Repair Service Tool Guide

®

©2013 Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532.

All rights reserved.

No part of this publication may be duplicatedor stored in an information retrieval systemwithout the express written permission of

Navistar, Inc.

1

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

1 Ztse4834 retarder control breakout tee

2 Ztse4833 eGr & ItV breakout tee

3 Ztse4831 bcs breakout tee

4 Ztse4830 map/Iat2 breakout tee

5 Ztse4829 Frp breakout tee

6 Ztse4828 cmp, cKp & FpcV breakout tee

7 Ztse4827 ect, eot & eGr breakout tee

8 Ztse4800 ultrasonic leak Detector

2

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

9 Ztse4796 coolant and battery refractometer

10 Ztse4778 tool, release

11 Ztse4777 Installer, Injector

12 Ztse4850 cable, High press Fuel system

13 Ztse4845 cable, aFp breakout tee

14 Ztse4844 cable, eFaN breakout tee

15 Ztse4602 temp sensor breakout Harness

16 Ztse4596 relay breakout Harness

3

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

17 Ztse4776 Installer, Fan Hub seal

18 Ztse4773 tool, Fuel line Disconnect

19 Ztse4772 tool, Fuel line Disconnect

20 Ztse4770 puller, Injector

21 Ztse4735a els & V8 eGr breakout tee

22 Ztse4681 Fuel pressure Gauge

23 Ztse4993 Harness, mat breakout

24 Ztse4960 maF sensor breakout tee

4

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

25 Ztse4951 cKp & cmp pos sensor breakout tee

26 Ztse4913 Wrench, Fan clutch

27 Ztse4909 plate, Intake cover

28 Ztse4908 eIm power relay breakout tee

29 Ztse4906 tool, Fuel line coupler

30 Ztse4904 2007 maxxForce 11 & 13l Harness Kit

31 Ztse4900 plug, High pressure rail

32 Ztse4899 Kit, big bore terminal test

5

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

33 Ztse4896 Wrench, 17mm Flare Nut ext

34 Ztse4893 screen, air Intake

35 Ztse4892 cups, Fuel Injector

36 Ztse4891 set, maxxForce 11&13l cap & plug

37 Ztse4887 tester, Hi press Fuel line

38 Ztse4886 tester, Fuel loss pressure

39 Ztse4885 cold Weather assist breakout tee

40 Ztse4883 mat breakout tee

6

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

41 Ztse4882 eop breakout tee

42 Ztse4881 eFp breakout tee

43 Ztse4879 plates, oil cooler test

44 Ztse4877 plates, eGr cooler test

45 Ztse4875 Installer, rear crankshaft seal

46 Ztse4873 Installer, Front camshaft seal

47 Ztse4871 coolant Flow Valve breakout tee

48 Ztse4870 coolant mixer Valve breakout tee

7

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

49 Ztse4498 3 banana plug Harness

50 Ztse4497 500 ohm resistor Jumper Harness

51 Ztse4485a cable, aps/IVs breakout

52 Ztse4483 eot/ect sensor breakout tee

53 Ztse4458a 9 pin plug Injector test Harness

54 Ztse4435c Kit, Int. elec. eng. terminal test

55 Ztse4409 pressure test Kit

56 Ztse4386 critical metric taps

8

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

57 Ztse4357 Fluke DVom universal

58 Ztse4210a metric thread pitch Gauge

59 Ztse4039 crankcase breather tool

60 Ztse2499 Hand operated Vacuum pump tester

61 Ztse2217a Water manometer - Kit

62 tXt1268702 Heavy Duty Harness repair Kit

63 NQ692003b pocketmaxx (Dealer Kit) pHoto Not aVaIlable

64 NQ125032 NetIQ usb-link pHoto Not aVaIlable

9

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

65 Kl5013NaV Fan clutch Wrench

66 Kl5007NaV coolant management system

67 K020529 bendix Data link monitoring unit

68 FrX241 Fuel line socket

69 cF53 eZ tech pHoto Not aVaIlable

70 77066-NaV Hickok break-out tee builder and pin-out tool

71 15-637-01 clean Fuel source tool

72 12-922-01 Fuel priming tool

10

MaxxForce® 11&13 repair 2007 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

73 12-801-01 ecm programming station pHoto Not aVaIlable

74 12-454-01 High-pressure pump removal tool

75 00-01462-00 2010 maxxForce 11 & 13 Harness Kit pHoto Not aVaIlable

76 00-01211-00 2007 maxxForce 11 & 13 Harness Kit pHoto Not aVaIlable

77 00-00956-08 180–pin breakout box pHoto Not aVaIlable

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

11

NOTES:

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

AUDIT PERFORMED BY:________________________________________ DATE COMPLETED:___/___/_________

MAxxFORCE® 11&13 repair 2007 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.