plate chain bucket elevator product introduction - pk machinery(54)

22
289 YELLOW RIVER ROAD, XINXIANG CITY, HENAN PROVINCE Tel: +86-373-5799198 Fax: +86-373-5071699 www.pkmachinery.com [email protected] Bucket Elevator Cement Bucket Elevator

Upload: henan-pingyuan-mining-machinery-coltd

Post on 12-Apr-2017

161 views

Category:

Engineering


3 download

TRANSCRIPT

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Cement BucketElevator

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Bucket Elevator

Cement BucketElevator

Cement bucket conveyorCement bucket conveyor is composed of upper section with drive sprocket, driving device, middle caseand bottom section with tension sprocket and non-return braking device.NE bucket conveyor is widelyused for conveying powder.

CONTENT

Introduction & Performance

Working Principle

Application

Technical Parameter

Components

Maintenance

About Us

1~2

3

4

5

6~9

10~13

14~18

1

1. Introduction

TB Plate Chain Gravel Bucket Elevator has an opening bin below forstoring material, when the motor driving the endless chain (chain or belt)through the chute, the hopper fixed in the chain of plate (chain or belt)bring the material to the discharging opening, in this way it continuouslyconvey the material.

It adopts plate sleeve roller chain as the traction components , gravitytype discharge material. Apply to middle, big block etc grinding material,which density is less than 2t/m³. Material temperature is less than 250℃,capacity can reach 395m³/h, lifting height is approx. 5~50m. Verticalbucket elevator are highly resistant to wear and can be placed indoor aswell as outdoor.

2

Performance

Application widely, not only lifting the common powder, granularand block material, but also lifting the high grinding material

Low driving power, low energy consumption, energyconservation;

For lifting same material, energy consumption is 1/3~1/2compared with the link chain bucket elevator;

The whole machine with full sealed design, no dust pollutionwhile running;

The machine housing case adopt embossing structure, betterstiffness, high precision, good-looking appearance

1

2

3

4

5

3

2. Working Principle

The bucket is filled with material and is conveyed to the head terminal,

and then the material is thrown from the outlet under the action of

centrifugal force according to the parabolic design. The driving device

drives pulley to operate the sleeve roller chain in circular motion from

bottom to up. After discharging, the empty bucket is back to the boot

by conveying and be filled again, and then lifted up to do parabolic

motion such repeated cycle. The material is lifted from bottom to the

top to the specified height to reach conveying vertically.

4

3. Application

TB series bucket elevator is widely used in mining, metallurgy,building materials, coal, hydroelectricity and other departments tovertical transport materials, such as iron ore, coke, cement, sand, etc.

5

4. Technical Parameter

Model TB250 TB315 TB400 TB500 TB630 TB800 TB1000

Conveying Capacity(m3/h)

20~29 51~72 85~121135~19

1207~29

4281~39

8398~56

5Max. Material Block

Degree(mm)

60 60 80 100 125 125 150

Hopper

TypeBucket Capacity

(L)Running Speed

(m/s)

J4.70.5

T11.80.5

T25.30.5

T500.5

T960.5

T1300.5

T2320.5

PlateLinkChain

Pitch(mm)Number of

Chain

1251

1252

1602

2002

2502

2502

3152

Max. Lifting Height /m 50 40 40 40 40 30 30

Plate chain bucket conveyor is composed of upper section, bottomsection, middle case, driving device, plate chain, buckets and guide rail.This vertical bucket conveyor is widely used for powder, granule, middle,large blocked material, fragile and grinding material such as mining,metallurgy, food, coal, ore, grait, coke etc.

6

5. Components

TB series bucket elevator consists of tail section, middle section, uppersection and drive device. It adopts plate sleeve roller chain as thetraction components , gravity type discharge material.

1. Head Section2. Bucket BeltAssembly3. Middle Section4. Block Chain Plate5. Inspection Door6. Tail Section7. Tension Device

7

5.1 Head Section & Drive Device

Equipped with orbit, backstop and discharging outlet with rubber platein head section.Drive device is driven by a variety of combinations and can becustomized according to customers’ requirements.

8

5.2 Middle Section

TB series bucket elevator adopts plate sleeve roller chain as the tractioncomponents , gravity type discharge material.According to customers’ different requirements to the height, number ofmiddle casing to meet the need.

9

5.3 Tail Section

It consists of the bottom of the chassis, driven shaft parts and tensiondevice. The side doors of casing are inspection doors, used in inspectionon and cleaning its internal.

10

6.Maintenance & Safety Instruction

(1) Before removing Bucket Elevators covers or drive guards to attemptany repairs or adjustments, shut off and lock the line disconnect switch.(2) Before running he elevator makes sure all guards are in place,inspection doors are closed, and safety devices are connected andoperational.(3) Make sure Bucket Elevator is secure before operating.(4) Always keep children away from Bucket Elevator when operating.(5) The motor controls and reset button must be located so that theoperator has a full view of the entire operation.(6) During regular operation of the Bucket Elevator, one person shouldbe in a position to monitor the operation. A second person should alwaysbe nearby to shutdown the Bucket Elevator in case of an emergency.(7) Make sure everyone that is not directly involved with the operation isout of the work area before beginning the operation.(8) Keep the work area clear of grease, oil, water, and other objects thatcould cause a slipor a fall.(9) Make sure all safety devices, shields, and guards are in place and arefunctional before beginning the operation.(10) Shut off power to adjust, service, or clean the Bucket Elevator.(11) Keep hands, feet, and clothing away from moving parts. It is a goodidea to remove all jewelry before starting the operation.(12) Visually inspect the Bucket Elevator periodically during operation forsigns of excessive vibration, loose fasteners, and unusual noises.

11

7.Troubleshooting

Abnormal noise occurs during operation

The equipment must be stopped at once to see whether any ware partsloosening or big lump blocking. Cleaning and alteration should be madewhen above problems found.

12

Tail Tensioning Method

TB series bucket elevator generally adopts heavy hammer tensioningmethod as the heavy hammer increased the weight of head pulley andaccelerated head pulley wearing.

13

8. Installation Requirements

(1) It must ensure that the bearing surface of tail wheel bottom of platechain bucket lift is located on the basic level, and leveling the flange topby using frame leveler.

(2) The upper drive shaft and lower tension shaft should be in the samevertical plane, and two axes should be parallel to the horizontal plane.

(3) There should not have significant dislocation of the flange connectionof the intermediate casing. It can put in cotton rope or waterproofcanvas to make sure the seal.

(4) The lower section, the intermediate casing and the upper section ofthe center line should be on the same vertical line and the verticalitydeviation is no more than 1 mm in length of 1 meter, total cumulativedeviation of height is no more than 8 mm.

(5) The position of hopper connected to the traction chain should becorrect, connect and tighten hopper and tortoise plastron of tractionchain in bolt .

(6) The rail section of plate chain bucket elevator should be installed atthe bottom of the hoist in partial.

(7) Tension device will raise tail sprocket set to the highest position,install the ascending chain, and adjust the tension device to maketraction chain have the necessary tension required by uniform andnormal operation of

(8) The axis of the low speed reducer shaft should be parallel to the hoistdrive axis, axis Angle shall not be greater than 40 ', big and smallsprocket should be in the same plane.

14

9.Certification

ISO CE BV

TUV SGS Latter Patent

15

10. Company Profile

Henan Pingyuan Mining Machinery Co., LTD. is a professionalmanufacturer for Vibrating Screen & Feeder, Bucket Elevator, BeltConveyor, Screw Conveyor, Scraper Conveyor and all kinds of spare partssuch as Roller, Motor, Rain Cover, etc.

Our Company Foreign Trade Department

Our Workshop (1) Our Workshop (2)

16

11. Contact Us

Add: No.289 Yellow River Road, Xinxiang City, Henan Province, ChinaTel: +86 373 579 9198 Fax: +86 373 5071699Website: www.pkmachinery.comE-mail: [email protected]

Our Company YouTube

Facebook LinkedIn

17

12. Customer Questionnaire

COMPANY INFORMATIONCompanyAddress

Project NameEquip. NameEquip. No.

Contact E-mailTel Fax

MATERIALCHARACTERISTICSMaterial

Bulk Density t/m3 Moisture Content %Sticky FlowabilityAbrasive Corrosive

Temperature Grain Size-Design ℃ Minimum Diameter mm

-Operating ℃ Maximum Diameter mmParticle Size Distribution %

MACHINE LAYOUTCapacity t/h

Conveying Distance mSlopeAngle °Screw Pitch mmLayout Horizontal or Inclined

Placement Indoor or OutdoorFeed by

Discharges toConstruction Material Q235, SUS304, 316L or Others

Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?Voltage V Frequency Hz

18

NOTES:

19