repair parts manual - snorkel lifts ... - · pdf filesteering,2-wheeldrive item partno qty...

Repair PartsManual

P/N 0074914

February 2001 - revised December 2001

Manufactured 02-01 and after

General Information

© Snorkel – all rights reserved Printed in USA

DANGER

CAUTION

About this manual:

This repair parts manual covers current production ma-

chines only.

While Snorkel has attempted in every way to confirm

that all information in this manual is correct, improve-

ments are being constantly made to the machine that

may not be reflected in this manual.

If you find information in this manual that is not correct,

or is confusing, you are urged to report your findings to

Snorkel for our evaluation.

Your input is important to us and will be used in future

printings of this manual.

Every person who repairs this machine must be quali-

fied and authorized to do so.

DO NOT modify this aerial platform without prior

written consent of Snorkel Engineering Depart-

ment. Modification may void the warranty,adversely

affect stability, or affect the operational characteris-

tics of the aerial platform.

This machine is covered by a limited warranty that spe-

cifically identifies items warrantied by Snorkel and those

items covered by original manufacturers warranty.

A copy of the Snorkel Limited Warranty is located on the

inside of the back cover of this manual.

All correspondence relative to this machine, such as

field reports, discrepancy reports, requests for informa-

tion, etc., should be directed to:

Snorkel International, Inc.

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: (816)-364-0317

http://www.snorkelusa.com

Abbreviations

The following abbreviations may be used in this manual:

AC. . . . . . . . . . . . . . . . . . . . . . . . .alternating current

ANSI . . . . . . . American National Standards Institute

CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps

cm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .centimeter

DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . .direct current

EMS . . . . . . . . . . . . . envelope management system

GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt

LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum

LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas

mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .millimeters

ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .feet

in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inch

lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pounds

no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .number

NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread

psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch

qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .quantity

UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.

Electrical Hazard

The aerial platform is not electrically insulated.

Death or serious injury can result from contact with,

or inadequate clearance from, an energized

conductor.

Do not go closer than the minimum safe approach

distance as defined by the minimum Safe Approach

Distance as defined by ANSI Standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the work platform, or any part of the aerial platform

contacts a high-voltage electrical conductor, the entire

machine can become electrically charged.

If that happens, remain on the machine and do not con-

tact any other structure or object. This includes the

ground, adjacent buildings, poles, and any other objects

that are not part of the aerial platform.

Such contact could make your body a conductor to the

other object, creating an electrical shock hazard result-

ing in death or serious injury.

If an aerial platform is in contact with an energized con-

ductor the platform operator must warn ground person-

nel in the vicinity to stay away. Their bodies can conduct

electricity creating an electrical shock hazard resulting

in death or serious injury.

Do not approach or leave the aerial platform until the

electricity has been turned off.

Do not attempt to operate the lower controls when the

work platform or any part of the aerial platform is in con-

tact with a high-voltage electrical conductor or if there is

an immediate danger of such contact.

Personnel on or near an aerial platform must be continu-

ously aware of electrical hazards, recognizing that

death or serious injury can result from contact with an

energized conductor.

Table of Contents

Service and parts information

To order service or repair parts . . . . . . . . . . . . . . . . . . i

ANSI and OSHA compliance. . . . . . . . . . . . . . . . . . . . i

Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Section 1. - Repair parts

Chassis/turntable. . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Steering, 2-wheel drive . . . . . . . . . . . . . . . . . . . . . . 1-6

Steering, 4-wheel drive . . . . . . . . . . . . . . . . . . . . . . 1-9

Lift and swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 1-15

Booms and hose carrier . . . . . . . . . . . . . . . . . . . . 1-16

Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19

Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . .1-22

Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-25

Platform mounting, TB42 . . . . . . . . . . . . . . . . . . . 1-26

Platform mounting, TB50 . . . . . . . . . . . . . . . . . . . 1-28

Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-30

Platform rotator, TB42 . . . . . . . . . . . . . . . . . . . . . . 1-32

Platform rotator, TB50 . . . . . . . . . . . . . . . . . . . . . . 1-34

Engine mounting, Cummins 3.3 . . . . . . . . . . . . . . 1-36

Engine, Cummins 3.3 . . . . . . . . . . . . . . . . . . . . . . 1-39

Engine mounting, Deutz F3L-1011F . . . . . . . . . . . 1-40

Engine, Deutz F3L-1011F . . . . . . . . . . . . . . . . . . . 1-43

Engine mounting, Ford VSG-413 . . . . . . . . . . . . . 1-44

Engine, Ford VSG-413 . . . . . . . . . . . . . . . . . . . . . 1-47

Exhaust and air cleaner, Deutz . . . . . . . . . . . . . . . 1-48

Exhaust and air cleaner, Ford . . . . . . . . . . . . . . . . 1-50

Plastic cowling. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-52

Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-54

Gear hub, Auburn Gear . . . . . . . . . . . . . . . . . . . . . 1-56

Swing drive, Perfection . . . . . . . . . . . . . . . . . . . . . 1-58

Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . .1-60

Section 2. - Hydraulics

Chassis hydraulic equipment, 2 wheel drive. . . . . . 2-2

Chassis hydraulic equipment, 4 wheel drive. . . . . . 2-5

Turntable hydraulic equipment . . . . . . . . . . . . . . . . 2-6

Turntable hydraulic hoses . . . . . . . . . . . . . . . . . . . . 2-9

Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 2-10

Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-14

Drive/motion control valve . . . . . . . . . . . . . . . . . . . 2-16

Drive/lift control valve . . . . . . . . . . . . . . . . . . . . . . 2-17

Extend control valve . . . . . . . . . . . . . . . . . . . . . . . 2-18

Level/steer control valve . . . . . . . . . . . . . . . . . . . . 2-19

Platform rotation control valve. . . . . . . . . . . . . . . . 2-20

Turntable swing control valve . . . . . . . . . . . . . . . . 2-21

Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

AC generator valve . . . . . . . . . . . . . . . . . . . . . . . .2-23

Centerpost and manifold . . . . . . . . . . . . . . . . . . . . 2-24

Extend cylinder and support bracket. . . . . . . . . . . 2-25

Cylinder, extend TB42 - Rosenboom . . . . . . . . . . 2-26

Cylinder, extend TB50 - Rosenboom . . . . . . . . . . 2-27

Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-28

Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . .2-29

Cylinder, lift - Rosenboom. . . . . . . . . . . . . . . . . . . 2-30

Cylinder, master level - Rosenboom . . . . . . . . . . . 2-31

Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . .2-32

Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-33

Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-34

Drive valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-35

Dual holding valve, platform rotation. . . . . . . . . . . 2-36

Emergency power unit. . . . . . . . . . . . . . . . . . . . . . 2-37

Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-38

Hydraulic warm-up valve . . . . . . . . . . . . . . . . . . . . 2-39

Motion control valve, drive. . . . . . . . . . . . . . . . . . . 2-40

Motion control valve, turntable swing . . . . . . . . . . 2-41

Platform level holding valve. . . . . . . . . . . . . . . . . . 2-42

Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-43

Pressure manifold and fittings. . . . . . . . . . . . . . . . 2-44

Pressure relief valve . . . . . . . . . . . . . . . . . . . . . . . 2-45

Reduced pressure valve . . . . . . . . . . . . . . . . . . . . 2-46

Return manifold and fittings . . . . . . . . . . . . . . . . . 2-47

Relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48

Sense line dump valve . . . . . . . . . . . . . . . . . . . . . 2-49

Shuttle valve package . . . . . . . . . . . . . . . . . . . . . . 2-50

Shuttle valve, rotation . . . . . . . . . . . . . . . . . . . . . . 2-51

Section 3. - Electrical

Electrical components . . . . . . . . . . . . . . . . . . . . . . . 3-2

Engine electrical, Cummins 3.3 . . . . . . . . . . . . . . . 3-4

Engine electrical, Deutz F3L-1011F . . . . . . . . . . . . 3-8

Engine electrical, Ford VSG-413. . . . . . . . . . . . . . 3-12

Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . .3-15

Lower controls, Cummins . . . . . . . . . . . . . . . . . . . 3-16

Lower controls, Ford . . . . . . . . . . . . . . . . . . . . . . . 3-18

Lower controls, Deutz . . . . . . . . . . . . . . . . . . . . . . 3-21

Wiring box, Deutz and Ford. . . . . . . . . . . . . . . . . . 3-22

Wiring box, Cummins . . . . . . . . . . . . . . . . . . . . . . 3-26

Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . .3-30

Upper control box, Cummins and Ford . . . . . . . . . 3-33

Upper control box, Deutz. . . . . . . . . . . . . . . . . . . . 3-38

Boom switch, drive speed . . . . . . . . . . . . . . . . . . . 3-41

Controller, Drive/steer . . . . . . . . . . . . . . . . . . . . . . 3-42

Controller lift/swing . . . . . . . . . . . . . . . . . . . . . . . .3-44

GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-46

Section 4. - Factory installed options

AC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2

AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

Dual fuel, Ford. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9

LP fuel, Ford . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

Dual fuel engine, Ford VSG-413 . . . . . . . . . . . . . . 4-12

LP fuel engine, Ford VSG-413 . . . . . . . . . . . . . . . 4-14

Air inlet heater, Deutz . . . . . . . . . . . . . . . . . . . . . . 4-16

Engine block heater. . . . . . . . . . . . . . . . . . . . . . . .4-17

Hydraulic warm-up . . . . . . . . . . . . . . . . . . . . . . . .4-18

Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21

TB42/50 – 02-01 and after

Head lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23

Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24

Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . .4-25

Spark arrestor muffler, Deutz . . . . . . . . . . . . . . . . 4-26

Spark arrestor muffler, Ford . . . . . . . . . . . . . . . . . 4-27

Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-29

Upper control box lights. . . . . . . . . . . . . . . . . . . . . 4-30

Warning light, single beacon . . . . . . . . . . . . . . . . . 4-31

Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32

Motion alarm, all motion . . . . . . . . . . . . . . . . . . . . 4-33

Sandblast kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34

TB42/50 – 02-01 and after

Table of contents

Service and parts information

To order service or repair parts

When placing an order for service or repair parts, please

have the following information available for your ma-

chine.

�Machine model number

�Machine serial number

� Snorkel part number

� Description of part

� Quantity of parts required

� Your purchase order number

� Address for order to “Ship To”

� Your desired shipment method

The parts order form on the following page may be

mailed or faxed to the attention of Parts Worldwide at the

following location:

Snorkel International, Inc.

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: 1-(800)-255-0317

Parts Worldwide Fax: (816)-364-6312

Attention: Parts Department

For your convenience, our electronic on-line ordering

system is available at the following Internet location:

http://www.omniquip.com

ANSI and OSHA compliance

All owners and users of the aerial platform must read,

understand, and comply with all applicable regulations.

Ultimate compliance to OSHA regulations is the respon-

sibility of the user and their employer.

ANSI publications clearly identify the responsibilities of

all personnel who may be involved with the aerial plat-

form. A reprint of the “Manual of Responsibilities for

Dealers, Owners, Users, Operators, Lessors and Les-

sees of ANSI/SIA A92.5-1992 Boom-Supported Ele-

vating Work Platforms” is available from Snorkel dealers

or from the factory upon request.

Copies are also available from:

Scaffold Industry Association

20335 Ventura Blvd. Suite 310

Woodland Hills, CA 91364-2471 USA

Manuals

Manuals are available from Snorkel to support any of the

machines that we produce.

The specific manuals for TB42/50 are as follows:

� Operator’s Manual

Snorkel part number - 0074923

� Repair Parts Manual

Snorkel part number - 0074271

� ANSI Manual of Responsibilities

ANSI/SIA A92.5-1992

TB42/50 – 02-01 and after i

Record machine information here:

Model number

Serial number

Date of purchase

Purchased from

Snorkel dealer or distributor

ii TB42/50 – 02-01 and after

Parts order form

Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide

Address

Contact name

Phone number

Fax number

Account number

Purchase order number

Company

Date

Purchase order number

Model

Serial number

Optional equipment

Ship to

Ship by

Part number Description Quantity Price

Backordered parts will be shipped as soon as available by the same shipping methodas the original order unless indicated below:

Note:

Ship complete order only - do not backorder parts.

Ship all available parts and supply information of disposition of backordered parts.

Other instructions as specified

Section 1. - Repair parts

TB42/50 – 02-01 and after 1 - 1

Chassis/turntable

item part no qty description

1 1 Chassis - (consult factory)

2 1 Turntable - (consult factory)

3 1 Counterweight - (consult factory)

4 0070021 1 Rotation bearing gear

5 5560149 20 Capscrew special 5/8-11 self locking

6 5560169 40 Washer 5/8 hard flat ASTM-F436

7 5560051 18 Capscrew 5/8-11 self locking

8 5560063 2 Capscrew 5/8-11 x 1-1/4 inch long socket head

9 0070224-99 2 Access cover, drive

10 0070328-99 1 Access cover, chassis

11 970449 12 Capscrew 3/8-16 x 3/4 inch long hex head grade 5

12 0070553 1 Lubrication tube, 1/4 inch copper tube

13 0040276 1 Lubrication hose

14 5570001 1 Grease fitting, 1/8 NPT straight

15 5560039 4 Nut 1/2-13 self locking

16 0070148 8 Engine mount washer

17 5560709 4 Capscrew 1/2-13 x 7-1/2 inch long hex head grade 8

18 5033704 1 Male 90° elbow

19 5033703 1 Male 90° elbow

20 5037102 1 Bulkhead connector

21 5074401 1 Bulkhead locknut


23 986359 4 Washer 1/2 medium flat

1 - 2 TB42/50 – 02-01 and after

Chassis/turntable

TB42/50 – 02-01 and after 1 - 3

AWM00200

1

9

11

10

11

65

16

15

3

1722

238

6

7

6

2

14

13

4

1219

18

2021

Drive


1 6030040-79 2 Drive motor with brake - (see page 2-14 for parts breakdown)


3 987139 4 Washer 1/2 medium lock

4 7110242 2 O-ring



7 5560131 16 Nut 5/8-11 self locking

8 0070012-99 2 Gear hub - (see page 1-56 for parts breakdown)

1 - 4 TB42/50 – 02-01 and after

Drive

TB42/50 – 02-01 and after 1 - 5

1

2

3

4

5

67

9

AW0070556

Steering, 2-wheel drive


1 0083416-99 2 Tie rod, adjustable

2 0074738-99 1 Steering arm

3 0070449 1 Pin, steering arm

4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick




8 0070452 1 Pin, steer cylinder mounting

9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick

10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking


12 0083418-99 2 Tie rod end for adjustable tie rod

13 0020256 1 Buckeye


15 0074732-99 1 Cylinder, steering - (see hydraulic section for parts breakdown)

16 5065707 2 Straight thread adapter

17 2501616 2 Bearing

18 2502016 1 Bearing

19 5070026 2 Cap, wheel service

20 0090834 2 King pin

21 0090840 2 Thrust bearing

22 0080183 2 Locking pin

23 0074796-99 1 Steering yoke, left hand


25 2560001 2 Inner bearing cone

26 7150001 2 Grease seal

27 0072969-99 2 Hub with bearings

0071633-99 1 Hub

2540001 1 Inner bearing cup

2540002 1 Inner bearing cup

7280012 6 Wheel bolt

28 2500070 4 Bearing

29 2560002 2 Outer bearing cone

30 5560017 2 Key washer

31 5560018 2 Spindle nut

32 5560714 2 Cotter pin 3/16 inch diameter x 2-1/2 inch long

33 984469 2 Nut 3/4-10 hex jam

34 0070856 2 Grease cap



37 0110320 4 Lock pin

38 0071627 1 Spacer

39 5560715 2 Set screw 3/4-10 x 1-1/4 inch long hex socket head

40 5570003 8 Grease fitting 1/8 NPT 90°

41 7714202 4 Pipe plug 1/4 NPT square head

42 2690001 4 Bearing, self aligning

43 0080348 4 Spacer, tie rod mounting

44 5560202 2 Tie rod hex jam nut for adjustable tie rod

45 0074797-99 1 Steering yoke, right hand

1 - 6 TB42/50 – 02-01 and after

7


Snorkel model TB42/50

A A

BB

CC

D

D E E

SECTION B-B

SECTION C-C

SECTION D-DSECTION A-A

SECTION E-E

3

4

18

38

1

14

7 13

17

5

67

42

43

402435

36

20

8

9

11 10

CL FRONT WHEELS

20

28

19

40

21

14412

12

44

216

1516

40

4243

27

402435

36

37

33

34

32

3029

22

3933

41 2345

26

25

AWA07095A

8Page 1 - 8Page 1 - 8

A A

BB

CC

D

D

SECTION B-B

SECTION C-C

SECTION D-DSECTION A-A

3

4

16

38

1

14

7 13

17

5

67

19

22

2123

24

25

37

8

9

11 10

11812

12

18

216

1516

B

A

37

35

36

34

333231

2930

2627

192237

2324

25 21

3844

39

4041

42

43

46

45

2846

47

20 AWA07093


Snorkel model TB 42/50



1 0083416 2 Tie rod, adjustable

2 0074738 1 Steering arm






8 0070452 1 Pin, steer cylinder mounting

9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick

10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking


12 0083418 2 Tie rod end for adjustable tie rod

13 0020256 1 Buckeye


15 0074732 1 Cylinder, steering - (see page 2-34 for Rosenboom cylinder)


17 2501616 2 Bearing

18 5560202 2 Tie rod hex jam nut for adjustable tie rod

19 2690001 4 Bearing, self aligning

20 5035317 2 Straight thread 90° elbow

21 5570001 8 Grease fitting, 1/8 NPT straight

22 0080183 2 Locking pin


24 0070856 2 Grease cap


26 0074735 1 Steering yoke, left hand

27 0074736 1 Steering yoke, right hand

28 6030018 2 Drive motor - (see page 2-12 for parts breakdown)





33 5560131 16 Nut 5/8-11 self locking

34 7110242 2 O-ring

35 0070012-99 2 Gear hub

36 7280001 18 Lug nut

37 0110320 4 Lock pin

38 5560018 4 Spindle nut

39 0072438 4 Washer


41 5560071 2 Shim, .015 inch thick

42 5560072 2 Shim, .031 inch thick

43 0072437 4 King pin

44 988229 4 Cotter pin 1/4 inch diameter x 2-1/2 inch long




TB42/50 – 02-01 and after 1 - 9

Lift and swing


1 0110465 1 Centerpost and manifold - (see page 2-24 for parts breakdown)

2 0070472 1 Key

3 0070256-99 1 Adapter plate, centerpost

4 5090003 1 Retaining ring


6 5560051 8 Capscrew 5/8-11 self locking

7 0073026 1 Swing drive - (see page 1-12 for parts breakdown)

8 5560710 6 Nut 7/16-14 hex jam

9 5560010 6 Adjustment bolt

10 0070993-99 1 Lift cylinder - (see page 2-28 for parts breakdown)

11 0070445 1 Pin, lift cylinder base end

12 0070446 1 Pin, lift cylinder rod end

13 0070132 2 Pin lock


15 0070473 8 Capscrew 5/16-18 drilled head

16 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)

17 0070007-99 1 Cylinder, master level - (see page 2-31 for parts breakdown)

18 0070442 1 Pin, master level cylinder base end

19 0070444 1 Pin, master level cylinder rod end

20 0070033-99 2 Pin lock


22 0070994 1 3/8 inch hydraulic tube - (used on GBI cylinder only)


1 - 10 TB42/50 – 02-01 and after

Lift and swing

TB42/50 – 02-01 and after 1 - 11

7

6

21

65

4

23

9

8

1

17

18

19

20

14

1516

10

11

2215

16

1413

12

AW0070558

23

Swing drive


0073026 1 Swing drive, complete

1 0070047-99 1 Swing drive - (see page 1-58 for parts breakdown)

2 6030020 1 Motor, swing drive

8200004 1 Seal repair kit - Ross/TRW motor

0090352 1 Seal repair kit - Charlynn/Eaton motor

0073359 1 Seal repair kit - White/Roller Stator motor

3 6010250 1 Motion control valve, turntable swing - (see page 2-41 for parts breakdown)




7 5560087 2 Capscrew special self locking




11 7190005 1 Gasket, swing drive

12 5037003 1 Swivel nut 90° elbow

13 0020283 1 1/4 inch hydraulic hose


15 7110112 2 O-ring

1 - 12 TB42/50 – 02-01 and after

Swing drive

TB42/50 – 02-01 and after 1 - 13

V1

BR

V2

V2

V1

BR

2

10 14

11

3

13

456

3

15

912

2

7

1

8

1

AW0073026

Fuel tank


1 0074658 1 Fuel tank, plastic 20 gallon capacity

2 0074679 1 Fuel tank strap

3 0074680 1 Fuel tank strap


5 5560033 4 Nut 3/8-16 self locking

6 9940021 1 Fuel tank cap

7 7714203 1 Pipe plug 3/8 NPT square head - (Cummins and Deutz)

7714203 2 Pipe plug 3/8 NPT square head - (Ford)

8 5093038 2 Elbow 90° male brass - (Cummins)

5093039 1 Elbow 90° male brass - (Deutz and Ford)

9 5076407 1 Reducing adapter - (Deutz)

10 5093040 1 Elbow 90° male brass - (Deutz)

1 - 14 TB42/50 – 02-01 and after

AWM00201

6

3

4

51

2

Fitting location in bottom of tank

Ford engine Cummins engine Deutz engine

8

7 8

7

9

8

10

7

7

8

Hydraulic oil reservoir


1 0074675 1 Hydraulic oil reservoir - (see page 2-10 for parts breakdown)


3 984109 4 Nut 3/8-16 hex



TB42/50 – 02-01 and after 1 - 15

2

4

1

3

5

AW0073371

Booms and hose carrier


0080977 1 Booms and hose carrier

1 1 Booms - (see page 1-19 for parts breakdown)

2 1 Hose carrier - (see page 1-25 for parts breakdown)

3 0072733 1 Support tube, TB42

4 0072752 1 Support tube, TB50


6 0070029 2 Slide pad

7 972469 4 Capscrew 3/8-16 x 1 inch long socket flat head


9 970259 4 Capscrew 5/16-18 x 1 inch long hex head grade 5




13 0070504-99 1 Pin joint plate

14 0070506-99 1 Pin lock




18 0072015 1 Clevis pin

19 5560014 1 Hairpin clip pin



22 5560039 4 Nut 1/2-13 self locking

23 0082023-99 1 Tube bracket

24 9920016 1 Mounting bracket

25 0072937-99 1 Clamp bar


27 5560033 5 Nut 3/8-16 self locking

28 5560004 2 Nut 1/4-20 self locking

29 0110581-99 2 Spacer

30 0073100 1 Stroke limiter - (used on TB50 only)

31 5093027 1 Clamp

1 - 16 TB42/50 – 02-01 and after

17Page 1 - 17Page 1 - 17

Booms and hose carrier


AW0080977

18Page 1 - 18Page 1 - 18

Booms


AW0072754

Booms


0072870 1 Booms, TB42

0072872 1 Booms, TB50

1 0072671-99 1 Tip boom, TB42

0072672-99 1 Tip boom, TB50

2 0072695-99 1 Intermediate boom, TB42

0072696-99 1 Intermediate boom, TB50

3 0072715-99 1 Base boom, TB42

0072718-99 1 Base boom, TB50

4 1 Extension cylinder - (see page 1-22 for parts breakdown)

5 0070009 2 Wire rope, retract - TB42

0070942 2 Wire rope, retract - TB50

6 0070443 1 Pin, level cylinder to boom

7 0080399-99 1 Slave level cylinder - (see hydraulics section for make and parts)




11 0080293 6 Slide pad

12 0070485-99 2 Slide pad spacer

13 0070030 16 Slide pad shim, .030 inch thick



16 0072681-99 2 Slide pad mount

17 0072682 2 Slide pad


19 5560033 56 Nut 3/8-16 self locking


21 970439 12 Capscrew 3/8-16 x 5/8 inch long socket flat head

22 0070033-99 2 Pin lock




26 0072688-99 1 Slide pad plate

27 0072690 1 Slide pad

28 5560644 39 Capscrew 3/8-16 x 1-1/4 inch long socket flat head



31 5560031 8 Nut 5/16-18 self locking


33 5560053 4 Hex jam nut, drilled

34 0070025-99 2 Wire rope anchor

35 0080294 2 Slide pad

36 5560005 4 Anchor bolt



39 0070486-99 1 Slide pad spacer

40 0072689-99 1 Slide pad plate

41 0072691 1 Slide pad

42 0072680 2 Slide pad shim

43 0070639 2 Slide pad

44 0070390 2 Cylinder anchor pin

45 0072751-99 2 Cylinder anchor

46 988179 1 Cotter pin 1/8 inch diameter x 1 inch long

47 0070448-99 2 Pin, cable retainer

48 0073515-99 2 Sheave cage

49 0073981-99 1 Cable sheave

Parts list continued on next page

TB42/50 – 02-01 and after 1 - 19

Booms


50 2500035 2 Bearing

51 0070439 1 Pin, retract sheave

52 5560015 12 Thread insert 3/8-16


54 0073520-99 1 Cable retainer

55 0071801 1 Boom switch, drive speed - (see page 3-41 for parts breakdown)

56 5560649 1 Machine screw #10-24 x 1 inch long truss head

57 986009 6 Washer #10 medium flat

58 5560034 3 Nut #10-24 self locking

59 0071216-99 3 Guard, boom switch


61 984449 8 Nut 5/8-11 hex jam

62 0073275-99 4 Spacer, long

63 0073274-99 4 Spacer, short

64 2502028 2 Bearing

65 0072683 2 Slide pad spacer, 1/4 inch thick

66 0073111 2 Slide pad spacer, 1/8 inch thick


68 984089 2 Nut 5/16-18 hex

69 5034501 2 Bulkhead straight thread 90° elbow




73 2502836 2 Bearing


75 0070031 2 Slide pad

76 0073519 2 Slide pad

77 5560126 6 Threaded insert 3/8-16 thread




81 0073340-99 2 Slide pad spacer, 1/4 inch thick


1 - 20 TB42/50 – 02-01 and after

Extension cylinder


0072855 1 Extension cylinder TB42

0072856 1 Extension cylinder TB50

1 0072853 1 Extend cylinder and support bracket TB42 - (see page 2-25 for parts breakdown)

0072854 1 Extend cylinder and support bracket TB50 - (see page 2-25 for parts breakdown)

2 0070010 2 Wire rope, TB42

0070943 2 Wire rope, TB50

3 0060089 3 Slide pad

4 0071342 2 Shim

5 0073981-99 2 Cable sheave

6 5560254 7 Thrust washer

7 0070438 1 Pin, extend sheave



10 0070033-99 2 Pin lock



13 2502028 2 Bearing

14 0070141 2 Slide pad



17 0070016-99 1 Link

18 2502432 2 Bearing

19 0070029 3 Slide pad




23 5560033 6 Nut 3/8-16 self locking


25 0070440 1 Link pin

1 - 22 TB42/50 – 02-01 and after

23Page 1 - 23Page 1 - 23

AW0072855

Extension cylinder


24Page 1 - 24Page 1 - 24

Hose carrier


AW0072722

Hose carrier


0072722 1 Hose carrier, complete - TB42

0072725 1 Hose carrier, complete - TB50

1 0072741 1 Hose carrier, TB42

0072742 1 Hose carrier, TB50

2 0072734-99 1 Carrier tube, TB42

0072736-99 1 Carrier tube, TB50

3 0073120 2 3/16 inch hydraulic hose, TB42 (leveling)

0073121 2 3/16 inch hydraulic hose, TB50 (leveling)

4 0073122 2 3/16 inch hydraulic hose, TB42 (rotating)

0073119 2 3/16 inch hydraulic hose, TB50 (leveling)

5 3010006 1 Power wire TB42, 12 gauge/8 conductor x 57 feet long - (terminals not included)

3044854 Replacement terminal

3010006 1 Power wire TB50, 12 gauge/8 conductor x 63 feet long - (terminals not included)


6 3010009 1 Control wire #1 TB42, 18 gauge/19 conductor x 57 feet long - (terminals not included)


3010009 1 Control wire #1 TB50, 18 gauge/19 conductor x 63 feet long - (terminals not included)


7 9920014 75 Plastic track link, TB42

9920014 89 Plastic track link, TB50

8 0072934 2 Slide pad

9 0072910 2 Capscrew, special


11 0100105 4 Slide pad

12 0070029 1 Slide pad

13 0072936 1 Slide pad

14 0080284-99 5 Spacer

15 0110610-99 1 Anchor plate

16 0072935 2 Slide pad


18 5560033 19 Nut 3/8-16 self locking




22 5560126 9 Threaded insert 3/8-16 thread




26 5560039 1 Nut 1/2-13 self locking

27 3010005 1 Control wire #2 TB42, 18 gauge/19 conductor x 57 feet long - (terminals not included)


3010005 1 Control wire #2 TB50, 18 gauge/19 conductor x 63 feet long - (terminals not included)


TB42/50 – 02-01 and after 1 - 25

Platform mounting, TB42


1 1 Platform - (consult factory)

2 0072552 1 Platform rotator - (see page 1-32 for parts breakdown)

3 1 Platform gate - (see page 1-30 for proper platform gate)

4 0070441 1 Pin, slave level cylinder to platform

5 0070446 1 Pin, platform to tip boom

6 0070033-99 1 Pin lock

7 0070132 1 Pin lock




11 5560039 4 Nut 1/2-13 self locking




15 0070874-99 1 Cover, platform rotator

16 2502832 2 Bearing

1 - 26 TB42/50 – 02-01 and after


TB42/50 – 02-01 and after 1 - 27

1

3

2

4

5

16

6

8

910

7

12

11

1213

14 12

1211

15

AW0074353



1 1 Platform - (consult factory)

2 0140256 1 Platform rotator TB50 - (see page 1-34 for parts breakdown)

3 1 Platform gate - (see page 1-30 for parts breakdown)

4 0140392-99 1 Platform stop

5 5093027 2 Clamp

6 0070446 1 Pin, platform to tip boom

7 0070132 1 Pin lock

8 0070441 1 Pin, slave level cylinder to platform

9 0070033-99 1 Pin lock






15 5560039 4 Nut 1/2-13 self locking


17 5093004 1 Clamp




21 0073147-89 1 Step

22 0073130 2 Spacer



25 984149 2 Nut 1/2-13 hex

1 - 28 TB42/50 – 02-01 and after


TB42/50 – 02-01 and after 1 - 29

1

3

5

4

2

7

5

6

89

101112

1413

15

17

141516

1819

20

23

21

22

14

24

25

AWM00204

Platform gate


Gravity gate for 5 ft and 8 ft steel platforms

1 0071951-89 1 Gravity gate, steel platform

2 0150509 2 Roller, steel gravity gate

3 0071953-89 2 Roller spacer, steel gravity gate



Gravity gate for 5 ft and 8 ft aluminum platforms

016117728 1 Gravity gate service kit - (kit includes items 6 through 10)

6 0161177-89 1 Gravity gate, aluminum platform

7 0161182-89 2 Roller, aluminum gravity gate

8 0161184-89 2 Roller spacer, aluminum gravity gate


10 5560039 2 Nut 1/2-13 self locking

Swinging gate for 5 ft and 8 ft steel platforms

11 0071834-89 1 Swinging gate, steel platform

12 0322724 1 Pin, gate hinge



15 0071837 1 Spring, torsion

16 2570002 2 Bearing

17 2667500 1 Knob, gate hinge pin

Swinging gate for 5 ft and 8 ft aluminum platforms

18 0160970-89 1 Swinging gate, aluminum platform


20 5560056 1 Roll pin 1/8 inch diameter x 1 inch long


22 2570002 2 Bearing


24 0161472-89 1 Latch stop


26 984529 3 Nut sert 1/4-20



29 300891-89 1 Door latch

Full height swinging gate for 8 ft steel platforms

30 0074468-89 1 Full height swinging gate, steel platform





35 2570002 2 Bearing


37 300891-89 1 Door latch

38 984529 3 Nut sert 1/4-20




42 0181574-89 1 Latch stop

1 - 30 TB42/50 – 02-01 and after

Platform gate

TB42/50 – 02-01 and after 1 - 31

Gravity gate, aluminum platformGravity gate, steel platform

1

23

45

6

78

910

Swinging gate, steel platform

11

12 13

14

15

16

17

Swinging gate, aluminum platform

Gate pinRear view

Door latchrear view

29

2526

28

18

19

21

20

22

23

2526

27

24

Full height swinging gate, steel platform

31 32

33

34

35

36

Door latchrear view

37

3839

41

Rear view

42 3839

40

AWM00202

Platform rotator, TB42


0072552 1 Platform rotator

1 0072553-99 1 Pylon, platform rotator - (requires 0072555-99 collar)

2 0070916 1 Key

3 0072555-99 1 Collar


5 2504856 2 Bearing

6 0072562 1 Bearing spacer

7 0072556-99 1 Mounting frame, platform rotator




11 0072818-99 1 Torque plate, platform rotator

12 0073783-99 1 Valve spacer

13 6010628 1 Dual holding valve, platform rotation - (see page 2-36 for parts breakdown)




17 7110348 1 O-ring

18 0070570-99 1 Platform rotator, Parker - see page 2-43 for parts breakdown)

19 0070132 1 Pin lock



22 0072508-99 1 Cover plate, platform rotator

23 7110348 1 O-ring

24 984409 2 Nut 1/2-13 hex jam

1 - 32 TB42/50 – 02-01 and after


TB42/50 – 02-01 and after 1 - 33

1

2

3

4

5

6

5

7

8

24

9

10

11

12

13

14

15

16

23

18

17

19

15

2021

22

10

9

AW0072552



0140256 1 Platform rotator, TB50

1 0072553-99 1 Pylon, platform rotator - (requires 0072555-99 collar)

2 0140226-99 1 Mounting frame

2504856 1 Replacement bearing - (2 bearings required)

0072562 1 Replacement bearing spacer

3 0072555-99 1 Collar

4 2502832 2 Bearing


6 0140495-99 1 Spacer

7 5063701 1 Cap

8 7110345 1 O-ring

9 7110348 1 O-ring

10 0070916 1 Key

11 0072508-99 1 Cover plate, platform rotator

12 0140370-99 1 Platform rotator, Parker - (see page 2-43 for parts breakdown)



15 0070132 1 Pin lock





20 6010528 1 Dual holding valve, platform rotation - (see page 2-36 for parts breakdown)



23 5036503 2 Straight thread branch tee


1 - 34 TB42/50 – 02-01 and after


TB42/50 – 02-01 and after 1 - 35

20

16 1921

22

23

7

2

24

22

23

7

1314

4

1

3

5

8

12

119

1516

1718

6

10

AW0140256

Engine mounting, Cummins 3.3


1 0073496 1 Hydraulic pump and fittings - (see page 2-38 for parts breakdown)

2 0074634 1 Radiator, Cummins 3.3

3 0074635 1 Engine, Cummins 3.3 - (see page 1-39 for parts breakdown)

4 0074794-99 1 Exhaust elbow

5 0074644 1 Muffler, standard

6 0074645 1 Tail pipe

7 0074664-99 1 Muffler clamp

8 0074684 1 Lower radiator hose

9 0074685 1 Upper radiator hose

10 0074687-99 1 Air intake tube clamp

11 0074688 1 Air intake hose adapter

12 0074786-99 1 Muffler support bracket

13 0083165 2 Clamp, T-bolt

14 0083167-99 1 Air cleaner mount bracket

15 0083175 1 Air cleaner hose coupler

16 0083544 2 Clamp




20 972019 4 Capscrew metric M10-1.5 x 25mm long hex head


22 984089 4 Nut 5/16-18 hex




26 5550026 2 Clamp

27 5550038 2 Clamp

28 5550040 2 Clamp

29 5560033 2 Nut 3/8-16 self locking

30 5560039 4 Nut 1/2-13 self locking

31 5560136 2 Capscrew 1/2-13 self locking drilled head

32 5560356 8 Washer metric M10 lock

33 5560364 4 Washer metric M10 flat



36 7630015 1 Elbow, 90° rubber

37 7630755 1 Air cleaner

8140011 1 Replacement primary filter element

8140012 1 Replacement dust ejector

8140013 1 Replacement cover

8140014 2 Replacement clip

38 7630759 1 Air cleaner bracket

39 5010005 1 Hose 3/8 inch diameter x 33 inch long

40 5010005 1 Hose 3/8 inch diameter x 9 inch long

41 5010027 1 Fuel hose 3/16 inch diameter x 24 inch long

42 5093044 1 Nylon tee

43 5550006 4 Clamp

44 5550028 2 Clamp

1 - 36 TB42/50 – 02-01 and after

37Page 1 - 37

Engine mounting

Cummins 3.3


DETAIL: FUEL LINE ROUTING

39

43 41

42

43

40

FUEL PUMP

OUTLET PORT(FURTHEST FROM

MTG HOLES)

FUEL FILTER

SPILL TUBE

44

6

267

13

11

18

10

15

13

21 35

17 24

14

34 32

5

26

4

12

37

3816

22

16

36

29

2032339

27

227

2224

31 25

1

3

28

8

2823

30

1923

AW0074614

38Page 1 - 38

Engine

Cummins 3.3


28

5

30

1837

47

32

6

11

746

18 37 38

42

34

23

12

8

13

41

15 20 25

35

21

17

26

44 401

16

24

439

36 19

3

9

10 37 43

1837

45

33142225

32142225

2

31 14 22 25

32

29

27

AW0074635

Engine, Cummins 3.3



2 0074615-99 1 Engine tray

3 0074622-99 2 Front engine mount bracket

4 0074625-99 1 Rear engine mount bracket, left hand

5 0074628-99 1 Rear engine mount bracket, right hand

6 0074690 1 Flywheel, Cummins 3.3

7 0162698 1 Throttle actuator

8 0083155-99 1 Throttle lever extension

9 7630707 4 Engine isolator

10 0083529-99 1 Fuel filter mount bracket

11 0083570-99 1 Throttle actuator mount bracket

12 0083586 1 Throttle actuator coupler

13 Rod end 1 Rod end







20 984069 1 Nut 1/4-20 hex

21 984329 1 Nut 1/4-20 hex jam






27 3020095 1 Switch, oil pressure

28 3070037 1 Temperature sensor

29 5093000 1 Clamp

30 5093002 1 Clamp

31 5093004 1 Clamp

32 5093021 4 Clamp

33 5093024 1 Clamp

34 5530017 1 Washer 3/8 curved spring

35 5560004 1 Nut 1/4-20 self locking

36 5560033 8 Nut 3/8-16 self locking



39 5560598 2 Capscrew metric M12-1.75 x 25mm long socket flat head


41 5560615 1 Capscrew 1/4-20 x 5/8 inch long button head

42 5560618 1 Shoulder bolt 3/8 x 3/8 inch long



45 5560719 2 Nut metric M10-1.50 self locking

46 7630323 1 Mounting block

47 7620064 1 Engine, Cummins 3.3

TB42/50 – 02-01 and after 1 - 39

Engine mounting, Deutz F3L-1011F


1 0170600 1 Engine, Deutz F3L-1011F diesel - (see page 1-43 for parts breakdown)

2 0073876-99 1 Engine frame

3 7630001 4 Engine mount



6 7630286 1 Fuel filter




10 5093000 5 Clamp




14 5550028 4 Clamp



1 - 40 TB42/50 – 02-01 and after

41Page 1 - 41

Engine mounting

Deutz F3L-1011F


SECTION A-A

A

A

TORQUE TO40-50 FT/LBS

LC

2 10

111213

7 8 9

14

15

16

15

10 11 12 13

45 9

3

4

2

4 6 14

1

AW0073793

42Page 1 - 42

Engine

Deutz F3L-1011F

Snorkel model TB42/50AW0171600

Engine, Deutz F3L-1011F


0171600 1 Engine, Deutz F3L-1011F diesel - (complete)

1 7620042 1 Engine, Deutz F3L-1011F diesel


3 0170589-99 1 Engine mount, rear left hand

4 0170588-99 1 Engine mount, rear right hand

5 0170593-99 1 Engine mount, front left hand

6 0170594-99 1 Engine mount, front right hand

7 7630226 1 Flexible coupling, Bowex

7630234 1 Flexible coupling, Hayes

8 0081226-99 1 Engine adapter

9 0171601 1 Solenoid mount bracket

10 2650001 1 Swivel, in-line

11 0072104 1 Jumper wire

12 2690004 1 Rod end

13 982129 2 Nut 1/4-28 hex

14 3040174 1 Solenoid


16 5560004 4 Nut 1/4-20 self locking

17 5560228 4 Capscrew metric M14-2.0 hex head drilled










27 5560626 6 Capscrew metric M10-1.5 x 30mm long hex head - (used with Bowex coupling only)



30 5560005 2 Washer 3/8 medium flat - (used with Bowex coupling only)

31 5560625 6 Capscrew metric M10-1.5 x 20mm long hex head - (used with Hayes coupling only)


33 5093000 1 Clamp

TB42/50 – 02-01 and after 1 - 43

Engine mounting, Ford VSG-413


1 0073990 1 Engine, Ford VSG-413 - (see page 1-47 for parts breakdown)

2 0073983-99 1 Engine mount frame

3 0073984-99 1 Radiator mount, right hand

4 0073985-99 1 Radiator mount, left hand

5 0073989-99 1 Fan shroud

6 0101642-99 2 Radiator mounting bracket

7 0180832-99 1 Mount plate, overflow reservoir






13 974659 6 Machine screw #10-24 x 1/2 inch long round head



16 987089 6 Washer #10 medium lock




20 5010012 1 Radiator overflow hose 5/16 inch diameter x 3 inch long

21 5093012 1 Clamp

22 5093027 1 Clamp

23 5550020 4 Clamp

24 5550028 4 Clamp

25 5560004 7 Nut 1/4-20 self locking

26 5560033 4 Nut 3/8-16 self locking

27 5560039 8 Nut 1/2-13 self locking


29 5560179 8 Washer, snubbing


31 7630001 4 Engine mount

32 7630180 4 Radiator cushion

33 7630227 1 Overflow reservoir

8060277 1 Replacement reservoir cap

34 7630239 1 Radiator cap - 13 psi

35 7630253 1 Hose

36 7630286 1 Fuel filter

37 7630299-99 1 Radiator

38 7630321 1 Hose


1 - 44 TB42/50 – 02-01 and after

45Page 1 - 45

Engine mounting

Ford VSG-413


32

6

11152629

13 16

1017

SECTION D-D

27 28 30 39

31

SECTION C-C

31

12 27 39

33

9 14 25

7

925

VIEW A

82728

2

9 14 21 25

38

VIEW B

1836

19

22

24

34

35

D D

24

1

5

37

3

20

23

4

AWA07084A

46Page 1 - 46

Engine

Ford VSG-413


42

41

821

87

373628

28

4039

1

38

3

SECTION A-A

A

A

35

3433

32

31

30

2922

13

16

814

272213

26

25

876

24

23

22

20

1918

17

8 7

148

16

814

4

13

821

1211

109

5

4

2

AW0073990

Engine, Ford VSG-413


0073990 1 Engine, Ford VSG-413 - complete

1 7624749 1 Engine, Ford VSG-413 gasoline

7630700 1 Replacement carburetor

7630718 1 Carburetor rebuild kit

7630719 1 Replacement governor

7630720 1 Replacement ignition control module

7630721 1 Replacement ignition distributor

7630722 1 Replacement oil filter

7630723 1 Replacement fuel filter

7630724 1 Replacement spark plug

7630725 1 Replacement spark plug wire #1




7630747 1 Replacement starter


3 3020095 1 Switch, oil pressure

4 7630300 1 Flywheel housing coupling kit

5 0152594-99 1 Mount, left hand

6 0152643-99 1 Mount, right hand










16 5560671 4 Nut metric M10 hex

17 7630782 1 Spark module - (included with engine)

18 5560610 5 Machine screw #10-24 x 1-1/4 inch long truss head

19 5560034 5 Nut #10-24 self locking

20 0074114-99 1 Spark module mount plate



23 0152600-99 1 Exhaust adapter

24 0152599-99 1 Exhaust flange

25 7630228 1 Alternator

26 0152641-99 1 Adjustment bar




30 7630697 1 V-belt

31 5063703 1 Cap


33 0181545-99 1 Upper spacer

34 7630238 1 Sheave

35 7630308 1 Air horn kit

36 7720201 1 Reducer bushing

37 5090031 1 Street elbow 45°, 1/8 NPT

38 5010007 1 Vacuum hose, 3/16 inch diameter x 12 inch long

39 7630327 1 Hose 2 inch flame resistant x 6 inch long

40 5550030 1 Clamp

41 0074925-99 1 Mounting bracket, external map sensor

42 7630781 1 External map sensor

TB42/50 – 02-01 and after 1 - 47

Exhaust and air cleaner, Deutz


1 0073877-99 1 Air intake tube

2 0074505-99 1 Air cleaner mount

3 0074507-99 1 Support strap

4 0074632-99 1 Angle support

5 0074743-79 1 Exhaust pipe

6 0190689-99 2 Air inlet tube










16 5093016 1 Clamp

17 5550007 1 Clamp

18 5550050 11 Clamp

19 5560033 3 Nut 3/8-16 self locking

20 7630004 1 Air inlet hood

21 7630016 2 Elbow, 3 inch 90° rubber

22 7630129 1 Elbow 90° rubber reducing

23 7630140 1 Filter condition indicator

24 7630689 1 Air cleaner

8140006 1 Replacement primary filter element

25 7630743 2 Elbow 3 inch 90° rubber

1 - 48 TB42/50 – 02-01 and after

Exhaust and air cleaner, Deutz

TB42/50 – 02-01 and after 1 - 49

520

13

8

12

15

9

6

8

4

322

1

14

11

12

9

17

1510

19

218

2425

21

19

13

6

16

7

23

AW0074480

Exhaust and air cleaner, Ford



2 0074505-99 1 Air cleaner mount


4 0074633-79 1 Exhaust pipe






10 5010002 1 Hose

11 5093013 1 Clamp

12 5550005 1 Clamp

13 5550006 1 Clamp

14 5550030 10 Clamp

15 5560031 2 Nut 5/16-18 self locking

16 5560033 2 Nut 3/8-16 self locking

17 7630002 1 Muffler, standard

18 7630140 1 Filter condition indicator

19 7630196 1 Air inlet hood

20 7630197 3 Elbow, 2 inch 90° rubber




24 7630746 1 Air cleaner, straight end

25 7734510 1 Pipe 90° elbow, 1-1/4 inch NPT

26 7741040 1 Nipple, 1-1/4 NPT x 5 inch long

1 - 50 TB42/50 – 02-01 and after

Exhaust and air cleaner, Ford

TB42/50 – 02-01 and after 1 - 51

3

19

11

4

7

9

1310

6815

17

25

12

1

1420

2622

18

21

23

15

16

5

24

2

AW0074476

Plastic cowling


1 0074392-99 5 Door stop

2 0074393-89 1 Cover, turntable rear

3 0074394-89 2 Hinge plate

4 0074396-99 1 Cowling, top left

5 0074397-99 2 Cowling, side

6 0074408-99 8 Door hinge

7 0074411-99 1 Door, right front

8 0074413-99 1 Door, left front

9 0074418-89 1 Door, left rear

10 0074420-89 1 Door, right rear

11 0074423-99 2 Gas spring mount

12 0074428-99 1 Cowling mount, left hand

13 0074429-99 1 Cowling mount, right hand

14 0074437-99 1 Cowling support

15 0074460 6 Gas spring

16 0074461 2 Gas spring

17 0074506-99 1 Door stop

18 20074574-99 2 Plate

19 0074602-99 1 Records box mount

20 0074473-99 1 Cowling, top right

21 301403 2 Shoulder bolt 3/8 x 1/2 inch long





26 972439 36 Carriage bolt 3/8-16 x 1-1/4 inch long

27 984109 36 Nut 3/8-16 hex

28 984149 2 Nut 1/2-13 hex






34 5510022-99 6 Latch adjust lever

35 5560004 2 Nut 1/4-20 self locking

36 5560031 14 Nut 5/16-18 self locking

37 5560033 28 Nut 3/8-16 self locking

38 25560083 1 Trim lock x 23 inch long

39 5560311 16 Ball stud

40 0074433-99 1 Front cover, Deutz

0074479-99 1 Front cover, Ford

41 0074462-99 1 Engine cover, Deutz

0074477-99 1 Engine cover, Ford

1 - 52 TB42/50 – 02-01 and after

53

273032

1

26

11

24 33

15

24

27

33

32 30

39 29 36

13 626

28 33 31

18

22 35

3

26

3917

2625

27

1930

273230

12

2

2330

10

33

9

5

8

2330

4

41

23 30

23 30

20

40

21

37

30

37

37 30

30

7

38

37 3037 30

AWA07050E

Plastic cowling


Placards and decals


1 0073298 2 Placard, danger foam filled tires

2 0323896 5 Decal, danger electrical hazard

3 0070420 1 Placard, emergency bleed down valve

4 0074908 2 Decal, Snorkel brand logo

5 0323897 1 Decal, danger you must not operate

6 0074209 1 Placard, pre-start instructions

7 1 Placard platform capacity - (consult factory)


9 0070540 3 Decal, yellow arrow

10 0070541 3 Decal, blue arrow

11 0070901 1 Placard, caution serial number

12 5560655 12 Pop rivet #AD32-ABS

13 0071425 1 Placard, platform identification

14 0071927 1 Decal, hydraulic oil

15 7030004 2 Decal, OmniQuip logo

16 562386 1 Literature compartment

17 0073491 1 Decal, safe operation information

18 0181562 1 Placard, ANSI standard

19 0073224 1 Decal, notice manual reorder

20 0072277 2 Placard, lug nut torque

21 5560080 8 Bumper



24 7030003 1 Decal, lube recommendations

25 0070921 1 Placard, 125 volts 15 amps

26 0073043 1 Decal, operating manual enclosed

27 0073139 1 Crankcase oil tag - (used for shipping only)

28 0074311 5 Decal, danger cylinder failure - (1 per cylinder)

29 9980013 2 Cap

30 0190989 1 Decal, danger do not reach

31 0150448 1 Decal, attach fall restraint

32 0073492 1 Decal, rotate while greasing

33 0074921 2 Decal, 4 inch stripe

34 0074372 1 Placard, engine rpm

35 0073667 2 Decal, inspect wire ropes

36 0074210 1 Decal, danger electrical/tipping hazard

37 5560004 2 Nut 1/4-20 self locking

38 0074602-99 1 Record box mount bracket

39 0074911 2 Decal, TB42 logo

0074912 2 Decal, TB50 logo

40 0071926 1 Decal, diesel fuel

0071925 1 Decal, gasoline fuel

41 0151410 3 Decal, danger rotating engine parts

42 0074316 1 Decal, caution governor damage

43 0072276 2 Placard, lug nut torque

0072277 2 Placard, lug nut torque

44 0074913 2 Decal, 4 x 4 logo

45 0081441 1 Placard, caution liquid withdrawal

46 0081377 1 Decal, LPS logo - (LP fuel only)

47 0071793 1 Decal, hydraulic warm-up instructions

48 0074669 1 Decal, lift tie down location

49 0083426 4 Decal, tie down symbol

50 0080650 4 Decal, lift

51 0181634 1 Decal, engine block heater


53 0074909 1 Decal, 42 logo

0074910 1 Decal, 50 logo


1 - 54 TB42/50 – 02-01 and after

Placards and decals

TB42/50 – 02-01 and after 1 - 55

17

4

2

53

52

54

10

9

10

9

30

35

29

3528

43

1

220

2

RADIATOR

FORD/CUMMINS ENGINE

ROTATOR COVER

25

44

44 39

324

33

15

21

27

23

71213

31

8

TOP VIEW OF CHASSIS

54

43

20

DETAIL A

49

4949

26

19

50

50

50

50

UPPER CONTROL BOX

ENGINE BLOCK HEATER

CUMMINS ENG

41

41

41

37

51

6

3646

4740

1638

1234

3

2

24

42

15

33111812

21

5

48

39

45

14

SEEDETAIL A

AWA07058C

Gear hub, Auburn Gear


0070012-99 1 Gear hub, Auburn Gear

1 6091162 1 Shipping plug

2 0074689 1 Spindle

3 8010026 1 Oil seal

4 8010023 1 Bearing cone

5 8010024 2 Bearing cup



8 6091151 ref Sealing compound, 2 places

9 6091147 8 Hex head bolt

10 8010079 1 Cover

11 8010130 1 Primary sun gear



14 8010083 1 O-ring

15 8010080 1 Disengage cover

16 8010045 1 Plunger

17 8010168 2 Capscrew hex head


19 8010028 1 Magnetic plug

20 8010133 1 Primary carrier

21 8010126 1 Ring gear

22 8010134 1 Secondary carrier


24 5560721 9 Wheel bolt

25 8010014 1 Disengage spring

26 8010105 12 Flat washer

27 8010070 12 Hex head bolt

28 8010132 1 Hub


30 8010042 1 Input shaft

31 8010013 1 Coupling

1 - 56 TB42/50 – 02-01 and after

Gear hub, Auburn Gear

TB42/50 – 02-01 and after 1 - 57

395A399AS

394A 394A

77T

27T

22T

24T

28T

2

1

31

30

4

5

3

6

7

8

9

10

11

13

15

16

12

14

19

20

21

17

18

22

24

28

23

25

29

2726

AWV00287

Swing drive, Perfection


0070047-99 1 Swing drive, Perfection

0074837 1 Seal and shim repair kit #1 - (kit includes items 11, 18, 25 and 41)

0074838 1 Brake repair kit - (kit includes items 32, 33 and 40)

0074839 1 Seal and shim repair kit #2 - (kit includes items 11, 36, 37, 38 and 39)

1 0074800 1 Housing

2 0074801 1 Mounting flange

3 0074802 1 Motor adapter

4 0074803 1 Planetary carrier

5 0074804 1 Input pinion

6 0074805 1 Lock nut

7 0074806 3 Spur gear

8 0074807 1 Washer

9 0074808 3 Washer idler

10 0074809 3 Idler pin

11 Kit item 1 Hydraulic motor gasket - (not sold separately)

12 0172054 1 Reducer bushing

13 0074836 2 Brake gasket

14 0074811 1 Hydraulic motor cover

15 0074812 1 Lock washer

16 0074813 2 Bearing cup


18 Kit item 1 O-ring - (not sold separately)

19 0074816 1 Output shaft

20 0172053 1 Pressure vent plug

21 0071817 8 Bolt 3/8-16 x 1-1/4

22 0074818 6 Bolt 3/8-16 x 5-1/4

23 0074819 3 Dowel pin

24 0074820 1 Eyebolt

25 Kit item 1 Oil seal - (not sold separately)

26 0074822 3 Screw

27 0074823 1 Bushing

28 0074824 2 Nut, hex 1/2-13

29 0074825 6 Lock washer

30 0074826 2 Bolt

31 0074827 1 Housing brake

32 Kit item 7 Pressure disc (thin) - (not sold separately)

33 Kit item 7 Friction disc

34 0074830 1 Pressure disc (thick)

35 0074831 1 Piston


37 Kit item 1 O-ring plate - (not sold separately)


39 Kit item 1 O-ring plate - (not sold separately)

40 Kit item 24 Spring - (not sold separately)


42 0172050 5 Pipe plug

1 - 58 TB42/50 – 02-01 and after

Swing drive, Perfection

TB42/50 – 02-01 and after 1 - 59

24

2

19

25

2117

16

23

18

4

8

6

15

3

30

13

31

35

42

13

3233

145

41

1122

29

9

7

1

26

20

34

10

36 37

38 39

40

AWV00372

Tires and wheels


Standard on 4x2, 12-16.5 air filled tires and wheels

1 0074161 1 Tire and wheel, right hand drive - (includes items 15, 18 and 21)

2 0074171 1 Tire and wheel, left hand drive - (includes items 15, 18 and 21)

3 0074163 2 Tire and wheel, steer - (includes items 16, 19 and 21)

Optional on 4x2, 12-16.5 foam filled tires and wheels

4 0090340 1 Tire and wheel, foam filled right hand drive

5 0090341 1 Tire and wheel, foam filled left hand drive

6 0090339 2 Tire and wheel, foam filled steer

Optional on 4x2, 12-16.5 road tires and wheels

7 0074144 2 Tire and wheel, foam filled drive

8 0090339 2 Tire and wheel, foam filled steer

Standard on 4x4,12-16.5 air filled tires and wheels

9 0074161 2 Tire and wheel, right hand drive - (includes items 15, 18 and 21)

10 0074171 2 Tire and wheel, left hand drive - (includes items 15, 18 and 21)

Optional on 4x4, 12-16.5 foam filled tires and wheels

11 0090340 2 Tire and wheel, foam filled right hand drive

12 0090341 2 Tire and wheel, foam filled left hand drive

Optional on 4x4, 12-16.5 road tires and wheels

13 0074144 4 Tire and wheel, foam filled drive

Optional on 4x2 and 4x4, air filled sand/flotation tires and wheels

14 0074570 4 Tire and wheel, sand/flotation - (includes items 17, 20 and 22)

15 7280027 1 Tire,12-16.5 10 ply bar lug

16 7280007 1 Tire, 12-16.5 10 ply front

17 7280074 1 Tire, 33/16LL-16.1 10 ply surf saver

18 0070487-99 1 Drive wheel

19 0070490-99 1 Front wheel

20 0074571-99 1 Wheel, 16.1 x 14

21 7280005 1 Rim valve

22 7280054 1 Rim valve

1 - 60 TB42/50 – 02-01 and after

Note: Do not mix tire sizes or brands on any one machine.

15

1821

16

1921

17

2022

14

12

3

910

457

1112

68

13

AWM00222

Section 2. - Hydraulics

TB42/50 – 02-01 and after 2 - 1

Chassis hydraulic equipment, 2 wheel drive


1 0072994 1 Drive/motion control valve - (see page 2-16 for parts breakdown)













14 984109 4 Nut 3/8-16 hex

15 5093027 1 Clamp



18 5560004 1 Nut 1/4-20 self locking

2 - 2 TB42/50 – 02-01 and after

3Page 2 - 3Page 2 - 3

Chassis hydraulic equipment2 wheel driveSnorkel model TB42/50

B A

BRAKE

A B

BRAKE

M2 M3 M1

M4PILOT

V1 V2

BRAKE

5

9

10

9

10

11 12 13 14

612 7

83

54

5

3

1 4

2

6A

A

15

16 17 18

VIEW A-A

AW0070955

4Page 2 - 4Page 2 - 4

Chassis hydraulic equipment4 wheel driveSnorkel model TB42/50

BULKHEADFITTINGS

11

11

15

LH FRONTMOTOR

4

B A

DRAIN

6

4

85

5

7

1013

BULKHEADFITTINGS

9 14

4

1013

78

9 14

4

1111

15

6

RH FRONTMOTOR

A B

DRAIN

TO STEERINGCYLINDER

BASE

ROD

5

23

12

5

3

1 4

2

6

11

11

DRAIN

BRAKE

B A

LH REARMOTOR

TUBE

TUBE

V2

C2

C1SIGV1

C'BALVALVE

M2 M3 P1 M1 DR

P2 M4

DRIVEVALVE

PILOT

11

11 RH REARMOTOR

A B

BRAKE

DRAIN

1

AW0072461

Chassis hydraulic equipment, 4 wheel drive


1 0072994 1 Drive/motion control valve - (see page 2-16 for parts breakdown)

2 5036705 1 Swivel nut run tee

3 5036805 4 Swivel nut branch tee








11 5080019 8 Filter, last chance




15 5550030 2 Clamp





TB42/50 – 02-01 and after 2 - 5

Turntable hydraulic equipment


1 0070636-99 2 Clamp

2 0070821-99 1 Turntable swing control valve - (see page 2-21 for parts breakdown)

3 0070888 1 Shuttle valve, rotation - (see page 2-51 for parts breakdown)

4 0072940 1 Emergency power unit - (see page 2-37 for parts breakdown)

5 0072942-99 1 Extend control valve - (see page 2-18 for parts breakdown)

6 0072943-99 1 Drive/lift control valve - (see page 2-17 for parts breakdown)

7 0072944-99 1 Level/steer control valve - (see page 2-19 for parts breakdown)

8 0072945 1 Shuttle valve package - (see page 2-50 for parts breakdown)

9 0072947 1 Accumulator - (see page 2-22 for parts breakdown)

10 0072948 1 Sense line dump valve - (see page 2-49 for parts breakdown)

11 0072949 1 Pressure manifold and fittings - (see page 2-44 for parts breakdown)

12 0072952 1 Reduced pressure valve - (see page 2-46 for parts breakdown)

13 0072953-99 1 Platform rotation control valve - (see page 2-20 for parts breakdown)

14 0073145 1 Pressure relief valve - (see page 2-45 for parts breakdown)

15 0073212 1 Spacer

16 0074756-99 1 Bracket, level/steer valve

17 0074764 1 Return manifold and fittings - (see page 2-47 for parts breakdown)

18 0074765-99 1 Bracket, sense line dump valve

19 0080357 1 Platform level holding valve - (see page 2-42 for parts breakdown)

20 0110717-99 1 Bar, test port











31 984069 4 Nut 1/4-20 hex

32 984109 6 Nut 3/8-16 hex






38 5034401 1 Bulkhead union

39 5058812 2 Clamp, suction hose

40 5058820 2 Clamp, suction hose

41 5063701 4 Cap

42 5063703 2 Cap

43 5070005 1 Diagnostic nipple


45 5093014 2 Clamp

46 5093024 2 Clamp

47 5560004 2 Nut 1/4-20 self locking

48 5560033 2 Nut 3/8-16 self locking



2 - 6 TB42/50 – 02-01 and after

7Page 2 - 7Page 2 - 7Page 2 - 7

Turntable hydraulic equipment


SECTION A-A

3

1 2231

35

46

8

1 22 31 35

11 29 37 49

45

2737

49

9

225

3237

13 26 37 41

1018

2333

47

2021

35

4338

44

162434

36

7254849

6 25 32 37

1930

3237

4149

428

3749

526

3742

40

17273749

14

39

12153650 AW0074784

8Page 2 - 8Page 2 - 8Page 2 - 8

Turntable hydraulic hoses


SENSE

4321

RMANIFOLD

#1

C1

P

C2

T

PLATFORMROTATION

CONT VALVE

P2

B

AYY

A

B

T1

P1

RMANIFOLD

#11

DRIVE/LIFTCONT VALVE

BOOMHOSES

LIFT CYLINDER

SWINGDRIVE

R MANIFOLD#8

SWING CONTROLVALVE

SWING DRIVEMOTOR

BR

AK

ET

UB

E V1V2

Y

B

A

T

P

RMANIFOLD

#1

DRIVE

LIFT

SWING

DUMP

EXT

20 26

MASTER LEVELCYLINDER

LEVELHOLDING

VALVE

V1V2

C1C2

RMANIFOLD

#4

RMANIFOLD

#3

INOU

T

C2C2

C1C1

LEVEL/STEERCONTROL VALVE

R MANIFOLD

#9

RMANIFOLD

#5

C2C1

P

T

EXTENDCONTROL

VALVE

P

SHIFT

TEST

TEXT

STEER

SENSE

REDUCEDPRESSURE

VALVE

CENTERPOST

6

5 43

2

1

R MANIFOLD

#5

RMANIFOLD

#10

RELIEFVALVE1000PSI

ACCUMULATOR

89

765

43

21

PRESSUREMANIFOLD

A

C

BSENSE LINEDUMP VALVE

111098

7654321

RETURNMANIFOLD

PUMP

EMERGENCYPOWER

HYDRAULIC OILRESERVOIR

23

15

14

18

25

25

17

17

13

4

1228

19

7

27

11

2

5

8

9

10

1

2

3

22

267

6

5

20

5

22

721

76

23

8

16

7 10

10 24

TEST PORT

TURNTABLE BRACE

AW0074785

Turntable hydraulic hoses


1 466986 1 3/4 inch suction hose x 29 inch long


3 0073038 1 1-1/4 inch suction hose x 27 inch long


























TB42/50 – 02-01 and after 2 - 9



0074675 1 Hydraulic oil reservoir

1 0073284-99 1 Hydraulic oil reservoir, 16.5 gallon capacity

2 0074671 1 Filter return line

3 0074673-99 1 Return hydraulic tank

4 0074710 1 O-ring, square cut





9 5033810 1 Male run tee




13 5037301 1 Male adapter

14 5039925 1 Swivel 90° elbow


16 5076001 2 Reducer-expander

17 5080004 1 Filter, sump strainer

18 5080067 1 Return filter

5080068 1 Replacement filter element

19 5090007 1 Liquid level gauge with thermometer

20 7714204 1 Plug, 1/2 inch NPT square head

2 - 10 TB42/50 – 02-01 and after


TB42/50 – 02-01 and after 2 - 11

19

1

6

3 4

2

16

578

15

14

18

11

9

13

20

12

10

17AW0074675

Drive motor


6030018-99 1 Drive motor

0071092 1 Seal repair kit - (kit includes items 10, 18, 19, 23 and 31)

1 8220126 3 Woodruff key

2 8220127 1 Drive pin


4 8220128 1 Gear drive

5 8220129 1 Spacer washer


7 8220006 2 Thrust bearing race


9 8220027 2 Needle bearing

10 8220131 3 Oil seal

11 8220132 1 Rear end cap

12 8220133 3 Tip seal roller

13 8220134 1 Rotor

14 8220020 3 Seal plate

15 8220135 2 Abutment valve


17 28220030 4 Step bearing

18 8220136 4 O-ring

19 8220137 4 Back-Up ring

20 8220138 4 Dowel pin

21 8220139 9 Capscrew

22 8220140 18 Body seal roller

23 8220146 1 Shaft seal

24 8220031 1 Front end cap

25 8220141 1 Displacement housing


27 8220143 2 Gear pinion (std)

28 8220156 1 S-shaft

29 8220147 1 Gear cover

30 8220148 7 Capscrew


32 8220145 1 O-ring

33 8220117 1 Front sealing cap

2 - 12 TB42/50 – 02-01 and after

Drive motor

TB42/50 – 02-01 and after 2 - 13

3

4

5

6

7

8

7

3

30

29

1

2

28

26

2726

9

10

11

10

1918

17

16

1

15

12 22

13 14 25

1617

1819

10

20

21

9

23

3132

24

AWV00204

Drive motor with brake


6030040-79 1 Drive motor with brake

0071092 1 Seal repair kit, drive motor - (kit includes items 10, 18, 19, 23 and 31)

8220149 1 Seal repair kit, drive motor brake - (kit includes items 39, 40, 43, 44, 46 and 47)

1 8220126 3 Woodruff key

2 8220127 1 Drive pin


4 8220128 1 Gear drive

5 8220129 1 Spacer washer


7 8220006 2 Thrust bearing race




11 8220132 1 Rear end cap

12 8220133 3 Tip seal roller

13 8220134 1 Rotor

14 8220020 3 Seal plate

15 8220135 2 Abutment valve


17 28220030 4 Step bearing


19 Kit item 4 Back-Up ring - (not sold separately)

20 8220138 4 Dowel pin

21 8220139 9 Capscrew

22 8220140 18 Body seal roller

23 Kit item 1 Shaft seal - (not sold separately)

24 8220031 1 Front end cap

25 8220141 1 Displacement housing


27 8220143 2 Gear pinion (std)

28 8220017 1 S-shaft for brake


30 8220145 1 O-ring

31 Kit item 1 Front sealing cap - (not sold separately)

32 8220155 1 Drive motor brake, 4 cubic inch - (complete brake, includes items 33 through 47)

8220038 1 Brake replacement kit - (includes items 33, 40 and 45)

33 Kit item 1 Housing - (not sold separately)

34 8220150 1 Spacer ring

35 8220014 5 Friction disc

36 8220015 4 Driver plate

37 8220010 1 O-ring

38 8220011 7 Brass washer

39 Kit item 7 Capscrew - (not sold separately)

40 Kit item 1 Adapter plate - (not sold separately)

41 8220025 8 Die spring

42 8220153 1 Pressure plate

43 Kit item 1 Back-up ring - (not sold separately)


45 8220154 8 Capscrew



2 - 14 TB42/50 – 02-01 and after

Drive motor with brake

TB42/50 – 02-01 and after 2 - 15

3

45

67

87

3

1

2

28

9

10

11

10

26

2726

1918

17

16

1

15

20

21 2930

9

23

2410

19

1817

16

251413

12 22

3839 35

3635

42

41

37

40

32

3443

44

46

47

33

45Brake

Assembly

AWV00205

Drive/motion control valve


0072994 1 Drive/motion control valve

1 0070954 1 Drive valve - (see page 2-35 for parts breakdown)

2 0073023 1 Motion control valve, drive - (see page 2-40 for parts breakdown)

3 0070956-99 1 Bracket, drive/motion control valve

4 0073024 1 5/8 inch hydraulic tube





9 5560611 2 Nut 3/8-16 hex



12 984089 2 Nut 5/16-18 hex


2 - 16 TB42/50 – 02-01 and after

1

34

52

10 11 12 136

7

8

9

AW0072994

Drive/lift control valve


0072943-99 1 Drive/lift control valve

1 0070634-99 1 Valve bracket, left hand

2 0070635-99 1 Valve bracket, right hand











13 5075207 1 Hex head plug

14 6010197 1 Control valve, drive/lift

0071088 1 Seal repair kit

8160096 1 Pilot valve

8160097 1 Pilot body

8160098 1 Solenoid tube

8160099 4 Solenoid o-ring - (2 per coil)

8160083 2 Knurled cap - (holds coil on tube)

3040677 2 Replacement solenoid, 9 volt DC


TB42/50 – 02-01 and after 2 - 17

5

96

7

14

34

8

2

12

1

10

11

13

AW0072943

Extend control valve


0072942-99 1 Extend control valve

1 6010103 1 Control valve, extend


3040141 2 Solenoid, 9 volt DC

8060044 1 Tube kit

8060043 2 Solenoid coil nut





2 - 18 TB42/50 – 02-01 and after

2

21

4

53

3

AW0072942

Level/steer control valve


0072944-99 1 Level/steer control valve

1 6010246 1 Control valve, level steer



8060044 1 Tube kit




4 5036105 2 Straight thread run tee


TB42/50 – 02-01 and after 2 - 19

5

1

2

5

4

3

AW0072944

Platform rotation control valve


0072953-99 1 Platform rotation control valve

1 6010103 1 Control valve, platform rotation



8060044 1 Tube kit






2 - 20 TB42/50 – 02-01 and after

1

2

5

2

3

4

34AW0072953

Turntable swing control valve


0070821-99 1 Turntable swing control valve

1 6010064 1 Control valve, turntable swing


3040124 4 Valve solenoid

6010151 1 Pilot valve


6010262 1 Flux tube




5 0070634-99 1 Valve bracket, left hand

6 0070635-99 1 Valve bracket, right hand




TB42/50 – 02-01 and after 2 - 21

AW0070821

7 8 96

4

3

2

5

1

Accumulator


0072947 1 Accumulator - (shipped charged)



3 5063906 1 Fitting nut

4 5064002 1 Tube end reducer


6 5070005 1 Diagnostic nipple

7 6070005 1 Accumulator - (shipped uncharged, charge to 750 psi with dry nitrogen before use)

2 - 22 TB42/50 – 02-01 and after

75

61

3

4

2 AW0072947

AC generator valve


0152831 1 AC generator valve

1 6010489 1 AC generator valve - (includes items 2, 3 and 4 - valve is not preset)

2 6010508 1 Cartridge valve with coil

6010509 1 Replacement cartridge valve

3040457 1 Replacement coil, 12 volt DC

3 6018901 1 Flow control valve cartridge

4 6010510 1 Shuttle valve cartridge

5 5065803 2 Long straight thread adapter




TB42/50 – 02-01 and after 2 - 23

PM

VS

S

2

1

34

5

5

6

6

7

8

AW0152831

Centerpost and manifold


1 0110465 1 Centerpost and manifold - (includes items 2 through 8)

0070991 1 Seal repair kit - (kit includes items 5, 6, 7 and 8)

2 0110466 1 Centerpost

3 0110467 1 Centerpost manifold


5 Kit item 2 Parbak seal - (not sold separately)


7 Kit item 5 Seal ring - (not sold separately)



Centerpost and manifold port fittings - (fittings not shown, ports marked on parts)

10 5035308 2 Straight thread 90° elbow - (manifold ports no 2 and no 3)

11 5035316 1 Straight thread 90° elbow - (manifold port no 1)

12 5035318 1 Straight thread 90° elbow - (manifold port no 4)

13 5075205 3 Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9)

14 5065707 2 Straight thread adapter - (centerpost ports no 5 and no 6)

15 5065714 2 Straight thread adapter - (centerpost ports no 2 and no 3)

16 5035305 2 Straight thread 90° elbow - (manifold ports no 5 and no 6)

17 5065705 1 Straight thread adapter - (centerpost port no 4)

18 5065728 1 Straight thread adapter - (centerpost port no 1)

2 - 24 TB42/50 – 02-01 and after

9

3

54

2

2

41

3

5

6

7

8

7

6

1318

15

15

14

14

17

Top view of centerpost

AW0110465

Extend cylinder and support bracket


0072853 1 Extend cylinder and support bracket TB42

0072854 1 Extend cylinder and support bracket TB50

1 0072848-99 1 Support bracket, rod end


3 5560039 11 Nut 1/2-13 self locking


5 5560718 8 Capscrew screw 1/2-13 x 1-3/4 inch long socket flat head

6 0074900-99 1 Cylinder, extend TB42 - (see page 2-26 for parts breakdown)

0074906-99 1 Cylinder, extend TB50 - (see page 2-27 for parts breakdown)

7 0071318-99 1 Support bracket, base end

TB42/50 – 02-01 and after 2 - 25

6

5

1

34

34

2 4

7

AWA07098A

Cylinder, extend TB42 - Rosenboom


0074900-99 1 Cylinder, extend TB42 - Rosenboom

6091266 1 Seal repair kit - (kit includes items 10 through 19)

1 1 Tube - (not sold separately)

2 6091385 1 Rod

3 6091255 1 Head gland cap

4 6091262 1 Piston

5 6091263 1 Head gland

6 6091264 1 Rod spacer

7 6091314 2 Counterbalance holding valve - (preset by factory, do not reset)

8 5569835 1 Set screw 5/16-18 x 1/4 inch long




12 Kit item 2 Back-up - (not sold separately)


14 Kit item 1 Diso-pac - (not sold separately)

15 Kit item 1 U-cup - (not sold separately)

16 Kit item 1 Rod wiper - (not sold separately)

17 Kit item 2 Wearband - (not sold separately)


19 Kit item 1 Locking insert - (not sold separately)

2 - 26 TB42/50 – 02-01 and after

6

1

4

914

1810

125

11

13 17

19

87

231615

AWV00380

Cylinder, extend TB50 - Rosenboom


0074906-99 1 Cylinder, extend TB50 - Rosenboom



2 6091387 1 Rod


4 6091262 1 Piston


6 6091264 1 Rod spacer

7 6091314 2 Counterbalance holding valve - (preset by factory, do not reset)







14 Kit item 1 Diso-pac - (not sold separately)

15 Kit item 1 U-cup - (not sold separately)





TB42/50 – 02-01 and after 2 - 27

6

1

4

914

1810

125

11

13 17

19

87

231615

AWV00380

Lift cylinder


0070993-99 1 Lift cylinder

1 0070992 1 Cylinder, lift - (see page 2-29 for GBI cylinder)

0074711 1 Cylinder, lift - (see page 2-30 for Rosenboom cylinder



2 - 28 TB42/50 – 02-01 and after

32

1

AW0070993

Cylinder, lift - GBI


0070992-99 1 Cylinder, lift - GBI


1 8070610 1 Rod


3 8070029 1 Retainer

4 8070607 1 Bearing

5 8070136 1 Piston

6 8070197 1 Spacer

7 8070604 1 Spacer

8 8070012 1 Poppet

9 8070564 1 Port plug - (used for shipping only)

10 8070014 1 Pipe plug

11 8070130 1 Nut

12 8070601 4 Bushing

13 8070561 1 O-ring - (used for shipping only)

14 8070017 1 Spring

15 8070015 1 Port plug

16 Kit item 1 Cotter pin - (not sold separately)


18 Kit item 1 Nylon plug - (not sold separately)



21 Kit item 1 C. I. ring - (not sold separately)

22 Kit item 1 T-ring - (not sold separately)



25 Kit item 1 U-ring - (not sold separately)

26 Kit item 1 Wiper - (not sold separately)

27 6010115 1 Cartridge needle valve


28 6010116 1 Cartridge holding valve - (preset by factory, do not reset)


TB42/50 – 02-01 and after 2 - 29

712

102425

23112

612

16

2728

22

5

211

814 13 15 19

20

418

3

26

913

AWV00233

Cylinder, lift - Rosenboom


0074711-99 1 Cylinder, lift - Rosenboom



2 6091244 1 Rod


4 6091242 1 Piston

5 6091241 1 Poppet

6 6091245 1 Locking nut 1-3/4-12

7 5075306 1 Hex plug

8 6010015 1 Cartridge needle valve


9 6010116 1 Cartridge holding valve - (factory preset, do not reset)


10 6091246 1 Spring

11 2502816 4 Bearing

12 Kit item 1 Snap ring - (not sold separately)





17 Kit item 1 Deep Z-seal - (not sold separately)

18 Kit item 1 Cast iron ring - (not sold separately)

19 Kit item 1 Capped T-seal - (not sold separately)





2 - 30 TB42/50 – 02-01 and after

1

4612 131819 22

753

2

10 14 1516

17

2021

2311

9

8 AWV00378

Cylinder, master level - Rosenboom


0070007-99 1 Cylinder, master level - Rosenboom



2 6091374 1 Rod


4 6091256 1 Piston


6 6091259 1 Lock nut

7 5569835 1 Set screw

8 2502416 4 Bearing





13 Kit item 1 Capped T-seal - (not sold separately)






TB42/50 – 02-01 and after 2 - 31

46 1

2

91013 17

8

7

53

11

12

14

1516

18

8

AWV00373

Slave level cylinder


0080399-99 1 Slave level cylinder

1 0074713-99 1 Cylinder, slave level - (see page 2-33 for parts breakdown)


2 - 32 TB42/50 – 02-01 and after

2 2

1

AWM00267

Cylinder, slave level - Rosenboom


0074713-99 1 Cylinder, slave level - Rosenboom


1 1 Cylinder tube - (not sold separately)

2 6091258 1 Rod



5 6091256 1 Piston

6 6091259 1 Lock nut

7 5569835 1 Set screw

8 2502416 4 Bushing

9 6010794 2 Cartridge holding valve - (factory preset, do not reset)


10 Kit item 1 External snap ring - (not sold separately)




14 Kit item 1 T-seal - (not sold separately)






TB42/50 – 02-01 and after 2 - 33

106

14 18 145

11

8

9

12

8

17 15

16

34 12

13

719

AWV00290

Cylinder, steering - Rosenboom


0074732-99 1 Cylinder, steering - Rosenboom



2 6091309 1 Rod


4 6091310 1 Piston


6 6091237 1 Locking nut


8 2501616 2 Bushing




12 Kit item 1 Square ring - (not sold separately)



15 Kit item 1 Piston seal - (not sold separately)





2 - 34 TB42/50 – 02-01 and after

-B-

8

9

6

1518 124

110 5

17

2

3

167

19

14

13

11

AWV00371

Drive valve


0070954 1 Drive valve

1 6010102 1 Valve, drive control - (includes items 2, 3, 4, 5 and 6)


2 8160029 1 Flow divider/combiner

3 8160027 1 Cartridge valve, 5 way

4 8160032 1 Cartridge relief valve - (preset by factory, do not reset)

5 8160030 1 Flow control valve

6 8160031 1 Check valve




10 5036105 1 Straight thread run tee


12 5036805 1 Swivel nut branch tee

TB42/50 – 02-01 and after 2 - 35

1

2

3

4

5

9

9

9

10

12

7

8

7

8

7

11

AW0070954

6

Dual holding valve, platform rotation


1 6010628 1 Dual holding valve, platform rotation

2 6010794 2 Cartridge holding valve - (preset by factory, do not reset)


3 6010640 2 Flow control cartridge

2 - 36 TB42/50 – 02-01 and after

C1 C2

V1 V2

1

22

3 3

AWV00209

Emergency power unit


0072940 1 Emergency power unit

1 6020058 1 Emergency power motor/pump




TB42/50 – 02-01 and after 2 - 37

P

(OUT)

T

(IN)

3

4

2

1

AW0072940

Hydraulic pump and fittings


0073496 1 Hydraulic pump and fittings

1 6020056 1 Hydraulic pump

8160071 1 Seal repair kit, Parker pump

8180017 1 Seal repair kit, Rexroth pump

8220082 1 Seal repair kit, Vickers pump

8220090 1 Replacement compensator - Vickers pump




5 5038001 1 Beaded 90° elbow

6 5021504 1 Union check valve

7 5076106 1 Pipe thread adapter - (Parker and Vickers pumps only)

2 - 38 TB42/50 – 02-01 and after

1

3

4

2

5

6

7

OUTIN

AW0073496

Hydraulic warm-up valve


0073072 1 Hydraulic warm-up valve

1 6010499 1 Solenoid valve


6010472 1 Replacement cartridge


2 6010083 1 Shuttle valve



5 5076301 1 Union


TB42/50 – 02-01 and after 2 - 39

A

B

C

4

3

524

6

3

1

AW0073072

Motion control valve, drive


0073023 1 Motion control valve, drive

1 6010251 1 Valve, drive motion control - (includes items 2, 3, and 4)


2 6010496 2 Counterbalance cartridge - (factory preset, do not reset)

3 6010497 2 Sequence valve cartridge - (factory preset, do not reset)










2 - 40 TB42/50 – 02-01 and after

1

3

3

3

4

5

68

8

5

68

11

11

910

7

AW0073023

Motion control valve, turntable swing


1 6010250 1 Motion control valve, turntable swing

2 6010256 2 Counterbalance valve cartridge - (preset by factory, do not reset)

3 6010321 2 Cartridge relief valve - (preset by factory, do not reset)




TB42/50 – 02-01 and after 2 - 41

V1 V2

2 2

1

3 3

4

AWV00210

Platform level holding valve


0080357 1 Platform level holding valve

1 6010093 1 Dual holding valve, platform level





2 - 42 TB42/50 – 02-01 and after

1

22

3 54

35

4"C2"

"C1"

AW0080357

Platform rotator, Parker


0070570-99 1 Platform rotator, TB42 - (items 1 through 21)

0140370-99 1 Platform rotator, TB50 - (items 1 through 24)

0071275 Seal repair kit - (kit includes items 13 through 21)

1 8080018 2 Rack bolt

2 8080016 2 End cap

3 8080015 2 Piston

4 8080040 2 Cylinder

5 8080060 1 Rack

6 8080039 1 Housing

7 0073281-99 8 Tie rod

8 8080041 8 Lock nut

9 8080061 1 Pinion

10 8080038 2 Pinion bushing

11 8080062 2 Snap ring

12 8080064 1 Relief valve


14 Kit item 2 Parbat seal - (not sold separately)




18 Kit item 2 Polypak seal - (not sold separately)




22 0072521 1 Stroke limiter (TB50 only)

23 0140492 1 Spacer (TB50 only)


TB42/50 – 02-01 and after 2 - 43

TOP

87 6 15 5 13

14

1

4

2

1617

318

121120

1910

219

2423

22

AWV00237

Pressure manifold and fittings


0072949 1 Pressure manifold and fittings

1 0110156 1 Pressure manifold








2 - 44 TB42/50 – 02-01 and after

1

1 2

3 4

8 9

5 6 7

22

8

45 3

7

6AW0072949

Pressure relief valve


0073145 1 Pressure relief valve

1 6010258 1 Valve, pressure relief

2 5038805 1 Female adapter


TB42/50 – 02-01 and after 2 - 45

1

2

3

AW0073145

Reduced pressure valve


0072952 1 Reduced pressure valve

1 6010247 1 Valve, pressure reducing - (includes items 2, 3, 4, 5 and 6)

2 6010261 1 Pressure reducing valve cartridge

3 6010264 1 Flow control 5-1/2 GPM

4 6010263 1 Flow control 2-1/2 GPM

5 6010460 1 Range valve

6010445 1 Valve cartridge


6 6010475 1 Blocking valve

6010442 1 Valve cartridge








2 - 46 TB42/50 – 02-01 and after

7

8

1

2

34

56

10

1011

129

8

AW0072952

Return manifold and fittings


0074764 1 Return manifold and fittings

1 0074763-99 1 Return manifold

2 5034705 2 Female 90° elbow








10 5089663 1 Magnetic plug

11 6010098 2 Pressure relief valve

TB42/50 – 02-01 and after 2 - 47

9

7

4 3

11

6 8 4

2

3

4

4

4

10 5

1

AW0074764

Relief valve


0080448 1 Relief valve

1 6010159 1 Pressure relief valve - (factory preset, do not reset)

2 5034705 1 Female 90° elbow


2 - 48 TB42/50 – 02-01 and after

AW0080448

1

3

2

Sense line dump valve


0072948 1 Sense line dump valve

1 6010499 1 Solenoid valve


6010472 1 Replacement cartridge




TB42/50 – 02-01 and after 2 - 49

A

C

B

1

3

3

2

AW0072948

Shuttle valve package


0072945 1 Shuttle valve package





5 5076301 4 Straight thread union


2 - 50 TB42/50 – 02-01 and after

EXTEND

EXTEND

DUMPVALVE

LEVEL/STEER

SWING

LIFT

DRIVE

1

3

4

5

6

1

5

5

5

4

4

4

1

2

AW0072945

Shuttle valve, rotation


0070888 1 Shuttle valve, rotation


2 5076301 1 Union




TB42/50 – 02-01 and after 2 - 51

TO SHUTTLEVALVE SUB-ASSEMBLY

DRIVE

PLATFORMROTATION

PLATFORMROTATION

4

3

1

5

2

3

5

1

AW0070888

Section 3. - Electrical

TB42/50 – 02-01 and after 3 - 1

Electrical components


1 0074177 1 Wire harness, turntable

2 3044704 1 Terminal strip, 4 circuit #10 stud

3 5560609 2 Machine screw #10-24 x 1/2 inch long truss head


5 5093008 2 Clamp




9 3044854 14 Terminal ring tongue insulated 12/10 wire

10 3046972 44 Terminal .188 tab female slip-on insulated 22/18 wire

11 3040046 1 Terminal .250 tab male slip-on fully insulated 22/18 wire

12 3040047 2 Terminal .250 tab female slip-on fully insulated 22/18 wire

13 5560038 4 Nut #10-32 self locking

14 5093010 1 Clamp


16 3044145 1 Terminal #8 stud insulated 22/18 wire


18 0074107 1 Upper control box, Cummins and Ford - (see page 3-33 for parts breakdown)

0074182 1 Upper control box, Deutz - (see page for 3-38 parts breakdown)

19 0071800 1 Platform foot switch - (see page 3-15 for parts breakdown)

20 5093012 1 Clamp

3 - 2 TB42/50 – 02-01 and after

3

Electrical components


11 BLACK/RED

18/12 CONTROL WIRE NO. 1

WIRENO.

BRAND REXWIRE COLOR FUNCTION

WIRING BOXTERMINALS

RANGE ITEM 10

PLT. BOXTERMINALS

ITEM 10

12 RED LEVEL- DOWN ITEM 10 ITEM 10

13 RED/BLK LEVEL- UP ITEM 10 ITEM 10

14 ORANGE/BLK BOOM- EXTEND ITEM 10 ITEM 10

15 BROWN BOOM- RETRACT ITEM 10 ITEM 10

16 BLUE SPEED ITEM 10 ITEM 10

17 ORANGE DRIVE- FORWARD ITEM 10 ITEM 10

18 YELLOW/BLK DRIVE- REVERSE ITEM 10 ITEM 10

19 BROWN/BLK STEER- LEFT ITEM 10 ITEM 10

20 BLUE/BLK STEER- RIGHT ITEM 10 ITEM 10

21 YELLOW BOOM- DOWN ITEM 10 ITEM 10

22 BLACK BOOM- UP ITEM 10 ITEM 10

23 BLK/RED

18/19 CONTROL WIRE NO. 2

WIRENO.


WIRING BOXTERMINALS

SWING- CCW ITEM 10

PLT. BOXTERMINALS

ITEM 10

24 RED SWING- CW ITEM 10 ITEM 10

25 RED/BLK THROTTLE ITEM 10 ITEM 10

26 ORANGE/BLK PLAT. ROT.- CW ITEM 10 ITEM 10

27 BROWN PLAT. ROT.- CCW ITEM 10 ITEM 10

28 BROWN/BLK SENSE LINE DUMP ITEM 10 ITEM 10

29 BLACK HORN ITEM 10 ITEM 10

100 BLUE BLOCK.VALVE ITEM 10 ITEM 11

125 YELLOW/BLK ITEM 17 ITEM 12

126 ORANGE ENG. KILL ITEM 17 ITEM 16

SPR BLUE/BLK

1 RED

12/8 POWER WIRE

WIRENO.


WIRING BOXTERMINALS

PWRTO PLATFORM ITEM 9

PLT. BOXTERMINALS

ITEM 9

2 RED/BLK PWRTO PLATFORM

3 BLACK GROUND

4 YELLOW IGNITION

5 BLUE/BLK START

6 ORANGE EMER. POWER

110 BLUE 110- POWER

110 BROWN 110- NEUTRAL

ITEM 9 ITEM 9

ITEM 9 ITEM 9

ITEM 9 ITEM 9

ITEM 9 ITEM 9

ITEM 9 ITEM 9

------ ITEM 9

------ ITEM 9

73 YELLOW TILT ALARM ITEM 10 ITEM 12

SPR BLUE/RED

SPR ORANGE/RED

SPR YELLOW/RED

SPR BROWN/RED

SPR ORAGE/BLUE

SPR BLACK/BLUE

SPR RED/BLUE

18

19

14

CONTROL WIRE #1

CONTROL WIRE #2

POWER WIRE

FOOTSWITCH WIRE

UPPER CONTROL BOX

5678

5 6 7 8

GROUND CONTROLPANEL

BOOM SWITCH

LIFT/EXTEND CUT-OUTWIRES (FAR SIDE)

EXTEND HOSES (STANDARD)

16

20

715

2

13

3 4

HI-LO SPEED

BO

OM

SW

(RE

D)

1D

11A

70

34

70

34

11A

1D

34A

VIEW A-A

WIRE ROUTING FORROTATOR UNITS SHOWN

1WIRING BOX

A

A

POWER WIRE

TURNTABLE WIRE

ENGINE WIRE

CONTROL #1

CONTROL #2

WIRING BOX

AW0074129

Engine electrical, Cummins 3.3


1 0074731 1 Lower controls, Cummins - (see page 3-16 for parts breakdown)

2 3020040 1 Tilt alarm sensor 5°

3 0074741 1 Wiring box, Cummins - (see page 3-26 for parts breakdown)

4 0074729 1 Wire harness, engine/lower controls - Cummins

5 3050004 4 Battery hold down bolt

6 3050002 2 Battery, 12 volt DC - 550 CCA

7 3050008 2 Battery hold down



10 0073051-99 1 Bracket, battery disconnect switch

11 0073089 1 Placard, battery disconnect switch

12 3020049 1 Switch, battery disconnect

13 3040269 2 Insulator boot



16 0073940 1 Battery wire

17 20082046 1 Actuator module - (included with engine)

18 0090430 1 Emergency power unit wire



21 3040506 1 Solenoid, 12 volt DC



24 5093006 1 Clamp

25 5560341 4 Washer 1/4 star tooth lock

26 0181503-99 1 Bracket, tilt alarm


28 5560004 4 Nut 1/4-20 self locking




32 5560033 2 Nut 3/8-16 self locking





37 5093000 2 Clamp

38 0074730-99 2 Mounting bracket, wiring box




42 3040469 1 Relay, 12 volt DC







49 984149 2 Nut 1/2-13 hex

3 - 4 TB42/50 – 02-01 and after

5

Engine electrical

Cummins 3.3, sheet 1


DETAIL A

A

B B

4

STARTER

FROM LOWERCTRL PANEL

TO WIRINGBOX

FUELPUMP

PRESSURESWITCH

TEMPSENS

RIGHT SIDE VIEWTURNTABLE

LEFT SIDE VIEW

TURNTABLE

CU B3.3 ENGINE

26

36

39

2528

40 41

2

1

4647

4849

3

2729

17

38

2927

2223

8

1011

3132

13

16

8

12

13

8 5

89

6

7

3334

35

16

24

37

2729

30

14

4

AW0074727-1

6

Engine electrical

Cummins 3.3, sheet 2


- ++-

VIEW B-B

EMERGENCY

POWER

UNIT

BATTERY

DISCONNECT

SWITCH

12V BATTERY GROUP

ALTERNATOR

B-POST

T

IG

NC

C

NO

PRESSURE SWITCH

TACH

56

164B

3C

3D

SENS

ENG TEMPSENSOR

STARTER

5A

57

8D

FUEL PUMPSOLENOID

CUMMINS B3.3 ENGINE

(EXHAUST SIDE)(INTAKE SIDE)

ENG TRAY(REF)

3B

3A

HOSE CLAMP FORENG WIRE ASSYROUTING(IN ENG TRAY ASSY)

CHASSISGROUND

878586

30

87A

5B

5A

6A

EPS/ANTI-RESTARTMODULE

EPS WIRE ASSY

TO LOWER CONTROLPANEL (SEE ITEM 1FOR WIRING)

ENG WIRE

(TO WIRING BOX)

(TO LOWER CONTROL PANEL)

3G

3F

5D

L

9

8 8 16

15

21

20

43

2930

18

42

3

4

8

AW0074727-2

Engine electrical, Deutz F3L-1011F


1 0074586 1 Lower controls - (see page 3-21 for parts breakdown)


3 0074105 1 Wiring box, Deutz and Ford - (see page 3-22 for parts breakdown)

4 0074580 1 Wire harness, engine/lower controls - Deutz



















23 5093004 1 Clamp

24 5093006 4 Clamp




28 5560004 8 Nut 1/4-20 self locking




32 5560033 2 Nut 3/8-16 self locking





37 5093000 2 Clamp

38 0070518-99 2 Wiring box mount bracket




42 0074579 1 Wire harness, alternator




46 984149 2 Nut 1/2-13 hex



3 - 8 TB42/50 – 02-01 and after

9

Engine electrical

Deutz, sheet 1


STARTER

2

26

20

16

23

14

43

44

8

56789

333435

272930

4

3724 27 29 30 16

24

8

13

12

13

16

31 32

10

11

8

333435

3

27 29

1

44

45 4642729

38

39 40 41

25 28 36"A"

TYP 4PLACES

DRILL TAP 3/8-16 UNC-2BAS REQ'D FOR GOOD FITOF ITEM 8

DRILL &TAP1/4-20 UNC-2BTYP 4 PLACES

DRILL &TAP3/8-16 UNC-2B

DETAIL "A"

AW0074472-1

10

Engine electrical

Deutz, sheet 2


3C

57

5A

ALT

B+

D+

B

164B

TACHW

164B

- + +-

12V BATTERY

55A

8D

56

164B

3C

OIL PSISWITCH

RUN

THROTTLE

ENGINE WIRING

3

3

6A 5B

5A

BATTERYDISCONNECT

SWITCH

TO LOWERCONTROLPANEL(SEE ITEM 1FOR WIRING)

STARTER

16

20

2219

1715

14

15

15

EMER POWERUNIT

42

15

18

EPS/ANTI-RESTARTWIRE ASSY

EPS/ANTIRESTARTMODULE

47

48

TOTEMP GAGE"S" TERMINAL

2121

AW0074472-2

Engine electrical, Ford VSG-413


1 0074587 1 Lower controls, Ford - (see page 3-18 for parts breakdown)

2 0074105 1 Wiring box, Deutz and Ford - (see page 3-22 for parts breakdown)

3 0074919 1 Wire harness, engine/lower controls - Ford




7 0070698 1 Battery ground wire












19 0070518-99 2 Wiring box mount bracket


21 5093006 1 Clamp

22 5093002 1 Clamp

23 5093004 1 Clamp


25 5560033 2 Nut 3/8-16 self locking



28 5560004 10 Nut 1/4-20 self locking



31 0074583 1 Alternator connector

32 1 Governor controller - (included with engine)

33 0074128-99 1 Mount plate, governor








41 5560034 2 Nut #10-24 self locking



44 984149 2 Nut 1/2-13 hex






3 - 12 TB42/50 – 02-01 and after

13Page 3 - 13

13

TO STARTER

57

TO BATTERY

DISC. SWITCH

18

15

11 VIEW B-B

DETAIL"A"

16

11

STARTER

12111120

5B6A

22

34 27 26

34272621

B B

EMERGENCY

POWER UNIT

37

4 5

6

8

28 27 26

7

A

19

2826

27 26

2

5A

35 42 43

29

28 38 39

30

36

23262734

910

17

11

16

8

24 25

11

26 27 34

37

1416

TO BATTERY

DISCONNECT SWITCH

132 33 40 41

44 45 47

45 46

28 39

AW0074471-1

Engine electrical

Ford VSG-413, sheet 1


14Page 3 - 14

Engine electrical

Ford VSG-413, sheet 2


SENS

TACH

57

B+

EMERGENCYPOWER UNIT

5A

5B6A

333

77B80D

77A

5C

164B

56

5A

80D

78

3C

3

C NC

80C

A2

A1

EMERGENCYPOWER UNIT

GROUNDCONTROL

PANEL

GOVERNORCONTROLLER

TO BATTERYDISCONNECT

SWITCH

EMERGENCYPOWER RELAY

SPARK MODULE

START RELAY

STARTER

CRANKPOSITIONSENSOR

OIL PRESSURESWITCH

CHOKE

CARBURATORCONNECTIONS

ACTUATOR

DUAL FUEL(TIE BACK)

DUAL FUEL(TIE BACK)

DISTRIBUTOR

ENGINE COOLANTSENSOR

WIRING BOX

EPS MODULE

ALTERNATOR

AW0074471-2

16

36

20

13

49

31

48

50

3

Platform foot switch


0071800 1 Platform foot switch

1 3020021 1 Foot switch

3020037 1 Replacement switch, Square D switch

3020038 1 Replacement switch, Linemaster switch

2 0070596 1 Wire harness, platform foot switch

3 3040116 1 Connector

4 3040110 1 Connector locknut

5 0070967 1 Corrosion inhibitor

6 0060373 1 Jumper strap - (used on Square D switch only)

TB42/50 – 02-01 and after 3 - 15

234

1

C

C

NO

NO

NC

NC

10 9 8

5

Foot switch wiring shown forSquare D switch

Foot switch wiring shown forLinemaster switch

8

10

9

2B2A1A1B

6

AW0071800

Lower controls, Cummins


0074731 1 Lower controls, Cummins

1 0074405-99 1 Mount box

2 0074504 1 Placard, lower controls

3 3070003 1 Ammeter

4 3070040 1 Temperature gauge

5 5093004 1 Clamp

6 3020016 4 Switch, toggle




10 3020087 1 Switch, keyed start

8030044 1 Replacement key

11 3020020 1 Switch, emergency stop push/pull

3040194 1 Replacement switch knob











22 0074577 1 Wire harness, EPS




26 5560004 1 Nut 1/4-20 self locking


28 5560034 2 Nut #10-24 self locking

3 - 16 TB42/50 – 02-01 and after

17

ENGINE PROTECTIONSYSTEM

30 SECTIMEDELAY FORSTARTING

TURN ENGINESWITCH OFFTHENTORESET

BOOMEXTENSION

OUT IN

MAIN BOOMELEVATION

DN

UP

PLATFORM

GROUND

SELECTORSWITCH

PLATFORMROTATION

CW CCW

PLATFORMLEVEL

UP

DN

EMERGENCYPOWER

GROUNDOPERATION

DOWN FOREMERGENCYOPERATION

UP FORGROUND

OPERATIONEMERGENCY

STOP

OFF

ON

START

MASTER

FAST

SLOW

ENGINESPEED

0074504

CW CCW

TURNTABLESWING

SENS

164

TEMPGAUGE

3

G

S I

164B

8D

167

126

T3

T2

T1

SENS

TACH

3C

164

3

167

126

TACH

3C

100

28A

SELECTORSWITCH

PLATFORMLEVEL

EXT/RET

MAIN BOOMELEV

PLATFORMROTATE

SWING

ENGINESPEED

GROUNDOPERATIONS

EMERPOWER

EMERGENCYSTOPSWITCH

STARTSWITCH

STRT

BATT

ACC

AMMETER

31

6

1A

56 57

1

5 5C

4

4A

1B

21

22

1514

12

26 27

13

24 23

8D

164B

2728

23 4

12

3

6

6

7

11

1

9

2

2425

26

5

10

14

22

13

15

18

17

18

19

15

16

16

1614

20

21

13

15

AW0074731

Lower controls

Cummins


Lower controls, Ford


0074587 1 Lower controls, Ford

1 0074405-99 1 Mount box


3 3070003 1 Ammeter

4 5560034 2 Nut #10-24 self locking


6 5093006 1 Clamp









3040194 1 Replacement switch knob









22 5560004 1 Nut 1/4-20 self locking






3 - 18 TB42/50 – 02-01 and after

19Page 3 - 19

8

12

20 21 22

2

1

6

11

7

10

7

4914 5 3

17

13

8

SENS

80C

80A

164

TEMP.GE

3

G

S I

164B

80

167

126

T3

T2

T1

SENS

TACH

3C

164

3

TIE BACKT1 &T3

164B

80

167

126

TACH

3C

100

28A

SELECTORSWITCH

PLAT.LEVEL

EXT/RET

MAIN BOOMELEV.

PLAT.ROT.

SWING

ENGINESPEED

GRD.OPERATIONS

EMER.POWER

EMERGENCYSTOPSWITCH

STARTSWITCH

STRT

BATT

ACC

AMMETER

31

6

1A

56 57

1

5 5C

4

4A

1B

21

22

1514

12

26 27

13

24 23

28

24

26

19

19

19

25

16

26

30

15

24

19

18

27

23

25

AW0074587

Lower controls

Ford


20Page 3 - 20

Lower controls

Deutz


2

35

20

17

12

11

7

10

7

2324

13 2726

12

14 15

164

22

21

1B

4A

4

5C5

1

5756

1A

6

31

ENGINETEMPERATURE

GAUGEAMMETER

ACC

BATT

STRT

STARTSWITCH

EMERGENCYSTOPSWITCH

EMERPOWER

GROUNDOPERATIONS

ENGINESPEED

SWING

PLATFORMROTATE

MAIN BOOMELEV

EXT/RET

PLATFORMLEVEL

28

26

27

29

28

24

18

SELECTORSWITCH

28A

19

25

26

28

28

100

3

23

G

S I

164B

TIE BACKT1 &T2

164BTOTEMPSENSOR

23

1

144

27

25

24

80

167

126

T3

T2

T1

SENS

TACH

3C

164

3

80

167

126

TACH

3C

16

15

9

8

13

6

21 22

AW0074586

Lower controls, Deutz


0074586 1 Lower controls, Deutz

1 0074405-99 1 Mount box


3 3070003 1 Ammeter



6 5093004 1 Clamp









3040194 Replacement switch knob



16 0074577 1 Wire harness, EPS






22 5560004 1 Nut 1/4-20 self locking








TB42/50 – 02-01 and after 3 - 21

Wiring box, Deutz and Ford


0074105 1 Wiring box, Deutz and Ford

1 0074111 1 Wiring box, drilled

2 0074115 1 Wiring box panel - (see page 3-30 for parts breakdown)





7 3040301 1 Hole plug 7/8 inch diameter

8 3045278 1 Flanged electrical outlet with cover

9 974709 1 Machine screw #10-24 x 1 inch long round head

10 984009 8 Nut #6-32 hex


12 3040188 1 Relay, 12 volt DC





17 5560654 1 Washer #10 star tooth lock

18 5093001 1 Clamp

19 984049 1 Nut #10-24 hex

20 5560034 6 Nut #10-24 self locking



23 3040118 1 Extension with gasket

24 3040121 4 Close-up plug


26 3030117 1 EPS anti-restart module






32 5560707 4 Machine screw #10-32 x 3/8 inch long pan head



35 3070001 1 Hour meter

36 3040252 2 Circuit breaker, 15 amp capacity


38 0074384 1 Decal set, relays/amps

39 3040287 1 Relay, 12 volt DC

40 5560038 4 Nut #10-32 self locking


42 0152609 1 Decal, terminal strip


44 0074112 1 Wire harness, wiring box internal

45 0111735 1 Placard, circuit breaker

46 3040469 3 Relay, 12 volt DC

47 5569003 1 Grommet



3 - 22 TB42/50 – 02-01 and after

23Page 3 - 23

Wiring box

Deutz and Ford, sheet 1


FARSIDE

TILTAUX

THROTTLE MAINRUN

"THROTTLE"--NEARSIDE

"RUN"--NEARSIDE

"MAIN"--NEARSIDE

15 15 25

MEDIUMTHROTTLE

HIGHTHROTTLE

RUN

A

A

VIEW A-A

B

B

3

126

5C

5

125

VIEW B-B

18/12 CONTROLWIRE #1


12/8 POWER

TURNTABLEWIRE ASSY

ENGINE/GRDCONTROL WIRE

41

42

40

13 20 49 4318

2013

179

40

19

20

48

10 16 8 23 24

25

38

38

38

45

54

47

22 30

14

45 34

35

36

52

37

52

38

46

2034

3838

12

3915 16 21 10

2

32

38

1

6

26

38

74 11

AW0074105-1

24Page 3 - 24

Wiring box

Deutz and Ford, sheet 2


167

167

164

164

3

3

167

5C

3100 28B

100B

100B

126

38

167

38

3 3

3

3

3

126

5C

28B

10025A

38

5 2

8

ANTI-RESTARTRELAY

1B

55B

55A

164

125

125

5

5C

126

3

4A

1A

BLOCKING VALVERELAY

RUNTHROTTLE MAIN

HOURMETER

5 2

7

BA

3614

97BA

(-)(+)

3

38

1B

1A

3

4A

164

125

55B

25A

55A

RUN87A

30

87

86

85

HI THROTTLE

87A

30

87

86

85

MIDTHROTTLE

87A

30

87

86

85

AUX TILT

100B

3

7D

1D

1B

55B

55A

164

6

4A

4

2

1

1A

28

70

27

26

25

24

23

22

21

20

19

18

17

15

14

13

12

11

100

38

74

73

167

28B

34

25A

11A

164B

87A

30

87

86

8587A

30

87

86

85

29

29

31

33

28

27

44

29

29

29

28

AW0074105-2

Wiring box, Cummins


0074741 1 Wiring box, Cummins

1 0074111 1 Wiring box, drilled

2 0074115 1 Wiring box panel - (see page 3-30 for parts breakdown)






8 3045278 1 Flanged electrical outlet with cover

9 974639 2 Machine screw #10-24 x 3/8 inch long hex head

10 984009 8 Nut #6-32 hex


12 3040188 1 Relay, 12 volt DC






18 5093001 1 Clamp

19 984049 1 Nut #10-24 hex

20 5560034 6 Nut #10-24 self locking



23 3040118 1 Extension with gasket

24 3040121 4 Close-up plug


26 3030117 1 EPS anti-restart module






32 5560707 4 Machine screw #10-32 x 3/8 inch long pan head



35 3070001 1 Hour meter



38 0074384 1 Decal set, relays/amps

39 3040287 1 Relay, 12 volt DC

40 5560038 4 Nut #10-32 self locking




44 0074112 1 Wire harness, wiring box internal

45 0111735 1 Placard, circuit breaker

46 3040469 3 Relay, 12 volt DC

47 5569003 1 Grommet




3 - 26 TB42/50 – 02-01 and after

27Page 3 - 27

Wiring box

Cummins, sheet 1


FARSIDE

TILTAUX

THROTTLE MAINRUN

"THROTTLE"--NEARSIDE

"RUN"--NEARSIDE

"MAIN"--NEARSIDE

15 15 25

MEDIUMTHROTTLE

HIGHTHROTTLE

RUN

A

A

VIEW A-A

B

B

3

126

5C

5

125

VIEW B-B



12/8 POWER

TURNTABLEWIRE ASSY

ENGINE/GRDCONTROL WIRE

179

40

19

20

48

38

46

2034

38 38

12

3839

2

1

32

15 16 21 10

26

6

10 16 8 23 24

42

41

13 20

40

18

13 20 49 43

25

5237

52

3635

38 38

38

45

45 3 4

4 11

22 307 51

47

45

14

38

AW0074741-1

28Page 3 - 28

Wiring box

Cummins, sheet 2


167

167

164

164

3

3

167

5C

3100 28B

100B

100B

126

38

167

38

3 3

3

3

3

126

5C

28B

10025A

38

5 2

8

ANTI-RESTARTRELAY

1B

55B

55A

164

125

125

5

5C

126

3

4A

1A

BLOCKING VALVERELAY

RUNTHROTTLE MAIN

HOURMETER

5 2

7

BA

3614

97BA

(-)(+)

3

38

1B

1A

3

4A

164

125

55B

25A

55A

RUN87A

30

87

86

85

HI THROTTLE

87A

30

87

86

85

MIDTHROTTLE

87A

30

87

86

85

AUX TILT

100B

3

7D

1D

1B

55B

55A

164

6

4A

4

2

1

1A

28

70

27

26

25

24

23

22

21

20

19

18

17

15

14

13

12

11

100

38

74

73

167

28B

34

25A

11A

164B

87A

30

87

86

8587A

30

87

86

85

31

33

44

27

29

29

29

29

29

28

28

AW0074741-2

Wiring box panel


0074115 1 Wiring box panel

1 0072950 1 Wiring box panel, drilled


3 3040433 1 Terminal strip, 12 circuit .188 tab slip-on

4 0074116 1 Decal, power


6 0074118 1 Decal, control


8 3040469 2 Relay, 12 volt DC


10 0150488 1 Diode holder

3040108 Replacement diode - (order quantity required)

11 5560038 18 Nut #10-32 self locking


13 984049 5 Nut #10-24 hex


15 974729 1 Machine screw #10-24 x 1-1/4 inch long round head

16 5560034 2 Nut #10-24 self locking




20 0074117 1 Decal, diode

21 0073631 1 Diode stand off

22 0110918 1 Diode wire - (includes 3040108 diode)














3 - 30 TB42/50 – 02-01 and after

31Page 3 - 31

Wiring box panel


AW0074115

Upper control box, Cummins and Ford


0074107 1 Upper control box, Cummins and Ford

1 0074131 1 Control box

2 0180846 1 Placard, upper control box front

3 0072446 1 Placard, upper control box top


5 3020090 1 Switch, anti-restart



8 3040378 1 Controller, lift/swing - (see page 3-44 for parts breakdown)

9 3040377 1 Controller, drive/steer - (see page 3-42 for parts breakdown)



12 3020020

3040194

1 Switch, emergency stop push/pull

Replacement switch knob



15 5560034 3 Nut #10-24 self locking


17 5560038 14 Nut #10-32 self locking







24 984009 2 Nut #6-32 hex


26 3040469 1 Relay, 12 volt DC


28 480652 1 Siren, tilt alarm




32 0072761 1 Wire harness, upper control box power

33 0074132 1 Wire harness, upper control box control




37 7190001 1 Gasket, weatherproof x 72 inch long

38 0060373 1 Jumper strap

39 0070922 1 Placard, platform rotation











Parts list continued on next page

TB42/50 – 02-01 and after 3 - 33

Upper control box, Cummins and Ford











59 3040411 1 Mini siren, engine alarm



62 984049 2 Nut #10-24 hex

63 5569711 1 Grommet

3 - 34 TB42/50 – 02-01 and after

35

Upper control box

Cummins and Ford, sheet 1


110 VOLTPOWERTO

PLATF

1 10

11 28

PLATFORMROTATOR

CW CCW

EXT

RET

BOOM DRIVE

THROTTLE RANGE LEVEL EMERPOWER

EMERGENCYSTOP

18/19CONTROL

FOOTSWITCH18/12 CONTROL

12/8 POWER

1312

3511

3

10

8

1

305

52 28 60 61 62

27

24

9

59

12

10

29

725

67

26

15 60

63

18

17734

67

67

156153565716 14 15 20

39

37

19

21 22 23 24

AW0074107-1

36

Upper control box

Cummins and Ford, sheet 2


85

86

87

3087A

125

NOLNONCR NCNO

A

+

-

X

B

R

DR

IVE

19

20

18

16

17

69

14

15

B X - + A

SWING

LIF

T

B

X

-

+

A

3

23

24

21

68

22

67

25

THROTTLE

RANGE

11

EMERSTOP

10

1B

100

LEVEL

12

9

28

13

EMERPOWER

4

4C

6

PLATFORMROTATION CW

100

+

-

ENGINEKILLALARM

1B

69

68

67

28

27

26

24

23

22

21

20

19

18

17

16

15

14

13

12

11

3 4 6 9 10

4C

BAT

ACC

ST

IGN

ANTI-RESTART

TILTALARM

-

4242

+

3146

46

46

52

32

50

46

47

55

51

65

5817

43

42

42

38

33

49

54

44

44

41

43

40

45

43

AW0074107-2

Upper control box, Deutz


0074182 1 Upper control box, Deutz

1 0074131 1 Control box

2 0180846 1 Placard, upper control box front

3 0072446 1 Placard, upper control box top


5 3020090 1 Switch, anti-restart



8 3040378 1 Controller, lift/swing - (see page 3-44 for parts breakdown)

9 3040377 1 Controller, drive/steer - (see page 3-42 for parts breakdown)



12 3020020

3040194

1 Switch, emergency stop push/pull

Replacement switch knob



15 5560034 2 Nut #10-24 self locking


17 5560038 14 Nut #10-32 self locking







24 984009 2 Nut #6-32 hex




28 480652 1 Siren, tilt alarm




32 0072761 1 Wire harness, upper control box power

33 0072762 1 Wire harness, upper control box control




37 7190001 1 Gasket, weatherproof x 72 inch long


39 0070922 1 Placard, platform rotation









48 5569711 1 Grommet





54 3040411 1 Mini siren, engine alarm



57 984049 2 Nut #10-24 hex

3 - 38 TB42/50 – 02-01 and after

39

Upper control box

Deutz, sheet 1


1 10

11

28

110 VOLTPOWERTO

PLATF

PLATFORMROTATOR

CW CCW

EXT

RET

BOOM DRIVE

THROTTLE RANGE LEVEL EMERPOWER

EMERGENCYSTOP

18/19CONTROL

FOOTSWITCH

18/12 CONTROL

12/8 POWER

3

13 12 35 11

76

67

29

67

17

18

734 48

67

152526315657

16

19

21 22 23 24

37

2014 15

1

305

52

28 53 54 55

2

27

4

10

39

8

12

59

9

10

AW0074182-1

40

Upper control box

Deutz, sheet 2


NOLNONCR NCNO

A

+

-

X

B

R

DR

IVE

19

20

18

16

17

69

14

15

B X - + A

SWING

LIF

T

B

X

-

+

A

3

23

24

21

68

22

67

25

THROTTLE

RANGE

11

EMERSTOP

10

1B

100

LEVEL

12

9

28

13

EMERPOWER

4

4C

6

PLATFORMROTATION CW

100

+

-

ENGINEKILLALARM

1B

69

68

67

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

3 4 6 9 10

4C

BAT

ACC

ST

IGN

ANTI-RESTART

TILTALARM

-

4242

+

44 40

45

41

43

44

43

52

32

50

46

47

46

51

3846 58

46

17

43

42

49

33

AW0074182-2

Boom switch, drive speed


0071801 1 Boom switch, drive speed

1 3020019 1 Switch

2 0070598 1 Wire harness, drive speed boom switch



TB42/50 – 02-01 and after 3 - 41

3

4 1

2

16A/70

1D

NO

NO

C

C

NC

NC34

11A

1D

16

A/7

0

11A

34

AW0071801

Controller, Drive/steer


3040377 1 Controller, drive/steer

1 2660002 1 Knob

2 3040086 1 Shaft

3 3040146 1 Boot

4 3040169 1 Boot clamp ring

5 3020033 6 Microswitch

6 8150005 2 Spring return with housing

7 8150004 2 Spring return bolt

8 8150003 1 Casting, modified

9 3040271 4 Bushing

10 3040073 1 Drive gear

11 3040072 1 Slave gear

12 3040392 1 Pot with bracket and connector

13 3040394 1 Circuit board

3 - 42 TB42/50 – 02-01 and after

Controller, Drive/steer

TB42/50 – 02-01 and after 3 - 43

A

A View A–A

A

+-XBR

5

6

7

82

9

1011

7

3

2

1

}

}

To P.C.

board

To P.C.

board

4

12

13

5

5

AWV00211

Controller lift/swing


3040378 1 Controller, lift/swing

1 2660002 1 Knob

2 3040086 1 Shaft

3 3040146 1 Boot

4 3040169 1 Boot clamp ring

5 3020033 4 Microswitch

6 8150005 2 Spring return with housing

7 8150004 2 Spring return bolt

8 8150003 1 Casting, modified

9 3040271 4 Bushing

10 3040073 2 Drive gear

11 3040072 2 Slave gear

12 3040392 2 Pot with bracket and connector

13 3040393 1 Circuit board

3 - 44 TB42/50 – 02-01 and after

Controller lift/swing

TB42/50 – 02-01 and after 3 - 45

View A–A

A

+-XBR

13

A

A

6

7

82

12

1011

9

5

}

}

To P.C.

board

To P.C.

board

3

2

1

13

A + X B R-

45

5

AWV00212

GFCI 110 volt power




3 3040624 1 Receptacle, GFCI outlet - 20 amp


5 0074368 1 Cable, 110 volt power to platform - (used on aluminum platforms only)



8 0074379 1 Electrical box, drilled

9 3040625 1 Cover, GFCI outlet

10 0074369 1 Cable, 110 volt power to platform - (used on steel platforms only)

3 - 46 TB42/50 – 02-01 and after

BRASS

SILVER GREEN

BLACKWHITE

GREEN

Aluminum platform

1

28

9

4 5

7

6

Steel platform

1

289

10

7

6

4

To platform

110 volt outlet on platform

1

2

3

AW007034

Section 4. - Factory installed options

TB42/50 – 02-01 and after 4 - 1

AC generator mounting


1 0151471 1 AC generator - (see page 4-5 for parts breakdown)


3 0073543-99 1 Shield



6 0151459 1 Placard, AC generator

7 0073544 1 Cable, 110 volt power AC generator

8 5093008 2 Clamp


10 5560039 2 Nut 1/2-13 self locking


















28 3011801 1 Wire, 16 gauge single conductor x 180 inch long

29 3090019 1 Flexgard tube, 72 inch long


4 - 2 TB42/50 – 02-01 and after

3

AC generator mounting


8 11 12

A

A

910

3

VIEW A-A

6

5

LH SIDE VIEW OFUPPER CONTROL BOX

MACH

GEN

1630

WIRE BOX

BOOM CONTROLWIRE #2

169 169

2829

MOTOR

HYD ACGENERATOR

CENTERPOST

-8

23

27

SENSEP

TESTLEVEL

STR EXT

TANK

SHIFT

REDUCED PRESSUREVALVE PACKAGE

TO "P" (EXTEND VALVE)

26

24

-6

SENSE LINEDUMP VALVE

25

14

15

2

-4-4

4

169 SPSM

P

HYD ACGEN

VALVE

25

9

5

2017 19

21

20

19

MACH

GENTOP

FOOTSWITCHWIRE ASSY

4 9 10

22

100 9

28

LEVEL13

INTERNAL WIREASSY

25 28

28

UPPER CONTROL BOX

AW0073541

4

AC generator


9

10

5

7

17218

4

8

3

181

16

14 19 2015

12

6

1911

18 13

1911

Generator shaft and motormust line-up for propercoupling installation. 13

AW0151471

AC generator


0151471 1 AC generator

1 3080001 1 Generator, AC hydraulic powered

2 0151457 1 Mount plate

3 7240012 1 Coupling

4 0151458-99 1 Motor mounting angle

5 6030029 1 Hydraulic motor, AC generator


6 0151469-99 1 Bracket, valve mounting

7 0152831 1 AC generator valve - (see page 2-23 for parts breakdown)

8 0151484-99 1 Coupling cover



11 5560031 18 Nut 5/16-18 self locking


13 5560033 8 Nut 3/8-16 self locking







TB42/50 – 02-01 and after 4 - 5

Air line to platform


1 5240002 1 Hose reel

2 0081104 1 Air hose, 54 feet - 6 inch long

3 5550021 3 Cable guide, 4 roller

4 0080749-99 2 Cable guide bracket, base boom

5 0080752-99 1 Cable guide bracket, intermediate boom

6 5093006 2 Clamp

7 0080754-99 2 Mounting bar

8 0080762-99 1 Hose bracket

9 0080759-99 1 Angle





14 5093012 1 Clamp

15 5560039 4 Nut 1/2-13 self locking





20 5560004 5 Nut 1/4-20 self locking

21 5093010 2 Clamp

22 5560082 1 Trim lock, 1/4 inch x 4 inch long

4 - 6 TB42/50 – 02-01 and after

7

Air line to platform


AW0073372

8

Dual fuel

Ford


4

1918

20

ENGINE WIREASSY

(REF)80

80A

TERMINAL STRIP(GND CNTRL PANEL)

FOR MACHINES WITH EPS SYSTEM

DUAL FUELSELECTORSWITCH77B

77A

78

80C

DUAL FUELSELECTORSWITCH

CHOKE

FUEL SHUTOFFSOLENOIDGAS SHUT

OFF VALVE

FILTERLOCK

VACUUMSWITCH

80C

5C

77A

77B

78

80D

80C

77B

77A

78

80C

BSNCNOG

5

9

1

172

111316

6

8

7

14

3

101215

MANETIC SWITCH

FOR MACHINES WITH MAGNETIC SWITCH

AWA07085A

Dual fuel, Ford


1 0070969-99 1 Bracket, LP gas cylinder - (includes left and right hand brackets)

2 0070974 1 Coupler, female LPG

3 0074136 1 Dual fuel engine, Ford VSG-413 - (see page 4-12 for parts breakdown)

4 0080668-99 1 Relief valve mount bracket


6 0090483 1 LP gas fuel hose

7 0090492 1 Placard, dual fuel switch

8 0090493 1 Decal, dual fuel instructions







15 5560031 1 Nut 5/16-18 self locking

16 5560033 4 Nut 3/8-16 self locking

17 9940018 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity

18 Kit item 1 Hose adapter - (included in dual fuel kit 0151899)

19 Kit item 1 Bulkhead tee - (included in dual fuel kit 0151899)

20 Kit item 1 Hydrostatic relief valve - (included in dual fuel kit 0151899)

TB42/50 – 02-01 and after 4 - 9

LP fuel, Ford


1 0074137 1 LP fuel engine, Ford VSG-413 - (see page 4-14 for parts breakdown)


3 0080668-99 1 Relief valve mount bracket

4 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity

5 Kit item 1 Hose adapter - (included in LP fuel kit 0151899)

6 Kit item 1 Bulkhead tee - (included in LP fuel kit 0151899)

7 Kit item 1 Hydrostatic relief valve - (included in LP fuel kit 0151899)

8 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (included in LP fuel kit 0151899)

9 Kit item 1 Connector - (included in dual fuel kit 0151899)


11 0070974 1 Coupler, female LPG

12 0070969-99 1 Bracket, LP gas cylinder - (includes left and right hand brackets)



15 984089 1 Nut 5/16-18 hex


17 984109 8 Nut 3/8-16 hex





22 5550040 2 Clamp - (metal cowling machines only)

4 - 10 TB42/50 – 02-01 and after

11

LP fuel

Ford


2

1

8

1112

12

4

20

69

3

5

7

10

131415

16171819

TOP VIEW OF AIR INTAKE SYSTEM(PLASTIC COWLING)

TOP VIEW OF AIR INTAKE SYSTEM(METAL COWLING)

FILTERLOCK

G NO NC S B

80C

78

77A

77B

TIE BACK

80C

5C

77A

77B

78

80D

80C

FOR MACHINES WITHEPS SYSTEM

80A80

FOR MACHINES WITHMAGNETIC SWITCH

21

522

5

TIE BACK

77B

77A

78

80C

AWA07087A

Dual fuel engine, Ford VSG-413


0074136 1 Duel fuel engine, Ford VSG-413

1 0073990 1 Engine, Ford VSG-413

2 0151899 1 Dual fuel kit, liquid withdrawal - (kit includes items 3 through 11)

3 Kit item 1 Regulator - (not sold separately)

4 Kit item 1 Filter lock - (not sold separately)

5 Kit item 1 Street 3/8 NPT 45° elbow - (not sold separately)

6 Kit item 1 Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately)

7 Kit item 1 Street tee 1/8 NPT brass - (not sold separately)


9 Kit item 1 Hose adapter - (not sold separately)


11 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (not sold separately)



14 5090011 1 Nipple 1/8 NPT brass

15 5090024 1 Vacuum fitting 1/8 NPT brass straight

16 5039601 2 Splice

17 5039501 2 Beaded 90° elbow

18 5010020 1 Fuel hose, 5/8 inch diameter x 24 inch long

19 5090044 1 Vacuum line tee

20 5550010 8 Clamp

21 5010007 1 Vacuum hose x 9 inch long



24 7630335 1 Shut-off solenoid

25 5560038 1 Nut #10-32 self locking

26 5550030 2 Clamp

27 5090035 1 Vacuum fitting


29 5090026 6 Clamp

30 3020054 1 Vacuum switch - (included with engine)

8130005 1 Replacement switch

31 5230005 1 Gasoline fuel shut-off valve

4 - 12 TB42/50 – 02-01 and after

Dual fuel engine, Ford VSG-413

TB42/50 – 02-01 and after 4 - 13

1

18

20

20

16

16

17

VIEW OF BOTTOMREGULATOR FITTINGSLOOKING FROMTOP

20

20

22

TOP VIEW OFSPARK CONTROLMODULE

19

21

30

6

41317

7

5

8

3

15

9

3112

24

14

CL

29

10

28

11

20

27

23

25

20

26

AWA07053B

LP fuel engine, Ford VSG-413


0074137 1 LP fuel engine, Ford VSG-413

1 0073990 1 Engine, Ford VSG-413

2 0151899 1 LP fuel kit, liquid withdrawal - (kit includes items 3 through 11)

3 Kit item 1 Regulator - (not sold separately)

4 Kit item 1 Filter lock - (not sold separately)


6 Kit item 1 Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately)

7 Kit item 1 Street tee 1/8 NPT brass - (not sold separately)




11 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (not sold separately)

12 7710013 1 Pipe plug 1/8 NPT square head


14 5090024 1 Vacuum fitting 1/8 NPT brass straight

15 5039601 2 Splice

16 5039501 2 Beaded 90° elbow

17 5010020 1 Fuel hose, 5/8 inch diameter x 24 inch long

18 5090044 1 Vacuum line tee

19 5550010 8 Clamp

20 5010007 1 Vacuum hose, 3/16 inch diameter x 9 inch long



23 5550030 2 Clamp


25 5090026 6 Clamp

26 3020054 1 Vacuum switch - (included with engine)

8130005 1 Replacement switch

27 7630309 1 Fuel pump close out plate - (replaces fuel pump)

4 - 14 TB42/50 – 02-01 and after

LP fuel engine, Ford VSG-413

TB42/50 – 02-01 and after 4 - 15

1

17

19

19

15

16

16

19

19

21

18

20

26

6

4

1316

7

5

8

3

14

9

CL

25

10

24

11

19

27

12

22

23

19

AWA07088A

Air inlet heater, Deutz


1 7630215 1 Air inlet heater kit

8040135 1 Replacement glow plug






7 3040161 3 Terminal 5/16 stud insulated 8 gauge wire

8 0082064 1 Placard, heater instructions


10 3042263 1 Terminal #10 stud insulated 8 gauge wire




4 - 16 TB42/50 – 02-01 and after

STBAT

IGN

MASTERSWITCH

ENGINESPEED

FAST

SLOW

TURNTABLESWING

CCWCW

UP

DN

JIBBOOM

OFF

ON

START

MASTER

LIFT/SWINGCIRCUIT

BREAKER

3

0082064

MANIFOLD HEATERHOLD SWITCH ON FORAPPROX. 60 SECONDS

START ENGINE

4

1211

13

3

7

6

6

7

5

2

39

1610

AW0082058

Engine block heater


1 7630338 1 Engine block heater with cord, Ford VSG-413 engine

7630762 1 Engine block heater with cord, Cummins 3.3 engine

2 0181634 1 Decal, engine block heater

TB42/50 – 02-01 and after 4 - 17

Yoke

Locking screw

Heater installation position

1 - install with element pointeddown as shown

Ford VSG engine

2

1 - install with element pointeddown as shown

Cummins 3.3 engine

2

AW0074263

Hydraulic warm-up


1 0073072 1 Hydraulic warm-up valve - (see page 2-39 for parts breakdown)





6 0071792 1 Placard, warm-up switch




10 0071793 1 Decal, hydraulic warm-up instructions


12 0111477 1 Diode wire



4 - 18 TB42/50 – 02-01 and after

19

Hydraulic warm-up


87 6

10

12

14

Accumulator

To pressure manifold

4

3

2

To pumpWarm-up

dump valveSense line

dump valve

From shuttles

Shuttlevalve

Schematic diagram

11

3

5

From shuttles

2

9

13

1

5

4

From pressure

manifold

AW0073065

20

Tow package


13

1

1320

4

17 184

17

18

B

B

A

A

SECTION A-A

FUEL TANK

3

2

19

10

7 9

6

11

5

12

15 16

8

8

21

14

SECTION B-B

44

PLATFORMROTATOR

AW0072198

Tow package


1 0072214-99 1 Tow bar

2 0072215-99 1 Tow bar steering arm

3 0072216 1 Towing pin

4 0072224-99 2 Tow bar storage cradle

5 0072225-99 1 Float valve







12 0072226-99 1 Bracket, float valve

13 0072203 2 Decal, towing instructions

14 0082164 1 Decal, danger do not ride




18 5560039 2 Nut 1/2-13 self locking

19 5580002 1 Snapper pin

20 0082160 1 Decal, danger tow package

21 0082203 1 Decal, danger crushing hazard

TB42/50 – 02-01 and after 4 - 21

Head lights


1 3064414 1 Light, flood with round base





6 3040038 1 Fuse holder, in-line

7 3040039 1 Fuse, 10 amp capacity

8 5093000 1 Clamp


10 3040114 1 Connector, in-line 16/14 wire

11 3040071 3 Butt connector insulated 16/14 wire


4 - 22 TB42/50 – 02-01 and after

1

11

1

23

23

12

8 45

1 1

11 11

101167

549

4A

Lower controlsselector switch

Wiring diagramAW0071739

Horn


1 3026027 1 Switch, push button

2 7140092 1 Switch seal

3 0071269 1 Placard, horn

4 5560655 2 Pop rivet #AD32-ABS

5 3040128 1 Horn relay, 12 volt DC

6 3040127 1 Horn, 12 volt DC





TB42/50 – 02-01 and after 4 - 23

2929

H

B

S

1

29A

29

HORN

Upper control box

12

34

Control

wire #2

6

5

Wiring box

terminal strip

Wiring box

7

8

9

10 AW0071270

Isolation valve


1 6010494 1 Ball valve, 1/2 NPT

2 6010498 1 Ball valve, 1-1/2 NPT

3 7740014 1 Close nipple 1/2 NPT

4 7740110 1 Close nipple 1-1/4 NPT

5 7720604 1 Reducer bushing 3/4 x 1/2


4 - 24 TB42/50 – 02-01 and after

AWA07055B

3

25

6

14

Motion alarm, drive


1 3040129 1 Motion warning alarm, standard

3040462 1 Motion warning alarm, UL approved

2 0081422 1 Mount angle - (used with UL approved warning alarm only)








10 3044162 1 Terminal 1/4 stud insulated 16/14 wire

TB42/50 – 02-01 and after 4 - 25

NC NOC

NC NOC

NCNOC

C

NO

NC

DR

IVE

STEER

B

X

-

+

A

39

39

39 39

R

Wiring box

Drive controller

Upper control box

Standard motion alarm UL approved motion alarm

12

78

9

1

789

10

6

3

5

5

4

AW0073066

Spark arrestor muffler, Deutz


1 7630243 1 Muffler, spark arrestor

2 0074202-99 1 Tail pipe brace

3 0074201-99 1 Tail pipe

4 0074199-99 1 Upper exhaust pipe

5 0074200-99 1 Lower exhaust pipe

6 5550007 2 Clamp

7 5550014 2 Clamp





4 - 26 TB42/50 – 02-01 and after

1011

2

89

5

6

4

2

3

6 7 1 7

AW0074203

Spark arrestor muffler, Ford


1 7741056 1 Nipple, 1-1/4 NPT x 7 inch long

2 7734510 1 Pipe elbow 1-1/4 inch NPT 90° street

3 0071310 1 Muffler, spark arrestor

4 0170749-99 1 Tail pipe

5 5550005 1 Clamp

6 0073883 1 Side cowling

TB42/50 – 02-01 and after 4 - 27

AW0074383

4

5

21

3

6

Tail lights


1 3060017 1 Light, turn signal


3 3040009 1 Switch boot, short

4 0072238 1 Wire harness, tail lights

5 3040113 2 Mounting base

6 5093002 2 Clamp





11 3060019 1 Flasher

12 3060018 1 Flasher base


14 5560034 2 Nut #10-24 self locking

4 - 28 TB42/50 – 02-01 and after

YELLOW

BLUE

BROWN

A

A

BB 4A

Wiring schematic

23

1

1112

1314

5

6

78

4

1- red lens out1- red lens out

9

4

1010

2

Light switch

1112

9 Lower controlsselector switch AW0072239

Upper control box cover


1 0073076 1 Upper control box cover, standard

0074782 1 Upper control box cover, fire resistant

2 5560657 3 Pop rivet 1/8 inch aluminum #RVT-AD48 ABS

3 5560656 3 Pop rivet 1/8 inch aluminum #RVT-AD46 ABS

TB42/50 – 02-01 and after 4 - 29

1

Front view - Upper control box

2

3

Side viewcover shown

in stowed positon

Snap

Side view - Cover installed

AW0071654

Upper control box lights


1 0072004-99 1 Light bracket



4 5569003 1 Grommet



7 3060008 2 Light, platform




4 - 30 TB42/50 – 02-01 and after

Upper control boxterminal strip

56

9

10

77

4

108

1

23

4

Upper control boxFront view

4

78 7

AW0072012

Warning light, single beacon







6 5093019 1 Clamp

7 3060083 1 Warning light, amber lens

3060084 1 Warning light, red lens

8160047 1 Replacement bulb

8 3014706 1 Wire harness, warning light

TB42/50 – 02-01 and after 4 - 31

47

1D

3

7

1

2

6543

7

1

8

AWA08112B-2

Work lights


1 3064413 2 Light, incandescent with clamp bracket

3067620 2 Light, halogen with clamp bracket

2 5093019 7 Hose clamp


4 5569003 1 Grommet






10 3040114 1 Connector, in-line 16/14 wire





4 - 32 TB42/50 – 02-01 and after

1

2

56

7

3

2

Light Light

1 32

Upper control box

terminal strip

1 18 8

14 1410

814

9

11

41213

3

AW0081686

Motion alarm, all motion


1 3040129 1 Motion warning alarm, standard

2 3046697 1 Terminal .188 tab female slip-on insulated 16/14 wire

3 3040082 1 Terminal .250 tab male fully insulated 16/14 wire




7 3044162 1 Terminal 1/4 ring tongue insulated 16/14 wire

TB42/50 – 02-01 and after 4 - 33

876

1

BLACK WIRE

RED WIRE

5

987

6BLACK WIRE

RED WIRE

5

1

LOWER CONTROL

WIRING BOX

SP1

28

2

AW0074926-1

Sandblast kit


1 0072108 1 Turntable cover

2 0071999 1 Bellows, lift cylinder

3 0071998 2 Bellows, level cylinder

4 5550040 1 Clamp

5 5550030 2 Clamp

6 5550105 1 Clamp

7 5550060 2 Clamp



4 - 34 TB42/50 – 02-01 and after

5

7

3

1

1

89

6

2

4

7

3

5

AW0074927

index

AAC generator, 4-5

Generator, AC hydraulic powered, 4-5Hydraulic motor, AC generator, 4-5

AC generator valve, 4-5Access cover, chassis, 1-2Access cover, drive, 1-2Accumulator, 2-22Adapter plate, centerpost, 1-10Adjustment bar, 1-47Air cleaner, 1-36Air cleaner bracket, 1-36Air cleaner hose coupler, 1-36Air cleaner mount, 1-48, 1-50Air cleaner mount bracket, 1-36Air horn kit, 1-47Air hose, 4-6Air inlet heater kit, 4-16Air inlet hood, 1-48, 1-50Air inlet tube, 1-48, 1-50Air intake hose adapter, 1-36Air intake tube, 1-48Air intake tube clamp, 1-36Alternator connector, 3-12Ammeter, 3-18Anchor bolt, 1-19Anchor plate, 1-25

BBall valve, 1/2 NPT, 4-24Ball valve, 1-1/2 NPT, 4-24Base boom, 1-19Battery ground wire, 3-12Battery hold down, 3-4, 3-8, 3-12Battery hold down bolt, 3-4, 3-8, 3-12Battery wire, 3-4, 3-8, 3-12Battery, 12 volt DC - 550 CCA, 3-4, 3-8, 3-12Bearing, self aligning, 1-6, 1-9Boom switch, drive speed, 1-20, 3-41Booms, 1-19Boot, 3-42Boot clamp ring, 3-42, 3-44Bracket, battery disconnect switch, 3-4, 3-8, 3-12Bracket, drive/motion control valve, 2-16Bracket, float valve, 4-21Bracket, level/steer valve, 2-6Bracket, LP gas cylinder, 4-9, 4-10Bracket, sense line dump valve, 2-6Bracket, tilt alarm, 3-4, 3-8, 3-12

CCable guide bracket, base boom, 4-6Cable guide bracket, intermediate boom, 4-6Cable guide, 4 roller, 4-6Cable retainer, 1-20Cable sheave, 1-19, 1-22Cable, 110 volt power AC generator, 4-2Cable, 110 volt power to platform, 3-46Cap, wheel service, 1-6Carrier tube, 1-25Cartridge holding valve, 2-29, 2-33Cartridge needle valve, 2-29Centerpost and manifold, 1-10, 2-24Circuit breaker, 15 amp capacity, 3-22, 3-26, 3-46Circuit breaker, 20 amp capacity, 3-33, 3-38Circuit breaker, 25 amp capacity, 3-22, 3-26Circuit breaker, 3 amp capacity, 3-33, 3-38Clamp bar, 1-16

Clamp, T-bolt, 1-36Clevis pin, 1-16Collar, 1-32Control valve, drive lift, 2-17Control valve, extend, 2-18Control valve, level steer, 2-19Control valve, platform rotation, 2-20Control valve, turntable swing, 2-21Control wire #1, 1-25Control wire #2, 1-25Controller, drive/steer, 3-42Controller, lift/swing, 3-44Corrosion inhibitor, 3-22, 3-26, 3-33, 3-38Coupler, female LPG, 4-9, 4-10Cover plate, platform rotator, 1-34Cover, GFCI outlet, 3-46Cover, platform rotator, 1-26Cover, turntable rear, 1-52Cowling, side, 1-52Cowling, top left, 1-52Cylinder anchor, 1-19Cylinder anchor pin, 1-19Cylinder, extend TB42, 2-26Cylinder, extend TB50, 2-27Cylinder, lift, 1-10, 2-29Cylinder, master level, 1-10, 2-31Cylinder, slave level, 2-32, 2-33Cylinder, steering, 1-6, 2-34

DDecal set, relays/amps, 3-22, 3-26Decal, 4 inch stripe, 1-54Decal, 4 x 4 logo, 1-54Decal, 42 logo, 1-54Decal, 50 logo, 1-54Decal, attach fall restraint, 1-54Decal, blue arrow, 1-54Decal, caution governor damage, 1-54Decal, control, 3-30, 3-33, 3-38Decal, danger crushing hazard, 4-21Decal, danger cylinder failure, 1-54Decal, danger do not reach, 1-54Decal, danger do not ride, 4-21Decal, danger electrical hazard, 1-54, 3-33, 3-38Decal, danger electrical/tipping hazard, 1-54Decal, danger rotating engine parts, 1-54Decal, danger tow package, 4-21Decal, danger you must not operate, 1-54Decal, diesel fuel, 1-54Decal, diode, 3-30Decal, dual fuel instructions, 4-9Decal, engine block heater, 1-54Decal, gasoline fuel, 1-54Decal, hydraulic oil, 1-54Decal, hydraulic warm-up instructions, 1-54, 4-18Decal, inspect wire ropes, 1-54Decal, lift, 1-54Decal, lift tie down location, 1-54Decal, LPS logo, 1-54Decal, lube recommendations, 1-54Decal, notice manual reorder, 1-54Decal, OmniQuip logo, 1-54Decal, operating manual enclosed, 1-54Decal, power, 3-30, 3-33, 3-38Decal, rotate while greasing, 1-54Decal, safe operation information, 1-54Decal, Snorkel brand logo, 1-54Decal, TB42 logo, 1-54Decal, TB50 logo, 1-54

TB42/50 – 02-01 and after index 1

Decal, terminal strip, 3-22, 3-26, 3-30Decal, tie down symbol, 1-54Decal, towing instructions, 4-21Decal, yellow arrow, 1-54Diagnostic nipple, 2-6, 2-22Diode stand off, 3-30Door latch, 1-30Drive motor, 1-9, 2-12Drive motor brake, 4 cubic inch, 2-14Drive motor with brake, 1-4, 2-14Drive valve, 2-35Drive wheel, 1-60Drive/lift control valve, 2-6, 2-17Drive/motion control valve, 2-16Dual fuel engine, Ford VSG, 4-9Dual holding valve, platform rotation, 1-32, 1-34, 2-36Duel fuel engine, Ford VSG, 4-12

EElbow 3 inch 90° rubber, 1-48Elbow 90° rubber reducing, 1-48Elbow, 2 inch 90° rubber, 1-50Elbow, 3 inch 90° rubber, 1-48Electrical box, drilled, 3-46Electrical hazard

See inside front coverEmergency power motor/pump, 2-37Emergency power unit, 2-6, 2-37Emergency power unit wire, 3-4, 3-8, 3-12Engine adapter, 1-43Engine block heater, 4-17Engine frame, 1-40Engine isolator, 1-39Engine mount, 1-40, 1-44Engine mount frame, 1-44Engine mount washer, 1-2, 1-39, 1-40, 1-44Engine mount, front left hand, 1-43Engine mount, front right hand, 1-43Engine mount, rear left hand, 1-43Engine mount, rear right hand, 1-43Engine tray, 1-39Engine, Cummins 3.3, 1-36, 1-39Engine, Deutz F3L-1011F diesel, 1-40, 1-43Engine, Ford VSG-413, 1-47, 4-12, 4-14EPS anti-restart module, 3-22, 3-26Exhaust adapter, 1-47Exhaust elbow, 1-36Exhaust flange, 1-47Exhaust pipe, 1-48, 1-50Extend control valve, 2-6, 2-18Extension cylinder, 1-19Extension with gasket, 3-22, 3-26

FFan shroud, 1-44Filter condition indicator, 1-48, 1-50Filter return line, 2-10Filter, last chance, 2-5Filter, sump strainer, 2-10Flasher base, 4-28Float valve, 4-21Flywheel housing coupling kit, 1-47Flywheel, Cummins 3.3, 1-39Front engine mount bracket, 1-39Front wheel, 1-60Fuel filter, 1-40, 1-44Fuel hose, 1-40, 1-44, 4-12, 4-14Fuel pump close out plate, 4-14Fuel tank cap, 1-14

Fuel tank strap, 1-14Fuel tank, plastic 20 gallon capacity, 1-14Full height swinging gate, steel platform, 1-30Fuse holder, in-line, 4-22, 4-30, 4-32Fuse, 10 amp capacity, 4-22, 4-30, 4-32

GGas spring, 1-52Gas spring mount, 1-52Gasket, swing drive, 1-12Gasoline fuel shut-off valve, 4-12Gear hub, 1-4, 1-56Gravity gate, platform, 1-30Grease cap, 1-6, 1-9Grommet, 3-34Guard, boom switch, 1-20

HHorn relay, 12 volt DC, 4-23Horn, 12 volt DC, 4-23Hose bracket, 4-6Hose carrier, 1-25Hose reel, 4-6Hour meter, 3-22, 3-26Hub with bearings, 1-6Hydraulic oil reservoir, 1-15, 2-10Hydraulic pump and fittings, 1-36, 1-43, 1-47, 2-38Hydraulic warm-up valve, 2-39

IInsulator boot, 3-4, 3-8, 3-12, 4-2, 4-16Intermediate boom, 1-19

KKey, 1-34Key washer, 1-6King pin, 1-6, 1-9Knob, gate hinge pin, 1-30

LLatch adjust lever, 1-52Latch stop, 1-30Level/steer control valve, 2-6, 2-19Light bracket, 4-30Light, flood with round base, 4-22Light, halogen with clamp bracket, 4-32Light, incandescent with clamp bracket, 4-32Light, platform, 4-30Light, turn signal, 4-28Link, 1-22Link pin, 1-22Liquid level gauge with thermometer, 2-10Literature compartment, 1-54Lock pin, 1-6, 1-9Locking pin, 1-6, 1-9Lower exhaust pipe, 4-26Lower radiator hose, 1-36LP fuel engine, Ford VSG, 4-10, 4-14LP gas cylinder, liquid withdrawal, 4-9, 4-10LP gas fuel hose, 4-9, 4-10Lubrication hose, 1-2Lubrication tube, 1/4 inch copper tube, 1-2Lug nut, 1-9

MMicroswitch, 3-42, 3-44Mini siren, engine alarm, 3-34, 3-38

index 2 TB42/50 – 02-01 and after

Index

Motion control valve, drive, 2-16, 2-40Motion control valve, turntable swing, 1-12, 2-41Motion warning alarm, standard, 4-25, 4-33Motion warning alarm, UL approved, 4-25Motor, swing drive, 1-12Mount box, 3-16, 3-18, 3-21Mount plate, governor, 3-12Mount plate, overflow reservoir, 1-44Mount, left hand, 1-47Mount, right hand, 1-47Mounting bar, 4-6Mounting bracket, wiring box, 3-4Mounting frame, platform rotator, 1-32Muffler clamp, 1-36Muffler, spark arrestor, 4-26Muffler, standard, 1-36, 1-50

OOverflow reservoir, 1-44

PPin joint plate, 1-16Pin lock, 1-10, 1-16, 1-19, 1-22, 1-26, 1-28, 1-34Pin, cable retainer, 1-19Pin, extend sheave, 1-22Pin, gate hinge, 1-30Pin, level cylinder to boom, 1-19Pin, lift cylinder base end, 1-10Pin, master level cylinder base end, 1-10Pin, master level cylinder rod end, 1-10Pin, platform to tip boom, 1-10, 1-26, 1-28Pin, retract sheave, 1-20Pin, slave level cylinder to platform, 1-26, 1-28Pin, slave level cylinder to tip boom, 1-19Pin, steer cylinder mounting, 1-6, 1-9Pin, steering arm, 1-6, 1-9Placard, 125 volts 15 amps, 1-54, 3-22, 3-26Placard, AC generator, 4-2Placard, ANSI standard, 1-54Placard, battery disconnect switch, 3-4, 3-8, 3-12Placard, caution liquid withdrawal, 1-54, 4-9, 4-10Placard, caution serial number, 1-54Placard, circuit breaker, 3-22, 3-26Placard, danger foam filled tires, 1-54Placard, dual fuel switch, 4-9Placard, emergency bleed down valve, 1-54Placard, engine rpm, 1-54Placard, heater instructions, 4-16Placard, horn, 4-23Placard, lower controls, 3-16, 3-18, 3-21Placard, lug nut torque, 1-54Placard, platform identification, 1-54Placard, platform rotation, 3-33, 3-38Placard, pre-start instructions, 1-54Placard, upper control box front, 3-33, 3-38Placard, upper control box top, 3-33, 3-38Placard, warm-up switch, 4-18Plastic track link, 1-25Platform, 1-26Platform foot switch, 3-2, 3-15Platform gate, 1-28Platform level holding valve, 2-6, 2-42Platform rotation control valve, 2-20Platform rotator, 1-26, 1-32Platform rotator TB50, 1-28Platform stop, 1-28Power wire, 1-25Pressure manifold and fittings, 2-6, 2-44Pressure relief valve, 2-6, 2-45, 2-48

Pylon, platform rotator, 1-32, 1-34

RRadiator, 1-36Radiator cap, 1-44Radiator cushion, 1-44Radiator mount, left hand, 1-44Radiator mount, right hand, 1-44Radiator mounting bracket, 1-44Radiator overflow hose, 1-44Radiator, Cummins 3.3, 1-36Rear engine mount bracket, left hand, 1-39Rear engine mount bracket, right hand, 1-39Receptacle, GFCI outlet - 20 amp, 3-46Records box mount, 1-52Reduced pressure valve, 2-6, 2-46Relay, 12 volt DC, 3-4, 3-22, 3-26, 3-30, 3-33Relief valve, 2-48Relief valve mount bracket, 4-9, 4-10Return filter, 2-10Return hydraulic tank, 2-10Return manifold and fittings, 2-47Rim valve, 1-60Roller spacer, aluminum gravity gate, 1-30Roller spacer, steel gravity gate, 1-30Roller, aluminum gravity gate, 1-30Roller, steel gravity gate, 1-30Rotation bearing gear, 1-2

SSense line dump valve, 2-6, 2-49Sheave cage, 1-19Shuttle valve, 2-39, 2-50, 2-51Shuttle valve package, 2-50Shuttle valve, rotation, 2-51Siren, tilt alarm, 3-33, 3-38Slave level cylinder, 2-32Slide pad, 1-16, 1-19, 1-20, 1-22, 1-25Slide pad mount, 1-19Slide pad plate, 1-19Slide pad shim, 1-19, 1-20, 1-22Slide pad spacer, 1-19, 1-20Solenoid mount bracket, 1-43Solenoid valve, 2-39, 2-49Spacer, tie rod mounting, 1-6Spark module mount plate, 1-47Spindle nut, 1-6, 1-9Spring, torsion, 1-30Steering arm, 1-6, 1-9Steering yoke, left hand, 1-6Steering yoke, right hand, 1-6Stroke limiter, 1-16Support bracket, base end, 2-25Support bracket, rod end, 2-25Support tube, 1-16Swing drive, 1-10, 1-12, 1-58Swinging gate, platform, 1-30Switch boot, short, 4-28Switch seal, 4-23Switch, anti-restart, 3-33, 3-38Switch, battery disconnect, 3-4, 3-8, 3-12Switch, emergency stop push/pull, 3-16, 3-18, 3-21, 3-33,

3-38Switch, keyed start, 3-18, 3-21Switch, oil pressure, 1-39, 1-47Switch, push button, 4-23Switch, toggle, 3-16, 3-18, 3-21, 3-33, 3-38, 4-2, 4-9, 4-16,

4-18, 4-28, 4-30

TB42/50 – 02-01 and after index 3

Index

TTail pipe, 1-36, 4-26Tail pipe brace, 4-26Temperature gauge, 3-16, 3-18, 3-21Temperature sensor, 1-39, 3-8, 3-12Terminal strip, 6 circuit #10 stud, 3-16, 3-18, 3-21Throttle actuator, 1-39Throttle lever extension, 1-39Thrust bearing, 1-6, 1-34Tie rod end for adjustable tie rod, 1-6, 1-9Tie rod, adjustable, 1-6, 1-9Tilt alarm sensor 5°, 3-4, 3-8, 3-12Tip boom, 1-19Tire and wheel, left hand drive, 1-60Tire and wheel, right hand drive, 1-60Tire and wheel, steer, 1-60Torque plate, platform rotator, 1-32Tube bracket, 1-16Turntable swing control valve, 2-6, 2-21

UUpper control box cover, 4-29Upper control box, Cummins and Ford, 3-33Upper control box, Deutz, 3-2, 3-38Upper exhaust pipe, 4-26Upper radiator hose, 1-36Upper spacer, 1-47

VVacuum hose, 1-47, 4-14Vacuum switch, 4-12, 4-14Valve spacer, 1-32

WWarranty

See inside back coverWheel bolt, 1-6Wire harness, alternator, 3-8Wire harness, drive speed boom switch, 3-41Wire harness, engine/lower controls - Cummins, 3-4Wire harness, engine/lower controls - Deutz, 3-8Wire harness, engine/lower controls - Ford, 3-12Wire harness, EPS, 3-16, 3-21Wire harness, platform foot switch, 3-15Wire harness, tail lights, 4-28Wire harness, turntable, 3-2Wire harness, upper control box control, 3-33, 3-38Wire harness, upper control box power, 3-33, 3-38Wire harness, warning light, 4-31Wire harness, wiring box internal, 3-22, 3-26Wire rope anchor, 1-19Wire rope, retract, 1-19Wire rope, TB42, 1-22Wire rope, TB50, 1-22Wiring box, 3-8, 3-12Wiring box mount bracket, 3-8, 3-12Wiring box panel, 3-22, 3-26, 3-30Wiring box panel, drilled, 3-30Wiring box), 3-22, 3-26Wiring box, drilled, 3-22, 3-26

index 4 TB42/50 – 02-01 and after

Index

LIMITED WARRANTY

Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for aperiod of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in aDealer rental fleet, whichever comes first.Any part or parts which, upon examination by the Snorkel Service Department, arefound to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at nocharge.

Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective willbe replaced or repaired by Snorkel through its local Authorized Dealer at no charge;however, any labor charges incurred as aresult of such replacement or repair will be the responsibility of the Customer or Dealer.

The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during theapplicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by SnorkelService Department prior to performing any warranty repair or replacement.

Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunderunless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel ServiceDepartment within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must benotified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warrantyperiod.

At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repairedunder this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warrantyreplacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’sVendor to Dealer or Customer.

REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond thenormal warranty period of the machine upon which the part was installed.

THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.

2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, ifsuch modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adverselyaffects the stability, reliability or service life of the Snorkel product or any component thereof.

3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is notlimited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is notlimited to failure to follow the recommendationscontained in the Snorkel Operation,Maintenance, RepairParts Manuals.Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited tohydraulic fluid, filters and lubrication.

4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application ortype of environment in which the machine may be used; such as, but not limited to sandblasting applications.

5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.

6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but notlimited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lostorders, lost rental revenue, lost profits or increased cost.

This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or VicePresident-Marketing.

SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSEAND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOTLIMITED TO INJURY TO PERSONS OR PROPERTY.

The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whomthe Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel ServiceDepartment for further assistance.

Effective July 1995

TB42/50 – revised December 2001 1

Maintenance and Schematics

Maintenance informationThe parts drawings located in the repair parts sections,are designed for use as a guide for proper disassemblyof the machine and components as well as for parts re-placement.Always refer to the hydraulic system installa-tion drawings and the electrical wiring diagram beforeremoving or disassembling associated parts.

Do not attempt to disconnect or remove any hydrau-lic line before reading and understanding all textconcerning the system hydraulics. In most cases,disassembly of the machine will be obvious from theillustration.

When disassembling or reassembling components,complete the procedural steps in sequence. Do not par-tially disassemble or assemble one part, then start onanother. Always check your work to assure that nothinghas been overlooked.

The following list is a gentle reminder when disassem-bling or assembling the machine.

ü Always be conscious of weight.

ü Never attempt to lift heavy objects without the aid ofa mechanical device.

ü Do not allow heavy objects to rest in an unstablecondition.

ü Always make sure work platform is in stowedposition - blocked or the weight removed by asuitable lifting device before disconnecting thehydraulic hose from the motor/pump unit to the liftcylinder.

üWhen raising a portion of the machine, be sure thatadequate blocking is properly positioned - Do notdepend on lifting device to hold and secure weight.

ü If a part resists removal, check to see if allfasteners, electrical wiring, hydraulic lines, etc.,have been removed or that other parts are notinterfering.

Parts should be thoroughly inspected before restoring toservice at the time of reassembly. Burrs, nicks orscratches may be removed from machined surfaces byhoning or polishing with #600 crocus cloth, followed by athorough cleaning in an approved cleaning solvent, andblown dry with compressed air. Do not alter the contourof any part. If this operation does not restore the part to aserviceable condition, replace the part. Replace allO-rings, seals, and gaskets at reassembly. Use new rollpins or cotter pins. Dip all packing rings and seals in hy-draulic oil before reassembling in cylinder and manifoldinstallations.Replace any part having imperfect threads.In general, units that have been disassembled can bereassembled by reversing the order of disassembly.

Remember that the service life of a machine can be in-creased by keeping dirt and foreign materials out of thevital components. Precautions have been taken to safe-guard against this; shields, covers, seals and filters areprovided to keep air and oil supplies clean; however,these items must be maintained on a scheduled basis inorder to function properly.

At any time air or oil lines are disconnected, clean sur-rounding areas as well as the opening and fittings them-selves. As soon as a line or component is disconnected,cap or cover all openings to prevent the entry of dirt orforeign materials.

New parts should remain in their container until they areready to be used.

Clearly mark or tag hydraulic lines and electrical wiringconnections when disconnecting or removing them fromunit. This will assure that they are correctly reinstalled.

Proper assembly is critical to the successful rebuildingof any unit. Carefully inspect any parts which are to bereused. If in doubt, replace.

“SAFETY FIRST” is a good slogan.

Replace any guards and protective devices that havebeen removed to carry out maintenance and repairwork.

CAUTION

2 TB42/50 – revised December 2001

Maintenance schedules

Snorkel has established a Preventive MaintenanceSchedule that includes Daily Maintenance (Operator'sInspection), 90 Day or 150 Hour (frequent) Maintenanceand Yearly or 500 Hour (annual) Maintenance, to detectany defective, damaged or improperly secured partsand provide information regarding lubrication and otherminor maintenance items.

The Maintenance Schedule following, outlines the re-quirements of these maintenance checks for each timeinterval. The Operator's Daily Maintenance and inspec-tion must be performed by a trained operator. All othermaintenance and inspections must be performed by atrained service technician only.

Note that the 90 Day or 150 hour (frequent) and yearly or500 hour (annual) Maintenance, require use of the Pre-ventive Inspection Maintenance Checklist to pinpoint allinspection items. Retain a copy of these forms for yourrecords.

They also require that all placards and decals on the unitare to be inspected.

All placards and decals must be in place and legible.Usethe placards installation drawing and parts listing in therepair parts section 1 of this manual to check these plac-ards and decals.

Snorkel recommends that you make additional copies ofthe Preventive Inspection Maintenance Checklist formsfor your use in performing these inspections.

Failure to perform the Preventive Maintenance atthe intervals outlined in the Maintenance Schedulemay result in a unit being operated with a defect thatcould result in INJURY or DEATH of the unit opera-tor. Do not allow a unit to be operated that has beenfound to be defective.

Repair all defects before returning the unit to service.

Daily maintenance(operator’s inspection)

Components Service Required

Emergency power motor/pump Check operation

Air filter Check condition

Engine oil Check oil level

Fuel leaks Visually inspect (hoses, connections, etc.)

Fuel tank cap Visually inspect (installation)

Engine coolant Check fluid level

Engine fuel level Check fuel gauge

Bolts and fasteners Visually inspect (looseness)

Platform gate Visually inspect (operation)

Slide pads Visually inspect (boom wear marks)

Structural damage and welds Visually inspect (weld cracks, dents)

Tires and wheels Visually inspect (condition)

Battery fluid level Check fluid level

Battery terminals Visually inspect (corrosion)

Charging system Visually inspect (belt, gauge)

Control switches Visually inspect (operation)

Wiring harnesses Visually inspect (installation, condition)

Hydraulic leaks Visually inspect (hoses, tubes, fittings)

Hydraulic oil Check fluid level

Placards and decals Visually inspect (installation, condition)

DANGER


Maintenance schedules

90 day or 150 hour maintenance(trained service technician)

Components Service Required Recommended Lubricant orFurther Instructions

Daily maintenance Perform maintenance as per schedule

Preventive inspection mainte-nance checklist

Perform inspection, complete form Retain copy of checklist

Placards and decals inspection Inspect using drawing and parts listingin section 1 (repair parts)

Replace any missing or unread-able decals/placards

Door hinges and latches Lubricate SAE 10W oil or spray lubricant

Rotation bearing Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L

Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC

Tie rods Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L

Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90

Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90

Platform rotator Refill if disassembled for repairs Consult factory

Platform controller Check smooth operation & speeds

Batteries Check specific gravity 1.260/1.275 at 80° F.

Hydraulic return filter Check condition Replace if dirty

Engine RPM Check for proper engine RPM See engine manufacturesowner's manualEngine oil and filter Replace per engine owners manual

Engine fuel filter Check condition Replace every 6 months or if dirty

Yearly or 500 hour maintenance(trained service technician

Components Service Required Recommended Lubricant orFurther Instructions

90 day or 150 hour maintenance Perform maintenance per schedule

Hydraulic oil reservoir Clean and replace fluid Above 10° Mobil DTE-13MBelow 10° Mobil DTE-11M

Hydraulic return filter Replace After 1st. 50 hours, thereafterat recommended interval

Hydraulic reservoir suction filter Clean and reinstall

Hydraulic pressures Check pressures

Gear hubs Replace fluid Mobil Mobilube HD 80W-90

Swing drive Replace fluid Mobil Mobilube HD 80W-90

Engine coolant Check Condition See engine manufacturer'sowner's manual

Front wheel bearings Clean and repack Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L


Service information

Lubricants

Specific lubricants as recommended by Snorkel, shouldbe used in maintaining your unit. If in doubt regarding theuse of lubricants other than those listed, contact SnorkelCustomer Service Department, St. Joseph Missouri, forevaluation and recommendation.

Refer to the above lubrication illustration for location ofitem numbers.

Pressure gun application

Service all fittings as indicated in the MaintenanceSchedule and lubrication illustration. Wipe away all ex-cess lubricant from exposed surfaces. Over lubricationcan collect dirt and foreign matter which acts as an abra-sive. Lubrication of accessory equipment should be inaccordance with the manufacturer’s recommendations.

Rotation bearing

Rotation bearing (item 1.): Pressure gun lubricate bear-ing at recommended interval using lubricant as outlinedin the maintenance schedule. Rotate while lubricating.Lubrication fitting is located on the font plate of the turn-table.

Rotation gear teeth and pinion

Rotation gear teeth and pinion (item 2.): Gear teeth andgear box pinion should be lubricated with a spray-ontype open gear lubricant.

Tie rods

Tie rods (item 3.): Lubricate at recommended intervalusing lubricant as outlined in the maintenance schedule.

Swing drive

Swing drive (item 4.): To check oil level, remove checkplug located on the side of the gear box.Unit is full if oil islevel with bottom of fill hole or just starts to run out.

Gear hubs

Gear hubs (item 5.): To check and fill Gear hubs:

1. Rotate wheel until bottom of filler/drain plug isabout 1 inch above horizontal centerline.

2. Remove plug with drive ratchet and extension.

3. Fill until lubricant is level with bottom of fill hole.

Note:Do not overfill gear hubs as they are not vented andneed air space for expansion of oil to prevent damageto hubs.


Hydraulic oil reservoir (item 6.): The fluid level should bekept between the low and full marks on the sight gaugeindicator and should be checked with all cylinders fullyretracted and the platform in stowed position.

The interior of the reservoir should be wiped out andcleaned each time the hydraulic oil is changed.

DriveSteer

12

4

3 5Slide padsdo not lubricate

610118

79

The illustration locates the lubrication points of the TB42/50.

Lubrication illustration


Service information

The reservoir filler/breather cap should be removed andthe cap strainer cleaned with Kerosene, Fuel Oil, orother solvent at this time.

It is absolutely necessary that only new, clean hydraulicoil is added.

Note:If it becomes necessary to add or use an oil otherthan the recommended fluid, it is important that it becompatible and equivalent to the factory fill. Local oilsuppliers can generally furnish this information.

If questions still remain, contact Snorkel Customer Ser-vice Department, St. Joseph, Missouri, for further infor-mation.

Engines

Engine (item 7.): Refer to the engine manufacturer’s in-struction manual or consult your local engine servicerepresentative if engine adjustments or repairs areneeded. The engine MUST be operated in accordancewith manufacturer’s instructions and serviced at recom-mended intervals.

Door hinges and latches

Door hinges and latches (item 8.): After lubricating, re-move any excess oil or over spray so it will not collect dirtor debris.

Platform rotator

Platform rotator (item 9.): Platform rotators will requirelubrication only if disassembled for repairs.

Consult factory for proper lubricant if replacement ofplatform rotator is required.

Hydraulic oil return filter

Return filter (item 10.): On TB42/50 models, the hydrau-lic oil return filter is mounted on top of the hydraulic oilreservoir.

The filter element is a throw-away type filter and shouldbe changed after the initial break-in period (approxi-mately 50 hours operation time).

The filter is equipped with a hydraulic pressure gauge toindicate the filter element condition. A by-pass reliefwithin the filter base is provided and is set to by-pass at25 PSI. If pressure readings are above 25 PSI, the filtershould be changed.

The filter condition should be checked at the 90 day or150 hour Preventive Inspection Maintenance interval ormore frequently under extreme working conditions.

The filter condition indicator is accurate only when theengine is running at maximum RPM and pump is dis-charging maximum flow, which occurs only during fullspeed driving. This requires that the indicator be ob-served while the unit is in motion, booms fully retracted

and in stowed position, drive range switch in “LO” posi-tion, and drive controller fully forward. Oil temperatureshould be at least 90 degrees.

Note:Use extreme caution while observing the conditionindicator because of the motion of the drive wheels.The condition indicator is best observed from outsideof the tract of the vehicle wheels to avoid possiblepersonal injury or machine damage.

When changing the filter element, the oil inside of the fil-ter element, should be examined for deposits of metalcuttings, which is present, could indicate excessivewear in some of the system components.

Suction strainer

Suction strainer (item 11.): A 100 mesh strainer is lo-cated within the hydraulic oil reservoir and filters thepump suction flow.

The strainer is cleanable and should be cleaned at thetime interval shown in the maintenance schedule chart,using Kerosene, Fuel oil or other solvent and a soft bris-tled brush.

Inspect filter for damage to wire cloth. Holes in the filtercloth leak dirt into the pump and other vital hydrauliccomponents. If element is damaged, replace.

When filter has been thoroughly cleaned, reinstall filteron suction line and tighten securely.

Batteries

Batteries (not shown):Batteries will have longer life if thewater level is maintained and they are kept charged.Theunit will have better starting characteristics with a fullycharged battery.

n cold weather the battery should be maintained at fullcharge to keep from freezing. An extremely low or deadbattery can freeze in cold weather. Make sure connec-tions are clean and tight.

Make sure charging equipment is operating properly.

Lead-acid batteries produce flammable and explo-sive gases. Never allow smoking, flames or sparksaround batteries.

Lead-acid batteries contain sulfuric acid which willdamage eyes or skin on contact. When workingaround batteries, always wear a face shield to avoidacid in eyes.

If acid contacts eyes, flush immediately with clear waterand get medical attention.

Wear rubber gloves and protective clothing to keep acidoff skin, if acid contacts skin, wash off immediately withclear water.

DANGER


Preventive inspection maintenance

90 day or 150 hour checklist

OK OK - No Service Required Serial Number✔ Corrective Action RequiredX Corrected, (Record description of corrective action).

Inspection Procedures Codes(1) Weld cracks, dents and/or rust(2) Installation(3) Leaks(4) Operation(5) Condition(6) Tightness(7) Residue buildup(8) See placards and decals inspection chart

Check OK ✔ XChassisStructural (1)Steering cylinder pin caps and tie wire (2,6)Steering linkage (4)Tires (5)Hydraulic tubes and hoses (3,5)Decals and placards (2,8)Drive motor brake (4)Torque drive wheel lug nuts per placard on wheel (6)Torque steer wheel lug nuts per placard on wheel (6)Right drive motor (3)Left drive motor (3)Battery disconnect switch (4)Lubrication points

TurntableStructural (1)Torque turntable top bolts @180 ft. lbs.Torque turntable bottom bolts @180 ft. lbs.Hydraulic tubes and hoses (3,5)Centerpost (3)Centerpost securing bolts (6)Lift cylinder pin caps and tie wire (2,6)Emergency bleed down valve (4)Cowling (5,6)Wire harness (2,5)Lift cylinder and holding valves (3,4)Decals and placards (2,8)Master level cylinder pin caps and tie wire (2,6)Master level cylinder and holding valves (3,4)Rotation brake (4)Rotation backlash (5)Correct operators manual in document holderSystem pressureLubrication points

Lower control stationStation selector switch - ground controlsplatform controls DO NOT work (4)Station selector switch - platform controlsground controls DO NOT work (4)Ground control switches (4)Turntable rotation (4)Boom UP - DOWN (4)Boom extension IN - OUT (4)Platform leveling UP - DOWN (4)Emergency power, all functions (4)Platform rotation (4)

Check OK ✔ XBoomsStructural (1)Lift cylinder pin caps and tie wire (2,6)Hydraulic hoses and tubes (3,5)Extension cylinder and holding valve (3,4)Hose carrier tube (7)Hose carrier support (7)Plastic hose track (5)Electrical wires (5)Extend/retract wire ropes (2,5,6)

PlatformStructural (1)Decals and placards (2,8)Gravity gate (4)Hydraulic hoses and tubes (3,5)Slave level cylinder pin caps and tie wire (2,6)Slave level cylinder and holding valve (3,4)

Upper control stationFoot switch, unit will not start when engaged (4)Foot switch, functions operate when engaged (4)Engine START-STOP (4)Electric throttle, if equipped (4)Turntable rotation (4)Boom UP - DOWN (4)Boom extension IN-OUT (4)Platform leveling (4)Platform rotation (4)Drive speed HIGH-LOW (4)Drive range HIGH-LOW (4)Engine choke (gasoline machine only) (4)Emergency power, all functions (4)Emergency shutdown control (4)Gradual start to stop, lift/swing/drive controls (4)Speed limit switch (4)5° tilt alarm (4)110 volt AC power to platform (2,4)

Hydraulic reservoirFiller./breather cap and tank (6)Hydraulic fluid level (5)

EngineCharging system (4)Air filter (5)Hour meter (4)Belts and hoses (5)Hydraulic pump (4)Battery terminals (6)Indicator gauges (4,5)Engine START-STOP (4)Electric throttle (4)Engine oil (2,5)Electric choke, if equipped (4)Engine governor setting (4)


Preventive inspection maintenance

Check OK ✔ XPlatform rotatorStructural (1)Hydraulic rotator actuator (3)Platform rotation holding valve (4)Mounting bolts and pin caps (2,6)

Optional equipment110 volt AC hydraulic generator (2,4)Dual fuel system (2,4)LP gas system and control (2,4)Motion warning alarm (2,4)Operation warning light (2,4,6)Key type master switch (2,4)Cold weather start kit - diesel only (2,4)Hydraulic system cold weather warm-up kit (2,4)Extension cylinder bleed down (2,4)

Check OK ✔ XOptional equipment (continued)Driving lights (2,4)Platform work lights (2,4)Sandblast protection (2,4)Air line to platform (2,4)Tow package (2,4)Optional platform (2,4,6)Four wheel drive (2,4)Foam filled tires (2,5)Lifting lugs (2,5)

Corrective Action Required

Note: If correction action is required on any item, attach sheet indicating problem and action taken.

All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed.

Inspected By: Date

Capscrew torque chart


GRADE

BOLT

SAE GRADE

1 OR 2

SAE GRADE

5

SAE GRADE

6

SAE GRADE

8

MARKING

MIN. TENSILE

STRENGTH64,000 P.S.I. 105,000 P.S.I. 133,000 P.S.I. 150,000 P.S.I.

MATERIAL

DEFINITION

LOW

CARBON

STEEL

MEDIUM

CARBON

STEEL

TEMPERED

MEDIUM

CARBON

STEEL

Q & T

MED. CARBON

ALLOY

STEEL

Q & T

INDETERMINATE

QUALITY

MINIMUM

COMMERCIAL

QUALITY

MEDIUM

COMMERCIAL

QUALITY

BOLT SIZE

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

5

9

15

24

37

53

74

120

190

282

7

14

25

40

60

88

120

200

302

466

10

19

34

55

85

120

167

280

440

660

10.5

22

37

60

92

132

180

296

473

714

RECOMMENDED TORQUE VALUES (FT - LBS)

The following rules apply to the chart

1. Consult manufacturers' specific recommendations when available.

2. The chart may be used with both course and fine thread fasteners lightly lubricated.

3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.

4. The torque values are given in foot-pounds.

5. Inch pound equivalent may be obtained by multiplying by 12.

Hydraulic schematic2 wheel driveSnorkel model TB42/50

Hydraulic schematic4 wheel driveSnorkel model TB42/50

Wiring schematicCummins 3.3Snorkel model TB42/50

T1

T2

T3

ENG TEMPSENSOR

3

TEMPGAGE

G

I

S

TACHTACH

ENG PROTECTION/ANTI-RESTART

MODULE

FUE

LP

UM

P

5A

5C

25A

12 26 14 21 23

100 13 27 15 22 24

3

55A

IG

AMMETER

GRNDEMERSTOPSWITCH

28A

28 6

1B

11

NO

NC

NCNO

C

NC

NO

CC

100

ENGSPEEDSWITCHGRND

GRNDCONTROL

ST

ACC

BATT

AUX CIRCUITRELAY

GROUND

CONTROLSELECTOR

TILTRELAY

HR

ME

TER

PLA

TFO

RM

TILT

ALA

RM

LEV

EL

SE

NS

OR

SH

OW

NLE

VE

LP

LAT

EN

GA

LAR

M

ENG OILPRESS

ENG ANTI-RESTART RELAY

15 AMPRUN

RUN

THR

OTT

LE15

AM

P

STA

RT

RE

LAY

EMER POWERRELAY

THR

OTT

LER

ELA

Y

STA

RTE

R

5C

3

74

73

HM

38

P

3

126

3C

167

164

8D

164B

M

M

5B

1D

1B

28A 31

6867

25

ALTERNATOR

UP

DO

WN

CC

WR

OTA

TIO

N

CW

RO

TATI

ON

RE

TRA

CT

EX

TEN

D

BO

OM

UP

CO

IL

BO

OM

DN

CO

IL

CW

SW

ING

CO

IL

CC

WS

WIN

GC

OIL

RE

VD

RIV

EC

OIL

FWD

DR

IVE

CO

IL

RIG

HT

LEFT

STEER

ACCESSORY

BATTERY

IGNITION

START

ANTI-RESTARTMASTER SWITCH

PLATFORM CONTROLS

LEVELROTATIONBOOM

LIFT

3 AMPLIFT

3 AMPSWING

SWINGDRIVE

3 AMPDRIVE

FOOT SWITCH

PLATFORM SYSTEMCIRCUIT BREAKER20 AMP

PLATFORM CONTROLEMER STOP SWITCH

PLATFORM CONTROLENGINE-EMERGENCYPOWER SELECTOR SWITCH

EMERGENCY

PLATFORMTHROTTLESWITCH

PLATFORMRANGESWITCH

SWINGLIFT BLOCKVALVERELAY

BO

OM

LIM

ITS

WIT

CH

(SH

OW

NB

OO

MU

P)

RANGECOIL

SENSECOIL

BLO

CK

CO

IL

BA

TTE

RY

12V

DC

MASTERBATTERYDISCONNECTSWITCH

MAIN25 AMP

BOOMROTATIONLEVEL

GROUND CONTROLS 6

11 25

6

4

1

2

1

28

10

10

8

5

4C

9

R

18

69

-BA

+

XX X X

+

A -B -BA

+

XX

28

22 1417

16

34

9

2019

13123272615321243233

70

1D11A

28B100B

6A

3

4A

1A

56

A

57

BA

TTE

RY

12V

DC

B-POST

EMERPWRGRND

EMER POWERUNIT

RED

BLK

ACTUATORMODULE

ADDCOACTUATOR

SENS

AWA07096B

Wiring schematicDeutz F3L-1011FSnorkel model TB42/50

M

M

164B

8D

164

167

3C

126

3

P

38

HM

73

74

3

5C

STA

RTE

R

THR

OTT

LE

EM

PO

WE

R

STA

RT

THR

OTT

LE15

AM

P

RUN

15 AMPRUN

ENGANTI-RESTART

ENG OILPRESS

PLA

TE

NG

ALA

RM

LEV

EL

SE

NS

OR

SH

OW

NLE

VE

L

PLA

TFO

RM

TILT

ALA

RM

HR

ME

TER

TILTRELAY

CONTROLSELECTOR

GROUND

AUX CIRCUITRELAY

BATT

ACC

ST

EMERPOWERGRND

GRNDCONTROL

ENGINESPEEDSWITCHGRND

100

C C

NO

NC

C

NO NC

NC

NO

11

1B

628

28A

GRNDEMERSTOPSWITCH

AMMETER

D+

55A

3

2422152713100

2321142612

BA

TTE

RY

12V.

D.C

.

5A

THR

OTT

LES

OLE

NO

ID

RU

NS

OLE

NO

ID

ENG PROTECTION/ANTI-RESTARTMODULE

W+TACH

S

I

G

TEMPGAGE

S

3

ENG TEMPSENSOR

T3

T2

T1

B+

5B

1B

28A 31

6867

ALTERNATOR

UP

DO

WN

CC

WR

OTA

TIO

N

CW

RO

TATI

ON

RE

TRA

CT

EX

TEN

D

BO

OM

UP

CO

IL

BO

OM

DN

CO

IL

CW

SW

ING

CO

IL

CC

WS

WIN

GC

OIL

RE

VD

RIV

EC

OIL

FWD

DR

IVE

CO

IL

RIG

HT

LEFT

STEER

ACCESSORY

BATTERY

IGNITION

START

MASTER SWITCHANTI-RESTART

PLATFORM CONTROLS

LEVELROTATIONBOOM

LIFT

LIFT3 AMP3 AMP

SWING

SWINGDRIVE

DRIVE3 AMP

FOOT SWITCH

20 AMP

PLATFORM SYSTEMCIRCUIT BREAKEREMERGENCY STOP SWITCH

PLATFORM CONTROL


EMERGENCY

SWITCHTHROTTLEPLATFORM

PLATFORMRANGESWITCH

SWINGLIFTRELAY

BLOCKVALVE

(SH

OW

NB

OO

MU

P)

SW

ITC

HB

OO

MLI

MIT

COILRANGE

COILSENSE

BLOCKCOIL

BA

TTE

RY

12V.

D.C

.

BATTERYMASTER

DISC

MAIN25 AMP

BOOMROTATIONLEVELGROUND CONTROLS 6

11 25

6

4

12

1

28

10

10

8

5

4C

9

R

18

69

-BA

+

XX X X

+

A -B -BA

+

XX

28

22 1417

16

34

9

2019

13123272615321243233

70

1D11A

28B

6A

3

4A

1A

56

A

57

5C

25A

100B

25

1D

AW0074204B

Wiring schematicFord VSG-413Snorkel model TB42/50

125

M

MA1

A2

164B

80A

164

167

80C

3C

126

3

P

38

HM

73

74

5C

852A

16C

850A 265

264

359

354 ENGINE COOLANT

TEMP SENSOR

DISTRIBUTOR

CRANK POSSENSOR

STA

RTE

R

MID

THR

OTT

LE

HIG

HTH

RO

TTLE

EM

PO

WE

R

STA

RT

THR

OTT

LE15

AM

P

RUN

15 AMPRUN

ENGANTI-RESTART

ENG OILPRESS

CHOKE

PLA

TE

NG

ALA

RM

LEV

EL

SE

NS

OR

SH

OW

NLE

VE

L

HR

ME

TER

CONTROLSELECTOR

GROUND

AUX CIRCUITRELAY

BATT

ACC

ST

EMERPOWERGRND GRND

CONTROL

ENGINESPEEDSWITCHGRND

100

C C

NO

NC

C

NO NC

NC

NO

11

1B

628

28A

GRNDEMERSTOPSWITCH

AMMETER

D+

55A55B

EN

GS

PE

ED

RE

LAY

125

16

3

54

54

264

265

35466

16M57

359

850

852

GOVERNORCONTROL

2422152713100

2321142612

PLATTILTHORN

PLATTILTRELAY

EPS/ANTI-RESTARTMODULE

TEMPGAGE

I+

S

I

G

TACH

T1 T3

T2

ENG TEMPSENSOR

B+

5B

80

1B

28A 31

6867

ACTUATOR

GO

VE

RN

ER

AB

CD

EF

GH

ALTERNATOR

UP

DO

WN

CC

WR

OTA

TIO

N

CW

RO

TATI

ON

RE

TRA

CT

EX

TEN

D

BO

OM

UP

CO

IL

BO

OM

DN

CO

IL

CW

SW

ING

CO

IL

CC

WS

WIN

GC

OIL

RE

VD

RIV

EC

OIL

FWD

DR

IVE

CO

IL

RIG

HT

LEFT

STEER

ACCESSORY

BATTERY

IGNITION

START

MASTER SWITCHANTI-RESTART

PLATFORM CONTROLS

LEVELROTATIONBOOM

LIFT

LIFT3 AMP3 AMP

SWING

SWINGDRIVE

DRIVE3 AMP

FOOT SWITCH

20 AMP

PLATFORM SYSTEMCIRCUIT BREAKEREMERGENCY STOP SWITCH

PLATFORM CONTROL


EMERGENCY

SWITCHTHROTTLEPLATFORM

PLATFORMRANGESWITCH

SWINGLIFTRELAY

BLOCKVALVE

(SH

OW

NB

OO

MU

P)

SW

ITC

HB

OO

MLI

MIT

COILRANGE

COILSENSE

BLOCKCOIL

BA

TTE

RY

12V.

D.C

.

BATTERYMASTER

DISC

MAIN25 AMP

BOOMROTATIONLEVELGROUND CONTROLS 6

11 125

6

4

12

1

28

10

10

8

5

4C

9

R

18

69

-BA

+

XX X X

+

A -B -BA

+

XX

9

22 1417

16

34

9

2019

13123272615321243233

70

1D11A

28B

6A

3

4A

1A

56

A

57

100B

5C

25A

1D

25

73

AW0074156B

repair parts manual - snorkel lifts ... - · pdf filesteering,2-wheeldrive item partno qty...

Documents