13

CE0.1u

PC12

CE0.1u

PC11

CE0.1u

PC21

CE0.1u

+5

TO POWER BOARD

+5

142536

CN5

5566-06A

5 6

U14C

74LS07

9 8

U14D

74LS07

11 10

U14E

74LS07

13 12

U14F

74LS07

1 2

U12A

74LS14

+C40100u/25V+

C53100u/25V

+

C54100u/25V

+40

+

C43100u/63V

-15

SENS

5 6

U12C

74LS14

10

98

U25CBA10324A

12

1314

U25DBA10324A

3 4

U12B

74LS14

CEXT6

REXT/CEXT7

A9B10CLR11

Q 5

Q 12

U13B

74HC123F

PC28

CE0.1u

PC29

CE0.1u

PC30

CE0.1u

123456

CN9

53014-0610

Y_LimitPinch RollCover CloseF_PaperR_Paper

F-Paper edge sens

R-Paper edge sens

Cover SW

Y-Limit sensPinch Position

SOL+

SOL-VI 1

GND

2

VO3

U5AN7805F

PC32CE0.1u

PC33CE0.1u

+AV5

PRCL


13

2


MB621876

MBCG10692

/SRVCS

/RESET

/RD

DY0DY1DY2DY3DY4DY5DY6DY7DY8DY9DY10DY11

FAN

D0D1

D2

D3

D7

D6

D5

D4

PENFRC

PENPH

A1A2A3A4A5A6

D0D1D2D3D4D5D6D7

A[0..21]

D[0..15]

A[0..21]

D[0..15]

/WR/INTSRV

/SRVINTV

RUN

+5

+5

+5

+5

+5

+5

+5

+5

R2010K

R2110K

R22

10K

D9SEL-6414E

C29

CE1000p

C30

CE1000p

C31

CE1000p

C32CE1000p

D13 Q1 2D24 Q2 5D37 Q3 6D48 Q4 9D513 Q5 12D614 Q6 15D717 Q7 16D818 Q8 19

CLK11CLR1

U19

74HC273F

R7

0+54GND2

OUT 3 NC 1

U20

SG531T 49.152MHz

98

U12D

74LS14

P12

R37No-Mount (1K)

R4

470

1 2 3 4 5 6

CN12IL-G-6P-S3T2-E

1 2 3 4 5 6 7

CN13IL-G-7P-S3T2-E

55

44

66

33

77

22

88

11

RA15MNR34J5A330

123456789101112131415

CN14

5483-15A

P13

P14P15P16

P17

P18

P19 P20 P21 P22

P23 P24

P25P26

P27

P28P29

21

D7ADA227

34

D7BDA227

B 3C2

TR1DTC114EF

B3 C 2

E1

TR2DTC114EF

A12 Y1 18A23 Y2 17A34 Y3 16A45 Y4 15A56 Y5 14A67 Y6 13A78 Y7 12A89 Y8 11

G11G219

U17

74LS541

A081A182A283A384A485A586

D068D169D270D371D472D573D674D775

CS76RD66WR67INT87ITA77RSTI64

CKI80

RNO91RNI92

XPHA99XPHB100YPHA61YPHB62

CNST88ACC89UCK94DDACK95TEST63MUX96MUY97MUTE98

HEXMD93

CWX 1CCWX 2ECWX 5

ECCWX 6RNGX 7OVRX 8

XCA 9XCB 10XCC 11XCD 12

XP0 13XP1 14XP2 16XP3 17XP4 18XP5 19XP6 20XP7 21XP8 22XP9 23XPA 24XPB 25XPC 26XPD 27XPE 30XPF 31

CWY 57CCWY 58ECWY 59

ECCWY 60RNGY 32OVRY 33

YCA 34YCB 35YCC 36YCD 37

YP0 38YP1 39YP2 41YP3 42YP4 43YP5 44YP6 45YP7 46YP8 47YP9 48YPA 49YPB 50YPC 51YPD 52YPE 55YPF 56

U23

R15239219

R39100K

C48PO0.01u/50V

R45

8.2K

R40100K

VR11KVR

R44100K

VR220KVR

C47CE1000p

3

21

411

U25ABA10324A5

67

U25BBA10324A

DX0DX1DX2DX3DX4DX5DX6DX7DX8DX9DX10DX11

12345678

161514131211109

OM

GL

RA23

EXBM16D8AL

DA0

DA0DA1DA2DA3DA4DA5DA6DA7

DA1

DA2

DA3

DA4

DA5

DA6

DA7

xphaxphbyphayphb

xphaxphbyphayphb5 544

6 6337 7228 811

RA22

MNR34J5A102

B11B22B33B44B55B66B77B88

B1010

B1212

B99

B1111

B1313B1414B1515B16(LSB)16

SJ 19IOUT 21IBPO 22

RFB 18

VOUT 17

U28

PCM55

B11B22B33B44B55B66B77B88

B1010

B1212

B99

B1111

+VS

23CO

M20

B1313B1414B1515B16(LSB)16

-VS

24

SJ 19IOUT 21IBPO 22

RFB 18

VOUT 17

U29

PCM55

+AV5

-AV5

+AV5

-AV5

PC23

CE0.1u

PC22

CE0.1u

PC24

CE0.1u

PC25

CE0.1u

DX0DX1DX2DX3DX4DX5DX6DX7DX8DX9DX10DX11

DY0DY1DY2DY3DY4DY5DY6DY7DY8DY9DY10DY11

5

67+

-

U30BM5220LR52 2.2K

R53 2.2K

R54

47K

R55 47K

C51

CE2200p

C52

CE2200p

3

21

84

+

-

V+

V-

U30AM5220LR48 2.2K

R49 2.2K

R50

47K

R51 47K

C49

CE2200p

C50

CE2200p

+AV5

-15

PC26

CE0.1u

PC27

CE0.1u

SRVSRCHSRVSRCL

SOL+

SOL-C46

CE1000p

VCC25ALM3

PHA5PHB23

ENA A6ENA B22

VREFA2VREFB26CR4 NC 19

VSA1

RSA

11

RSB

17

PG13

VSB 27

VMMA 8VMMB 20

OUT1 10OUT2 12OUT3 14OUT4 18

LG A 7LG B 21

DECAY24

NC 9NC 15NC 16

U31MTD2005

+40

R591 1/2W

+5

R588.2K

C564700p

C55

CE0.01uR572.2K

R5610K

R43 100K

R6010K

SERVO MUTEVFC

PFC

VFG

PFG

SRVSRCHSRVSRCLFAN

Grit-Motor Gain

Carr-Motor Gain

TP16TP15

TP25TP26

TP29

TP19TP20

TP23

ECWXECCWX

ECCWYECWY

RNGY

RNGX

C41

CE0.01u 21

D5ADA227

34

D5BDA227

+5

D6D1FL20U

D8D1FL20U

VI 2

GND

1

VO3

U7AN79M05F

-AV5 -15

PC34CE0.1u

PC35CE0.1u

R41

No-Mount(0)

E1

COM

20

-VS

24+

VS23

14


2

OPEN:MUTEON

VREF+15

+15

+5

+5

-15

+5

+5

SERVO Mute/Live

FROM MAIN

+15

+5

+5

VX

VY

VFB +15

+15

-15

-15

VFB +15

+15

-15

-15

GainG

MLPOWMHPOWMtrSrc H/OFFMtrSrc L/OFF

FanPWM Off/On FAN

R32

10K2%

EN11

IN15

IN27

VREF9

BOOT1 4

OUT1 3

OUT2 1

BOOT2 8

SENS

E10

VS2

GND

6

U10L6203

D1S2L20U

C1CE0.022u

C2 CE0.022u

C3No mount

R100.33/2W

R12No mount

D2

S2L20U

R141K

C7

CE0.22u

R1810K

D51SS130

D6

1SS130

C9

CE0.1u

FB3INV12NONI11

INV215NONI216

+5

12R

EF14

C1 8E1 9

E2 10

OC13DEAD4

C2 11

C5

R6

GND

7

U8UPC494

D71SS130

D81SS130

+5

-

67

U2B

M5220L

D9 1SS130

D101SS130

R1

10K2%

R1910K

R2

1K1%

R3

1K1%

R4

1K1% C11PO0.022u/50VR28

2.2KC13

PO0.01u/50V

R304.7K

C14PO0.01u/50V

CP1CE0.1u

C15

PO0.01u/50V

R314.7K

FB3INV12NONI11

INV215NONI216

+5

12R

EF14

C1 8E1 9

E2 10

OC13DEAD4

C2 11

C5

R6

GND

7

U7UPC494

D111SS130

R20

10K

D12

1SS130

D13

1SS130

+3

-

21

84

V+

V-

U3A

M5220L

D14 Q1 2Q1 3

D25 Q2 7Q2 6

D312 Q3 10Q3 11

D413 Q4 15Q4 14

CLK9CLR1

U9 74HC175

R334.7K

D141SS130

R21

10K

+5

-

67

U3B

M5220L

D151SS130

D161SS130

R2210K

R5

10K2%

R6

10K2%

D171SS130

D18 1SS130

+5

-

67

U5B

M5220L

R7

1K1%

R8

1K1%

R9

1K1%R292.2K

C12

PO0.022u/50V

C16

PO0.01u/50V

C17PO0.01u/50V

R344.7K

CP2CE0.1u

12

CN1

5566-02A

EN11

IN15

IN27

VREF9

BOOT1 4

OUT1 3

OUT2 1

BOOT2 8

SENS

E10

VS2

GND

6

U11L6203

D3

S2L20U

C4CE0.022u

C5CE0.022u

C6No mount

R110.33/2W

R13No mount

D4

S2L20U

R151K

C8

CE0.22u

C10

CE0.1u

21

3

Q1DTA114EF

21

3

Q9DTC114EF

C24PO0.1u/50V

R431K R44680

VR110KVR

R4947K R45

100

R51100K

C26PO0.033u/50V

+3

-

21

84

V+

V-

U2AM5220L

C20PO4700p/50V

23

1 45

13

U6A

NJU201A

C28PO0.068u/50V

R2310KR16

1.2KVR31KVR

C25PO0.1u/50V

R461K

R47680

VR210KVR

R5047K R48

100

R52100KC27

PO0.033u/50V

+3

-

21

84

V+

V-

U5A

M5220L

C23PO4700p/50V

151416

U6D

NJU201A

C29 PO0.068u/50V

R24

10K

R17

1.2K

VR41KVR

123456789

101112131415

CN2

5483-15AX

+15

-15

1234

CN9

5566-04A

R72No mount

C51No mount R67

No mount

R694.7K

R70

4.7K

C52No mount R68No mount

CP5CE0.1u

CP6CE0.1u

CP7CE0.1u

CP8CE0.1u

CP11CE0.1u

CP12CE0.1u

OfsetG

GainC

OfsetC

CP13CE0.1u+5

76

8

U6B

NJU201A

1011

9

U6C

NJU201A

+5 +5

CP14CE0.1u

CP15CE0.1u

+15

-15

+

C53220u/63V

+

C54220u/63V

MotorGainH/L

PFC

VFC

PFG

VFG

12

D23No mount

R1003.3K

R1013.3K

12

D24No mount

C55

CE0.1u

C56CE0.1u

R2710K

JP69 (No mount)

JP65

2-3 POWER BOARD ASS'Y

POWER BOARD_1/2 Circuit Diagram


15

2

TO MAIN

+15-15VX +5

12345678

CN8

DPX

123456

CN4

5566-06A

FROM TRANS

-15

+5

+15

MLPOW Low/Off

MHPOW Hi/Off

VX

VY

FAN

+5

VX

for FanControl

C30

NON

1 2FS1

PFC5000

F1

CEE-2AT

1 2FS2

PFC5000

3

1

2

4-

+

D25D5SBA20

+C40

10000u/25V

C31

CE0.1u

VI1G

ND2

VO 3

U13AN7705F

+C41

470u/16V

C32

CE0.1u

C33

NON

C34

NON

1 2FS3

PFC5000

1 2FS4

PFC5000

F4

CEE-1AT

1 2FS5

PFC5000

F5

CEE-1AT

1 2FS6

PFC5000

1

4

3

2-

+

D26

1B4B1

+C42

1000u/35V

+C43

1000u/35V

C35

CE0.1u

C36

CE0.1u

VI1

GND

2

VO 3

U14AN7815F

VI2

GND

1

VO 3

U15

AN7915F

C37

CE0.1u

C38

CE0.1u

+C44

470u/25V

+C45

470u/25V

1 16 62 27 73 38 84 49 95 5

10 10CN3

5566-10A

C39NON

1 2FS7

PFC5000

1 2FS8

PFC5000

F6

CEE-5AT

3

1

2

4-

+

D27D5SBA20

F2

CEE-2AT

1 2FS9

PFC5000

1 2FS10

PFC5000

+C46

10000u/63V

R63

3.3K 2W

R5922K

R6022K

21

3 Q10DTC114EF

R61NON

R62NON

21

3Q11

NON

1 2

3

Q32SB1551

1 2

3

Q4

NON

D28

S2L20UF3

CEE-2AT

1 2FS11

PFC5000

1 2FS12

PFC5000

12

CN5

5267-02A

12

CN6

5267-02A

TP11TPTP12TP

C49NON

R64NON

L1

CL02BE181

D29S2L20U

21

3

Q7

DTA114EF

+ C50

100u/63V

Q8

2SC4849

R66

150 R65100

D301SR139-400A

R712.2K

POWER BOARD_2/2 Circuit Diagram

16


2

2-4 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARD_Circuit Diagram

Cariage Board

Panel Board

Interface Board

CD0CD1CD2CD3CD4CD5CD6CD7

/STB

/ACKBUSY

RXDATXDA

/RTSA/DSRA

/DTRARXDBTXDB

CD7CD6CD5CD4CD3CD2CD1CD0

VCC

VCC

VCC VCC

VCC

R1100 1/4W

+C210u/25VC410u/25V

C510u/25V

CP1CE0.1u

D11SS133

CP2CE0.1u

+

C110u/25V

123456789

101112131415161718

192021222324252627282930313233343536

CN1 56364-060-BXE

13251224112310229

218

207

196

185

174

163

152

141

CN2

DBLC-J25SAF-20L9

C1+ 10

C1- 12

C2+ 13

C2- 14

V+11

V-15

T1OUT 2R1IN 7

T2OUT 1R2IN 3

T3OUT 24R3IN 23

T4OUT 20R4IN 16

T1IN5R1OUT6T2IN18R2OUT4T3IN19R3OUT22T4IN21R4OUT17

VCC

9G

ND8

U2

DS14C238WM

A1 2A2 3A3 4A4 5A5 6A6 7A7 8A8 9

G 19DIR 1

B118B217B316B415B514B613B712B811

U1

74LS245

123456789

1011121314151617181920212223242526

CN3

IL-FPC-26ST-N

+C310u/25V

FL1FL2

FL3FL4

FL5FL6

FL7FL8

FL9FL10

FL11

R2 3.3KR3 3.3KR4 3.3K

R5 1KR6 1KR7 1K

R8 33R9 33R10 33R11 33

R12 33R13 33R14 33R15 33

R19

R20

R21

R22

R23

R24

R25

R26

10K

R16 33R17 33R18 33

D2 1SS355

D3 1SS355

D4 1SS355

D5 1SS355

D6 1SS355

R27330

PLED0PLED1SK0SK1KD0KD1KD2KD3KD4

123456789

1011121314

CN4

53014-1410

D12

SEL-6414E

R28330

D13

SEL-6414E

D7 1SS355

D8 1SS355

D9 1SS355

D10 1SS355

D11 1SS355

D14

SEL-6414E

R29330

123456789101112

CN5

HBLB12S-5J

KD5KD6KD7

testsheet cut

enterrightupdown

leftmenupausesetup

SW1

SW2

SW3

SW4

SW5

SW6SW7

SW8

SW9

SW10

SW1SW2SW3SW4 SW5SW6SW7 SW8 SW9SW10

1 2 3 4 5 678

9 10 11 12

VR110K

123

CN6

53014-0310

ADv1

ADv2

ADvc

LEDv

LEDg

12

CN8

IL-S-2P-S2L2-EF

12345678

CN7

IL-FPC-8SL-N

12

34

U3GP1S53

R31150

R3027K

C6CE0.1uC7

CE2200p

123

CN9

53014-0310

V+

VG

LimitPinchSens

Sol+

Sol-

++

10K

10K

10K

10K

10K

10K

10K

17


3


3-1 PEN CARRIAGE ASSEMBLY_REMOVING

1

2

3

Following table describes the necessary adjustment after the replacement of each parts.

Remove the GUIDE RAIL COVER and CARRIAGECOVER.

Remove the screw shown in the figure together with thewasher.

Remove the CARRIAGE BOARD and disconnect thePINCH ROLL SENSOR WIRE, SOLENOID WIRE andCARRIAGE CABLE.

CARRIAGE COVER

WASHER

CARRIAGEBOARD

CARRIAGE CABLEPINCH ROLLSENSOR WIRE

SOLENOIDWIRE

Replacement Parts Necessary Adjustment

MAIN BOARD

1. Initialize 2. Select Model Type by DIP SW on Main Board. 3. Upgrade Firmware. 4. Tool Pressure Adjustment 5. Calibration 6. Auto Cutter Adjustment

POWER BOARD 1. Motor Balance AdjustmentTOOL CARRIAGE 1. Tooll Height Adjustment

2. Tool Pressure AdjustmentCARRIAGE WIRE 1. Wire Tension Adjustment

18


3

4 Remove the CARRIAGE BOARD STAY and detach theTOOL CARRIAGE from the GUIDE RAIL.

5 Remove the 2 screws shown in the figure and remove theSEPARATING KNIFE from TOOL CARRIAGE.

6 Remove the PINCH ROLL SENSOR.

7 Fix the SEPARATING KNIFE to the new TOOLCARRIAGE by pushing the SEPARATING KNIFE STAYagainst the groove part of CARRIAGE BASE as shown in thefigure.

TOOLCARRIAGE

SEPARATING KNIFE

PINCH ROLL SENSOR

SEPARATING KNIFE

GROOVE

It is necessary to prepare a soldering iron or pin-disconnector to remove PINCH ROLL SENSOR.

19


3

8 Fix the PINCH ROLL SENSOR.

9 Fix the TOOL CARRIAGE to the GUIDE RAIL.

10 Connect the PINCH ROLL SENSOR WIRE, SOLENOIDWIRE and CARRIAGE CABLE to the CARRIAGEBOARD.Then, fix it to the CARRIAGE BOARD STAY.

11 Carry out the following adjustments.1. TOOL HEIGHT ADJUSTMENT2. TOOL PRESSURE ADJUSTMENT3. SEPARATING KNIFE ADJUSTMENT

PINCH ROLL SENSOR

TOOLCARRIAGE

CARRIAGEBOARD

CARRIAGE CABLEPINCH ROLLSENSOR WIRE

SOLENOIDWIRE

It is necessary to prepare a soldering iron or pin-disconnector to fix PINCH ROLL SENSOR.

20


3

3-2 CARRIAGE WIRE_REMOVING

SCREW B

SCREW A

CARRIAGE WIRE

1 Remove the GUIDE RAIL COVER, LEFT & RIGHT SIDECOVER and TOOL CARRIAGE.

2 Loosen SCREW A and SCREW B in order to loosen theCARRIAGE WIRE TENSION.

3 Remove the CARRIAGE WIRE from the DRIVE PULLEY.

4 Remove the CARRIAGE MOTOR.

CARRIAGE MOTOR

21


3

5 Remove the DRIVE PULLEY from the MOTOR BASE.

6 Loosen the 4 screws and pull out the CARRIAGE WIRE andreplace it with new one.

SCREWSCARRIAGE WIRE

7 Fix the DRIVE PULLEY to the MOTOR BASE by aligning itagainst the SHAFT STAY.

8 Fix the CARRIAGE MOTOR by checking the backlash.

DRIVE PULLEY

DRIVE PULLEY

CARRIAGE MOTOR

22


3

9 Wind the CARRIAGE WIRE around the DRIVE PULLEYfrom the bottom to the top.

10 Rotate the DRIVE PULLEY until the CARRIAGE WIREcomes to its center.

DRIVE PULLEY ASSEMBLY

CARRIAGE WIRE

DRIVE PULLEYASSEMBLY

11 Fix the TOOL CARRIAGE at the center part of the GUIDERAIL and adjust the WIRE TENSION.

CARRIAGE WIRE

Make sure that the CARRIAGE WIRE doesn't crossover.

23


3

3-3 PINCH ROLLER_FIXING

1 TAPERED TYPE is used for left and right PINCH ROLLERsand FLAT TYPE is used for the middle one.

Red Marking

1 Put the CUTTER PROTECTION by leaving the equal spaceat both ends of the BED.

3-4 CUTTER PROTECTION_FIXING

2 Make sure that the CUTTER PROTECTION is not bumpy bypushing it with your finger.

CUTTERPROTECTION

Red marking is put on the outside surface of left andright PINCH ROLLERs to show the direction.

24


3

-- MEMO --

25

4 Adjustment

4

4-1 Special Tool 4 Adjustment

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-002

Tool name TENSION GAUGE 300g

Tool Pressure AdjustmentPurpose

Tool No. ST-006

Tool name WHITE DUMMY PEN

Tool Height AdjustmentPurpose Spacer Bed Adjustment

Tool Pressure Adjustment

Tool No. ST-011

Tool name TENSION METER

Wire Tension AdjustmentPurpose

Tool No. ST-012

Tool name DIAL TENSION METER DT-30 (30g)Tool Pressure Adjustment

Purpose

26

4 Adjustment

4

4-2 SERVICE MODE

[ ],[ ],[ ] + [SETUP] key

Sensor

DRAM

EEROM

Ageing

Force

Key

Calib.

Landing

Checks whether DRAM is functioning properly.

Checks whether sensor is functioning properly. SENSOR ON=1/OFF=0, F=FRONT, R=REAR, P=PINCHROLL

Checks whether EEROM is functioning properly.

This is for MOTOR BALANCE ADJUSTMENT.

This is for PEN PRESSURE ADJUSTMENT. (page)

Push panel key in sequence of [MENU],[ENTER], [ ],[ ],[ ],[ ],[SETUP],[TEST]key to check.

This is for calibration.

This is checking softlanding function.

[ ],[ ] key to select.[ENTER] key to carry out.

[MENU] key

[MENU] key

[MENU] key

[MENU] key

[MENU] key

[MENU] key

[MENU] key

[MENU] key

vice mode MA120 B110

Displays FLASHROM version.

Service modeROM MA120 B110

M = main, B = Boot

Grit calibration0.00% - 0.10%

Car. calibration0.00% - 0.10%

Slider AD:128 [ * ]

[ 400, 400]Stop - ENTER

[ 1, 1]Start - ENTER

Force adjust[ UP] 20g

Force adjust[DOWN] 20g

Cutter

Pen

Grit

Carriage

[ENTER] key

Select toolCutter Pen

F=0 R=0 P=0Carr.=0 Cover=0

[MENU] key

[MENU] key

Cut ATK BRK 1 -1

Pen ATK BRK 0 1

[ENTER] key

[MENU] key

[SETUP] key

[MENU] key

[MENU] key

Land testplotting..

Land testplotting..

[TEST] key

[TEST] key

DRAM check [2M]*******

EEROM check*******

Ageing ready?Start - ENTER

Key test **********

Select axisGrit Carriage

[ENTER] key

Test draw mode

Move TOOL CARRIAGE fulley to right end.

Turn on the POWER. and press [SETUP] key within 1 second.

27

4 Adjustment

4

Knife adjust 0mm -> +1mm

Knife testHit/Away->ENTER

Knife-Cutter adj < 0.000mm >

User initialize NO YES

Data which has been set by the user inside the EEROM will be initialized. Turn on the power

while pressing the [ENTER] key.

RS232C check NG!Error bit= 1111

Turn on the power while pressing the [ ] key.

RTS-DSR errorDTR-CTS errorTxD-RxD errorSTxD-SRxD error

LIMITED INITIALIZE SERIAL INTERFACE CHECK

User parameterinitializing..

ENTER

EEROM all init. NO YES

All data inside EEROM, including Service Mode settings, will be initialized. Turn on the power while pressing [ ], [ ] and

[ENTER] keys.

ALL INITIALIZE

EEROM all init.Initializing..

Select factorKnock Position

Knock

Position

SYSTEM INFORMATION

Turn on the powr whilepressing [ ] key.

This is for adjusting AUTO CUTTER ADJUSTMENT.

LANGUAGE SELECTION

Turn on the powr whilepressing [ MENU] key.

ENGLISH JAPANESSEGERMAN FRENCH

SPANISH ITALIAN

Press [ENTER] key tosave settings.

ENTER

CAMM-1 PRO SERIES SYSTEM REPORT

MODEL : 0500ROM VER : A120BOOT VER : 110DIPSW : 00000001LANDINGWAIT: OFF

-- FACTORY PARAMETER ---FACT CALIB.: CARR.=0.00% GRIT = 0.00%LANDINGADJ.: CUT AT 0 BR 0 PEN AT 0 BR 0KNIFE ADJ. : 0LANGUAGE : ENGLISH

-- USER PARAMETER ---CURRENT PEN: 1TOOL SPEC : No VS FS OFST UPVS QUALITY : 1 85 30 - - - : 2 - - - - - : 3 - - - - - : 4 - - - - - : 5 - - - - - : 6 - - - - - : 7 - - - - - : 8 - - - - -ROTATE : ON SMOOTHING : ONDIPS UNIT : MILLI AREA UNIT : METERCALIB CARR.: 0.00% CALIB GRIT : 0.00%AREA LEN : 1.0 m PREFEED : ONI/O : AUTO PROTOCOL : 9600HANDSHAKE : HARDWIRE COMMAND : AUTOPEN CHANGE : OFF VS CMD : OFFFS CMD : OFF OVER CUT : OFFSHEETCUT : CMD OFF. VS 50.MARGIN 5 . PASSES 1TESTCUT PAT: TYPE1

-- END ---

Connection2 (TxD) 3 (RxD)4 (RTS) 6 (DSR)5 (CTS) 20 (DTR)14 (STxD) 16 (SRxD)

28

4 Adjustment

4

4-3 HOW TO UPGRADE FIRMWARE

2

1 It is necessary to update the FIRMWARE when MAINBOARD is replaced.Connect PC and CJ-70 with PARALLEL CABLE.

It is necessary to prepare followings toupdate the FIRMWARE.

1. FIRMWARE DISK2. PC with MS-DOS3. PARALLEL CABLE

Move the TOOL CARRIAGE fully to the right end.Turn power on and press the [SETUP] key within 1 second.

3 Press [SETUP] key while pressing [ ], [ ] and [ ] keys.Then press [ENTER] key.

4 Open the download.BAT from MS-DOS. (Type downloadand press [RETURN] key.)PC starts to send the FIRMWARE to CM500/400/300.Turn off the power when completed.

[ENTER] key

Some PCs can not use the BAT FILE. Please refer tothe ReadMe File in the FIRMWARE DISK.

29

4 Adjustment

4

4-4 TOOL HEIGHT ADJUSTMENT

1 Remove the GUIDE RAIL COVER and CARRIAGECOVER and put the WHITE DUMMY PEN (ST-006) to theTOOL CARRIAGE.

2 Put the PINCH ROLLERs DOWN at both left and right endsof the GRIT ROLLER. The MIDDLE PINCH ROLLERshould be UP.

3 Cover the FRONT & REAR PAPER SENSORs with paperand switch on the COVER SW.

4 Turn on the power.Select "ROLL" with [ ] and [ ] keys and press the[ENTER] key. Then, press the [SETUP] key.

[ENTER]

[SETUP]

ST-006

WHITEDUMMY PEN

PINCH ROLLER

MIDLE PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

PAPER SENSOR

PAPER

COVER SW

30

4 Adjustment

4

5 Select "ORIGIN SET" by pressing the [MENU] key 3 times.Move the TOOL CARRIAGE to the position where theclearance between the pen tip and the BED is the smallestamong the 5 positions (3 positions for CM-300) with [ ] and[ ] keys.

Press the [MENU]key 3 times.

TOOL CARRIAGE

6 Adjust the Adjusting Screw so that the clearance between thepen tip and the BED would be 2.42.6 mm.

7 Make sure the clearance is 2.43.0 mm at other 4 positions(2 positions for CM-300).If not, proceed to SPACER BED ADJUSTMENT.

BED

WHITEDUMMY PEN

31

4 Adjustment

4

4-5 SPACER BED ADJUSTMENT

1 This adjustment should not be carried out normally.It should be carried out only when the clearance between thepen tip and the BED is not 2.43.0 mm at the positionschecked at 7 of TOOL HEIGHT ADJUSTMENT.

2 Remove the GUIDE RAIL COVER and the CARRIAGECOVER and fix the WHITE DUMMY PEN (ST-006) on theTOOL CARRIAGE.

3 Put the PINCH ROLLERs DOWN at both left and right endsof the GRIT ROLLER. The MIDDLE PINCH ROLLER forCM-500/400 should be UP.

4 Remove both FRONT & REAR APRONs.Cover both FRONT & REAR PAPER SENSORs with paperand switch on the COVER SW.

ST-006

WHITEDUMMY PEN

PINCH ROLLER

MIDLE PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

PAPER SENSOR

PAPER

COVER SW

32

4 Adjustment

4

5 Turn on the power.Select "ROLL" with [ ] and [ ] keys and press the[ENTER] key. Then, press the [SETUP] key.

[ENTER]

[SETUP]

6 Select "ORIGIN SET" by pressing the [MENU] key 3 times.

Press the [MENU]key 3 times.

7 Loosen the 2 screws shown in the figure.SCREWS

SCREWS

8 Adjust the 2 screws shown in the figure so that the clearancebetween the pen tip and the BED would be 2.43.0 mm at 5positions (3 positions for CM-300) by moving the TOOLCARRIAGE with [ ] and [ ] keys.

SCREWS

TOOL CARRIAGE

33

4 Adjustment

4

9 Secure the 2 screws shown in the figure with nut.

NUT

NUT

SCREW

SCREW

10 Tighten the 2 screws.SCREW

SCREW

11 Adjust TOOL HEIGHT again.

34

4

4 Adjustment

4-6 TOOL PRESSURE ADJUSTMENT

1Make sure to adjust TOOL HEIGHT before this adjustment.Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE.

2Put the PINCH ROLLERs DOWN at both left and right endsof the GRIT ROLLER.The MIDDLE PINCH ROLLER should be UP.

3Turn off the power and move the TOOL CARRIAGE to thepositions where the TOOL HEIGHT was adjusted.At this point, move the PEN FORCE SLIDER to the center(default) position.

4Remove the FRONT APRON and set the VR1 and VR2 onthe MAIN BOARD at the center.

MAIN BOARD

VR1VR2

ST-006

WHITEDUMMY PEN

PINCH ROLLER

MIDLE PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

PEN FORCE SLIDER

Revised

Revised

35

4 Adjustment

46 Press [SETUP] key while pressing [ ], [ ] and [ ] keysto enter the SERVICE MODE.And select "Force" with [ ] and [ ] keys and press the[ENTER] key.

[ ]&[ ] keys

[ ]&[ ] keys

7 Move the pen DOWN by pressing the [ENTER] key.Pen can be moved UP and DOWN by pressing the [ENTER]key.

[ENTER] key

8 Adjust VR1 on the MAIN BOARD so that the pressure wouldbe 2630gf when pen tip leaves the BED.

MAIN BOARD

VR1

ST-012

BED

5 Move the TOOL CARRIAGE fully to the right end.Turn power on and press the [SETUP] key within 1 second.

36

4 Adjustment

4 10 Change the "Force" to 200g with [ ] and [ ] keys.Then, press the [ENTER] key to move the pen DOWN.

[ ]&[ ]keys

[ENTER]key

11 Adjust VR2 on the MAIN BOARD so that the pressure wouldbe 199200gf when pen tip leaves the BED.

VR2MAIN BOARD

12 Change the pressure to "20g" again and make sure thepressure is 2630gf.If not, re-adjust it.

ST-002

BED

ST-012

BED

9 Press the [ENTER] key and move the pen UP.

[ENTER] key

37

4 Adjustment

4

4-7 WIRE TENSION ADJUSTMENT

1 Turn off the power and move the TOOL CARRIAGE to theleft end.PEN CARRIAGE

SCREW A

SCREW B

ST-011

TENSIONMETER

2 Loosen SCREW A.

3 Measure the tension with the TENSION METER (ST-011) atthe center.

4 Adjust the tension with SCREW B so that it will be 1214pounds.

38

4 Adjustment

4

GUIDE RAIL

PEN CARRIAGE

SCREW A

5 Make sure to check the tension again after moving the TOOLCARRIAGE back and forward in a whole distance for 10times.If the tension changes, re-adjust it.

6 Tighten SCREW A after the adjustment.

7 Check the tension again.If the tension becomes out of the specification, re-adjust it.

39

4 Adjustment

4

Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal. Ex.1 in the figure shows that both the OFFSET and

GAIN are adjusted in both CW and CCWdirections.

Ex.2 shows that the GAIN is adjusted but theOFFSET is shifted. Therefore, the GAIN will bebig in CCW direction and small in CW direction.As a result, motor becomes dull in CCW directionand sensitive in CW direction causing problems.

4-8 MOTOR BALANCE ADJUSTMENT

CCW

CW

Ex.1 Ex.2

Offset

Gain

Command

Feedback

Servo Motor CPU

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.

Motor tries to follow the instruction from the CPU.Difference between the actual rotation and theinstruction could be adjusted with the Motor Balance(GAIN) Adjustment. If the difference is small (=GAIN is small), motor

becomes very sensitive. As a result, it vibrates. If the difference is big (=GAIN is big), motor

becomes dull to the instruction. And as a result,cutting quality will be damaged.

1 Put all 3 PINCH ROLLERs in UP position.And remove the FRONT APRON.PINCH ROLLER

PINCH ROLLER

PINCH ROLLER

FRONT APRON

40

4 Adjustment

4 3 Press [SETUP] key while pressing [ ], [ ] and [ ] keysto enter the SERVICE MODE. Select "Ageing" with [ ] and[ ] keys, and press the [ENTER] key twice.Values change according to the rotation of the MOTOR.

4 Adjust OFS-1 on the POWER BOARD ASSY so that thedifference of the X absolute values will be less than 3.And, OFS-2 for Y axis.

X Y

OFS-2 OFS-1

5 Adjust GAIN-1 on the POWER BOARD so that the Xabsolute values will be 400404.And, GAIN-2 for Y axis.

X Y

GAIN-2 GAIN-1


41

4 Adjustment

4

6 Check the displayed values.If the difference of the absolute values are more than 3, repeatadjustment from procedure 2 .

42

4 Adjustment

4

4-9 CALIBRATION

1 Calibration done in the factory is indicated on the sticker puton the LEFT FRAME.

2 Put the 0.25 mm Standard Ceramic Pen to the TOOLCARRIAGE and set A2 size paper on the machine.

4 Press [SETUP] key while pressing [ ], [ ] and [ ] keysto enter the SERVICE MODE.And select "Calib." with [ ] and [ ] keys and press the[ENTER] key.

LEFT FRAME


43

4 Adjustment

46 Load the paper by selecting "PIECE" from the menu.

[ENTER]key

[SETUP]key

7 CM500/400/300 starts drawing a figure when pressing the[SETUP] key and then [TEST] key.Calibrating amount can be calculated with the formula shownin the PROCEDURE 7 by using this figure.

400mm

400mm

8 Calculate the amount to be calibrated by using the rightformula.CA = Calibrating AmountCL = Commanded Length (400 mm)ML = Measured Length

FORMULA

CA = CL - MLML

x 100

[FOR EXAMPLE]When ML is 399.8 mm

400 mm - 399.8 mm399.8 mm

x 100 = 0.05 %

5 Start "Test Draw Mode" by pressing the [SETUP] key.

[SETUP]key

44

4 Adjustment

4 10 Enter the Calibrating Amount with [ ] and [ ] keys andpress the [SETUP] key to save settings.Calibrating range is -0.20+0.20% in an increment of0.01%.

11 Make sure to re-write the amount on the sticker aftercalibration.

9 Select the directions, GRIT ROLLER or CARRIAGE, to becalibrated.It can be selected by [ ] and [ ] keys.

45

4 Adjustment

4

[Pen Height]

[Time]BedATK BRK

Pen Down Pressure

Pen Up Pressure

Pen Pressure

4-10 SOFTLANDING ADJUSTMENT

Softlanding function is a system to land the toolsmoothly to prevent pen bouncing.When the machine receives a command to movethe pen down, it puts the pressure downwards andstarts moving the tool DOWN. Then, it puts thepressure upward before putting the tool pressureand lands the tool smoothly.By using "Landing" in Service Mode, time beingtaken to put the pressure downwards (ATK) andupwards (BRK) can be adjusted.

1 Check and make sure that the Tool Height and Tool Pressureare adjusted.It is not necessary to adjust SOFTLANDING if Tool Heightand Tool Pressure are adjusted correctly.This adjustment should be carried out only when penbouncing problem occurs or timing of the tool down isdelayed.

2 Set the vinyl sheet on the machine and put the Blade Holder tothe TOOL CARRIAGE.

46

4 Adjustment

4 4 Press [SETUP] key while pressing [ ], [ ] and [ ] keysto enter the SERVICE MODE.And select "Landing" with [ ] and [ ] keys and press the[ENTER] key.

5 Select "Cutter" with [ ] and [ ] keys and press the[ENTER] key.Press [TEST] key and then [ENTER] key to start theLANDING CUT TEST.

6 LANDING CUT TEST can be paused by pressing the[ENTER].Then, press [MENU] key to move to the adjustment menu.

[ENTER] key

[MENU] key


47

4 Adjustment

48 In case the timing of the landing is delayed, decreased the"ATK" and decrease the "BRK" with [ ] and [ ] keys.Then, press the [ENTER] key to save settings.

9 Try LANDING CUT TEST again and check the result.In case of problem, re-set "ATK" and "BRK".

7 In case of pen bouncing problem, increase the "ATK" anddecrease the "BRK" with [ ] and [ ] keys. Then, pressthe [ENTER] key for save settings.

48

4 Adjustment

4 2 Press [SETUP] key while pressing [ ], [ ] and [ ] keysto enter the SERVICE MODE.And select "Knife" with [ ] and [ ] keys and press the[ENTER] key.

4-11 SEPARATING KNIFE ADJUSTMENT

3 Enter the KNIFE TEST MODE by pressing the [TEST] key.

[ENTER] key

[TEST] key

select "knock"[ENTER] key

4 Press [ENTER] key to carry out the KNIFE TEST.TOOL CARRIAGE will move to the left and SEPARATINGKNIFE becomes DOWN.


49

4 Adjustment

46 If the clearance measured at 4 is out of 0.51.0 mm, press[MENU] key and enter the KNIFE ADJUST MODE.

[MENU] key

7 In case the clearance is more than 1.0 mm, change the valuesto the minus with [ ] key.In case it is less than 0.5 mm, change the value to the plus with[ ] key.Then, press [ENTER] key to save the settings.

8 Re-check and make sure that the clearance is 0.51.0 mm bycarrying out the KNIFE TEST MODE.If not, re-adjust the position.

[TEST] key

[ENTER] key

KNIFE TEST

5 Move the SEPARATING KNIFE PLATE fully to the rightwith your hand and check and make sure that the clearancewith the STOPPER is 0.51.0 mm.

STOPPER

0.51.0 mmSEPARATINGKNIFE PLATE

50

4 Adjustment

4

9 Press [ENTER] key to move the TOOL CARRIAGE to theright side.Make sure that SEPARATING KNIFE won't be in UPposition during the movement.If it does, re-adjust the position.

51


5


WORK RAM CHECK

Power ON

NG

OK

[PAUSE] LED flashes.

FIRMWARE CHECK

Read Data from EEROM.

Checks FRONT COVER.

Displayes model name.

Detects carriage limit.

Checks if media is set.

Checks media length.

Displayes Error Message.

[SETUP] LED flashes.

Displayes Error Message.

Displays Error Message.



OK

OK

CLOSED

OK

OK

OK

NG

NG

OPENED

NG

NG

NG

NO FIRMWARE

CLOSE THE COVER

Displays sheet selection.

Checks pinch rollerposition.

Sheet Set ErrorSet Sheet Again

Change PinchRoller Position

Sheet Set ErrorSet Sheet Again

Carriage moves to the origin.

Ready to cut.

When selecting PIECE

5-1 OPERATIONAL SEQUENCE

52


5

5-2 SENSOR MAP

REAR PAPER SENSORIt detects the rear edge of the media and also whether themedia is set or not.When "ROLL" is selected, either one of the Front or RearPaper Sensor detects whether the media is set or not.

FRONT PAPER SENSOR

It detects the front edge of the media and also whether themedia is set or not.When "ROLL" is selected, either one of the Front or RearPaper Sensor detects whether the media is set or not.

PINCH ROLL SENSORIt detects the PINCH ROLLER POSITION.

CARRIAGE LIMIT SENSORIt detects the CARRIAGE LIMIT.

COVER SWITCHIt detects whether the FRONT COVER is open or close.

53

6 Trouble Shooting

6

6 Trouble Shooting

MOTOR ERRORPEN UP/DOWN ERROR

6-1 TROUBLESHOOTING

Replace CARRAIGE CABLE.

Replace the CARRIAGE ASSEMBLY.

NO

YES

YES

YES

Replace U31 on MAIN BOARD ASS'Y.

Adjust Tool Pressure

Replace the CARRIAGE ASSEMBLY.

Is there cut-line or bad contact in CARRIAGE CABLE?

Is carraige solenoid OK?

Is there cut-line in solenoid wire?

NO

Is SOLENOID DRIVER IC OK?

YES

Is Tool Pressure adjusted correctly?

NO

NO

NO

YESConnect the Solenoid wire.Is the Solonoid wire connected correctly?

NO

Adjust MOTOR BALANCE.

Replace F2/F3 on POWER BOARD.

NO

NO

NO

NO

Replace U10/U11 on POWER BOARD.

Is MOTOR BALANCE adjusted correctly?

Is the FUSE blown up?

Is MOTOR DRIVER IC OK?

YES

YES

NOReplace U7/U8 on POWER BOARD.Is MOTOR CONTROLLER IC OK?

NO

YES

Replace U14 on POWER BOARD.Is +15V regulator IC OK?

YES

NOReplace U15 on POWER BOARD.Is -15V regulator IC OK?

NO

YES

Replace POWER BOARD.Is POWER BOARD OK?

YES

NOReplace the MOTOR.Is MOTOR OK?

YES

Replace the BLADE HOLDER.

Fix the holder part of TOOL CARRIAGE.

YES

NO

YES

NO

Replace the X DRIVE GEAR

Fix the TOOL CARRIAGE.

Bearing inside Blade Holder rotatessmoothly?

Holder part of the TOOL CARRIAGE isloose?

Is TOOL CARRIAGE loose?

NO

Is X DRIVE GEAR broken?

NO

Is WIRE TENSION loose?

YES

YES

NO

Adjust Backlash.Is backlash adjusted correctly?

YES

Adjust WIRE TENSION

YES

DISTORTED FIGURE/WAVY LINE

54

6 Trouble Shooting

6

Set the offset.

Replace the blade.

YES

NO

NO

NO


Adjust Tool Height.

Replace the blade holder.

Are machine-offset & blade-offsetmatched?

Is the blade worn out?

Bearing inside the blade holder rotatesmoothly?

YES


NO

Is Tool Height adjusted correctly?

YES

YES

NO

YESFix the Pen Holder.Is holder part of TOOL CARRIAGE loose?

NO

Adjust Tool Pressure.Is Tool Pressure adjusted correctly?NO

YES

YES

Adjust backlash.Is backlash adjusted correctly?NO

Replace the blade.

Replace the blade holder.

NO

YES

NO

YES

Fix the Pen Holder.


Replace the TOOL CARRIAGE.

Is the blade worn out?

Bearing inside the blade holder rotatessmoothly?

Does pen move up/down smoothly?

YES

Is holder part of TOOL CARRIAGEloose?

NO


NO

YES

YES

YESReplace the CUTTER PROTECTION.Is there scratch on CUTTER PROTECTION?

NO

Adjust Tool Height.Is Tool Height adjusted correctly?NO

NO

YES

Adjust Tool Pressure.Is Tool Pressure adjusted correctly?NO

YES

Replace the MAIN BOARD.Is MAIN BOARD OK?NO

CIRCLE DOESN'T MATCH STITCH CUT

Set vinyl sheet correctly.

Clean the GRIT ROLLER.

YES

NO

YES

YES

Replace the PINCH ROLLER.

Is vinyl sheet set correctly?

Is GRIT ROLLER clean?

Is PINCH ROLLER worn out?

NO

NO

YESFix the GRIT ROLLER.Is GRIT ROLLER loose?

MEDIA SHIFTING

55

7 Supplement

7

7-1 MAINTENANCE CHECK LIST 7 Supplement

Date: . .

MECHANICAL PARTS

LUBRICATION

FUNCTION CHECK

CONSUMABLE PARTS

Model Serial No.

CM-500

CM-400

CM-300

Check Points Confirmation

Carriage Driving Part 1. Drive Gear Dirty/Crack

2. Backlash Looseness

Grit Driving Part 1. Drive Gear Cleaning

2. Backlash Looseness

3. Grit Roller Foreign substance

Bed/Guide Rail 1. Pinch Roller Rotation/Wear down

2. Cutter Protection Dirty/Scratch

(Replacement depend on the scratch.)Carriage 1. Carriage Loosen

2. Cutter Holder Loosen

Cutter Pen 1. Bearing Rotation of the Bearing

Description Life Confirmation

PAD, CUTTER CM-500 On demand




Floil G-474C X DRIVE GEAR OKCleaning & Lubrication

Y DRIVE GEAR OKCleaning & Lubrication

Molycoeat EM-50L Top part of GUIDE RAIL OKCleaning & Lubrication


1. FIRMWARE Version

Upgrade FIRMWARE to the latest version.

2. Panel Key

3. Carriage & Grit Compensation

4. Cutting Test Wavy lines.

Distorted figure.

Pen Bouncing

Noise

Pen Pressure

Media Shifting

Qality of corners.

5. Connection check with Customer's PC.

56

7 Supplement

7

SpecificationsMechanism ............................................ Media-movement methodDriving method ..................................... Digital control servo motorMaximum cutting area .......................... [CM-500] 1

roland cm_500_400_300

Documents

softlanding adjustment

tool height adjustment

tool pressure adjustment

wire tension adjustment

spacer bed adjustment

motor balance adjustment

separating knife adjustment

carriage wire