rhino sd3/xd3 communication modulesthe communication module is ethernet/ip and profinet® capable....

Instruction SheetDocument Number 1615741-02

© 2021 Nordson Corporation 1615741-02

Rhino® SD3/XD3 Communication ModulesDescription

See Figure 1. The Rhino SD3/XD3 communication module connects to the electrical components on a Rhino SD3/XD3 bulk unloader through 4-pin micro cable connectors (3) and 4-pin Y cable connectors. The communication module (6) and expansion communication module (1) have multiple inputs and outputs. The inputs are bus-powered and the outputs are auxiliary-powered. Refer to the Inputs and Outputs section for a description of each input and output.

The communication module is Ethernet/IP™ and Profinet® capable. The communication module (6) has auxiliary lines (5) for connecting to Nordson control modules and works with the expansion block (1) via a connector. The node address can be set via a web portal. Refer to the system documentation for the proper node settings.

There are three main configurations available for the communication modules.

• Standard/standard with depressurization

• Glass

• Glass with depressurization

2

1

3

4

56

Figure 1 Rhino SD3/XD3 Communication Module

2 Rhino® SD3/XD3 Communication Modules

© 2021 Nordson Corporation1615741-02

Communication Module LED DescriptionSee Figure 2 and refer to Table 1.

Table 1 LED DescriptionsItem LED Display Colors Functions

1US

(Expansion Comm. Module

OFF/None No powerGreen System/sensor supply voltage OKRed System/sensor supply voltage < ~18 V

Flashing Red System/sensor supply overload

2 IO-Link

OFF/None No powerGreen No IO-Link communication

Flashing Green IO-Link data communicationRed Communication line overload

3X1-X8 A

(Expansion Comm. Module)

OFF/None Channel A status LOWYellow Channel A status HIGH

4X1-X8 B

(Expansion Comm. Module)

OFF/None Channel B status LOWYellow Channel B status HIGH

5X1-X8 A

(Communication Module)

Green IO-Link COM Mode: Communication existsFlashing Green IO-Link COM Mode: No communication

Yellow Standard IO Mode: Status of digital input or output on C/Q (pin 4) line ON

OFF/None None of the above conditions exist

6X1-X8 B


White Status of digital input on pin 2 ON

Red IO-Link COM Mode: IO-Link communication error or Overload or short circuit on C/Q (pin 4) line

Red All Modes: Overload or short circuit on L+ (pin 1) line

Red SIO Mode: Overload or short circuit on C/Q (pin 4) line


7 MS

Green Device readyFlashing Green Device ready, but not configured

Red Serious error that cannot be resolvedFlashing Red Minor error that can be resolved

Alternate flashing Red/Green Device performing a self-test

OFF/None Device is OFF

8 NS

Green Connected: the device has at least one connection

Flashing Green No connection: Device has no connection, IP address exists

Red Duplicate IP address: Device has detected IP address is in use by another device

Flashing Red Connection has exceeded time limit or connection interrupted

Alternate flashing Red/Green Device is performing a self-test

OFF/None Device is OFF or does not have an IP addressContinued...

3Rhino® SD3/XD3 Communication Modules


Item LED Display Colors Functions

9UAux


Green Auxiliary sensor/actuator voltage approximately > 18.6 V ≤ US ≤ 30 V

RedAuxiliary sensor/actuator voltage approximately > 18.6 V ≤ UAux ≤ 30 V * If Report UAux supply voltage fault is enabled


10US


Green System/sensor voltage approximately > 18.6 V ≤ US ≤ 30 V

Red System/sensor voltage approximately > 18.6 V ≤ UAux ≤ 30 V


11X01 Lnk/Act

X02 Lnk/Act

Green Ethernet connection to another subscriber/link connection created

Flashing Yellow Data exchange with another subscriber

OFF/None No connection to another subscriber/no link, no data exchange

Lnk/Act

P1

BF DIA

P2 NSMS

UAux US

DIAB

A

X1

X2

X3

X4

X5

X6

X7

X8

IO-LinkUS

X01

X1

X2

X3

X4

X5

X6

X7

X8

X01

X03

X02

X04

IO-Link

US

X01

X1 X5DIAB

AX1 X5

Expansion Communication

ModuleCommunication

Module3

42

1

5

67 8 9 10

11

Figure 2 Rhino SD3/XD3 LED Description



Inputs and OutputsStandard Module and Standard with Depressurization ModuleSee Figure 3 and refer to Table 2 for the location and description of each input and output.

6

5

4

3

2

1

7a

7b

8a8b

9

10

11

12

16

15

14

13

21

20

19

18

17

7b7a


Module

Communication Module

Ram Control Valve Cable Connections

Figure 3 Standard and Standard with Depressurization Module Inputs and Outputs



Table 2 Standard and Standard Depressurization Inputs and Outputs

Item Input Description Note1 Auxiliary power in Power source from the system controllers.2 Communication in Communication from the system controllers.

13Runaway sensor or Runaway and air motor stop sensor(s)

Connects to and communicates with the runaway sensor or the runaway sensor and optional air motor stop sensor. A

14 Air pressure switch Connects to and communicates with the optional air pressure switch. A

15 Drum-in-position Connects to and communicates with the optional drum-in-position sensor. A

16

Follower-in-drum or Follower-in-drum and optional ram top-of-stroke

Connects to and communicates with the follower-in-drum sensor or the follower-in-drum and ram top-of-stroke sensor. A, B

17 Ram up and ram down Connects to and communicates with the ram up and ram down controls on the control box.

18 Purge Button Connects to and communicates with the purge control on the control box.

19 2-hand button #1 and 2-hand button #2 Connects to and communicates with the 2-hand button #1 and #2 controls on the optional two-hand down control box. A

20 Material filter switch Connects to and communicates with the optional filter switch. A

21 Expansion block Connects to and communicates with the expansion communication module.

Item Input/Output Description Note

3 Expansion block Connects the communication module to the expansion communication module.

4 Barcode reader Connects the optional barcode reader to the communication module. A

5 Drum level or LVDT Connects to and communicates with the optional drum level sensor(s) or optional LVDT sensor(s). A

6 Light tower Connects to and communicates with the optional light tower.Item Output Description Note7a Ram up solenoid valve Connects to and communicates with the ram up control valve. C7b Ram down solenoid valve Connects to and communicates with the ram down control valve. C

8a Air motor solenoid valve Connects to and communicates with the air motor air solenoid valve. C

8b Blow-off solenoid valve Connects to and communicates with the blow-off air solenoid valve. C

9 Depressurization solenoid valve Connects to and communicates with the optional depressurization solenoid valve. A

10 Pump share Sends an UNLOADER READY signal when multiple system controllers are sharing a single unloader or set of unloaders. A

11 Communication out Communication to the system controller.12 Auxiliary power out Communication/power source to additional system devices.

NOTE: A. Optional equipment; refer to the applicable module documentation for additional information.

B. Not used if equipped with LVDT.

C. Requires 4-pin Y cable connector.



Glass ModuleSee Figure 4 and refer to Table 3 for the location and description of each input and output.

6

5

4

3

2

1

7a

7b

8a8b

9

10

11

12

16

15

14

13

21

20

19

18

17

7b7a


Module



Figure 4 Glass Module Inputs and Outputs



Table 3 Glass Module Inputs and Outputs






16















9 Glass exhaust solenoid valve Connects to and communicates with the glass exhaust valve.








Glass Module with DepressurizationSee Figure 5 and refer to Table 4 for the location and description of each input and output.

6

5

4

3

2

1

7a

7b

8a8b

9a

10

11

12

16

15

14

13

21

20

19

18

17

7b7a


Module



9b

Figure 5 Glass Module Inputs and Outputs



Table 4 Glass Module with Depressurization Inputs and Outputs






16















9a Glass exhaust solenoid valve Connects to and communicates with the glass exhaust valve.

9b Depressurization solenoid valve Connects to and communicates with the depressurization solenoid valve. C








Communication Module Cable Connections and Module Locations5-Gallon Cable ConnectionsSee Figure 6 and refer to the following table for the location of the cable connections on the 5-gallon bulk unloader.

1

4 3

3 2

4

5

6

7

8

10018529

Figure 6 5-Gallon Cable Connections (For Clarity, Some Parts are Not Shown)



Item Description Note1 Light tower module2 2-hand button connections on control box3 Purge button connection on control box4 Ram up/ram down button on control box5 Runaway sensor/air motor stop sensor on air motor6 Pressure switch module7 Ram top-of-stroke/follower-in-drum sensors8 Drum low/drum empty sensors



55-Gallon Cable ConnectionsSee Figure 7 and refer to the following table for the location of the cable connections on the 5-gallon bulk unloader.

1

4 3

32

4

5

6

7

8

10018522

Figure 7 55-Gallon Cable Connections (For Clarity, Some Parts are Not Shown



Item Description Note1 Light tower module2 2-hand button connections on control box3 Purge button connection on control box4 Ram up/ram down button on control box5 Runaway sensor/air motor stop sensor on air motor6 Pressure switch module7 Ram top-of-stroke/follower-in-drum sensors8 Drum low/drum empty sensors



RepairTable 5 Required Items

Item Use1/4” drive ratchet (2) Installing communication modules.1/4” drive 3 mm hex key socket Installing communication modules.1/4” drive 7 mm hex key socket Installing communication modules.Small flathead screwdriver Setting the rotary DIP switches.Laptop computer Programming the IP address.

Replacing the Communication ModuleSee Figure 8.

Figure 8 Communication Module Replacement

1. Move the power switch/lever into the OFF position to power down the system, close the main air motor lockout valve (1), and take note of all cable connections.

2. Remove all the cables.

3. Remove the socket head cap screws (4), external lock washers (3), and lock nuts (2) securing the communication module (5) to the control module. Remove the communication module (5).

4. Remove the port labels (6) from the old communication module (5) and install them on the new communication module (5) in the same position.

5. Install the new communication module (5) using the the socket head cap screws (4), external lock washers (3), and lock nuts (2).

6. Re-install all the cables into the same ports they were removed from in Step 2.

7. Move the power switch/lever into the ON position to power up the system.

8. Set the IP address as instructed inSetting the IP Address of the Communication Module on page 15.

13

2

34

5

6



Setting the IP Address of the Communication ModuleSee Figure 9.

Figure 9 Communication Module Ports and DIP Switches

1. Set the communication module rotary DIP switches (3) to 0-0-0.

2. Plug a programming Ethernet cable from your laptop to the X02 communication port (4) for the pump that needs the IP address set/reset.

3. Plug the power cable from the controller into the X03 communication port (1).

4. Plug in the Ethernet communication cable for the controller into the X01 communication port (2), do not connect it to the controller at this time.

5. Set the laptop to AIRPLANE mode and turn off the Wi-Fi. Remove the power source from the communication module.

6. Set the laptop to be on the same network as the communication module which is listed on the label below the expansion block. Set the rotary DIP switches (10) to 0-0-3 to set “192.168.1.3” as IP.

7. Plug the power source back into the communication module.

8. Open a web browser on the laptop, type “192.168.1.3” into the address bar, and hit ENTER to open the Lumberg Automation™ page. Click on the SYSTEM (1) tab. See Figure 10.

Figure 10 Lumberg Automation Page

3

2

1

4

1



9. In the IP settings box, type in the IP address for the pump being programming. Then click the SUBMIT (1) button. See Figure 11.

Figure 11 IP Address Window

10. When the user name and password window pops up, type in the User Name: admin and the Password: private. Click the OK button. See Figure 12.

Figure 12 Username and Password Window

11. Close the web browser.

12. Disconnect the power source from the communication module.

13. Set the DIP switches (3) to 0-0-0. See Figure 9.

14. Plug the power source back into the communication module.

15. Open the web browser on the laptop, type the new IP address programmed into the communication module into the address bar, and when the Lumberg Automation window opens, click on the SYSTEM (1) tab. See Figure 13.

Figure 13 Lumberg Automation Page

1



16. Verify the IP address(es) for the newly programmed pump(s). See Figure 14.

Figure 14 IP Address Window

17. Close the web browser.

18. Connect the controller end of the Ethernet communication cable to the controller.

19. Disconnect your programming cable from the communication module and the laptop. Connect an Ethernet cable from the laptop to the main controller.

20. Open the RS LYNX program and verify that the IP address(es) for the newly programmed pump(s) are visible.

21. Press the Program Screen button on the controller. See Figure 15.

Figure 15 Program Screen

22. Press the Devices Enabled button on the controller. See Figure 17.


NOTE: � Supervisor access is required to access the Devices Enabled.



23. Press the Disable Pumps button on the controller to disable the pump(s). Press the Enable Pumps button on the controller to enable the pump(s) and allow the parameters to upload to the controller. See Figure 17.

Figure 17 Devices Enabled Screen

NOTE: � When going from one set of pumps to another set of pumps at the controller, the pumps must DISABLED and then ENABLED for all sensors to function correctly.

24. On the controller Program Screen, press the Simulation Mode button. See Figure 18.


25. On the Simulation Mode screen, press the Run Simul. button to test the pumps. See Figure 19.

Figure 19 Simulation Mode Screen

26. Open the main air lockout valve and put the unloader back into service.



Replacing the Expansion ModuleSee Figure 20.

Figure 20 Expansion Module Replacement

1. Move the power switch/lever into the OFF position to power down the system,close the main air motor lockout valve (1), and take note of all cable connections.

2. Remove all the cables.

3. Remove the socket head cap screws (4), external lock washers (3), and lock nuts (2) securing the expansion module (5) to the control module. Remove the expansion module (5).

4. Remove the port labels (6) from the old expansion module (5) and install them on the new expansion module (5) in the same position.

5. Install the new expansion module (5) using socket head cap screws (4), external lock washers (3), and lock nuts (2).

6. Re-install all the cables into the same ports they were removed from in Step 2.

7. Move the power switch/lever into the ON position to power up the system.

13

2

34

56



8. Press the Program Screen button on the controller. See Figure 21.


9. Press the Devices Enabled button on the controller. See Figure 17.


NOTE: � Supervisor access is required to access the Devices Enabled.

10. Press the Disable Pumps button on the controller to disable the pump(s). Press the Enable Pumps button on the controller to enable the pump(s) and allow the parameters to upload to the controller. See Figure 23.

Figure 23 Devices Enabled Screen

NOTE: � When going from one set of pumps to another set of pumps at the controller, the pumps must DISABLED and then ENABLED for all sensors to function correctly.



11. On the controller Program Screen, press the Simulation Mode button. See Figure 24.


12. On the Simulation Mode screen, press the Run Simul. button to test the pumps. See Figure 25.

Figure 25 Simulation Mode Screen

13. Open the main air lockout valve and put the unloader back into service.



PartsTo order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative.

Ethernet I/O ModuleSee Figure 26 and refer to the following parts list.

Figure 26 Ethernet I/O Module (For Clarity, Some Parts are Not Shown)

Item Part Description Quantity Note1 1615820 CABLE, 4-pin micro, 0.5 M, male/female 12 −−−−−− NUT, lock, nylon, M4, steel, zinc, per ISO 7040 43 −−−−−− WASHER, lock, M, external, M4, steel, zinc, per DIN 6797 84 −−−−−− SCREW, socket, M4 x 25, zinc, per ISO 4762 45 1615817 CABLE, Y, 4-pin, 1 male/2 female, 0.3 m AR A6 1615722 CABLE, 4-pin micro, 0.3 M, male/female AR B7 1615726 MODULE, ENET/PNET, 8-I, 8-O, 24 Vdc 18 1615727 HUB, 16 in., 24 Vdc 1

NS 1620423 CABLE, 4-pin, M12 to RJ45, 3M 1 CNOTE: A. Glass modules equipped with depressurization require 3 cables, all other modules require 2.

B. Standard modules and glass modules equipped with depressurization require 1 cable, all others require 2.

C. This cable is used to connect the computer to the communication module to set the IP address.

NS: Not Shown

AR: As Required

2 3

34

78

6

5

5

5

6

1



SchematicsRefer to the following foldout schematics for the level sensors.

NOTE: � Visit Nordson eManuals for a high-resolution view of the wiring diagrams and schematics. Go to http://emanuals.nordson.com for an electronic version of the manual for Rhino SD3/XD3 Communication Module.

Number Description10018521 Rhino SD3/XD3 Communication Module Schematics

http://emanuals.nordson.com



Issued 05/21

Original copyright date 2020. Rhino, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

All other trademarks are the property of their respective owners.

This page is intentionally left blank.

ASME Y14.5M-2009ASME Y14.5M-2009INTERPRET DRAWINGS PERINTERPRET DRAWINGS PER

FOR INTERRELATED FEATURESFOR INTERRELATED FEATURES

PERFECT FORM AT MMC REQUIREDPERFECT FORM AT MMC REQUIRED

PROJECTIONPROJECTION

THIRD ANGLE

ARE FULL THREADARE FULL THREADTHREAD LENGTH DIMENSIONSTHREAD LENGTH DIMENSIONS

CORNERS 0.1/0.8CORNERS 0.1/0.8

BREAK INSIDE/OUTSIDE

1.6MACHINED SURFACESMACHINED SURFACES

X±0.8

MMEXCEPT AS NOTED

ALL DIMENSIONS IN

WESTLAKE, OHIO 44145WESTLAKE, OHIO 44145

NORDSON CORPORATIONNORDSON CORPORATION

SIZE

D

RELEASE NO.RELEASE NO.

APPROVED BYAPPROVED BYCHECKED BYCHECKED BY

DATEDRAWN BY

MATERIAL NO.MATERIAL NO.

SHEET OFSHEET OFSCALE:

8

A

REVISIONREVISION

CADD GENERATED DWG.

X.X±0.25 X.XX±0.13

FILE NAME

DESCRIPTION

7 6 5 4 3 1

8 7 6 5 4 3 2 1

B

C

D

REVISIONMATERIAL NO.

D

C

B

A

REV DESCRIPTION BY CHK RELEASE NO.RELEASE NO. DATEZONE

DO NOT CIRCULATE, REPRODUCE OR DIVULGE TO OTHER PARTIES WITHOUT WRITTEN CONSENT OF NORDSON.DO NOT CIRCULATE, REPRODUCE OR DIVULGE TO OTHER PARTIES WITHOUT WRITTEN CONSENT OF NORDSON.

THIS DRAWING IS NORDSON PROPERTY,CONTAINS PROPRIETARY INFORMATION AND MUST BE RETURNED UPON REQUEST.THIS DRAWING IS NORDSON PROPERTY,CONTAINS PROPRIETARY INFORMATION AND MUST BE RETURNED UPON REQUEST.NOTICE

STANDARD COM. MODULE SCHEMATIC

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

OUTPUT X5-A

COMMON

OUTPUT X5-B

N/C

PIN 5 PE

OUTPUT X6-A

COMMON

OUTPUT X6-B

N/CPIN 1

PIN 4

PIN 3

PIN 2

N/C

OUTPUT X8-B

COMMON

OUTPUT X8-APIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

I/O LINK X1-AI/O LINK X1-A

V-

NOT USEDNOT USED

V+ PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+

INPUT X2-A

INPUT X2-B

PIN 1

PIN 2

PIN 3

PIN 4

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS OUTPUTS

4

3

2

1

LIGHT TOWER

1

4

3

2

3

4

2

1

R

AIR PRESSURE SWITCHAIR PRESSURE SWITCH

4

3

2

1

MATERIAL FILTER SWITCH

NOT USED

3

4

2

1

3

4

2

1

4

1

3

2

SOL. B-

+

BLOW-OFF AIR SOLENOID VALVEBLOW-OFF AIR SOLENOID VALVE

SOL. A-

+

AIR MOTOR AIR SOLENOID VALVEAIR MOTOR AIR SOLENOID VALVE

3

4

2

1

3

4

2

1

4

1

3

2

SOL. B-

+

RAM DOWN AIR SOLENOID VALVERAM DOWN AIR SOLENOID VALVE

SOL. A-

+

RAM UP AIR SOLENOID VALVERAM UP AIR SOLENOID VALVE

PIN 5 PE

OUTPUT X7-A

COMMON

OUTPUT X7-B

N/CPIN 1

PIN 4

PIN 3

PIN 2

3

4

2

1

3

4

2

1

4

1

3

2

SOL. B-

+

GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVEGLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE

SOL. A-

+

DEPRESS. AIR SOLENOID VALVEDEPRESS. AIR SOLENOID VALVE

DRUM LEVEL EMPTY

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

PE

V-

V+

INPUT X3-A

INPUT X3-B

4

3

2

1

4

3

2

1

1

4

3

2DRUM LEVEL LOW

4

3

2

1

EXPANSION BLOCKEXPANSION BLOCK

PE

I/O LINK X4-AI/O LINK X4-A

V-

NOT USEDNOT USED

V+

MASTER BLOCK

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

INPUT X5-AINPUT X5-A

V-

INPUT X5-BINPUT X5-B

V+

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

V-

V+V+ PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+V+



PIN 1

PIN 2

PIN 3

PIN 4

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS

4

3

2

1

4

3

2

1

1

4

3

2

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

DRUM IN POSITIONDRUM IN POSITION

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

PE

V-

V+V+



4

3

2

1

4

3

2

1

3

4

2

1

4

3

2

1

4

3

2

1

4

3

2

1

PE

V-

V+V+

EXPANSION BLOCK











1

4

3

2FOLLOWER IN DRUMFOLLOWER IN DRUM

3

4

2

1

3

4

2

1

4

1

3

2

1

4

3

2PUMP STROKE / RUNAWAYPUMP STROKE / RUNAWAY

1

4

3

2AIR MOTOR STOP POSITIONAIR MOTOR STOP POSITION

INPUTS

V-

V+

V-

V+

V-

V+

4

2

3

1

3

4

2

1

3

4

2

1

4

3

2

1

PUMP SHARE (TO OTHER SYSTEM CONTROLLER)PUMP SHARE (TO OTHER SYSTEM CONTROLLER)

X5-AX1-AX1-B X5-B

X6-AX2-AX2-B X6-B

X7-AX3-AX3-B X7-B

X8-AX4-AX4-B X8-B

X5-AX1-AX1-B X5-B

X6-AX2-AX2-B X6-B

X7-AX3-AX3-B X7-B

X8-AX4-AX4-B X8-B

2

4

3

1

RAM UP SELECTOR SWITCHRAM UP SELECTOR SWITCH

RAM DOWN SELECTOR SWITCHRAM DOWN SELECTOR SWITCH

4

3

2

1

MATERIAL PURGE BUTTON3

4

2

1

4

1

3

2

3

4

2

1

4

1

3

2

3

4

2

1

4

1

3

2

4

3

2

1

4

3

2

1

1

4

3

2RAM TOP OF STROKERAM TOP OF STROKE

4

3

2

1

4

3

2

1

4

3

2

1

A

B

A

B

A

B

A

B

A

B

A

B

4

3

2

1

BARCODE

4

2

3

1

3

4

2

1

4

2

3

1

3

4

2

1

4

2

3

1

3

4

2

1

4

2

3

1

3

4

2

1

4

2

3

1

3

4

2

1

4

2

3

1

3

4

2

1

ASME Y14.5M-2009INTERPRET DRAWINGS PERINTERPRET DRAWINGS PER

FOR INTERRELATED FEATURESFOR INTERRELATED FEATURES

PERFECT FORM AT MMC REQUIREDPERFECT FORM AT MMC REQUIRED

PROJECTIONPROJECTION

THIRD ANGLETHIRD ANGLE

ARE FULL THREADTHREAD LENGTH DIMENSIONSTHREAD LENGTH DIMENSIONS

CORNERS 0.1/0.8

BREAK INSIDE/OUTSIDE

1.6MACHINED SURFACESMACHINED SURFACES

X±0.8

MMEXCEPT AS NOTED

ALL DIMENSIONS IN

WESTLAKE, OHIO 44145WESTLAKE, OHIO 44145

NORDSON CORPORATION

SIZE

D

RELEASE NO.RELEASE NO.

APPROVED BYCHECKED BYCHECKED BY

DATEDRAWN BY

MATERIAL NO.MATERIAL NO.

SHEET OFSCALE:

8

A

REVISION

CADD GENERATED DWG.CADD GENERATED DWG.

X.X±0.25 X.XX±0.13

FILE NAMEFILE NAME

DESCRIPTION

7 6 5 4 3 1

8 7 6 5 4 3 2 1

B

C

D

REVISIONMATERIAL NO.

D

C

B

A

REV DESCRIPTION BY CHKCHK RELEASE NO.RELEASE NO. DATEZONE

DO NOT CIRCULATE, REPRODUCE OR DIVULGE TO OTHER PARTIES WITHOUT WRITTEN CONSENT OF NORDSON.DO NOT CIRCULATE, REPRODUCE OR DIVULGE TO OTHER PARTIES WITHOUT WRITTEN CONSENT OF NORDSON.

THIS DRAWING IS NORDSON PROPERTY,CONTAINS PROPRIETARY INFORMATION AND MUST BE RETURNED UPON REQUEST.THIS DRAWING IS NORDSON PROPERTY,CONTAINS PROPRIETARY INFORMATION AND MUST BE RETURNED UPON REQUEST.NOTICE

TWO HAND DOWN COM. MODULE SCHEMATICTWO HAND DOWN COM. MODULE SCHEMATIC

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

N/C

X5-A

PIN 5 PE

N/CPIN 1

PIN 4

PIN 3

PIN 2

N/C

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

V-

V+

X1-APIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+ PIN 1

PIN 2

PIN 3

PIN 4

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS OUTPUTS

4

3

2

1

LIGHT TOWERLIGHT TOWER

3

4

2

1

R

AIR PRESSURE SWITCH

4

3

2

1

MATERIAL FILTER SWITCHMATERIAL FILTER SWITCH

NOT USED

3

4

2

1

3

4

2

1

4

1

3

2

SOL. A-

+

BLOW-OFF AIR SOLENOID VALVEBLOW-OFF AIR SOLENOID VALVE

SOL. A-

+

AIR MOTOR AIR SOLENOID VALVEAIR MOTOR AIR SOLENOID VALVE

3

4

2

1

3

4

2

1

4

1

3

2

SOL. A-

+

RAM DOWN AIR SOLENOID VALVERAM DOWN AIR SOLENOID VALVE

SOL. A-

+

RAM UP AIR SOLENOID VALVERAM UP AIR SOLENOID VALVE

PIN 5 PE

N/CPIN 1

PIN 4

PIN 3

PIN 2

3

4

2

1

3

4

2

1

4

1

3

2

SOL. A-

+

GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVEGLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE

SOL. A-

+

DEPRESS. AIR SOLENOID VALVEDEPRESS. AIR SOLENOID VALVEPIN 5

PIN 1

PIN 4

PIN 3

PIN 2

PE

V-

V+

4

3

2

1

EXPANSION BLOCK

PE

V-

V+

MASTER BLOCK

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

V-

V+

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

V-

V+ PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+ PIN 1

PIN 2

PIN 3

PIN 4

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS

4

3

2

1

1

4

3

2

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

DRUM IN POSITION

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

PE

V-

V+

4

3

2

1

4

3

2

1

3

4

2

1

4

3

2

1

4

3

2

1

4

3

2

1

PE

V-

V+

EXPANSION BLOCK

1

4

3

2FOLLOWER IN DRUM

3

4

2

1

3

4

2

1

4

1

3

2

1

4

3

2PUMP STROKE / RUNAWAY

1

4

3

2AIR MOTOR STOP POSITIONAIR MOTOR STOP POSITION

INPUTS

3

4

1

2

3

4

2

1

V-

V+

V-

V+

V-

V+

3

4

2

1

4

3

2

1

PUMP SHARE (TO OTHER SYSTEM CONTROLLER)PUMP SHARE (TO OTHER SYSTEM CONTROLLER)

X1-B X5-B

X6-AX2-AX2-B X6-B

X7-AX3-AX3-B X7-B

X8-AX4-AX4-B X8-B

X5-AX1-AX1-B X5-B

X6-AX2-AX2-B X6-B

X7-AX3-AX3-B X7-B

X8-AX4-AX4-B X8-B

OUTPUT X5-A

COMMON

OUTPUT X5-B

OUTPUT X6-A

COMMON

OUTPUT X6-B

OUTPUT X8-B

COMMON

OUTPUT X8-A

I/O LINK X1-A

NOT USEDNOT USED

INPUT X2-A

INPUT X2-B

OUTPUT X7-A

COMMON

OUTPUT X7-B

INPUT X3-A

INPUT X3-B

I/O LINK X4-A

NOT USEDNOT USED

INPUT X5-A

INPUT X5-B

INPUT X2-A

INPUT X2-B

INPUT X3-A

INPUT X3-B

INPUT X1-A

INPUT X1-B

INPUT X4-A

INPUT X4-B

INPUT X6-A

INPUT X6-B

INPUT X7-A

INPUT X7-B

INPUT X8-A

INPUT X8-B

2

4

3

1

RAM UP SELECTOR SWITCH

RAM DOWN SELECTOR SWITCHRAM DOWN SELECTOR SWITCH

4

3

2

1

MATERIAL PURGE BUTTONMATERIAL PURGE BUTTON

2

4

3

1

TWO HAND BUTTON #2

TWO HAND BUTTON #1

3

4

2

1

4

1

3

2

3

4

2

1

4

1

3

2

3

4

2

1

4

1

3

2

4

3

2

1

1

4

3

2DRUM LEVEL EMPTY

4

3

2

1

4

3

2

1

1

4

3

2DRUM LEVEL LOW

4

3

2

1

4

3

2

1

1

4

3

2RAM TOP OF STROKERAM TOP OF STROKE

4

3

2

1

3

4

1

2

3

4

2

1

3

4

1

2

3

4

2

1

3

4

1

2

3

4

2

1

3

4

1

2

3

4

2

1

3

4

1

2

3

4

2

1

3

4

1

2

3

4

2

1

4

3

2

1

4

3

2

1

4

3

2

1

BARCODEBARCODE3

4

1

2

3

4

2

1

A

B

A

B

A

B

A

B

A

B

A

B

rhino sd3/xd3 communication modulesthe communication module is ethernet/ip and profinet® capable....

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