ring chain bucket elevator product introduction - pk machinery

23
289 YELLOW RIVER ROAD, XINXIANG CITY, HENAN PROVINCE Tel: +86-373-5799198 Fax: +86-373-5071699 www.pkmachinery.com [email protected] Bucket Elevator Ring Chain Bucket Elevator 1

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Page 1: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

1

Page 2: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

2

Ring chain bucket conveyorTH bucket conveyor is widely used for bulk density less than 1.5t/m3,such as Coal, cement, sand, fertilizer, foodetc. The conveying temperature can not be over 250℃, also widely used in building materials, electric power,metallurgy, machinery, chemical industry, light industry, nonferrous metals and so on.

Page 3: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

3

Comment1. Introduction......................................................................................................................................3

2. Advantages....................................................................................................................................... 5

3. Working Principle..............................................................................................................................5

4. Technical Parameters........................................................................................................................6

5. Sketch Map....................................................................................................................................... 7

6. Components of Ring Chain Bucket Elevator..................................................................................... 8

1) Head Section..............................................................................................................................9

2) Middle Section.........................................................................................................................10

3) Tail Section...............................................................................................................................12

4) Conveying Link Chain and Bucket............................................................................................13

5) Driving Device..........................................................................................................................14

7. Application......................................................................................................................................14

8. Troubleshooting..............................................................................................................................17

9. Safety Information..........................................................................................................................18

10. Certificates....................................................................................................................................19

11. Company Profile........................................................................................................................... 20

12. Contact us.....................................................................................................................................21

13. Customer Questionnaire.............................................................................................................. 22

14. NOTES:.......................................................................................................................................... 23

Page 4: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

4

1. Introduction

Bucket elevator is designed to transport powder, granular and lump materials, which also can liftabrasive materials, such as fly ash, slag, limestone, cement slurry, cement clinker, cement, coal, dry clay,etc., it has an opening bin below for storing material, when the motor driving the endless plate chain(chain or belt) through the chute, the hopper fixed in the chain of plate (chain or belt) bring the material tothe discharging opening, in this way it continuously convey the material.

Ring chain Bucket Elevator is applied in the vertical conveying of abrasive powder, granular and smalllump materials, such as grain, coal, cement and crushed ore, etc., and its transportation height canreach to 40m. The bucket chains are characterized by simple structure, stable operation and hybrid orgravity discharge. The wheel rim uses combination sprocket, and it is easy to replace and has beenspecially treated to ensure a long service life. The under part is equipped by gravity automatic tensioningdevice, so that it can maintain a constant tension to avoid slipping off the chain. The materialtemperature can not exceed 250 °C.

Page 5: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

5

2. Advantages

Excellent sealing, less environmental pollution. Easy Operation and maintenance, less wearing parts. Energy conservation and less maintenance ensure the machine a very low cost. Advanced design principle has ensured the reliability of machine operation. High accuracy. The housing case is of good rigidity and beautiful appearance by the edge

folding and intermediate beading. Small size. Compared with other machines which have the same lifting capacity, size of this

machine is smaller. Transmission capacity. The series hoist NE15 ~ NE800 a variety of specifications.

3. Working Principle

Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyorbelt or chain, and next it is downward rolled over bypass the wheel on the top and the materials aredumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over.The driving band of bucket elevator with driver is commonly made of rubber, and it is installed belowor above the drive roller and the divert roller. The chain-drive bucket elevator is generally equippedwith two parallel transmission chain, on which above or below is a drive sprocket and a divertsprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassisto prevent the dustflying into the bucketelevator.

Page 6: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

6

4. Technical Parameters

Model TH160 TH250 TH315 TH400 TH500 TH630

Bucketform

Q H Zd Sd Q H Zd Sd Q H Zd Sd Q H Zd Sd Q H Zd Sd H Zd Sd

Transferamount(m3/h)

5.4 9.6 9.6 16 12 22 23 35 17 30 25 40 24 46 41 66 38 70 58 92 85 89 142

Bucketwidth(mm)

160 250 315 400 500 630

Bucketvolume(L)

0.5 0.9 1.2 1.9 1.3 2.2 3 4.6 2 3.6 3.8 5.8 3.1 5.6 5.9 9.4 4.8 9 9.3 15 14 14.6 32.5

Bucketclearance(mm)

280 350 360 400 500 480 560 500 625 710

Belt width(mm)

200 300 400 500 600 700

Bucketspeed(m/s)

1.4 1.6 1.6 1.8 1.8 2

Max.blockmaterial(mm)

25 35 45 55 60 70

TH bucket conveyor is widely used for bulk density less than 1.5t/m3,such as Coal, cement, sand,fertilizer, food etc. The conveying temperature can not be over 250℃, also widely used in buildingmaterials, electric power, metallurgy, machinery, chemical industry, light industry, nonferrous metals andso on.

Page 7: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

7

5. Sketch Map

Page 8: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

8

6. Components of Ring Chain Bucket Elevator

Page 9: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

9

1) Head Section

The Ring Chain Bucket Elevator head section consist of the drive wheel with shaftand the materialdischarge spout. Thetransmission of power onto thecentral chain is effected via friction to make the bucketelevator work.

Page 10: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

10

2) Middle Section

Middle Section is mainly about casing. For inspection and maintenance works, the corresponding serviceflaps are placed at the suitable positions in the bucket elevator casing.

Page 11: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

11

3) Tail Section

Tail Section mainly consist of gravity tensioning device, inspection window, balancing weight.The gravitytensioning device guarantees optimum running and guidance conditions of the chain on the return chain wheeland the tension chain wheel in the bucket elevator boot.

Page 12: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

12

4) Conveying Link Chain and Bucket

Chain and Bucket is the essential components of Ring Chain Bucket Elevator.When mounting the chains theouter link plates will be secured via snap rings before they are screwed with the buckets.Designed with variousoptions of bucket depending on the type of material to be transported.

Page 13: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

13

5) Driving Device

The drive unit is equipped with reducer, coupling and motor as the power system. Usually in order toprotect people, there is a cover on the coupling and mark it in different colors.

Page 14: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

14

7. Application

Ring chain Bucket Elevator Conveyor is constructed using buckets attached to a plate chain. It is widelyused to transport limestone, clinker, cement, coal, dry clay, etc.

Page 15: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

15

Page 16: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

16

8. Troubleshooting

Motor can start none loaded. Problem analysis as following:

a. Supply not connected;

b. Button not functions with insensitive touch.

Measures: Connect supply, repair related electrical members;

Abnormal noise occurs during operation. The equipment must be stopped at once to see whether

any ware parts loosening or big lump blocking. Cleaning and alteration should be made when above

problems found.

If continuous undue electric current found, overload or material blocking may occur.

The equipment should stop first. If overload found, the capacity should be lowered; If material

blocking found, cleaning should be made and the reason should be traced.

If violent vibration at lower section of the equipment, one should check whether take-up device

provide due tension. If no, adjustment should be made to the take-up spacing to restore the bucket

elevator to the normal tension.

Page 17: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

17

9. Safety Information

The following safety instructions, combined with common sense, will save your equipment from needlessdamage and the operator from unnecessary exposure to personal hazard. Pay special attention to thecaution notes in the text. Before removing Bucket Elevators covers or drive guards to attempt any repairs or adjustments, shut off and

lock the line disconnect switch. Before running the elevator make sure all guards are in place, inspection doors are closed, and safety

devices are connected and operational. Make sure Bucket Elevator is secure before operating. Always keep children away from Bucket Elevator when operating. The motor controls and reset button must be located so that the operator has a full viewof the entire operation. During regular operation of the Bucket Elevator, one person should be in a position tomonitor the operation.

A second person should always be nearby to shutdown theBucket Elevator in case of an emergency. Make sure everyone that is not directly involved with the operation is out of the workarea before beginning

the operation. Keep the work area clear of grease, oil, water, and other objects that could cause a slipor a fall. Make sure all safety devices, shields, and guards are in place and are functional before beginning the

operation. Shut off power to adjust, service, or clean the Bucket Elevator. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove alljewelry before starting

the operation. Visually inspect the Bucket Elevator periodically during operation for signs of excessivevibration, loose

fasteners, and unusual noises.

Page 18: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

18

10. Certificates

BV ISO CE

TUV SGS Latter Patent

Page 19: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

19

11. Company Profile

Henan Pingyuan Mining Machinery Co., LTD. is a professional manufacturer for VibratingScreen & Feeder, Bucket Elevator, Belt Conveyor, Screw Conveyor, Scraper Conveyor and allkinds of spare parts such as Roller, Motor, Rain Cover, etc.

Our Company Foreign Trade Department

Our Workshop 1 Our Workshop 2

Page 20: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

20

12. Contact us

Add: No.289 Yellow River Road, Xinxiang City, Henan Province, ChinaTel: +86 373 579 9198 Fax: +86 373 5071699Website: www.pkmachinery.comE-mail: [email protected]

Our Company YouTube

Facebook LinkedIn

Page 21: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

21

13. Customer Questionnaire

COMPANY INFORMATIONCompanyAddress

Project NameEquip. NameEquip. No.

Contact E-mailTel Fax

MATERIAL CHARACTERISTICSMaterial

Bulk Density t/m3 Moisture Content %Sticky FlowabilityAbrasive Corrosive

Temperature Grain Size-Design ℃ MinimumDiameter mm

-Operating ℃ MaximumDiameter mmParticle Size Distribution %

MACHINE LAYOUTCapacity t/h

Conveying Distance mSlope Angle °Lifting Height m

Layout Horizontal or InclinedPlacement Indoor or OutdoorFeed by

Discharges toConstruction Material Q235, SUS304, 316L or Others

Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?Voltage V Frequency Hz

Page 22: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

22

14. NOTES:

1.

Page 23: Ring chain bucket elevator   product introduction - pk machinery

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Ring Chain Bucket Elevator

23