research poster 3d printing 36x48
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RESEARCH POSTER PRESENTATION DESIGN © 2012
www.PosterPresentations.com
• The next step in the process was to print the test specimens
on a Makerbot Thing-O-Matic
• To ensure equivalent experimental conditions, specimens
were printed in tandem. The control specimens were
printed at 210°C with 100% infill using straight lines
alternating 90° each layer to ensure as complete a fill as
possible.
• Tensile specimens were printed at 220°C, 230°C, and 260°C,
while holding all other variables constant.
• The specimens were taken to Carpenter Technology
Corporation, Reading PA, and pulled on a Tinius Olsen H50KS
tensile tester to determine the ultimate tensile strength
(UTS) of each piece.
• Results for UTS vs. deposition temperature were analyzed,
using the average value between each pair of specimens.
Charles Hull created the 3-D printing system in 1984. The idea was
to allow a user to create and test a 3-D model before investing into a
full scale project. Initially the systems created by Hull’s company
would print layer by layer using a UV laser to solidify photopolymers.
By the late 1990’s engineered organs were created by using a 3-D
printer to create the scaffolding for the structure, and in 2002 the
first working 3-D kidney was created. This breakthrough led to
research at Wake Forest Institute for Regenerative Medicine with the
intent of printing organs and tissues with 3-D printing technology.
This research would lead to the first fully 3-D printed prosthetic leg
to be created and utilized in 2008; all parts including knee, foot,
socket, etc. were created as one unit with no assembly required. In
2009 Makerbot industries created an open-source hardware company
with the intent of selling DIY kits for 3-D printing. This opened the
amateur market to 3-D printing. In 2009 the first blood vessel was
created using a bioprinter, and in 2012 the first 3-D printed
prosthetic jaw was implanted on an 83-year old woman. This
innovation has spurred new research into the possibilities of using the
3-D printing technology to promote bone tissue growth. The
possibilities for the future of 3-D printing are endless; everything
from constructing firearms, building homes, or recreating evidence
for police investigations. There is even a car being created by
RedEye On Demand, a US based manufacturer, that will be comprised
of only 40 3-D printed thermoplastic parts.
Importance of Research
Additive manufacturing, as mentioned by President Obama in his
State of the Union Address, is an emerging technology that is being
utilized by research scientists and at-home experimenters alike. In
order to fully capitalize on this powerful technology. a detailed
understanding of the mechanical properties of the products must be
evaluated. This project directly addresses that need.
Introduction: a Brief History of 3-D Printing
Specimen Width(in)
Thickness(in)
Cross Area(in2)
Gauge Length
(in)
Fillet Radius
(in)
Overall Length
(in)
ASTM-Standard
.5 .25 .125 2 .25 8
Utilized .5 .25 .125 1.75 .25 3.75
Abstract
The first step was to determine the specimen dimensions to be used
as the standard for the experiment. As a starting point the ASTM
(American Society of Testing and Materials) provides standards for
flat test specimens as shown in the chart below. However, the
capabilities of the Makerbot Thing-O-Matic limits the dimensions to a
3.9375” cube. Therefore 6 specimens of varying dimensions were
produced and tested to provide a range of initial results to examine,
and the optimal specimen geometry relative to the ASTM standard
and ultimate tensile strength was chosen.
Procedure
• The variation of UTS with infill structure was then investigated.
• The tested specimens were printed on the same 3-D printer,
holding the temperature constant at 210°C.
• Specimens were printed with infill structure consisting of hollow,
circular, rectangular, and hexagonal patterns, with infill density
held constant at 30%.
• The following are photos of the internal structure of specimens
printed with rectangular and circular infill patterns.
• The control specimens were printed at 210°C with 100% infill,
using straight lines alternating 90° each layer to ensure as
complete a fill as possible.
• The specimens were again taken to Carpenter Technology
Corporation and pulled on a tensile tester.
• The following is a chart and table displaying the results from each
of the tests. The average value between the pair of specimens
was used.
Analysis
• Analysis of the UTS results of both deposition temperature and
infill geometry revealed a linear relationship between UTS and
mass, as indicated by a trendline with the equation y=.3637x. This
means that for each gram increase of mass this structure should
gain approximately .37 ksi of ultimate tensile strength.
Conclusion
References
• A clear relationship exists between the deposition temperature
and UTS. As the deposition temperature increased, a decrease in
the ultimate tensile strength was observed.
• The relationship between the infill structure and UTS was less
obvious. The hollow infill geometry resulted in the lowest
strength. While the circular and rectangular infill resulted in
nearly identical UTS values, the specimen with rectangular infill
utilized less material, resulting in a higher specific strength.
• Another interesting observation is that while holding all other
variables constant, the mass increased as deposition temperature
increased. A possible explanation is that the ABS plastic was able
to flow easier at a higher temperature, resulting in improved fill.
• What can be taken away from this experiment is that
3-D printing onto ABS plastic yields a higher UTS value at a lower
deposition temperature. Varying infill pattern will save money on
product, but will sacrifice the strength of the model.
Future ResearchThe results of the experiment indicate a direct relationship between
mechanical properties, infill solidity and temperature. Investigating
various source materials, and a wider temperature range will expand
the property database and allow researches to more effectively
manufacture products using 3D printing.
Evans, Hugh. "3D Printing: The Game Changer." T. Rowe Price.
N.p., May 2012. Web. 30 Mar. 2013. Retrieved from:
http://individual.troweprice.com/public/Retail/Planning-&-
Research/Connections/3D-Printing/The-Game-Changer
Chalcraft, Emilie. "Road-Ready 3D Car on the Way." Deezen.com.
Deezen Magazine, 7 Mar. 2013. Web. 30 Mar. 2013. Retrieved
from: http://www.dezeen.com/2013/03/07/road-ready-3d-printed-
car-on-the-way/
An investigation of the effects of deposition temperature and infill
density on tensile properties of 3-D printed Acrylonitrile-Butadiene-
Styrene (ABS) plastic models was performed. 3-D printing is an
additive process of making a solid object of virtually any shape from
a digital model. It has become an increasingly popular research and
production tool, however little is known about the properties of the
resulting objects. In this project, a Makerbot Thing-O-Matic and ABS
plastic were used to print test specimens. The temperature and
density were varied separately, and the tensile properties were
evaluated. Initial results yielded information on print quality and
tensile property variations, as well as important information
regarding failure modes. The results can be used to better
understand the limits of 3-D printing.
Temp.(°C)
UTS(ksi)
210 5.03
220 4.89
230 4.78
260 4.67
Shape UTS(ksi)
Lines 5.03
Circle 3.51
Rec. 3.45
Hex. 3.27
Hollow 2.83
Specimen Mass (g) UTS (ksi)
Control 12.77 5.03
220°C 12.97 4.89
230°C 12.91 4.78
260°C 13.30 4.67
Hollow 8.11 2.82
Circle 10.08 3.51
Rectangle 9.56 3.45
Hexagon 9.87 3.26
Faculty Advisor: Dr. Marietta Scanlon, Instructor of EngineeringPennsylvania State University, Lehigh Valley Campus
Joseph Masiewicz and Richard Mastrorilli
The Effects of Infill Solidity and Deposition Temperature on the Tensile Properties of 3-D Printed ABS Models
Temperature Variation
Control
Deposition Temperature
Infill Structure
Infill Geometry Variation
Infill Structure
2
2.5
3
3.5
4
4.5
5
5.5
7 8 9 10 11 12 13 14
Ult
imat
e T
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sile
St
ren
gth
(ks
i)
Mass (g)
Ultimate Tensile Strength v. Mass
Acknowledgements• Dr. James Scanlon, Carpenter Technology Corporation, Reading, PA
• Dr. Hal Scholz, Pennsylvania State University, Center Valley, PA
• Felicia Mastrorilli, Aperture Studios, Nazareth, PA
0
1
2
3
4
5
6
Lines Circle Rec. Hex. Hollow
Ult
imat
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Str
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(ks
i)
Effect of Infill Structure on Ultimate Tensile Strength
4.2
4.4
4.6
4.8
5
5.2
210 220 230 260
Ult
imat
e T
en
sile
Str
en
gth
(k
si)
Effects of Deposition Temperature on Ultimate Tensile Strength
Temperature °C