rexnord marbett - lar-profiller.pdf · pdf filer split moulded polyamide 4 sprockets...
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Rexnord Marbett
2
Introduction Course
3
R
Split Moulded Polyamide
4 Sprockets
Part.225
Easy Assembly
Quiet Running
Strong engineering Polymerwith 30% glass fiber
Corrosion Resistant
Idler wheels
Cast Iron or Steel
5
Split Machined PolyamideEasy to clean
Hole can be machined tobigger diameter.
Part.397
Sprockets
Abrasion Resistant
Split design: Easy Assembly
Special low friction Polymer
Part. 414
Part.507
82,5 2,550 85 50
Ram-extruded UHMWPE
6 Wear strips
82,5
88
82,5
85
Part.386
Part.243Part.263
Part.262 Part.251
5,582,550 88 50
Part.263Part.262
Part.261
Part.261
Part.362Part.262
Less debris embedded in UHMWPE than low qualityHMWPE (extruded)
Less wear on chains
Always change wearstrips when change chains
Discontinuous process : marks perpendicular to the extrusiondirection
Ram-extruded UHMWPE with SS V-ShapeLess buckling problems when temperature changes
Easy to clean
Part.310
Part.356
Part. 275Part. 216Part. 215
7 Wear strips
part. 215
part. 310
82,5 5,550 88 50
4244,75
Part.310 Part.215
Part.244
82,5 150 83,5 50
42
44
Part.175Part.423
Part.262 Part.356 Part.215
Ram-extruded UHMWPE withSS struttural Element
Part.366 Chain guide profile
Part.367 Chain guide profile
Part.371 Mounting Block
8 Wear strips
Part.371
82,5
50 88 50
Part.366
Part.366
82,5 150 83,5 50
Part.367
Part.367
Part.371
More stiffness
Interchangeable plastic profile
Easy Assembly
Available also rightand left version.
Used to guarantee smoothtransition of TableTop andMattop chains from idlersof sprockets onto 367 and366 wear strip.
Chain guiding Shoes
Thermal expansion
Part.550 Part.551
Part.550- 551 Assembly
9 Wear strips
Newproduct
Part. 559
Applications, mounting scheme
10 Wear strips
Part.366
Easy Assembly of chain guideprofiles: part.366 - 367 - 368on tubolar frames 38 mm(no drilling).
Stainless steel fastners
Tube 38
part. 559
Assembly on part. 366
Part.179
Clamp for chain guide profiles
Wear shoe
11 Chain Return
Df
121
244
18,7584
14,5
39
6 n.4
R 232
20
Chain tension roller
Part.153
Part.153
Part.67
Part.37Part. 11
Part.67
750 500
150
min
500
A B BA = 1,5 B
Backflex radius
12 Chain/wear shoe interaction
Chain wear shoe interaction
Chain 812
Part. 125 Double roller
Part.126 Distance gear82,5 5,5
50 88 50
4
Part.73 Part.125 Part.126
Part.73 Part.126Part.73
82,5 2,550 85 50
1,5
Part.73 Part.125 Part.126
13 Chain Return
Part. 73 Roller
Rollers 10082,5
Part.73 Part.126
Part. 125 Double roller
227,5
25,5
51
42
,5
Df
Df Df32
27
Version withDf 12,5 - 16,5
Version withDf 18,5 - 20,5
Df
4
42
,5
52
55
25,5 25,5
Df
1,5
42
,5
51
52
25,25 25,25
14 Chain Return
Rollers82,5 1
50 83,5 50
Part.73 Part.421 Part.126
Part. 37 Guiding flange
Part. 11 Roller
82,5 5,550 88 50
Part.37 Part.11
Part. 421 RollerPart. 421 Roller
Part. 388 Roller
Df
50,5
42
,5
Df 42
,5
27,5
Df 70
,5
2
85,5
60
,5Df
87 150 88 50
Part.388 Part.388 Part.126
Newproduct
15 Rollers
Part. 554-556
Part. 554
Part. 556
82,5 5,550 88 50
4
Part.556
60
40,5
2
Part.262Part.362
Part.554
Part.555
Df
39,52 1,543
60
70
Df 60 rollers: better sliding onthe shaft than smaller ones
Modular system for 85 and88 mm pitch
Selflubricating material forless friction on the shaft
Available metric and USAdiameters (on request)
Df 70
60
4339,53,5
Df 60
41
Newproduct
82,5
100
Part. 614
114,3
Part. 126Part.614
82,5 5,5
50 88 50
Part. 614
82,5 2,5
50 85 50
Part. 555Part.614 Part.613
16 Rollers
Part. 613-614
Part. 614
Part. 613
External thermoplastic rubbersurface
Suitable for high speedconveyors
Reduced noise between rollerand chain
Low friction acetal hub
Anti-seizure effect: lower frictionbetween roller and shaft andhigher between roller and chain
Completely closed design forhigh cleanability
Low noise
High speed conveyors
Less problems in dirty environment
17 Chain return components
Part. 533
Part. 282
Part. 523
Newproduct
18 Chain return components
Part. 533
Part. 282
Part. 523
Examples of assembly87 150 88 50
42
44,75
Part.244 Part.175Part.423
26
20,5
20,5
1325
*
82,5 150 83,5 50
Part.244 Part.175Part.423
Part.367
New modular elements for chain return system withK = 82,5 mm chains (steel and plastic).
Easy assembly: all snap-on parts.
Versatility: fits on both round profiles from 15-20mm and square 20mm.
Wear strip can be used twice.
Upside profileWorn profileNew profile
6,2
5,4
9,7
5,4
20,55
Part. 524
Sliding profile
Newproduct
19 Chain return componentsAssembly of part. 244,282,175
Reversibility of the profile
30
5
Fits on both square and round steel profiles
20 Chain return components
Catenary
Part.282.
Chain return guide
2340
R 75Part.523
3013
103
25,5 6,553
6,5
84
27,7
500 400
Part.524 Part.52375125 Part.282
150
min
Newproduct
Newproduct
21 Chain return components
Spacer with special striker
Part. 533
Spacer with Striker
Part. 533
60
1610
,5
75
2126,2
15
2
51
20,5
16
13
75
26
4
55
10
Part. 565 Expansion plug
Part. 523Part. 524
Part. 282
Part. 524
Newproduct
Part. 565Expansionplugs
22 Chain return components
Part. 566Expansionplugs
Part. 565-566
Mounting on round tube
Easy connection of frame cross members to sides
Avoids welding of tube ends or expensive solid bars withthreaded holes at the ends
Both square and round tubes can be used
Expansion system makes a very strong and stiff joint
Suitable in combination with Snap-on Spacers
18/20
Modular elementsfor chain returnref. Bulletin E-1040/FT
20
Corner Tracks
23 Solid UHMWPE tracks
Straigth Tracks
Ram-extruded UHMWPE with SSV-SHAPE
24 Product side guide
Clamps for V-shape side guides
Part.308
Part.393
Part.223
Part.361
Part. 361 Closed round guide Part. 223
Part. 210 Fixed Part. 211 Adjustable Part. 213 Double
Guide Rail Clamps
Part. 211 Abjustable guide
Part. 210 Guide rail Clamp
Part. 213 Double guide rail clamp
25 Product side guides
part. 211
part. 219
part. 219
part. 393
Extruded HMWPE for 60x6 metal flat
26 Product side guide
Assembly instructions
Part.298. Guide rail clamp
Part.377 Part.298
Part.379
Economic solution:Metal can be iron insteadof stainless steel.Sealing with silicon will closethe part avoiding rust.
Metal flat
4
8
2
8
12
14
Part.159
Part.347
Clamps for steel round rod lateral guides
Clamps for steel round rod lateral guides
27 Product side guide
Part.82. Guide rail clamp
Part.159. Adjustable guide rail clamp
Modular roller guide
Disassembly the elementsPart.128
Part.128
28 Product side guide
Assembly Part.128
Part. 128
Straight roller guide single doubleor triple
Part. 373 Part.359
Part.227
Part.128 s
29 Product side guide
Part.128 S
Guide rail clamps
Transport of PVC or PET bottle packs
Newproduct
Rm
in = 500
Rm
in = 350
30 Product side guide
Snap-on roller side guide
low friction side roller guide
Easy assembly on 40x8 flat metal profile
Hinges Between modules for perfect shaping bothstraight and sideflexing
Small diameter rollers for better product handling
Part. 580-581
Minimum radius of curvature
NewproductPart. 580-581
Part. 581 - Single execution with wide rollers
Part. 581 - Double execution with wide rollers
Part. 580 - Double execution
Part. 580 - Single execution
31 Product side guide
74,3*371,5
46 40 32
32 3
18S
12
13,6
14
*= module length
74,3*
6474
28,51214
13,6 188
371,5
3
40
*= module length
74,3*371,5
46 40 32,5