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Marbett Component SolutionsMarbett Component Solutionsfor Beverage End-Usersfor Beverage End-Users

• Why this Catalogue

• Solutions for Chain Wear Strips Page 5 Quality and Productivity Applications and Suggested Products

• Solutions for Chain Return Page 15 Quality and Productivity Applications and Suggested Products

• Solutions for PET Air Conveyors Page 27 Quality and Productivity Applications and Suggested Products

• Solutions for Bearings 3 Quality and Productivity Applications and Suggested Products

Contents

The company The industries served

Rexnord is a global company supplying many industries with

power transmission and conveying components. The product

offering ranges from roller chains, couplings and geared

products to conveyor chains, belts and components.

The head office is based in the United States, with several

divisions all over the world. The Rexnord FlatTop division is

manufacturing conveyor chains, belts and components.

Rexnord is fully committed to meet customer expectations;

huge knowledge of the business reduces maintenance costs,

eliminates redundant inventories and prevents downtime,

all in close co-operation with OEMs and end users. This is a

result of Rexnords focus on product development, application

engineering, operations and customer service.

Rexnord FlatTop Europe represents 3 strong brands: Rexnord,

MCC and Marbett.

With production facilities in ‘s-Gravenzande and Correggio,

sales offices in The Netherlands, Italy, a large sales group for local

service in many countries and distributors all over the world,

Rexnord is always close to its customers.

In this way a fast and reliable delivery is guaranteed.

Rexnord chains and belts are being used to convey a wide

variety of products: bottles, cans, boxes, crates, tires, loose

food, glass jars, PET containers, trays; shortly every transport

in production halls in virtually any industry.

The product range has been split up over two catalogues,

one for Rexnord/MCC Table Top/MatTop chains and one for

Marbett conveyor components.

As the handling specialist in the field of conveying, the

Rexnord product portfolio is providing solutions for complete

lines in several industries in order to improve productivity.

In beverage industry palletizers, depalletizers, washers,

labelers, fillers, pasteurizers, inliners, outfeeds,

elevators and accumulation tables are

equipped with slatband chains, curves,

sprockets, belts, bearings, leveling elements

and many more conveyor components.

For the container manufacturing industry special products

and materials are available, such as abrasion

resistant polyamide for glass plants, vacuum

chains for can making and gripper chains for

vertical transport.

For food industry applications modular belts and components

with Microban antibacterial protection are

used in deboning, grading and trimming lines

for meat, poultry and seafood. A wide range

of products is also offered for blanchers,

cookers, washers, coolers and processing lines

in fruit, vegetables, bakery, confectionary etc. And many

more products are available for the handling of packed food.

In automotive industry the products are engineered to meet

the most demanding applications, such as rubber processing

and tire handling.

This is just a short selection of the applications in which

Rexnord products are being used. Among others they have

also found their way into pharmaceutical production lines,

battery manufacture, paper and cardboard production.

Rexnord and MCC TableTop chainsand MatTop belts

Marbett conveyor components

The product line can be split up into:

• Chain guide components

Profiles, corner tracks, straight tracks, return

rollers, serpentine, plugs for connections.

• Product handling components

Guide rails, roller guides, guide

rail clamps, guide rail brackets and connecting

clamps in plastic or stainless steel.

• Frame support components

Side mounting top brackets, bearing heads,

support bases and connecting joints, stainless

steel components.

• Supporting and leveling elements

Different versions in steel and plastic,

articulated and fixed, with and without gripper

bottom and vibration absorbing feet.

• Self-aligning bearings

Square, oval, pillow block, side flange,

take-up, round, and other executions, all with

open and closed unit. Lubricated for life

versions are also available.

• Miscellaneous components Line control

elements, hinges, locks, knobs, modular

transfer roller plates, rollers, tensioners,

nozzles, cable carriage chains, shaft collars

and nose-over bars.

The product line can be split up into:

• Steel slatband chains

In various materials ranging from carbon steel

to special stainless steel with better wear and

sliding properties; types straight running,

sideflexing tab, bevel and Magnetflex, with

and without rubber top.

• Plastic slatband chains

Wide range of materials and various

executions; single hinge, double hinge, heavy

duty, vacuum, lbp rollers and rubber top.

• Plate Top and Gripper chains

Based on the Rexnord roller chains in both

stainless and carbon steel; Plate Top chains

have steel or plastic top plates; Gripper chains

have different types of rubber inserts.

• Case conveyor and Multiflex chains

Different types of acetal for both straight

running and sideflexing transport of products

varying from heavy crates to small juice packs.

• Curves

Magnetflex, Tab and bevel, as well as straight

tracks to support the chain in all parts of the

line; there are many standard versions besides

the ability to make any special curve needed

in your applications with short delivery times.

• Modular belts

Pitches differ from 0.5 to 2.25 inch to suit any

application. Most series have both closed and

open top executions; some also available with

rubber top for inclined conveying.

4

Why this catalogue

• We have a big Conveyor Components catalogue that is made for equipment manufacturers mainly

• With this small catalogue we want to concentrate on components that End-Users need to replace to keep bottling line productivity as high as possible

5

• Wear strips are vital for chain’s wear life - Old wear strips might look like new, with no thickness change, but microscopic abrasive particles coming from conveyed products or chains or environment are often embedded. They will cause premature wear on the new chains - Why risk 100 $ of chain to save 20 $ of wear strips? ( prices just for reference )

• Check what you are buying: Outstanding Low Friction-Low Wear UHMWPE - 5.6 million “density” = stronger wear resistance, better friction. - Most wear strips on the market use materials with < 4 millions density • machined (worse finishing) profiles ( mostly < 2 millions ) • standard extrusion profiles ( less wear resistant properties, mostly < 2 millions ) - ULF Premium Quality, Self Lubricated version with Solid Lubricant also available.

• Results: Higher Productivity and Cost Saving - Longer Chain Wear Life - Reduced Maintenance-Downtimes - Longer Guide Wear Life - Reduced energy consumption - Limited or null lubrication possible

• Rexnord-MCC chains reach best performances by Marbett wear strips

Solutions for Chain Wear Strips

6

63651

632272

45

45

69864290

40 651992

TM

antibacterial protection

®

TM


®

Code

Code

Code

65681

63701

Standard

20 3

34

3 205

20

10

3

20

3

32

45

82,5

42,143

20

100

82,5

4918

114,3

42,143

152,4-190,5

42,14345

100

190,5

80,582,5

Part./Art.Réf. S0261Part./Art.Réf. S0243Part./Art.Réf. S0244

Part./Art.Réf. 261

Part./Art.Réf. S0262



Part./Art.Réf. S0241Part./Art.Réf. S0251




Part./Art.Réf. S0251Part./Art.Réf. S0262Part./Art.Réf. S0386

Part./Art.Réf. 244

Part./Art.Réf. 261




P+ 6 0

H+ 1

0

Packagingmetres

Black

Green

Reinforced version

Colour

Part. S0262

Part. S0261

Part. S0243

- Standard packaging : coil.

- Applicable to 2,5 to 3,5 mm thick sheet metal.- Colour : white ( with Microban® ), green ( without Microban® ).- Standard packaging : coil.

Packagingmetres

Chain - guide profile



WithMicroban®

WithoutMicroban®

Packagingmetres

WithMicroban®

WithoutMicroban®

- Colour : white ( with Microban® ), green ( without Microban® )- Standard packaging : coil.

• Material Polyethylene UHMWPE with molecular density 5.600.000.• Linear expansion coefficient 2 x 10 -4 Calculation of thermal expansion see page 38.• Operating temperature In air (- 40 to + 80 C). In hot water (+ 70 C). • Position of guides. See page 39.

• TableTop® chains series 812 - 815 - 820 - 831 - 881TAB - 8811TAB - 879TAB - 880TAB

Chain width 82,5 mm (K 325) / Guide clearance 45 mm

Chain width 82,5 mm (K 325) / Guide clearance 49 mm

Chain width 114,3 mm (K 450)

Chain width 152,4 mm (K600), 190,5 (K750)

• TableTop® double hinge chain series 802 - 805


Chain - Guide Profiles

Item code for order = Part. + Code

On request : minimum quantity mayapply. Consult our Customer Service foravailability.

Best choice

7

60

80

60

60

60

50

60

80

20 x 3

20 x 5

25 x 3

30 x 3

40 x 3

40 x 5

20 x 3

20 x 5

63711

63691

63721

63731

63661

608172

60386

60376

40 63631

80

80

63641

60356

Code

Code

Code

Standard

L

H

18 2

2,5

2 18

32,

5

2 18

32

10

114,3

57,2

60

82,5-114,3-152,4

31,75

34,6

95,2

57,2

60

95,2

190,5

190,5

136,5










304,8

140 4 Part./Art.Réf. S0262





254-304,8 Part./Art.Réf. S0262

4Part./Art.Réf. S0674

ColourPackaging

metres

Part. S0241

Part. S0251

Part. S0244

ColourPackaging

metres

- Applicable to 2,5 to 3,5 mm thick sheet metal.- Standard packaging : coil.


Green

Black

ColourPackaging

metres

Green

Black

L x Hmm




• TableTop® chains series 882 TAB

• PlateTop chains series 1874 - 4874 - 1873

• Low backline pressure chains series SLBP 882 TAB - SLBP 821


Chain width 82,5 mm (K 325), 114,3 mm (K 450), 152,4 mm(K 600)



Chain width 304,8 mm (K 1200).

Chain width 254 mm (K 1000), 304,8 mm (K1200).


• TableTop® double hinge chain series 821



Green


Best choice

On request : minimum quantity mayapplay. Consult our Customer Servicefor availability.

8

Standard

6609640

Code

63203340

Code

3

6

632713

632723

Code

20 3

5

4

82,5 5,5

50 88 50

42,1 4345



33

3 2110

46

4 22

10,5

82,5 2,5

50 85 50

42,1 4344,5




84 1

50 85 50

FTM 1060FTDP1000


87 1

50 88 50

42,143

45



P+ 6 0

H+ 1

0




Best choice

Black

Reinforced version

Colour

- Can be used in combination with Part. S0387.- Standard packaging : coil.

Packagingmetres

Chain - guide profilePart. S0386

• TableTop® chains series 820 - 880TAB

Chain width 87 mm ( K 343 ) / Pitch 88 mm

Multi strand conveyors, with 82,5 mm width chains and pitch 88 mm, can be modified to convey PET bottles with pethalbottom or other unstable products.

Part. S0825

Part. S0822 Chain - guide profile

Green

Colour

- Applicable to 2,5 to 3,5 mm thick sheet metal.- Can be used in combination with Part. S0784.- Standard packaging : coil.

Packagingmetres


Chain width 82,5 mm ( K 325 ) / Pitch 85 mm

Chain width 84 mm pitch 85 mm

Change chains ( from 82,5 mm to 87 mm width ) and wear strip, in this way the Gap between chains is reduced ( from 5,5 mm to1 mm ) while the conveyor frame is unchanged ( pitch 88 mm )

• Material Polyethylene UHMWPE with molecular density 5.600.000.• Linear expansion coefficient 2 x 10 -4 Calculation of thermal expansion see page 38.• Operating temperature In air (- 40 to + 80 °C). In hot water (+ 70 °C).• Position of guides. See page 39.

- Can be used in combination with Part. S0362.- Standard packaging : bars of 3 and 6 metres.- Packaging : 96 metres.

ColourLengthmetres

Green

9

3

6

694351

66106

Code

Standard

3

6

3

6

694331

67435

694341

61726

Code

3

6

3

6

620513

620523

620533

620543

Code

6 30,5 643

54

5 31 541

45

82,5 2,5

50 85 50

42,1 4344,5



5 30,5 5

40,5

37

82,5 5,5

50 88 50

42,1 4345



87 1

50 88 50

42,143

45



82,5 2,5

50 85 50

42,1 4344,5



ColourLengthmetres

Reinforced version

- Can be used in combination with Part. S0386.- Standard packaging : bars of 3 and 6 metres.- Packaging : 96 metres.

Black

Chain - guide profile Part. S0387



Best choice



Reinforced version- Standard packaging : bars of 3 and 6 metres.- Packaging : 96 metres.

Chain - guide profile Part. S0362Colour

Lengthmetres

Green

Black


- Standard packaging : bars of 3 and 6 metres.- Packaging : 96 metres.

Chain - guide profile Part. S0784

ColourLengthmetres

Green

Black

• TableTop® chains series 820 - 880TAB

Chain width 87 mm ( K 343 ) / Pitch 88 mm

Multi strand conveyors, with 82,5 mm width chains and pitch 88 mm, can be modified to convey PET bottles with pethalbottom or other unstable products.

Change chains ( from 82,5 mm to 87 mm width ) and wear strip, in this way the Gap between chains is reduced ( from 5,5 mm to1 mm ) while the conveyor frame is unchanged ( pitch 88 mm )

10

3

6

694321

63681

80 63671

Code

3

6

631663

631653

Code

Code

Standard

6 31 643

54

3

20 3 20

82,5 5,5

50 88 50

42,1 433

4

45

82,5 5,5

50 88 50

42,143

22,5

18 4 18

4032,

5





P+ 6 0

H+ 1

0

2,2 2,237,1

41,5

73

82,5 2,5

50 85 50

42,1

43,5





• Material Polyethylene UHMWPE with molecular density 5.600.000.• Linear expansion coefficient 2 x 10 -4 Calculation of thermal expansion see page 38.• Operating temperature In air (- 40 to + 80 °C). In hot water (+ 70 °C).• Position of guides. See page 39.

• TableTop® chains series 812 - 815 - 820 - 831 - 881TAB - 8811TAB - 879TAB - 880TAB


Chain width 82,5 mm ( K 325 ) / Pitch 88 mmIt differentiates because the gap between chain edges andthe side rib of Part. S0242 is smaller.


Chain - guide profilePart. S0263

Reinforced version

ColourLengthmetres

Black


Chain - guide profilePart. S0824Colour

Lengthmetres

Green

Part. S0242Colour

Packagingmetres

Green




Best choice


11

Standard

TM


®

TM


®

36336

1,5609083609093609103609113609123

2

0,63

0,74

36336

1,5609033609043609053609063609073

2

0,72

0,82

Code

Code

82,5 5,5

50 88 50

42,1 4345

82,5 2,5

50 85 50

42,145

82,5 1

50 83,5 50

42,144

P+ 6 0

H+ 1

0








Part./Art.Réf. S0215*





25,4

5,1

A

H

S

25,4

8,6

A

H

S

500

P

300200 400 500

S= 1,5

S= 2

100

1

3

12105

Smm

1,52

Hmm

1717,5

Amm

1617

Smm

1,52

Hmm

20,521

Amm

1617



Best choice


*= Can be used only with chains 812- 815-820-831

*= Can be used only for chains 812-815-820-831

Part. S0768

Part. S0767

Lengthmetres

Metalprofile

material

Austeniticstainless steel

Zinc plated steel

ThicknessS

mmWeightkg/m

Lengthmetres

Metalprofile

material

ThicknessS

mmWeightkg/m

*= Fixing clamp can be used only with chains 812- 815-820-831

Chain-guide profile

Chain-guide profile

• Material Plastic profile in Polyethylene UHMWPE with molecular density 5.600.000. Metal Profile material austenitic stainless steel or zinc plated steel.• Linear expansion coefficient 4 x 10 -5 Calculation of thermal expansion see page 38.• Operating temperature In air (- 40 a + 80 C). In hot water (+ 70 C).• Positioning. See page 39.

• Head Joint Head joint shall be made with a 45 cut to avoid steps and guarantee chain smooth mouvement. With temperature encrease it is necessary to leave a gap wide enough to allow for thermal elongation of plastic parts.

• Table Top® chain series 812 - 815 - 820 - 831 - 881TAB - 8811TAB - 879TAB - 880TAB

Chain width 82,5 mm (K 325) / Pitch 88 mm


Chain width 82,5 mm (K 325) / Pitch 83,5 mm

Gap

• Deflection of Part. S0223 - S0310 - S0356

Defle

ctio

n (m

m)

Load P (Newton)

- Material : plastic profile in Polyethylene UHMWPE with molecular density 5.600.000 with Microban®

antibacterial protection.- Colour : white.- Min. curvature radius : 160 mm.- Linear expansion coefficient : 4 x 10 -5.- Packaging : 24 metres.


antibacterial protection.- Colour : white.- Min. curvature radius : 160 mm.- Linear expansion coefficient : 4 x 10 -5.- Packaging : 24 metres.



Zinc plated steel


12

Standard

TM


®

TM


®

0,8936

6160561615

605173652002

0,9536

6561269412

36336

1,5608943608953608963608973608983

2

0,95

1,06

Code

Code

Code

40

8

7,5

17

21

2

20 3 20

43

17

9 21

82,

5

2

57,15

8

10

A

H

S

500


Part./Art.Réf. S0765-S0356



Smm

1,52

Hmm

20,521

Amm

1617




Best choice

Part. S0310

Part. S0356

Part. S0765

White

ColourLengthmetres

Weightkg/m

- Material : metal profile austenitic stainless steel.- Packaging : 24 metres.

- Material : metal profile austenitic stainless steel.- Packaging : 24 metres.

White

ColourLengthmetres

Weightkg/m

Chain-guide profile

Chain-guide profile

Chain-guide profile

CodiceCodiceWith

Microban®Without

Microban®


antibacterial protection.- Colour : white.- Min. curvature radius : 200 mm.- Linear expansion coefficient : 4 x 10 -5. - Packaging : 24 metres.

Lengthmetres

Metalprofile

material

ThicknessS

mmWeightkg/m

Parallel wear strip.Recommended with medium-light loads.

CHEVRON pattern.Recommended with high loads(accumulation tables)Chain wear is evenly distributedthroughout the width.

• MatTop® modular chain


Zinc plated steel


13

Standard

TM


®

TM


®

3636

1,5608993609003609013609023

2

0,82

0,93

3636

1,5608903608913608923608933

2

0,93

1,03

Code

Code

P+ 6 0

H+ 1

0

500

30,2

A

15,2

H

S

6,4 25,4

31,8

A

H

S

9,7



500





Smm

1,52

Hmm

25,726,2

Amm

1617

Smm

1,52

Hmm

20,521

Amm

1617



Best choice


Part. S0766Chain-guide profile

Chain-guide profile

Parallel wear strip. Recommended with medium-light loads.

CHEVRON pattern. Recommended with high loads (accumulation tables)Chain wear is evenly distributed throughout the width.

• MatTop® modular chain

Gap

Part. S0764


antibacterial protection.- Colour : white.- Linear expansion coefficient : 4 x 10 -5. - Packaging : 24 metres.


antibacterial protection.- Colour : white.- Linear expansion coefficient : 4 x 10 -5. - Packaging : 24 metres.

Lengthmetres

Metalprofile

material



ThicknessS

mmWeightkg/m

Lengthmetres

Metalprofile

material

ThicknessS

mmWeightkg/m

• MatTop® modular chainParallel wear strip.Recommended with medium-light loads.

CHEVRON pattern.Recommended with high loads(accumulation tables)Chain wear is evenly distributedthroughout the width.

• Material Plastic profile in Polyethylene UHMWPE with molecular density 5.600.000. Metal Profile material austenitic stainless steel or zinc plated steel.• Linear expansion coefficient 4 x 10 -5 Calculation of thermal expansion see page 38.• Operating temperature In air (- 40 a + 80 C). In hot water (+ 70 C).• Positioning. See page 39.

• Head Joint Head joint shall be made with a 45 cut to avoid steps and guarantee chain smooth mouvement. With temperature encrease it is necessary to leave a gap wide enough to allow for thermal elongation of plastic parts.



14

Standard

TM


®

6 650962648132

Code

629163

Code

15,9

5,2

9,8

19,8

11,1

8,7

2,6 4



12,7

9,4

3,3

12,7

2,5

7,5




Best choice

Part. S0634

Part. S0814

Parallel wear strips. Reccomended with mediumlight loads.

• MatTop® modular chains

3 - 4



Parallel wear strips. Reccomended with mediumlight loads.

• MatTop® modular chains

ColourLengthmetres

- Applicable to 4 mm thick sheet metal.- Standard packaging : bars of 6 metres.- Packaging : 96 metres.

White


WithMicroban®

WithoutMicroban®

Colour

- Applicable to 3 and 4 mm thick sheet metal.- Standard packaging : coil.- Packaging : 30 metres.

White


15

Solutions for Chain Return

• Also return rollers can improve line productivity - If you can see concave wear on the top of the chains you need to change these chains as products are falling down - The reason is return rollers are not turning freely or wear shoes are wearing the top of the chain in the return section of conveyors

• The Super Premium Rubber Coated Roller - No more problems as rubber is keeping the roller in rotation - The best roller in the market thanks to the bi-material overmolding technology, rollers is “coated” and no discontinuous interfaces exist - Completely Cleanable / Closed Structure - Noise Reduction ( -5db ) - Discontinuous surface ( rubber coated ) prevent dry lubricant to be removed from the chain - Microban® Antibacterial Protection • UNL™ low noise plastic material - best price / performance ratio - -5dB noise with stainless steel chains

• Results : Higher Productivity for the End User - Longer Chain Wear Life, premium rollers are always rotating and there is not relative sliding between the chain and the roller - Better product stability, less fallen bottles

16

Standard

16,5

20,5

16

20

632063

632073

632083

632093

Code

L = 82 L = 84,5

16,220,2

1620

632103632113

-3/4

Code

Df

Ø 2

7,8

L

77Ø

45

ø 55Df

2

84 1

50 85 50

Part./Art.

Réf. S0827

FTM 1060

Part./Art.

Réf. S0826 (84,5)

FTDP1000

82,5 2,5

50 85 50

Part./Art.

Réf. S0826 (L82)

82,5

Part./Art.

Réf. S0826 (L82)

100

Part./Art.

Réf. 565

Part./Art.

Réf. S0826

Part./Art.

Réf. S0612

Part./Art.

Réf. S0356

Part./Art.

Réf. S0261


Part./Art.

Réf. S0612

Part./Art.

Réf. S0827

Rollers for Chain Return



Best choice

Part. S0826

Part. S0827

Dia. 45 mm

- Characteristics : completely closed design. Rubber surface for less noise even in high speed conveyors. Hub in acetal for low friction.- Material : roller in acetal POM ( white ). External EPDM rubber surface ( grey ). 65 shore hardness- Packaging : 100 pieces.

Double roller ( with rubber surface )

Bore dia.Df

mmshaft dia.

mm

Guide flange

- Material : polyethylene PE ( black ).- Packaging : 100 pieces.


MatTop® modular chains

Chain width 82,5 mm (K 325) / pitch 85 mm

Chain width 84 mm pitch 85 mmBore dia.

Dfmm

shaft dia.mm inch

TM


®

Code

Code

17

15,5

16,5

18,5

20,5

15

16

18

20

615342

615352

615362

615372

-

-

-

652012

15,5

16,5

18,5

20,5

15

16

18

20

615382

615392

615402

615412

Standard

82,5

114,3

Df ø 70

ø 60

4339,53,5

Df ø 60

41




82,5

110

101,6





100


82,5 2,550 85 50

82,5 150 83,5 50

Part./Art.

Réf. S0614Part./Art.

Réf. S0613

Part./Art.

Réf. S0555

Part./Art.


Réf. S0613

114,3

120

Part./Art.


Réf. S0126

Part. S0614

Dia. 60 mm

Dia. 60 mm

• TableTop® chains / PlateTop chains


Chain width 114,3 mm (K 450)Chain width 101,6 mm (K400)

PATENTED

Roller ( with rubber surface )

Bore dia.Df

mmshaft dia.

mm

Roller ( with rubber surface ) Part. S0613

PATENTED

Bore dia.Df

mmshaft dia.

mm

- Characteristics : completely closed design. Rubber surface for less noise even in high speed conveyors. Hub in acetal for low friction.- Version with Microban® material : roller in acetal POM ( white ) with Microban® antibacterial protection. External EPDM rubber surface ( grey ) with Microban®

antibacterial protection. 65 Shore hardness.- Version without Microban® material : roller in acetal POM ( white ). External EPDM rubber surface ( grey ). 65 Shore hardness.- Packaging : 100 pieces.

withMicroban®

withoutMicroban®




Best choice



Chain width 82,5 mm (K 325) / Pitch 83,5 mm


18

15,5

16,5

18,5

20,5

15

16

18

20

656992

657002

657012

657022

608253

608263

608273

608283

20,2 620783N20

Code

Code

L = 82 L = 84,5

Standard

L76

Dfø 60

ø 23

,5

7

Df ø 59

,5

84 1

50 85 50

Part./Art.

Réf. S0555

FTM 1060

Part./Art.

Réf. S0657 (84,5)

FTDP1000

82,5 2,5

50 85 50

Part./Art.

Réf. S0657 (L82)

82,5

Part./Art.

Réf. S0657 (L82)

100

Part./Art.

Réf. 565

Part./Art.

Réf. S0657

Part./Art.

Réf. S0612

Part./Art.

Réf. S0356

Part./Art.

Réf. S0261


Part./Art.

Réf. S0612

Part./Art.

Réf. S0555




Best choice

Part. S0657

Dia. 60 mm

PATENTED


Double roller ( with rubber surface )

Bore dia.Df

mmshaft dia.

mm

SeparatorPart. S0624

Bore dia.Df

mm

- Assembly : to be applied to rollers Part. S0556-S0614.- Material : Polyethylene PE ( black ).- Packaging : 100 pieces.

shaft dia.mm





18,5

20,5

18

20

613953

613963

613983

613993

18,5

20,5

18

20

620603

620613

620623

620633

18,5

20,5

18,5

20,5

18

20

18

20

614013

614023

620643

620653

-

3/4

-

3/4

-

3/4

-

3/4

18,2

20,2

18,2

20,2

18

20

18

20

614713

614723

620663

620673

-

3/4

-

3/4

Code

Code

Code

19

L = 82 L = 84,5

Standard

L80

ø 50

Df

ø 60

Df

2

84 1

50 85 50

Part./Art.

Réf. S0787

FTM 1060

Part./Art.

Réf. S0782 (L84,5)

FTDP1000

82,5 2,5

50 85 50

Part./Art.

Réf. S0782 (L82)

82,5

Part./Art.

Réf. S0782 (L82)

100

Part./Art.

Réf. S0565

Part./Art.

Réf.S0782

Part./Art.

Réf. S0612

Part./Art.

Réf. S0356

Part./Art.

Réf. S0261


Part./Art.

Réf. S0612

84,5

ø 65

80

1,75

ø 50

Part./Art.

Réf. S0787

Part./Art.

Réf. S0783

Part./Art.

Réf. S0787

Df

Part. S0782

Part. S0783

Dia. 50 mm

Double roller

Bore dia.Df

mmshaft dia.

mm inch

Dia. 50 mm

- Characteristics : completely closed design.- Version in UNL™ low noise material.- Colour : UNL™ ( aubergine ), polyethylene PE ( black ).- Packaging : 100 pieces.

- Characteristics : completely closed design.- Version in UNL™ low noise material.- Colour : UNL™ ( aubergine ), polyethylene PE ( black ).- Packaging : 100 pieces.

Double roller with flange

Material

UNL™

Polyethylene PE

Bore dia.Df

mmshaft dia.

mm inch



Guide flange Part. S0787


Version UNL™

Version PE ( Black )

For Part. S0782



- Assembly : to be applied to roller Part. S0782.- Packaging : 100 pieces.

Material

Polyethylene PE

(aubergine)

Polyethylene PE

(black)

Bore dia.Df

mmshaft dia.

mm inch


Best choice


15,518,519,520,5

1518

19,0520

608533608183612913608543

608553608563613563608573

15,518,519,520,5

1518

19,0520

620683620693620703620713

620723620733620743620343

15,518,519,520,515,518,519,520,5

1518

19,05201518

19,0520

613483613473613573613463620753620763620773620373

--

3/4---

3/4-

--

3/4-

--

3/4-

15,216,218,220,2

15161820

695181695191695201695211

---

3/4

20

L = 82 L = 84,5

Code

Code

Code

Standard

L80

ø 60

Df

ø 70

,5

Df

2

85,584,5

ø 70

80

1,5

ø 60

Df

84 1

50 85 50

Part./Art.

Réf. S0555

FTM 1060

Part./Art.

Réf. S0758 (84,5)

FTDP1000

82,5 2,5

50 85 50

Part./Art.

Réf. S0758 (L82)

82,5

Part./Art.

Réf. S0758 (L82)

100

Part./Art.

Réf. 565

Part./Art.

Réf. S0758

Part./Art.

Réf. S0612

Part./Art.

Réf. S0356

Part./Art.

Réf. S0261


Part./Art.

Réf. S0612

Part./Art.

Réf. S0555

Part./Art.

Réf. S0778

Part./Art.

Réf. S0555

Part. S0758

Part. S0778

Dia. 60 mm

Double roller

Dia. 60 mm

- Characteristics : completely closed design. - Version in UNL™ low noise material.- Colour : UNL™ ( aubergine ), polyethylene PE ( black ).- Packaging : 100 pieces.

- Characteristics : completely closed design. - Version in UNL™ low noise material.- Colour : UNL™ ( aubergine ), polyethylene PE ( black ).- Packaging : 100 pieces.

Double roller with flange

Guide flangePart. S0555

- Material : polyethylene PE ( black ).- Packaging : 100 pieces.





Bore dia.Df

mmshaft dia.

mm inch

Material

UNL™

Polyethylene PE

Bore dia.Df

mmshaft dia.

mm inch

Version UNL™

Version PE ( Black )

Bore dia.Df

mmshaft dia.

mm inch


For Part. S0554Part. S0613Part. S0758



Best choice

21

0,10689642697662

643451698472698462692122

20x20

L 84L 88L 108L 116

0,030,050,050,05

Code

Code

Standard

2243

R 75

11726

28

78

77

305

500 400

75 ÷ 125

150

min








L 116

15

5152716 7,516277,5

5152716 7,516277,5

L 84

15

5

7,5 27 15 27 7,5

26

20,5

1338

20,5

26

20,5

1338

20,5

26

20,5

1338

20,5

L 88

15

5

9,5 27 15 27 9,5

L 108

15

5152716 15,5277,5 26

20,5

1338

20,5


20x20

Part. S0729

Polyamide PA (black)Polyethylene PE (green)

MaterialWeight

Kg

Chain return guide

Part. S0523Spacer for square profiles

- New design offers less and more uniform wear of chains and better cleanability.- PE Polyethylene (UHMWPE) version can be used both with plastic chains and metal chains. PA Polyamide version is recommended for metal chains.- Packaging : 50 pieces.

squareshaftmm

WidthL

mmWeight

Kg

- Material : Polyamide PA (black).- Packaging : 100 pieces

• Assembly Part. S0729 Assembly : press-fit. Interference fixed. For assembly schemes see page 24 - 25.

• Assembly Part. S0523 Snap-on assembly on square. For assembly schemes see page 24 - 25.

Version width L 116 mm




Serpentine Guides for Chain ReturnFor high speed and low noise


Best choice


22

L 84

L 88

0,04

643461

643471

643481

643491

692112

698442

698452

698422

698432

614683

692132

692142

15,5

15

14

13

13

13

13

13

13

15,5

13

13

0,05

-

-

-

-

3/4"

-

3/4"

-

3/4"

-

-

3/4"

L 108 0,05

0,05L 116

15

16

18

20

-

20

-

20

-

15

20

-

Code

Standard

L 116

15

5152716 7,516277,5 26

B38

Df

26

B38

Df

L 108

15

5152716 7,516277,5

5152716 15,5277,5

L 8415

5

7,5 27 15 27 7,5 26

B38

Df

L 88

15

5

9,5 27 15 27 9,5 26

B38

Df

30

5

500 400

75 ÷ 125

150

min









15-16-18-20

Part. S0523


Spacer for round profile

Bore dia.Df

mm inch

WidthL

mmWeight

KgB

mm

- Material : Polyamide PA (black).- Packaging : 100 pieces.


Version with L 84 mm



• Assembly Part. S0523 Snap-on assembly on round steel profiles. For assembly schemes see page 24 - 25.



Best choice

23

Code

Code

Code

0,01

643501

672801

0,01672811

Standard

60

1610

75

20,526

15

25

84841

20,5

16

13

75

264 84

55

10

6,2

20,5

15

5Part./Art.Réf. 523





Part. S0533

Part. S0524

- Assembly : Applicable to spacers Part. S0523. Snap-on assembly.- Standard packaging : coil.- Packaging : 70 metres.

Material

Polyethylene PE (green) 1.000.000

Part. S0533

WeightKg

- Assembly : Applicable to spacers Part. S0523. Snap-on assembly.- Material : polyamide PA (black).- Packaging : 100 pieces.

Striker

Striker (centre)

Sliding profile

- Assembly : Applicable to spacers Part. S0523. Snap-on assembly.- Material : polyamide PA (black).- Packaging : 100 pieces.

WeightKg



Best choice


24

82,5

50

2,5

50

82,5

50

5,5

50

100

L 84

L 84 4 L 84

82,5

50 50

1

L 84 1 L 84

3

4

1 2

3

4

L 84 L 84

82,5

L 116

114,3 5,7

L 116 4 L 116

114,3 2,7

L 116 1 L 116

1

2

3

4

5

1

3

4

5

6

83,5

8885

120

114,3

117

1 2

3

4

1 2

3

4

1 2

5 3

1 2

3

4

1 6 1 6

3

3

4

1

5

6

3

4

Serpentine Guides for Chain Return

Assembly schemes forPart : S0729 S0523 S0533 S0524

• Chain width 82,5 mm (K325)

• Chain width 114,3 mm (K450)

Part.S0729Chain return guide.

Part.S0523Spacer (L 84).

Part.S0533Striker.

Part.S0524Sliding profile.

Part.S0533Striker centre.

Part.S0729 - Chain return guide.

Part.S0533 - Striker.

Part.S0524 - Sliding profile.

Part.S0533 - Striker centre.

Part.S0523 - Spacer (L 116).

25

3

4

1108 84

7 2

190,5

1108 84

7 2108 844

5,5

3 4 3

34

848884221 8

34

61 2116 84 108

7

190,5

196

254

304,8

1

2

3

4

7

1

2

3

4

8

1

2

3

4

6

7

Serpentine Guides for Chain Return

• Chain width 254 mm (K 1000)

• Chain width 304,8 mm (K 1200)











Part.S0729 - Chain returnguide.






Assembly schemes forPart : S0729 S0523 S0533 S0524

• Chain width 190,5 mm (K 750)

26

Standard

18 18,5

20 20,5

609423N1

608692N1

684221N1

684231N1

609433N1

Code

Df

121

244

18,7584

14,5

39

6 n.4

R 232

82,5

100

82,5 5,5

50 88 50

82,5 2,5

50 85 50

750 500

150

min

500

A B BA = 1,5 • B





Wear shoe for Chain Return



Best choice

Part. S0153

Material

UNL™ (aubergine)

Polyethylene PE (green)

Polyamide PA (black)

Polyethylene PE (green)

UNL™ (aubergine)

- New UNL™ low noise material is recommended only with LBP chains.- PE polyethylene ( green ) version is recommended with plastic chains and metal chains.- PA polyamide ( black ) version is recommended only with metal chains.- The use of only one wear shoe after the catenary is recommended, with the exception of LBP chains that can run on more wear shoes.- Packaging : 15 pieces.

Bore dia.Df

mmShaft dia.

mm

• TableTop® chains / PlateTop chains


Snap-on assembly

Wear shoe• Positioning

• Assembly

Chain width 82,5 mm (K 325) / Pitch 88 mmChain width 82,5 mm (K 325) / Pitch 85 mm

Shoes can be pinnedtogether

27

HDPE 500 UHMW PEXLF ULF

HDPE 500 UHMW PEXLF ULF

Coefficient of friction

Wearlife

• New ULF material for minimum friction and long wear life 6 million “density” UHMWPE and special lubricants = stronger wear resistance, better friction

• Results : Higher Productivity and Cost Saving Less marks on the bottles : higher quality production Less bottles jamming in the conveyors : higher productivity Longer Guide Wear Life : lower maintenance cost

Solutions for PET Air Conveyors

28

Standard

UL626363N40

UL626373N40

Code

Code





14

14,4

7,9

6,5

2 - 2

,5

9

12,2

2

9,1

6,4

8,4

2 - 2

,5

Product - Guides



Best choice

• Use Part. S0771 - S0776 Overhead transport of PET bottles.

Part. S0776 ULF

Neck transport guides

Part. S0771 ULF

Neck transport guides

- Material : polyethylene UHMWPE ( brown red ) + solid lubricant.- Linear expansion coefficient : 2 x 10-4. Calculation of thermal expansion see page 38.- Packaging : 40 metres.- Standard packaging : coil.

Packagingmetres

- Material : polyethylene UHMWPE ( brown red ) + solid lubricant.- Linear expansion coefficient : 2 x 10-4. Calculation of thermal expansion see page 38.- Packaging : 40 metres.- Standard packaging : coil.

Packagingmetres

29

Standard

UL691722N

UL691732N

3

6

UL691702N

UL691712N

3

6

Code

Code




34

25

10

6,9 2,1

14,22

3,5

R 2

R0,75

R1,5

28

20,9

510

5 2,1

8,72

Product - Guides


Best choice


• Use of Part. S0594 - S0654 Overhead trasport of PET bottles.

Part. S0654ULF

Neck transport guide

Part. S0594 ULF

Neck transport guide

Lengthmetres

- Characteristics : new material Polyethylene ULF brown red (UHMWPE) : reduced friction coefficient, higher wear resistance, do not leave any traces on the container.- Material : Polyethylene UHMWPE (brown red) + solid lubricant.- Min. curvature radius : 750 mm.- Linear expansion coefficient : 2 x 10 -4. Calculation of thermal expansion see page 38.- Packaging : 90 metres.

Lengthmetres

- Characteristics : new material Polyethylene ULF brown red (UHMWPE) : reduced friction coefficient, higher wear resistance, do not leave any traces on the container.- Material : Polyethylene UHMWPE (brown red) + solid lubricant.- Min. curvature radius : 750 mm.- Linear expansion coefficient : 2 x 10 -4. Calculation of thermal expansion see page 38.- Packaging : 45 metres (in 3 m length). 90 metres (in 6 m length).

30

0,503 686222

0,09UL613833N

3 0,59UL691892N

Code

Code

Code

Standard

R 2

21,4

8,9

417





Part./Art.Réf. S0210-S0210P



Part./Art./Réf. S0654-S0594

12,5

15

414

,3

174,

2

R2

Part. S0715 ULF

Guide rail

Part. S0717 - Metal profile

Part. S0716 ULF - Plastic profile

- Packaging : 30 metres.- Standard packaging : coil.

The guide rail can be supplied with separatedcomponents.

Lengthmetres

Weightkg/m

Plastic profile in Polyethylene ULF ( brown red )

-Characteristics of new material Polyethylene ULF brown red (UHMWPE) : reduced friction coefficient, higher wear resistance, do not leave any traces on the container.- Material : metal profile in anodized aluminium.- Standard packaging : The plastic and metal profiles are supplied disassembled.- Min. curvature radius : 500 mm. - Linear expansion coefficient : 2 x 10 -4.- Packaging : 72 metres.

Lengthmetres

Weightkg/m

Weightkg/m

Polyethylene ULF ( brown red )

- Packaging : 60 metres.- Material : anodized aluminium.

• Accessories : guide rail clamps

Product - Guides

In aluminium



Best choice

31

Standard

0,10UL630893N

Code

0,245,8 631433

Code

17,2

4,5

R 2,25

6,6

17 1418,7

28

7,5

9

9

10,8




M 8

Product - Guides


Best choice


Part. S0789ULF

Plastic profile

Part. S0823Metal profile

- Packaging : 40 metres.- Standard packaging : coil.

Weightkg/m

Polyethylene ULF ( brown red )

Lengthmetres

Weightkg/m

- Packaging : 58 metres.- Material : anodized aluminium.

• Use Part. S0771 - S0789 - S0823 Overhead transport of PET bottles.

• Assembly of Part. S0823 M8 hex head bolt.

32

ISO3228

2°

2 2F 2RF

ISO dimensions• Overall dimensions of self-aligning bearings are in accordance with ISO 3228 standards• All self-aligning bearings are interchangeable with their correspondent cast iron versions

• Self-aligning bearings are equipped with stainless steel AISI 304/316 bushes to reinforce mounting holes• The reinforcing bushings avoid damages to the plastic flange during screw tightening

• Only best quality glass fibre reinforced polyamide PAFV/polypropylene PPFV thermoplastic resins are used for the self-aligning housings• The resins used guarantee high resistance to oxidation and corrosion and at the same time equal the strength offered by cast iron housings. They offer a better resistance to impact• Polyamide PAFV resins offer maximum heat and mechanical resistance• Polypropylene PPFV resins offer maximum resistance to chemical agents

• A system of waterproof seals protects the bearing from external environment• Protection from dust, humidity, washouts, chemical agents• The clip-on protection cover allows inspection of the bearing

• Self-aligning bearings are equipped with ball bearings featuring multipurpose sealing systems.• 2-Superagriseal unit. The system consists of a metallic ring fitted with a low friction rubber sealing lip• 2F-Superagriseal unit + centrifuging ring. The system is further equipped with a metallic protection ring providing a centrifugal sealing action.• 2RF-Superagriseal unit + rubberised centrifuging ring. This system is used in stainless steel bearings. The upper lip of the centrifuging ring together with the grease trapped between the base seal and the ring itself guarantees maximum sealing capacity.

• Waterproof self-aligning bearings feature seals for the protection against external environment• Viton rubber seals ensure maximum resistance to chemical agents

• All bearings are self-aligning, capable of compensating misalignments up to 2°

Fixing bushes

Thermoplastic resins

Waterproof housing Seal

Seal

O-Ring

Bearing seals

Support seals

Misalignment

Product Quality

33

Solutions for Bearings

• Top quality bearing inside • Technical support available for advises and calculations about bearing life and re-greasing intervals• Orange cap adds safety • Plastic housed bearing solution with seals and cap for high protection of ball bearings • It is possible to standardize the same bearing type along the entire line (Wet and Dry)• Lubricated for Life Version available (no maintenance) for dry applications• Available many other versions, oval, take-up, three holes, eccentric collar bearings, stainless-steel covered housing

• Results: Higher Productivity and Cost Saving - Longer lasting bearings as contamination cannot enter the housing - Less line down-time - Simple spare parts stock management

34

UCF/C - SUCF/C

1

2

e

a

ea

s

g

tz

dDfDg

i

1 2

1

1 2

1

Closedunit

Openuni

• Series UCF/C Grub screws shaft locking

Seal.

O-Ring.

• Waterproof housing• Grub screws shaft locking• PA FV polyamide housing High mechanical and heat resistance. Proof to dust, humidity, washouts, steam, average aggressive chemical agents.

MaterialPA FV polyamide housing• Housing in reinforced polyamide PA FV resin ( black )• Protection cover in polypropylene PP ( orange )• Seal and O-Ring in NBR rubber ( black )• Ball type nickel plated brass greasing nipple• Reinforcing bushings on mounting holes and washers in stainless steel AISI 304.

Continuous operating temperaturein air : - 20 to + 60°C.

Maximum allowed misalignment : 2°.

Bearing

• Series YAT ( grub screws shaft locking ) • Chrome alloy steel • Superagriseal unit • Prelubricated with lithium / calcium grease • Can be relubricated.

Square flange bearing units

Code

UCF/C - SUCF/C

35

Code

UCF 205 C

SUCF 205 C

UCF 206 C

UCF 207 C

SUCF 207 C

UCF 208 C

SUCF 208 C

SUCF 209 C

SUCF 210 C

UCF 205 C

SUCF 205 C

UCF 206 C

UCF 207 C

SUCF 207 C

UCF 208 C

SUCF 208 C

SUCF 209 C

SUCF 210 C

25

25*

30

35

35*

40

40*

45*

50*

25

25*

30

35

35*

40

40*

45*

50*

0,40

0,50

0,56

0,72

0,67

0,95

0,88

1,10

1,20

0,40

0,50

0,56

0,72

0,67

0,95

0,88

1,10

1,20

70

83

83

92

83

102

83

102

102

70

83

83

92

83

102

83

102

102

e

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

s

22,5

26

26

26

26

30

26

30

30

22,5

26

26

26

26

30

26

30

30

16,8

19,3

20

19,5

19,5

22

19

23

23

16,8

19,3

20

19,5

19,5

22

19

23

23

g i

52

52

62

72

72

80

80

85

90

52

52

62

72

72

80

80

85

90

Dg

50

50

60

70

70

78

78

83

88

50

50

60

70

70

78

78

83

88

45

45

50

55

55

65

65

75

80

45

45

50

55

55

65

65

75

80

z

36,3

38,8

41

43

43

47,3

44,3

48,8

52

36,3

38,8

41

43

43

47,3

44,3

48,8

52

t

49,5

54

56

59

61

65,5

66

73

73

49,5

54

56

59

61

65,5

66

73

73

98

110

110

120

110

131

110

131

131

98

110

110

120

110

131

110

131

131

a

YAT 205

YAT 205

YAT 206

YAT 207

YAT 207

YAT 208

YAT 208

YAT 209

YAT 210

YAT 205

YAT 205

YAT 206

YAT 207

YAT 207

YAT 208

YAT 208

YAT 209

YAT 210

64573

603043

63112

64018

6805221)

68916

61819

6865921)

6866021)

64623

603053

63172

64028

6805821)

68926

61829

6866121)

6866221)

681952

681952

63154

682022

63539

63539

600882

686972

686972

681972

681972

69965

682032

615692

63549

600892

686992

687002

Dimensions in mm

Bore inframe2)

Df

max. min.SeriesWeight

KgBearing

Housing material

PolyamidePA FV

StandardFlange

( black )Cover

( orange )

Grub screws shaft locking • Closed unit

* = Version with special fixing holes.1) = Solid flange.2) = Dimensions Df max / Df min must be respected to ensure positive retention of the seals and to allow air bleeding during lubrication.Packaging : 6 pieces.

Grub screws shaft locking • Open unit

dia.d

mm

Coverorange

Spare parts

36

UCFL/C - SUCFL/C

1

2

e

a

b

s

d

zt

g

i

DfDg

1

12

12

11

Closedunit

Openuni

• Series UCFL/C Grub screws shaft locking

Seal.

O-Ring.

Oval flange bearing units

• Waterproof housing• Grub screws shaft locking• PA FV polyamide housing High mechanical and heat resistance. Proof to dust, humidity, washouts, steam, average aggressive chemical agents.

MaterialPA FV polyamide housing• Housing in reinforced polyamide PA FV resin ( black )• Protection cover in polypropylene PP ( orange )• Seal and O-Ring in NBR rubber ( black )• Ball type nickel plated brass greasing nipple• Reinforcing bushings on mounting holes and washers in stainless steel AISI 304.

Continuous operating temperaturein air : - 20 to + 60°C.

Maximum allowed misalignment : 2°.

Bearing

• Series YAT ( grub screws shaft locking ) • Chrome alloy steel • Superagriseal unit • Prelubricated with lithium / calcium grease • Can be relubricated.

Only for series 206

37

UCFL/C - SUCFL/C

Code Code

SUCFL 203 C

UCFL 204 C

UCFL 205 C

SUCFL 205 C

UCFL 206 C

SUCFL 206 C

UCFL 207 C

SUCFL 207 C

UCFL 208 C

SUCFL 208 C

SUCFL 203 C

UCFL 204 C

UCFL 205 C

SUCFL 205 C

UCFL 206 C

SUCFL 206 C

UCFL 207 C

SUCFL 207 C

UCFL 208 C

SUCFL 208 C

17*

20

25

25*

30

30*

35

35*

40

40*

17*

20

25

25*

30

30*

35

35*

40

40*

0,22

0,25

0,33

0,33

0,42

0,42

0,65

0,70

0,90

0,74

0,22

0,25

0,33

0,33

0,42

0,42

0,65

0,70

0,90

0,74

90

90

99

90

117

99

130

117

144

117

90

90

99

90

117

99

130

117

144

117

e

62

62

71

71

85

85

93

112

102

112

62

62

71

71

85

85

93

112

102

112

b

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

s

20

20

22,5

22,5

26

26

26

26

30

26

20

20

22,5

22,5

26

26

26

26

30

26

15,2

15,2

16,8

16,8

20

20

19,5

19,5

22

19

15,2

15,2

16,8

16,8

20

20

19,5

19,5

22

19

g i

40

47

52

52

62

62

72

72

80

80

40

47

52

52

62

62

72

72

80

80

Dg

38

45

50

50

60

60

70

70

78

78

38

45

50

50

60

60

70

70

78

78

33

40

45

45

50

50

55

55

65

65

33

40

45

45

50

50

55

55

65

65

z

31,1

33,5

36,3

36,3

41

41

45

43

47,3

45

31,1

33,5

36,3

36,3

41

41

45

43

47,3

45

t

46

46

49,5

49,5

56

56

59

62

65,5

62

46

46

49,5

49,5

56

56

59

62

65,5

62

116

116

130

130

148

148

162

148

176

148

116

116

130

130

148

148

162

148

176

148

a

YAT 203

YAT 204

YAT 205

YAT 205

YAT 206

YAT 206

YAT 207

YAT 207

YAT 208

YAT 208

YAT 203

YAT 204

YAT 205

YAT 205

YAT 206

YAT 206

YAT 207

YAT 207

YAT 208

YAT 208

603763

69016

68523

6875621)

68399

6875721)

648131

6977021)

672411

6977121)

603813

69026

68533

6875821)

68409

6875921)

648141

6977221)

672421

6977321)

681942

681942

681952

681952

63154

63154

682022

63539

63539

63539

696162

681962

681972

681972

69965

69965

682032

615692

63549

63549

Dimensions in mm

Bore inframe2)

Df

max. min.SeriesWeight

KgBearing

Grub screws shaft locking • Closed unit

* = Version with special fixing holes.SUCFL206C/SHCFL206C : Assembly with cylindrical head screws.1) = Solid flange.2) = Dimensions Df max / Df min must be respected to ensure positive retention of the seals and to allow air bleeding during lubrication.Packaging : 6 pieces.

Grub screws shaft locking • Open unit

dia.d

mm

Housing material

PolyamidePA FV

StandardFlange

( black )Cover

( orange )Coverorange

Spare parts

38

Lt = L0 • [ 1 + a • ( T – 20°C ) ]

Technical information

Calculation of thermalexpansion

LtL0 a T 20 °C

= final lenght (mm.)= initial lenght (mm.)= coefficient of linear expansion.= operating temperature (°C).= ambient temperature.

Example :aguide having initial length L0 = 1000 mm, coefficient of linear expansion 2X10-4, and an operatingtemperature of 70 °C, expands by :

Lt = 1000 mm • [ 1 + 0,0002 • ( 70 °C - 20 °C ) ] = 1010 mm

39

1505 - 150621004705 - 4706 - 4707 - 4705 Vacuum - 4803 - 5705 - 5706481248095935 - 5936 - 5935 Vacuum - 8505 - 85065996 - 5997 - 59986390 - 6391 - 63927705 - 77067956

(Dp:2) - 4,95(Dp:2) - 4,37(Dp:2) - 6,35(Dp:2) - 5,2(Dp:2) - 7,9(Dp:2) - 4,35(Dp:2) - 9,1(Dp:2) - 7,0(Dp:2) - 6,35(Dp:2) - 6,35

15253838571957502532

Hmm

Pmm

(Dp:2) + 3,2(Dp:2) + 2,4(Dp:2) + 3,6(Dp:2) + 2,8(Dp:2) + 4,8(Dp:2) + 11(Dp:2) - 12(Dp:2) - 12

4040404040405050

Hmm

Pmm

512 - 802 - 805 - 812 - 815 - 820 - 821 - 881 - 881 M - 8811 - 8811 TAB - SLBP 821831 - XLBP 831880 - 880 TAB - 880 BO879 - 879 TAB - 879 BO - LBP 879 BO882 - 882 TAB - SLBP 882 TAB - LBP 883866 - 963 - 1864 - 1873 - 1874 - 2873 - 38731700K - 1700TABK - AC1700K - 1701 - 1790K - 1701TABK - 1702 - 1716K - 1710K - 1710TABK - 1713K - 1713TABK

H

P

H

+ 6 0

+ 1

0

+ 1

0

HH

P+ 6 0

+ 1

0

+ 1

0


Position of chain guideprofiles for TableTop®

chains

Position of chain guideprofiles for MatTop®

chains

Chain

Dp = primitive diameter of drive sprocket - mm.

Chain

Dp = primitive diameter of drive sprocket - mm.

40

All self-aligning bearings are supplied factory lubricated.

Relubrication intervals vary according to actual operating conditions. Very often during operation,load, speed, temperature and ambient conditions (humidity, dust) may vary making it difficult toestablish exact rules. Experience once again gives the best answer:

• Light operating conditions :• Normal operating conditions :• Heavy operating conditions :

relubricate every 6 months.relubricate every 1÷ 3 months.relubricate every 2 weeks.

All self-aligning bearing units are equipped with a grease nipple of the ball type to allow periodical relubrication of the bearing.Warning• Do not grease at first assembly.• Clean greasing nipple before each greasing operation.• Inject grease slowly until it comes out from the bearing. Keep the bearing rotating and do not apply excessive pressure which could damage the sealing units.• More frequent greasing operations with smaller quantities of grease are to be preferred.

LubricationPrelubrication

Relubrication

Relubrication intervals

41

3 - The table gives the recommended maximum tightening couples for the grub screws and thesize of the hexagonal to use.

4 - Assembly. The sealing unit of open end covers must be greased to avoid initial dry running on the shaft. The grease must fill only the space in between the two sealing lips.5 - Removal. Insert a screw driver into the groove provided for and force the cover out.

1 - With waterproof bearings the rubber sealing units must be greased before mounting to avoid initial dry running on the shaft. The grease must fill only the space in between the two sealing lips.2 - The bearing must be locked onto the shaft after the support mounting flange has been fullytightened. This is necessary to allow the bearing to assume its correct alignment on the shaftwithout undue axial stresses. Always tighten the screws diagonally (max. tightening couple for M10 screw = 50 Nm).

Int. dia.bearing

mm

1720253035404550

33333334

Sc. driver sizemm

BearingsYAT

4444444

6,5

Max. tightening coupleNm

BearingsYAT

MountingAssembly instructions

Locking of the bearing bygrub screws

Assembly/removal of theprotection cover

42


ACETIC ACIDACETONEALUMINIUM CHLORIDEAMMONIAAMMONIA CONC.AMMONIUM CHLORIDEAMYL ALCOHOLANILINEBEERBENZENEBENZOIC ACIDBENZOLBORIC ACIDBRINEBUTTERBUTYL ALCOHOLBUTYRIC ACIDCALCIUM CHLORIDECARBON SULPHIDECARBON TETRACHLORIDECAUSTIC SODACHEESECHLORINATED WATERCHLOROFORMCHOCOLATECITRIC ACIDCUPRIC SULPHATEDISTILLED WATERETHYL ACETATEETHYL ALCOHOLETHYL CHLORIDEETHYL ETHERFERRIC CHLORIDEFOOD FATSFOOD OILSFORMALDEHYDEFORMIC ACIDFREON 12FRESH WATERFRUIT JUICESGASOLINEGLYCERINEHYDROCHLORIC ACIDHYDROCHLORIC ACIDHYDROFLUORIC ACIDHYDROGEN PEROXIDEIODINELACTIC ACIDLINSEED OILMAGNESIUM CHLORIDEMERCURYMETHYL ALCOHOLMETHYLENE CHLORIDEMILKMINERAL OILSMUSTARDNITRIC ACIDOLEIC ACIDPARAFFINPETROLEUMPETROLEUM ETHER

101001010

10100

Sat.10010

100

10100

10

100

1010

10096

10010010

3010

102

403

10

10

100100

10100

–++++++/++/++/++–++++–+––/++++++++++–+++++–––––++++++++––++++

40

30

100

Sat.

Sat.Sat.

10050

52

10Sat.

96

40100

302

4030

20

Sat.100

100100

++

++

+++++/+++++++–++–/

+++++–++++++

++/+++++++++++/+++++//+

10

3

Sat.

Sat.

25

10

372

70

5

++

++

++/

/+++

+++/++--++++

+/+

++/+

++/+++++++

++/+++//+-+

5

Sol.

3

25

10

372

5

-/

+-

+++

++/+

-/++-+--+/++

+++

+++-

++++-/--++

++-+++--+++

2050

50

10

3

70100

100

510

10

100

55

10010

20

1005

30

51005

100100

10100

++–+

/+++//+/

+++–+–+

–+

+++/++

–+++/+++++–

–+

+++///++

+/+++

5025

100

100

Sat.

25100

1

10

65

++/+

/+

+++

+

/++

+

++

+/

/

+++

+

++/++/

+

+

+

1026580

10

––+/–+

–+–+–+++/–+––/+––++++–/––+++––+++/+//––/++++/–+++–/++–

20

Sat.

Sat.

Sat.

Sat.

45

Sat.Sat.

Sat.

40

37

4890

Sat.

70

––+/

++

+

+/+

++

++++

+

++

–+

–++++

/

+++

++

++++//++

+/

+

/+

–

+

+

+

+

+

+

–

+/

++

+

/+/

/

–

/+

+

+

++

POLYAMIDEPA

Conc.% 23°C

POLYPROPYLENEPP

Conc.% 23°C

POLYETHYLENEPE

Conc.% 23°C

ACETALPOM

Conc.% 23°C

AISI 303AISI 304

Conc.% 23°C

AISI 316

Conc.% 23°C

NICKEL PLATEDBRASS

Conc.% 23°C

NBRRUBBER

Conc.% 23°C

VITONRUBBER

Conc.% 23°CCHEMICAL AGENT

Resistance againstchemical agents

43


Abbreviations: Sat. = saturated.

Legend..

+ = Good resistance./ = Fairly good resistance (limited use depending on working conditions).– = Poor resistance (not recommended).N.B. Where tests have not been carried out the spaces are left blank.

The data shown in this table..

are taken from laboratory tests, performed on unstrained test samples.It should be considered as purely indicative since material behaviourunder real working conditions depends on different factors: temperature,concentration of the chemical agent, quick or long-lasting effect of thechemical agent.

PHENOLPHOSFORIC ACIDPOTASSIUM HYDROXIDESEA WATERSILICONE OILSILVER NITRATESOAP AND WATERSODIUM CARBONATESODIUM CHLORIDESODIUM HYDROXIDESODIUM HYPOCHLORITESODIUM SILICATESODIUM SULPHATESOFT DRINKSSUDSSULPHURIC ACIDTARTARIC ACIDTETRALINETINCTURE OF IODINETRANSFORMER OILTRICHLORETHYLENETURPENTINEVASELINEVEGETABLE JUICESVEGETABLE OILSVINEGARWHISKYWINEXILOLZINC CHLORIDE

1010

101010

10

10

10

––+++++++++++++–++–+//+++++++/

85

20

Sat.Sat.3020

Sat.

9810

20

++

++++++++

+++++–+//–++++++–+

95

40

+

+

+++++

++

/+

+

+-/+++++/

10

10

4030

-

/

++++-

++

-/

+

--+++++++

101050

60

55

1005

1010

10

+–++

/+++––+++

–+

++

++++++–

5050

100

100100

10050

20+/++

+/

++

++

/

–//++/+++/–++++–+–/+––+++/++–+

85

Sat.

5

95

Sat.

++++++

++

+

+

++++

++

+

–++++

–

+

++

+

+–

–

+

+++/

Operating temperatures

Material Description

PAPA FVPPPP FVPE (UHMWPE)POMRex-LF®

AISI 303 - AISI 304Fe ZnOT

PolyamidReinforced polyamidPolypropyleneReinforced polypropylenePolyethyleneAcetalAcetalAustenitic stainless steel (18/8)Zinc plated steelNickel plated brass

0 - 5+ 5+ 5- 40- 40- 40- 70- 40- 40

+ 80+ 120+ 105+ 115+ 80+ 80+ 80+ 430+ 180+ 180

+ 65+ 100+ 105+ 115+ 70+ 65+ 65+ 120 –+ 120

contact withair

contact withhot water

Operating temperatures (°C)

Min MaxMax

POLYAMIDEPA

Conc.% 23°C

POLYPROPYLEPP

Conc.% 23°C

POLYETHYLENEPE

Conc.% 23°C

ACETALPOM

Conc.% 23°C

AISI 303AISI 304

Conc.% 23°C

AISI 316

Conc.% 23°C

NICKEL PLATEDBRASS

Conc.% 23°C

NBRRUBBER

Conc.% 23°C

VITONRUBBER

Conc.% 23°CCHEMICAL AGENT

Resistance againstchemical agents

44

S0153

S0241

S0242

S0243

S0244

S0251

S0261

S0262

S0263

S0310

S0356

S0362

S0386

S0387

S0523

S0523

S0524

S0533

S0555

S0594 ULF

S0613

S0614

S0624

S0634

S0654 ULF

S0657

S0715 ULF

S0716

S0717

S0729

S0758

S0764

S0765

S0766

S0767

S0768

S0771 ULF

S0776 ULF

S0778

S0782

S0783

S0784

S0787

S0789 ULF

S0814

S0822

S0823

S0824

S0825

S0826

S0827

26

7

10

6

7

7

6

6

10

12

12

9

8

9

21

22

23

23

20

29

17

17

18

14

29

18

30

30

30

21

20

13

12

13

11

11

28

28

20

19

19

9

19

31

14

8

31

10

8

16

16

SUCF/C

SUCF/C

SUCFL/C

SUCFL/C

UCF/C

UCF/C

UCFL/C

UCFL/C

34

35

36

37

34

35

36

37

Page

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Part.

Page

Serie

Serie

Serie

Serie

Serie

Serie

Serie

Serie

Numerical Index

Reproduction, even partial, of this catalogue isillegal. Rexnord Marbett is continually investigatingmethods of improving products and introducingnew technology, we reserve the right to modifydata and features shown in the catalogue.Dimensions are indicative only, for tolerancescontact us.

The loads indicated in the table represent the maximumloads that can be applied at static conditions. Thesevalues result from tests and laboratory experiments doneon our materials, injection molded and conditioned(40h - 23°C - 50% U.R.).

The loads values should be adequately reduced in caseof : vibrations at high frequencies, live loads, hightemperatures and places with high degree of humidity.For a mutual guarantee, please address to ourtechnical or commercial departments, in order to valuethe characteristics according to their employment.

[email protected]

AUSTRALIARexnord Australia Pty. Ltd.Picton, New South WalesPhone: 61-2-4677-3811Fax: 61-2-4677-3812

BRAZILRexnord Correntes Ltda.Sao Leopoldo - RSPhone: 55-51-579-8022Fax: 55-51-579-8029

CANADARexnord Canada Ltd.Scarborough, OntarioPhone: 1-416-297-6868Fax: 1-416-297-6873

CHINARexnord ChinaShanghaiPhone: 86-21-62701942Fax: 86-21-62701943

UNITED STATESCustomer ServicePhone: 1-866-REXNORD (1-866-739-6673)Fax: 1-614-675-1898E-mail: rexnordcs(state)@rexnord.comExample: [email protected]

Rexnord FlatTop North AmericaGrafton, WisconsinPhone: 1-262-376-4700Fax: 1-262-376-4720

Rexnord International - Power TransmissonMilwaukee, WisconsinPhone: 1-414-643-2366Fax: 1-414-643-3222E-mail: [email protected]

ALL COUNTRIES NOT LISTEDRexnord FlatTop Europe b.v.'s-Gravenzande, The NetherlandsPhone: 31-174-445-111Fax: 31-174-445-222

After Hours/Emergency Phone:31-174-445-112

FLATTOP EUROPERexnord FlatTop Europe b.v.'s-Gravenzande, The NetherlandsPhone: 31-174-445-111Fax: 31-174-445-222

Rexnord Marbett S.r.L.Correggio (RE), ItalyPhone: 39-0522-639333Fax: 39-0522-637778

Bulletin No. P000002296 ( 04/2009 )

marbett component solutionsmarbett component …globalindustrialsupplies.biz/marbett_09/catalogo......

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