risk control and ppe

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    Risk Control

    OSHA Office of Training and Education

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    Protecting Employees from

    Workplace Hazards Employers must protect employees from hazards

    such as falling objects, harmful substances, and

    noise exposures that can cause injury

    Employers must:

    Use all feasible engineering and work practice

    controls to eliminate and reduce hazards

    Use personal protective equipment (PPE) if the

    controls dont eliminate the hazards.

    PPE is the last level of control!

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    Protecting Employees from

    Workplace Hazards- How do I identify potential hazards in my

    workplace?

    - Begin with a survey. Observe the work

    environment. Ask employees how they performtheir tasks. Look for sources of potential injurysuch as:

    - Objects that might fall from above.

    - Exposed pipes or beams at work level.

    - Exposed liquid chemicals.- Sources of heat, intense light, noise, or dust.

    - Equipment or materials that could produceflying particles.

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    Engineering Controls

    Engineering controls consist of substitution,isolation, ventilation and equipment modification.

    If . . .

    The work environment can be physicallychanged to prevent employee exposure to the

    potential hazard,

    Then . . .

    The hazard can be eliminated with an

    engineering control

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    Engineering Controls

    Initial design specifications

    Substitute less harmful material

    Change process

    Enclose process

    Isolate process

    Examp les . . .

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    Work Practice Controls

    If . . .

    Employees can change the way they do their

    jobs and the exposure to the potential hazardis removed,

    Then . . .

    The hazard can be eliminated with a work

    practice control

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    Work Practice Controls -- Examples

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    Work Practice Controls -- ExamplesJob rotation only reduces exposure it does not eliminate

    the hazard.

    Wet methods suppress dust.

    Housekeeping and maintenance are essential tools in

    eliminating hazards such as slips, trips and falls.

    Personal hygiene is very important when working in areas

    where toxic substances such as lead or asbestos are

    present. Good hygiene practices can prevent the spreadof toxic materials to your family.

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    Responsibilities

    EmployerAssess workplace for hazards

    Provide PPE

    Determine when to use

    Provide PPE training for employees andinstruction in proper use

    Employee

    Use PPE in accordance with training

    received and other instructionsInspect daily and maintain in a clean andreliable condition

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    Personal Protective

    Equipment

    Subpart I

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    Personal Protective

    EquipmentPPE is all equipment (including

    clothing for the protection

    against the weather) which isintended to be worn or held by a

    person at work and which

    protects them against one ormore risks to their health or

    safety.

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    Responsibilities

    Employer

    Assess workplace for hazards

    Provide PPE

    Determine when to use

    Provide PPE training for employees andinstruction in proper use

    Employee

    Use PPE in accordance with training

    received and other instructionsInspect daily and maintain in a clean andreliable condition

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    Examples of PPE

    Eye safety glasses, goggles

    Face face shields

    Head hard hatsFeet safety shoes

    Hands and arms gloves

    Bodies vests

    Hearing earplugs, earmuffs

    Body Part Protection

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    PPE Program

    Includes procedures for selecting,

    providing and using PPE

    First -- assess the workplace to determine

    if hazards are present, or are likely to be

    present, which necessitate the use of PPE

    After selecting PPE, provide training to

    employees who are required to use it

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    Training

    Why it is necessary

    How it will protect them

    What are its limitations

    When and how to wear

    How to identify signs of wear

    How to clean and disinfect

    What is its useful life & howis it disposed

    If employees are required to use PPE, train them:

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    Head Protection

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    Causes of Head Injuries

    Falling objects suchas tools

    Bumping headagainst objects,such as pipes orbeams

    Contact with

    exposed electricalwiring orcomponents

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    Selecting the Right Hard HatClass A or G

    General service (building construction,shipbuilding, lumbering)

    Good impact protection but limited voltageprotection

    Meet ANSI Z89.1 specifications

    Class B or E Electrical / Utility work

    Protects against falling objects and high-voltageshock and burns

    Electrical hazards meet ANSI Z89.2Class C

    Designed for comfort, offers limited protection

    Protects against bumps from fixed objects, butdoes not protect against falling objects or electrical

    shock

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    Hard Hat Suspension System

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    Class CClass B or EClass A or G

    They protect

    workers from

    bumping against

    fixed objects but

    do not protect

    against fallingobjects or electric

    shock.

    They protect

    against falling

    objects and high-

    voltage shock

    and burns.

    General service.

    good impact

    protection but

    limited voltage

    protection.

    Description

    N/A20000 Volt 3 Min.2200 Volt 1 Min.Electrical

    Isolation

    850 lb1000 lb850 lb1000 lb850 lb1000 lbImpact Resist

    7/16 inch.3/8 inch.3/8 inch.Penetration

    Resist

    ANSI STANDARDS

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    Eye Protection

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    When must Eye Protection be Provided?

    When any of these hazards are present: Dust and other flying particles, such as

    metal shavings or sawdust

    Corrosive gases, vapors, and liquids Molten metal that may splash

    Potentially infectious materials such asblood or hazardous liquid chemicals that

    may splash Intense light from welding and lasers

    Shall meet ANSI Z87.1 specifications

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    Eye ProtectionCriteria for Selection

    Protects against specific hazard(s)

    Comfortable to wear

    Does not restrict vision or movement

    Durable and easy to clean and disinfect

    Does not interfere with the function of

    other required PPE

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    Eye Protection for Employees

    Who Wear EyeglassesOrdinary glasses do not provide the required protection

    Proper choices include:

    Prescription glasses with side shields and protectivelenses

    Goggles that fit comfortably over corrective glasseswithout disturbing the glasses

    Goggles that incorporate corrective lenses mountedbehind protective lenses

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    Safety Glasses

    Made with metal/plastic safety frames Most operations require side shields

    Used for moderate impact from particlesproduced by jobs such as carpentry,woodworking, grinding, and scaling

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    Goggles

    Protects eyes and area around the eyesfrom impact, dust, and splashes

    Some goggles fit over corrective lenses

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    Safety Goggles

    Ventilation holes.

    Ventilation valves.

    No ventilation holes.complete sealed.

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    Safety Goggles

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    Laser Safety Goggles

    Protects eyes from intense concentrationsof light produced by lasers

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    Face Shields

    Full face protection

    Protects face from dusts and splashes or spraysof hazardous liquids

    Does not protect from impact hazards

    Wear safety glasses or goggles underneath

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    Welding Shields

    Protects eyes againstburns from radiantlight

    Protects face and eyes

    from flying sparks,metal spatter, & slagchips produced duringwelding, brazing,

    soldering, and cuttingLenses are changeable

    according to electrod

    type & diameter.

    Filter Lens Shade Number Guide

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    Filter Lens Shade Number GuideWelding Operation Shade Number

    Shield Metal Arc Welding up to 4 mm electrode 10

    Shield Metal Arc Welding (4.8 to 6.4 mm) electrodes 12

    Shield Metal Arc Welding (6.4 mm) electrode 14

    Gas Metal Arc Welding (Nonferrous) 11

    Gas Metal Arc Welding (ferrous) 12

    Gas Tungsten Arc Welding 12

    Carbon Arc Welding 10 14

    Torch Soldering 2

    Torch Brazing 3 or 4

    Light cutting up to 25 mm 3 or 4

    Medium cutting 25 to 150 mm 4 or 5

    Heavy cutting over 150 mm 5 or 6

    Gas welding (light) up to 3.2 4 or 5

    Gas welding (medium) 3.2 to 12.7 5 or 6

    Gas welding (heavy) over 12.7 6 or 8

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    Hearing Protection

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    Noise - Unwanted Sound Annoyance, Interfere with Speech orCommunication, and/or Cause Hearing Impairment.

    Too much Noise damages the hair Cells in the Inner Ear.

    Long Exposure to Noise can Cause Permanent Hearing

    Loss.( no recovery). So it is highly recommended to use Hearing Protectors to reduce

    noise to permissible level (less than 90 dB).

    Hearing Protection

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    Hearing Protection

    When its not feasible

    to reduce the noise or

    its durationuse ear

    protective devices

    Ear protective devices

    must be fitted

    Plain cotton is not an

    acceptable protective

    device.

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    When Must Hearing Protection

    be Provided?After implementing engineering andwork practice controls

    When an employees noise exposureexceeds an 8-hour time-weightedaverage (TWA) sound level of 90 dBA

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    Earmuffs Earplugs Canal Caps

    Examples of Hearing Protectors

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    Ear Plugs

    Mount into ear canal.

    Foam, Molded, Pre-

    Molded, or Custom

    Reduce noise amount

    of 20-30 dB.

    Used in places with

    85-115 dB Noise.

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    Ear Muffs

    Cover all the outer

    ear.

    Reduce noise amount

    of 15-35 dB.

    Used in places with

    90-120 dB Noise.

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    Foot Protection

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    When Must Foot Protection be

    Provided?

    When any of these are present:

    Heavy objects such as barrels or toolsthat might roll onto or fall on employees

    feet Sharp objects such as nails or spikes that

    might pierce ordinary shoes

    Molten metal that might splash on feet

    Hot or wet surfaces

    Slippery surfaces

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    Safety Shoes Impact-resistant toes and heat-

    resistant soles protect against hotsurfaces common in roofing andpaving

    Some have metal insoles to

    protect against puncture wounds May be electrically conductive for

    use in explosive atmospheres, ornonconductive to protect from

    workplace electrical hazards Safety-toe footwear shall meet

    ANSI Z41.1 specifications

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    Hand Protection

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    When Must Hand Protection be

    Provided?

    Burns

    Bruises Abrasions

    Cuts

    Punctures

    Fractures

    Amputations

    Chemical Exposures

    When any of these are present:

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    What Kinds of Protective

    Gloves are Available?

    Durable gloves made of metal mesh, leather, orcanvas

    Protects from cuts, burns, heat

    Fabric and coated fabric gloves

    Protects from dirt and abrasion

    Chemical and liquid resistant gloves

    Protects from burns, irritation, and dermatitis

    Rubber gloves

    Protects from cuts, lacerations, and abrasions

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    Buty l provides thehighest permeation

    resistance to gas or watervapors

    Types of Rubber Gloves

    Nitr i le protects againstsolvents, harshchemicals, fats andpetroleum products andalso provides excellent

    resistance to cuts andabrasions.

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    Kevlarprotects against

    cuts, slashes, and

    abrasion

    Stainless s teel mesh

    protects against cuts

    and lacerations

    Other Types of Gloves

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    Body Protection

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    Major Causes of Body Injuries

    Intense heat

    Splashes of hot metals and other hotliquids

    Impacts from tools, machinery, andmaterials

    Cuts

    Hazardous chemicals

    Radiation

    B d P t ti

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    Body ProtectionCriteria for Selection

    Provide protective clothing for parts of thebody exposed to possible injury

    Types of body protection:

    Vests

    Aprons

    Jackets

    Coveralls

    Full body suits

    Coveralls

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    Sleeves and Apron

    Body Protection

    Full Body Suit

    S

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    Summary

    Assess the workplace for hazards

    Use engineering and work practice controls toeliminate or reduce hazards before using PPE

    Select appropriate PPE to protect employees fromhazards that cannot be eliminated

    Inform employees why the PPE is necessary, howand when it must be worn

    Train employees how to use and care for their PPE,

    including how to recognize deterioration and failure Require employees to wear selected PPE

    Employers must implement a PPE program where they: