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    PRODUCT BUSINESS PLANCurrent Month 13-Dec

    Forecast Period JAN-DEC

    Current Date 29-Dec-13

    1 2 3 4 5

    Product Description TTA! JAN FE"

    #D$#or%in& Da's 244 22 1(

    SALES FORECAST

    C!EA) P*an 132,000 1+,+++ 1+,+++

    Actua* 0

    ariance ### ... ...

    Cu//u*ati0e ar ... ...

    P#E) P*an 33,000 2,5++ 2,5++

    Actua* 0

    ariance -33,000 -2,5++ -2,5++

    Cu//u*ati0e ar -2,5++ -5,+++

    PRODUCTION

    C!EA) P*an 1+,+++ 1+,+++

    Actua*

    ariance ### ... ...

    Cu//u*ati0e ar ... ...

    P#E) P*an 2,5++ 2,5++

    Actua*

    ariance -33,000 -2,5++ -2,5++

    Cu//u*ati0e ar -2,5++ -5,+++

    INVENTORY 

    C!EA) P*an 1,+1+ 1,+1+

    1+1+ Actua*

    ariance -12,120 -1,+1+ -1,+1+

    Cu//u*ati0e ar -1,+1+ -2,+2+

    P#E) P*an 5+5 5+5

    5+5 Actua*

    ariance -6,060 -5+5 -5+5

    Cu//u*ati0e ar -5+5 -1,+1+

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    ( 9 1+ 11 12 13

    MA) AP) MA JN J! A6 7EP CT

    21 22 22 2+ 2+ 1 22 19

    ### 1+,+++ 1+,+++ 1+,+++ 12,+++ 12,+++ 12,+++ 12,+++

    ... ... ... ... ... ... ... -12,+++

    ... ... ... ... ... ... ... -1+(,+++

    2,500 2,5++ 2,5++ 2,5++ 3,+++ 3,+++ 3,+++ 3,+++

    -2,5++ -2,5++ -2,5++ -2,5++ -3,+++ -3,+++ -3,+++ -3,+++

    -,5++ ... ... ... ... ... ... -2,+++

    1+,+++ 1+,+++ 1+,+++ 1+,+++ 12,+++ 12,+++ 12,+++ 12,+++

    ... ... ... ... ... ... ... -12,+++

    ... ... ... ... ... ... ... -1+(,+++

    2,5++ 2,5++ 2,5++ 2,5++ 3,+++ 3,+++ 3,+++ 3,+++

    -2,5++ -2,5++ -2,5++ -2,5++ -3,+++ -3,+++ -3,+++ -3,+++

    -,5++ ... ... ... ... ... ... -2,+++

    1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+

    -1,+1+ -1,+1+ -1,+1+ -1,+1+ -1,+1+ -1,+1+ -1,+1+ -1,+1+

    -3,+3+ -4,+4+ -5,+5+ -,++ -,++ -(,+(+ -9,+9+ -1+,1++

    5+5 5+5 5+5 5+5 5+5 5+5 5+5 5+5

    -5+5 -5+5 -5+5 -5+5 -5+5 -5+5 -5+5 -5+5

    -1,515 -2,+2+ -2,525 -3,+3+ -3,535 -4,+4+ -4,545 -5,+5+

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    14 15 1 1 1(

    N DEC

    21 2+

    12,+++ 12,+++

    -12,+++ -12,+++

    -12+,+++ -132,+++

    3,+++ 3,+++

    -3,+++ -3,+++

    -3+,+++ -33,+++

    12,+++ 12,+++

    -12,+++ -12,+++

    -12+,+++ -132,+++

    3,+++ 3,+++

    -3,+++ -3,+++

    -3+,+++ -33,+++

    1,+1+ 1,+1+

    -1,+1+ -1,+1+

    -11,11+ -12,12+

    5+5 5+5

    -5+5 -5+5

    -5,555 -,++

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    PRODUCT BUSINESS PLANCurrent Month MA)

    Forecast Period AP)-DEC

    Current Date 4-Mar-14

    1 2 3 4 5

    Product Description TOTAL  JAN FEB MAR

    #D$#or%in& Da's 244 22 1( 21

    SALES FORECAST

    C!EA) P*an 132,000 1+,+++ 1+,+++ 10,000

    Actua* 19,435 9,5+ 9,(5

    ariance ### -44+ -125 -1+,+++

    Cu//u*ati0e ar -44+ -55 -1+,55

    PRODUCTION

    C!EA) P*an 1+,+++ 1+,+++ 1+,+++

    Actua* 9,(5+ 1+,15+ 1,++2

    ariance ### -15+ 15+ -(,99(Cu//u*ati0e ar -15+ + -(,99(

    INVENTORY 

    C!EA) P*an 1,+1+ 1,+1+ 1,+1+

    1+1+ Actua* 1,3++ 1,55 2,5

    ariance 16,525 29+ 55 1,5

    Cu//u*ati0e ar 29+ (55 2,422

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    ( 9 1+ 11 12 13

    APR MAY JUN JUL AU SEP OCT

    22 22 2+ 2+ 1 22 19

    1+,+++ 1+,+++ 1+,+++ 12,+++ 12,+++ 12,+++ 12,+++

    -1+,+++ -1+,+++ -1+,+++ -12,+++ -12,+++ -12,+++ -12,+++

    -2+,55 -3+,55 -4+,55 -52,55 -4,55 -,55 -((,55

    1+,+++ 1+,+++ 1+,+++ 12,+++ 12,+++ 12,+++ 12,+++

    -1+,+++ -1+,+++ -1+,+++ -12,+++ -12,+++ -12,+++ -12,+++-1(,99( -2(,99( -3(,99( -5+,99( -2,99( -4,99( -(,99(

    1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+ 1,+1+

    2,5 2,5 2,5 2,5 2,5 2,5 2,5

    1,5 1,5 1,5 1,5 1,5 1,5 1,5

    3,9(9 5,55 ,123 (,9+ 1+,25 11,(24 13,391

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    14 15 1 1 1( 19 2+

    NOV DEC

    21 2+

    12,+++ 12,+++

    -12,+++ -12,+++

    ... ...

    12,+++ 12,+++

    -12,+++ -12,+++-9(,99( ...

    1,+1+ 1,+1+

    2,5 2,5

    1,5 1,5

    14,95( 1,525

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    ") - "i** o8 )esource

     Tota* CT :Min;nit< - Machiner'

    :persons< :/inutes< Mch-A Mch-" Mch-C Mch-DC*ear 223 15+ 15 14+ 1+

    C*ear=.) 4++ 1+ 1+ 1+ 1+

    C*ear=7T;) 15+ 15 14+ 1+

    Po>er 99+ 21+ 19+ 22+ 21+

    Po>er=.) 34+ 1+ 1+ 1+ 1+

    Po>er=7T;) 21+ 19+ 22+ 21+

    C*ear-1 395 152 15 14+ 1+152 15 14+ 1+

    C*ear-2 59(3 14+ 15 14+ 1+

    14+ 15 14+ 1+

    Product;)esource

     Tota*)esource;shi8 

    t

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    P#" :Min;nit< - Manua* F*o>

    nspection

    #7-1 #7-2 #7-3 #7-4 #7-551+ 2(+ 52+ 293 9+5 3+(+

    3+ 2+ 3+ 2+ + 2++

    1+ 14+ 13 14 151 154

    41+ 39+ 121+ 415+

    2+ 2+ + 2++

    +++ 2+5 +++ 195 2+2 2+(

    51+ 2(+ 52+ 293 9+5 325+1+ 14+ 13 14 151 13

    51+ 2(+ 52+ 293 9+5 2(5+

    1+ 14+ 13 14 151 143

    Asse/?*':Min;nit< -Con0e'or

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    RESOURCE P!"$%

    MONT& APR CLEAR PO'ER

    Production P*an nit 15,+++ 3,5++

    Process Ti/e @ours 15,55( 4,+( 19,35

    A0ai*a?i*it' Per8or/ance ua*it' )ate

    ti*isasi EBsiensi

    95 95 99

    T()"! LOAD :@)7

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    7$3+ #D$25

      19,2++ 1+23

     Tota* Per8or/ance

    (9

    P!") C"*"+$) -)$4+ EFF$(+

    P*ant LOAD :

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    6enera* Capacit' Ana*'sis

    )e8 Code te/ Nr Process Code Metric AP)

    M!D=a1 a1 M!D t' to Produce NT +

     Tt* )euired Ti/e @)7 +

    Machine ccupied NT 2

    Mch Capacit' ++

    M!D="2 "2 M!D t' to Produce NT +

     Tt* )euired Ti/e @)7 +

    Machine ccupied NT 1

    Mch Capacit' ++

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    MA JN J! A6 7EP CT N

    12++ 12++ 13125 135+ 135+ 1415 13125

    14 14 43 5 5 (+4 43

    + + + + + + +

    .D;+ .D;+ .D;+ .D;+ .D;+ .D;+ .D;+

    2 2 ++ 2( 2( 5 ++

    159 159 159 159 1(5 1(5 19(

    + + + + + + +

    .D;+ .D;+ .D;+ .D;+ .D;+ .D;+ .D;+

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    DEC

    12++

    14

    +

    .D;+

    2

    211

    +

    .D;+

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    M()! P.(/+)$( F!( C"*"+$)MNT@= AP) 2+11

    F"$! D")" R(.+ M).$+ R".  

    .(* P.(/+) F!#!ot-siGe-Prod unit

    !ot Trans8er unit

    ueue Ti/e /in

    7etup :C;< Ti/e /in per *ot siGe

    )un Ti/e :C'c*e Ti/e< /in;unit

    #ait Ti/e /in

    Mo0e Ti/e /in

     Tota* M8&Ti/e;!ot @rs

    EBcienc';PP)

    !ine ti*iGation )eHect :7crap< )ate

    Area 8or !ot /2

    CAPACITY CALCULATION

    #or%in& hours;shi8t hours

    7hi8ts; da' shi8ts

    Da's ; /onth da's

    A0ai*a?*e @rs hrs;/th

    t' to Produce - :FC< unit

    Net A0ai*a?*e Ti/e hrs;/th

    7etup C'c*e per !ot

    . o8 7etup I

    7etup Ti/e @rs

    peration Ti/e )e @rs

     Tt* Capacit' )e @rs

    . o8 Machines;MP per shi8t unit; person

     Tt* Net A0ai*a?*e Ti/e @rs

    Mch Capacit'

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    M(!/$% T.$$% B%

    1+++ 5+ 1++

    5+ 5+

    1(+ 2

    2 1+ 15

    1++

    3

    3(1 (3 25+

    (5 95 9+

    9+ 95 955 2 5

    ( ( (

    3 3 3

    22 22 22

    52( 52( 52(

      21,+++ 2+,4++

    452 5+1

    1 1

    21 4+(

    3+ ++

      +++ 3,4+++

    (9 3,5(9

    2

      95+4+ 3,++9+

    944 11(9

    M(!/$%IP7C

    P"$)$%P.*".")$(

    P"$)-P.*IP7C

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    P"$)$% P(!$$%

    (5

    9+5

    +

    A8). P"$)$%IP7C

    S)"*$% P(/. C(")$%

    P(!$$%IP7C

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    A:!

      2+,+++

    F$"!I*+)$(

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    M(!/$% CRPP)CE77 CDE M!D

    CAPACITY CALCULATION

    A1 A;"$!":! T$

    #or%in& hours;shi8t hours

    7hi8ts; da' shi8ts

    Da's ; /onth da's

    A;"$!":! &. .

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    FE" MA) AP) MA JN J!

    (

    3

    22

    52@ 0 0 0 0 0

    FE" MA) AP) MA JN J!

      - 12,+++ 12,+++ 12,5++ 13,+++ 13,+++

    - 12,600 12,600 13,125 13,650 13,650

    452 - - - - -

    1+ 1+ 1+ 1+ 1+ 1+

    + 3 3 3 4 4

    ++ + + + (+ (+

      - 2+ 2+ +++ 2(+ 2(+

    - 13 13 432 4 4

    2

      95+4+ - - - - -

    0>0? ### ### #DIV0? ### ### #DIV

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    A6 7EP CT

    0 0 0

    A6 7EP CT

      13,5++ 12,5++ 12,+++

    14,15 13,125 12,600

    - - -

    1+ 1+ 1+

    4 3 3

    (+ + +

      5+ +++ 2+

    (+42 432 13

    - - -

    #DIV

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    B% CRPP)CE77 CDE "F

    P.(/ D")" R(.+ M).$+ R".  

    A1 F!#

    !ot-siGe-Prod :M< unit

    !ot Trans8er unit

    ueue Ti/e /in

    7etup :C;< Ti/e /in

    )un Ti/e :C'c*e Ti/e< /in;unit

    #ait Ti/e /in

    Mo0e Ti/e /in

     Tota* M8&Ti/e;!ot @rs

    P.8(."+

    EBcienc';PP)

    !ine ti*iGation

    )eHect :7crap< )ate

    CAPACITY CALCULATION

    A1 A;"$!":! T$

    #or%in& hours;shi8t hours

    7hi8ts; da' shi8ts

    Da's ; /onth da's

    A;"$!":! &. .

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    7hi8ts; da' shi8ts

    Da's ; /onth da's

    A;"$!":! &. .

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    M(!/$%

    FE" MA) AP) MA JN J! A6

    2+ 2+ 2+ 2+ 2+ 2+ 2+

    2+ 2+ 2+ 2+ 2+ 2+ 2+

    +

    1

    55

    +

    +

    19

    95

    9+

    5

    FE" MA) AP) MA JN J! A6

    (

    3

    22

    52@ 0 0 0 0 0 0

    FE" MA) AP) MA JN J! A6

      - 12,+++ 12,+++ 12,5++ 13,+++ 13,+++ 13,5++

    - ### ### ### ### ### ###

      452 - - - - - -

    2 2 2 2 2 2 2

    + 315 315 329 342 342 355

    ++ 53 53 55 5 5 59

      - 1,155+ 1,155+ 1,2+31 1,2513 1,2513 1,2994

    - 1,2213 1,2213 1,222 1,3231 1,3231 1,34+

    2  95+4+ - - - - - -

    0>0? ### ### ### ### ### ###

    FE" MA) AP) MA JN J! A6

    (

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    3

    22

    52@ 0 0 0 0 0 0

    FE" MA) AP) MA JN J! A6

      - ,+++ ,+++ ,+++ ,+++ ,+++ ,+++

    - 6,300 6,300 6,300 6,300 ,350 ,350452 - - - - - -

    2 2 2 2 2 2 2

    + 15( 15( 15( 15( 1(4 1(4

    ++ 2 2 2 2 31 31

      - 345 345 345 345 4+43 4+43

    - 35 35 35 35 42(( 42((

    1

      452+ - - - - - -

    0>0? ### ### ### ### ### ###

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    7EP CT

    2+ 2+

    2+ 2+

    7EP CT

    0 0

    7EP CT

     12,5++ 12,+++

    ### ###

      - -

    2 2

    329 315

    55 53

      1,2+31 1,155+

    1,222 1,2213

    - -

    ### ###

    7EP CT

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    0 0

    7EP CT

      ,5++ (,+++

    ,@5 @,400- -

    2 2

    19 21+

    33 35

      4331 42+

    4594 49++

    - -

    ### ###

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    F$"! I*+)$(P)CE77 CDE FN

    CAPACITY CALCULATION

    A1 A;"$!":! T$

    #or%in& hours;shi8t hours

    7hi8ts; da' shi8ts

    Da's ; /onth da's

    A;"$!":! &. .

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    FE" MA) AP) MA JN J! A6

    (

    3

    22

    52@ 0 0 0 0 0 0

    FE" MA) AP) MA JN J! A6

      - 12,+++ 12,+++ 12,5++ 13,+++ 13,+++ 13,5++

    - ### ### ### ### ### ###

      452 - - - - - -

    + + + + + + +

    .D;+ .D;+ .D;+ .D;+ .D;+ .D;+ .D;+

    .D;+ .D;+ .D;+ .D;+ .D;+ .D;+ .D;+

      - 42++ 42++ 435 455+ 455+ 425

    .D;+ .D;+ .D;+ .D;+ .D;+ .D;+ .D;+

    2

      95+4+ - - - - - -

    ### ### ### ### ### ### ###

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    7EP CT

    0 0

    7EP CT

     12,5++ 12,+++

    ### ###

      - -

    + +

    .D;+ .D;+

    .D;+ .D;+

      435 42++

    .D;+ .D;+

      - -

    ### ###

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    P.(/+) P".").

    2 3 4 5

    I)-N. I) D+.$*)$(

    $) $)

    M!D A1 AIIIIIII-1 44+ 2+

    "F A1 AIIIIIII-1 2+ 2+

    FN A1 AIIIIIII-1 2+ 2+

    M!D "2 "IIIIIII-2 44+ 2+

    "F "2 "IIIIIII-2 2+ 2+

    FN "2 "IIIIIII-2 2+ 2+

    A AIIIIIII-

    A( AIIIIIII-(

    A9 AIIIIIII-9

    A1+ AIIIIIII-1+

    "1 "IIIIIII-1

    "2 "IIIIIII-2

    "3 "IIIIIII-3

    "4 "IIIIIII-4

    "5 "IIIIIII-5

    " "IIIIIII-

    P.(+C(/

    L()-$-P.(/ MO7

    L()T."8.

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    ( 9 1+ 11 12

    $ $ $ $ $ &.

    12+ 32 5 25

    1 55 19

    21 +

    12+ 14 5 124

    1 33 11

    1 +

    ++

    ++

    ++

    ++

    ++

    ++

    ++

    ++

    ++

    ++

    7T$

    S)*C

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    13 14 15 1 1

    ? ? ? L()

    95 9+ 5 1+

    95 9+ 5 2

    95 9+ +

    95 9+ 5 1+

    95 9+ 5 2

    95 9+ +

    E+$+ <PPR

    L$U)$!$")$(

    R+)S+."* R")

    S)*C+!

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    1( 19 2+