reliable pumps for oil and gas processing with no dynamic

Oil &

Gas Processing

Reliable Pumps for Oil and Gas Processing with No Dynamic Seals or Packing to Leak or Replace

2 • www.Hydra-Cell.com

Pressure Injecting and Mixing • Transfer • Spraying • Metering and Dosing

With more than 40 years of experience serving the industry, in-cluding many of the major global companies, Hydra-Cell pumps are performance-proved for continuous use in a wide range of oil and gas applications.

• Canpumpcorrosiveandabrasivefluids,evenathigh temperatures.

• Abletorundrywithoutdamage(oradditionalmaintenance) to the pump in case of accident or operator error.

• Minimizesmaintenancebecausetherearenomechanicalseals, packing, or cups to leak or replace.

Field Production and Transport Applications • HotGlycolInjection

• ProducedWaterInjection,Disposal&Transfer

• CondensateTransfer&Injection

• HotAmineInjection

• ChemicalInjection

• CrudeOilTransfer

Refinery Applications • CatalyticInjection

• CrudeOilSampling

• HighPressureWater

• CausticSodaWashDown

• EmissionControl

• PumpingSlurryforSO2Removal/AcidicNeutralization

• AmineInjectionforSourLiquids&Gases

Hydra-Cell pumps are used for many oil and gas process-ing applications.

Offshore (Chemical Injection & Reverse Osmosis)

GasExtraction (Water Reinjection, Well Dewatering & NGL Transfer)

GasProcessing&Distribution(Glycol Injection and Odorizing)

OilRefining (Steam, Stripping, Additive Injec-tion, Stack Cooling & Chemical Metering)

JetPumps (Artificial Lift)

PressureTesting (Pipes and Well Testing)

OilExtraction (Well Simulation, Water Reinjec-tion, Chemical Injection)

CrudeOil (Transfer & Sampling)

Hyd

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Hydra-Cell Pumps Selection and Applications

Hydra-Cell positive displacement pumps are available in severalmodelstocoverawiderangeofflowsand pressures in different applications.

Ten(10)Hydra-CellSeal-lessmodels are ideal for transfer, spraying, and pressure inject-ing and mixing.

Three(3)Hydra-CellT100Seriespumps,two(2)Hydra-CellQ155Seriespumps,andone(1)Hydra-CellT200Seriespumpforlarger capacities.

Seven(7)Hydra-CellMeter-ingSolutionsmodelsthatareideal for metering and dosing, spraying, and pressure injec-tion and mixing.

Inaddition,four(4)Hydra-Cell solenoid diaphragm metering pump models pro-videlow-flow,low-pressurechemical injection.

Compact, Seal-less Pumps for Reliable Operation and Long Service Life

“Before we installed our Hydra-Cell pump, we were using a plunger pump. And, anytime you run a plunger pump you’re going to get some leakage in the packing or they end up burning out. At the speed we needed to run them at, they were burning up packing quite regularly. So we replaced our old plunger pumps with D04 Hydra-Cell pumps and since then we haven’t had an issue. Their durability and seal-less design have helped us reduce costly maintenance.” DenisBoucher ProductionForeman TridentExplorationGroupInc.

www.Hydra-Cell.com • 3

Hydra-C

ell ® Pumps for O

il & G

as ProcessingProduced Water & Sour Water(Injection,Disposal,Transfer,SteamGeneratorFeedWater)

Corrosive – can contain H2S,salt,CO2 plus other impurities forming acidic solutions that can damage a pump.

Abrasive–watercontainssandandothercontaminants(e.g.)barium,cadmium,sulfur,chromium,copper,iron,lead,nickel,silver,zinc.

H2Sgasmaynotbefullycontainedbypackingorseals.

• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.

• Corrosion-resistantliquidendmaterialsavailable.

• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800microns(dependingonpumpmodel)tobepumped reliably without damage to the pump.

• Nodynamicsealstowear.

• Nocups,packingordynamicsealstoleakgas.• Seal-lesspumpchamberprovides100%

containment.

Hot Triethylene Glycol (TEG)Diethylene Glycol (DEG)(GasDrying)

Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.

Handlinghightemperatureofliquidpumped.

ControllabilityofinjectedTEG/DEG.

• Pumpingactiondoesnotrequirelubrication.

• Nodynamicsealstobedamaged.

• Flowratedirectlyproportionaltopumpspeed.• Shaftspeedadjustablerangefrom10to1800rpm

(1200rpmforsomemodels).

Methanol(WellIcingPrevention)

Non-lubricating,especiallypumpingatpressure. • Pumpingactiondoesnotrequirelubrication.

Natural Gas Liquids(MixturesofMethane,Propane,Ethane)

Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.


Amines(Liquid&GasSweetening,Monoethanolamine,Diethanolamine,Methyldiethanolamine,Diglycolamine)

DifficulttocontainanyH2Ssaturatedinanamine.

Controlofflowratemustberesponsiveandaccurate.

• Seal-lesspumpchamberprovides100%containment.

• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity

(speed/flowraterelationship).

Caustics(SodiumHydroxide,PotassiumHydroxide)

Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals, cups, packing,andotherpumpcomponentsthatrequirealubricatingfilm.

• Seal-lessdesignmeansnorotaryshaftsealstowear or replace, preventing air and moisture contamination.

• Spring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800micronsinsize(dependingonpumpmodel)tobepumpedreliablywithout damage to the pump.

Acids(Sulfuric,Hydrochloric,Nitric)

Corrosive – can damage pump.

Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals and otherpumpcomponentsthatrequirealubricatingfilm.

• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.

• Corrosion-resistantliquidendmaterialsavailable.


Condensates(Field,Lease)

Non-lubricating–requiresinternalgearingorreservoir with added maintenance concerns.

Mustbe100%containedtocomplywithVOCemissions legislation.


• Nocups,packingordynamicsealstoleakgas.• Seal-lesspumpchamberprovides100%

containment.

Polymers(EnhancedOilRecovery)

Shear-sensitivegelstructurescanbebrokendowneasily.

Difficultlyinpumpinghigh-viscosityfluids.

Abrasive–containssodaash.

Controlofflowratemustberesponsiveandaccurate.

• Provideslow-shearpumpingactionandvirtuallypulse-lessflowthatprotectpolymers.

• Low-shearpumpingactionalsohandleshigher-viscosityfluids.


• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity

(speed/flowraterelationship).

Crude Oil(Transfer,Sampling,LACT)

Rangeofviscositiesmakesitdifficulttopump. • Seal-lessdesignandlow-shearpumpingactionenablehandlingofliquidswithviscositiesfrom0.01to5000cPsormoreaswellasliquidscontainingamixture of viscosities.

Typical Chemicals and Liquids Pumped

Challenges in Pumping

The Hydra-Cell Advantage


Lower Initial Investment and Lower Energy Costs

Uses lower hp motors• Althoughbothmeteringpumpshavethesamepressurerating,thelighter,morecompactHydra-Cellhasahigherflowratingwhilerequiringalessexpensive,lowerhpmotor.ThismeansHydra-Cellsavesapproximately30%to55%oninitialcosts.

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The multiple-diaphragm liquid head of Hydra-Cell also allows a less expensive, energy-saving motor to be used.

Hydra-Cell metering pumpWeight:83.5lbs.(withmotor)

Rated:2500psiat35gph

Motor:1-1/2hp

Conventional metering pumpWeight:220lbs.(withmotor)

Rated:2500psiat29gph

Motor:5hp

Low power consumption - 85% to 90% energy efficiency • ThelowerhprequirementoftheHydra-Cellpumpachievesthesameperformancebutwithgreaterenergyefficiencyandlesspower consumption.

• Hydra-Cellpositivedisplacementpumpsshowsignificantenergysavings when compared to screw pumps and multi-stage cen-trifugal pumps.

Small footprint for savings• Compactdesigncanmeanupto30%lowerinitialcostcompared

to other pumps.

• Space-savingdesigncreatesasmallerfootprintformoreefficientuse of plant space.

• Easiertoaccessforroutinemaintenanceorservicing.

This Hydra-Cell pump shown to scale has the same flow capacity and pressure rating as this conventional triplex metering pump system.

Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat290psi.

Flow(ft3/hr)

EnergyUsed(kW)EnergySaving

PotentialAnnualSavings*Centrifugal Hydra-Cell

21 1.54 0.50 67% $280

53 2.0 1.44 28% $151

Flow(ft3/hr)

EnergyUsed(kW)EnergySaving

PotentialAnnualSavings*Centrifugal Hydra-Cell

148 9.34 6.10 35% $875

268 15.40 11.00 28% $1,188

Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat580psi.

* Based on pumps running 2,000 hr/yr @ USA average of 13.5¢/kWh.

Pumps Shown to Scale

Pumps Shown to Scale

Triplex Pumping System

Hydra-Cell Pump


Hydra-C

ell ® Design &

Performance Features“We’ve had our pump for three years – four years this fall and it’s been

great. There’s very little maintenance and it’s cost effective to run.” PatHollman SeniorOperator MacklinFacility•HuskyEnergy

Pumps Abrasives and Runs Dry without Damage

Handles abrasives and particulates• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalves

provide superior handling of abrasives and particulates.

• Efficientpumpingofliquidswithsolidparticlessuchaslimeslurries and sour water containing sand. Can handle abrasive fillersandparticulatesupto800micronsinsize(dependingonpumpmodel)andupto9hardnessontheMohsscale.

Runs dry without damage• Hydraulically-balanceddiaphragmswithpatentedDiaphragmPositionControltechnologyenableHydra-Cellpumpstorundry without damage to the pump in the event of a blocked suction line, valve closure, or other system interruptions.

Handles low-to-high viscosity fluids• Pumpsthintohighlyviscousliquidsupto5000cPsormore(dependingonpumpmodel)throughouttheentirepressurerange.

• Low-shearpumpingactionmakesHydra-Cellidealforpumpingand protecting shear-sensitive polymers.

• Non-lubricatingliquidscanbepumpedreliably.

Hydra-Cell’s horizontal check valve orientation will handle abrasives and particulates without clogging or damage to the pump.

Hydra-Cell pumping shear-sensitive polymers for enhanced oil recovery.


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Reliable Pump Design for Low Maintenance

No dynamic seals, cups, or packing to leak, wear or replace• Sincetherearenodynamicsealstowearorreplace,Hydra-Cell

pumps need little maintenance and will operate reliably under continuous duty at high pressure.

• Notighttolerancesthatcouldbesusceptibletocorrosionordamaged by solid particles.

• Nodrop-offinperformancecommontosealedpumpsastheseals wear.

Environmental protection - no harmful emissions• Liquidsare100%sealedfromtheatmosphere.

• NoleakpathfortoxicvaporsorharmfulgasessuchasH2S.

• NodynamicsealssothereisfullcontainmentofVolatileOrganicCompounds(VOC).

Built for continuous duty and long service life• Onedesignforallapplicationsminimizestheneedforstandbypumpsandspareparts,whichoptimizestrainingandserviceexpertiseandreducesinventorysizeandexpense.

• Canoperateupto6,000hoursbetweenlubricatingoilchanges(comparedto1,500hoursrecommendedbymanypistonpumpmanufacturers).

Simple pump head design• Liquidheadmaterialscanbechangedreadily,enablingHydra-Celltobeusedformanydifferentchemicalsandliquidspumped.

• Minimalmaintenancerequired;nospecialtoolsareneeded.

• Lowcostofspareparts.

Reduced filtration maintenance and management• Nodynamicsealsortighttolerancesthatneedprotectionbyfinefiltration.

• Pumpsparticulatesandabrasivesupto800micronsinsize(dependingonpumpmodel)whichcaneliminatetheneedforfinefiltration.

• Canpumpliquidswithnon-dissolvedsolidsupto40%,dependingon particle distribution.

• Unaffectedbylapsesinfiltration,reducingcostlypumprepairs.

Adaptable to many applications• OneHydra-Celldesignwith23models(10seal-less;7metering;6high-capacity)coversawiderangeofoperatingflowsandpressures.

• CanbefittedwithANSI,SAEorDINflanges,IECorNEMAmotormounts,orprovidedwithATEXcertificationtoadapttospecificapplicationsormeetinternationalstandards.

• Provenrecordofreplacingdifferentpumptechnologieswithimprovedabrasiveshandling,lessmaintenance,andotherbenefits(asdetailedonpages8-10).

“The longevity of the pump is what makes it such a great tool. With the Hydra-Cell, we just don’t have any of the packing or leaking issues that most normal pumps do.”

TrevorClay, FieldOperator TalismanEnergy

Hydra-Cell pumps shown processing volatile crude oil.


Hydra-C

ell ® Design &

Performance Features

Accurate Metering and Dosing with Pulse-free, Linear FlowAccurate electronic flow control• Comparedtopumpsthatrelyonmanualstrokeadjustmentorexpensiveactuatorstochangeflow,Hydra-Cellmeteringpumpsutilizespeedcontrolforgreateraccuracythroughouttheturndown range.

• Canbeequippedwithsolid-stateelectronicflowcontrolwherethe volume per every stroke is constant and a known value.

• Electronicflowalsoprovideseasycalibrationofthedesiredfeedrateandanearinstantaneousrateofchange(0tomaximumrpmin0.3seconds).

Virtually pulse-free flow• Multiple-diaphragmdesignminimizespulsations,eliminating the need for expensive pulsation dampeners for most Hydra-Cell models.

• Reducespipestrain.

• Enhancesoperatingsafety.

• Minimizesmaintenance.

• Reducesacceleration/frictionlosses in the suction line.

• Providesaccuratemeteringwithlinear,constantflow.

• Lowerssystemacquisitioncosts.

0

5 . 1 5 2 . 1 1 5 7 . 0 5 . 0 5 2 . 0 0

Time: seconds

Pre

ssur

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si (b

ar)

Pulsation Graph ComparisonMetering Pumps Operating without Pulsation DampenersFlow Rate: 182 gph (689 lph) • Pressure: 100 psi (6.9 bar)

Hydra-CellP400

Conventional Metering Pump

150

(10.3)

100

(6.9)

50

(3.4)

Versatility for Field and Refinery ApplicationsVariety of pipe connections

ANSI flange connectionsSAE flange connections

NPT or BPST threaded connections

Variety of liquid end materialsAchoiceofliquidendmaterialsisavailabletosuitthefluidbeingpumped:

• HastelloyC • DuplexAlloy2205SST

• 316LSST • ManganeseBronze

• 304SST • NickelAluminumBronze(NAB)

• CastIron • Polypropylene

• DuctileIron • PVDF

• Alloy20 • PVC

• Brass

Variety of diaphragm materialsDiaphragmsareavailableinachoiceofmaterialstooperateoverawide range of processing and performance conditions:

• EPDM • FKM

• PTFE • Neoprene

• Buna-N • Aflas

• FFKM

Hydra-Cell Seal-less Pump Models

Hydra-Cell Metering Pump Models

SteadyStateAccuracy

±1% ±1%orbetter

Repeatability ±3% ±3%orbetter

Linearity ±3% ±3%orbetter

Typical results for recommended speed range


Hyd

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• Packingrequiresfrequentadjustmentsandthenreplacement as it wears.

• Seal-lessdesignusesnopacking,reducingdowntimeandmaintenance costs.

• Packingmustleaktoprovidelubrication–creating maintenance, containment, disposal, safety, and housekeeping issues with their associated costs.

• Nopackingmeansnosecondarycontainmentrequirements,no clean-up or disposal issues, improved safety, and reduced maintenance costs.

• Packingallowsemissionsthatrequireexpensive “vapor-less” alternatives or vapor recovery systems.

• Seal-lessdesigneliminatesemissionsandcostlyassociatedfines.

• Packingcausesplungerwear,whichismadeworsebyabrasivemedia;theplunger,stuffingbox,andpackingmust be compatible with the product being pumped.

• Diaphragmdesignallowspumpingofabrasiveandcorrosive media without concern for wear, compatibility or replacement of packing or plunger/piston.

• Mayrequireexternallubricationsystemsatanadditionalcostofupto$3,000–anothermaintenanceandrepairfactor.

• Nolubricationnecessary,resultinginlessmaintenanceand lower cost of ownership expenses.

Hydra-Cell® Performance Advantages Compared to Other Types of Pumps

Hydra-Cell Advantages:Plunger/PistonPumpDisadvantages:

• Usemanualstrokeadjustersorexpensiveactuatorstocontrolflow,whichcanresultinpumpinginaccuracies,lost motion, operator error, and a greater chance of leakage.

• Hydra-CellemploysoptionalVariableFrequencyDrive(VFD)electronicflowcontrolforgreateraccuracyandrepeatability, eliminating lost motion, reducing the chance of operator error, and removing a potential leak path.

• Requireexpensivepulsationdampenerstominimizepulsations.

• Multiple-diaphragmdesignprovidesvirtuallypulse-freeflow,soexpensivepulsationdampenersmaynotberequired.

• MayonlyofferPTFEdiaphragms,requiringfrequentreplacement due to stress and poor elastomeric memory.

• Availablewithawidechoiceofcost-effective,elastomericdiaphragm materials.

• Largefootprinttoachieverequiredmaximumflowandpressure.

• Canmeetthesameflowandpressurerequirementswitha much smaller footprint, saving space and costs.

• Differentplungerandliquidendsizesneededtoaccommodate changes in operating pressures.

• Operatesoverawiderangeofpressureswithoutchangestotheplungerorliquidendsize.

• Integralgearing(necessarytopreventcross-contaminationofactuatingoil)isdifficultandexpensiveto maintain.

• Thesimplicityofdesignmeanslowerpartsandmaintenance costs.

• Separategearboxpreventscross-contaminationoftheactuating oil.

Hydra-Cell Advantages:ConventionalMeteringPumpDisadvantages:

Plunger pumps (shown) have maintenance, wear, lubrication, and environmental issues that Hydra-Cell pumps avoid because of the seal-less, multiple-diaphragm design of Hydra-Cell.


Hydra-C

ell ® Com

petitive Performance A

dvantages

• Mechanicalsealsandpackingrequiremaintenance,andreplacement or adjustment.

• Theseal-lessdesignofHydra-Cellmeansthatthereareno mechanical seals or packing to leak or replace.

• Doesnottoleratethin/non-lubricatingliquids,anddoesnot handle solids, abrasives or particulates well.

• Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulateswhilehandlingliquidsthickorthin.

• Designedforoperatingatlowspeedsandlowpressureratings.

• Lowvolumetricefficiency.

• Operatesatlow-to-highspeedsandathigherpressureswithhighervolumetricefficiency.

• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsothereislessmaintenanceand spare part replacement.

• Accuracyandefficiencyaremorestable.

• Onebearingrunsinthepumpedfluid. • Nobearingsinthepumpedfluid.

• Unbalanced-overhungloadontheshaftbearing. • Hydraulicallybalanceddesignsothereisnooverhungload.

Hydra-Cell Advantages:InternalGearPumpDisadvantages:

• Mechanicalsealsandpackingrequiremaintenance,andreplacement or adjustment.


• Doesnottoleratesolids,abrasives,orparticulates. • Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulates.

• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsoefficiencyismorestable and there is less maintenance and spare part replacement.

• Containsfourbushings/bearingsinthefluidarea. • Nobushings/bearingsinthepumpedfluid.

• Fixedendclearancesaretypical. • Designdoesnotrelyonclearances.

• Efficiencydropsasoutletpressureincreases. • Efficiencyremainsrelativelyconstantoveritsrangeofoperating pressures.

• Dependsonpumpedliquidforlubrication. • Seal-lessdesigndoesnotrequirepumpedliquidforlubrication.

Hydra-Cell Advantages:ExternalGearPumpDisadvantages:

Compared to other pumps, Hydra-Cell requires minimal maintenance for oil and gas processing. Hydra-Cell has no mechanical seals, cups, or packing that leak or need to be replaced and no internal gears to wear.


Hyd

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ges Hydra-Cell® Performance Advantages Compared

to Other Types of Pumps

• Dynamicsealsarewornbypumpingabrasivefluids. • Nodynamicsealsinthepumpedfluid;canhandleabrasivefluidsreliably.

• Hydrodynamicfilmbetweenthestatorandrotorcambreaksdownunderpressure,reducingflowrateandnegating true positive displacement pumping action.

• Seal-lesspumpchamberwithhydraulically-balanceddiaphragmsmeanthatflowrateismaintainedevenasdischarge pressure increases.

• Runningdrycanresultindamagetothepump. • Seal-lessdesignenablesHydra-Celltorundrywithoutdamage to the pump.

• Higherpressurerequiresadditionalstageswithanincreasingfootprintforhorizontalpumps.

• Canmeetthesameflowandpressurerequirementswith a much smaller footprint, saving space as well as investment and operation costs.

Hydra-Cell Advantages:ProgressiveCavityPumpDisadvantages:

• Mechanicalsealsandpackingrequiremaintenanceandreplacement or adjustment.


• Particulatesandfinesinthepumpedfluidwillcausewearin the case and the impellers.

• Seal-lesspumpingchamberwithspring-loaded,horizontaldiskcheckvalvescanpumpparticulatesandfinesupto800micronsinsize(dependingonpumpmodel).

• Difficulttomaintainhighefficiencywhilevaryingflowrate or outlet pressure.

• Designedforefficient,high-pressuredelivery.

• Runningdryandairentrapmentcancausecatastrophicmechanical seal failure.

• Canrundrywithoutdamagetothepump.Entrappedairdoes not cause immediate failure.

• Ineffectiveatlowspeedsandhighoutletpressures. • Runsatverylowspeeds(from18to1800rpm)whilemaintaining outlet pressures.

• Flowrateisdifficulttocontroleffectively. • Positivedisplacementdesignallowsforaccuratespeedcontrol.

• Higherpressurerequiresadditionalstageswithanincreasingfootprintforhorizontalpumps.

• Canmeetthesameflowandpressurerequirementswith a much smaller footprint, saving space as well as investment and operation costs.

Hydra-Cell Advantages:CentrifugalPump(Multi-stage)Disadvantages:

Hydra-Cell features a seal-less design that separates the liquid end from the hydraulic end. This enables the pump to tolerate solids, abrasives, and particulates, handle non-lubricating fluids, and run dry without damage to the pump.


Hydra-C

ell ® Seal-less Pumps Selection G

uide

• Unmatchedversatilityforawiderangeofpumpingapplicationsrequiredinoilandgasprocessing.

• Featuresaseal-lessdesignandhorizontaldiskcheckvalvesthatenable the pump to handle abrasives and particulates that might damage or destroy other types of pumps.

• Simple,compactdesignreducesinitialinvestmentandlowersmaintenance costs.

• Selectionofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500psi.

• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.

• Varietyofoptionsandaccessoriestooptimizeperformance.

InhisworkthroughoutSouthernandCentralCalifornia,SteveBurksofOilFieldSolutions,hasfounditchallengingattimes to get customers to change the way they operate.

“But once I get them using a Hydra-Cell and they see the difference it can make in reducing maintenance headaches and operating costs for their well operations, they are all for it.” SteveBurks Owner OilFieldSolutions

Hydra-Cell Positive Displacement Diaphragm Pumps are Ideal for Handling Abrasives and Particulates PU

MPS

DESIGNED & BUILTSINCE 1973

SINCE 1973

I N T H E U S A

1 Ratings are for X-cam design.2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.3 Consult factory for correct component selection from 160˚F (71˚C) to 250˚F (121˚C).4 D10 @790 rpm maximum.5 D35/G35 @700 rpm maximum; consult factory for pressures above 1200 psi (83 bar).

For complete specifications and ordering information, consult the Hydra-Cell catalog.

Flow Capacities (barrels per day) and Pressure Ratings MaximumCapacity MaximumDischargePressurepsi(bar) MaximumOperatingTemperatureF(C)3 MaximumInlet Model1 BPD gpm l/min Non-metallic2 Metallic Non-metallic Metallic Pressurepsi(bar)

F20 34 1.0 3.8 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)M03 106 3.1 11.7 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)D04 99 2.9 11.2 N/A 2500(172) N/A 250˚(121˚) 500(34)D104 147 4.3 15.1 N/A 1500(103) N/A 250˚(121˚) 250(17)D10 301 8.8 33.3 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)D12 278 8.1 30.6 N/A 1000(69) N/A 250˚(121˚) 250(17)D15 & D17 473 13.8 52.3 N/A 2500(172) N/A 250˚(121˚) 500(34)H25 686 20.0 75.7 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)D355 792 23.1 87.5 N/A 1500(103) N/A 250˚(121˚) 250(17)D35 1251 36.5 138.0 N/A 1200(83) N/A 250˚(121˚) 500(34)D66 2253 65.7 248.7 250(17) 700(48) 120˚(49˚) 200˚(93.3˚) 200(14)


Flow Capacities and Pressure Ratings

1 Ratings are for X-cam design.2 Consult factory for ratings in liters per hour (lph). 3 350 psi (24 bar) maximum with PVDF or PVC (MT8 only) liquid ends; 250 psi (17 bar) maximum with Polypropylene liquid end (P Series only).4 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). 5 300 psi (21 bar) for MT8 non-metallic heads.

Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)3 InletPressure Model1 gph2 Non-metallic3 Metallic Non-metallic4 Metallic psi(bar)

MT8 8.0 350(24) 3500(241) 140˚(60˚) 250˚(121˚) 500(34)5

P100 27.0 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)

P200 81.0 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

P300 81.4 N/A 2500(172) N/A 250˚(121˚) 500(34)

P400 242.8 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

P500 425.9 N/A 2500(172) N/A 250˚(121˚) 500(34)

P600 890.3 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

Hyd

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Hydra-Cell Metering Solutions Pumps Exceed API 675 Standards and Provide “Pulse-free” Linear Flow

• DesignedforusewithVariableFrequencyDrive(VFD)electronicflowcontroltomaintaingreateraccuracythroughouttheturndown range.

• Multiple-diaphragmdesign(excepttheP100)providesvirtuallypulse-freeflow,eliminatingtheneedtopurchaseexpensivepulsation dampeners.

• OffersallthefeaturesandbenefitsofHydra-Cellpumps(F/M/D/HSeries)includingseal-lessdesign,horizontaldiskcheckvalves(PSeries),andspace-saving,compactdesign.

• Selectionofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto3500psi.

• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.

• Everymodelisavailablewithavarietyofgearboxratiostomeetyour application needs.

• Varietyofoptionsandaccessoriestooptimizeperformance.

“We use our Hydra-Cell to pump ethanol glycol for dehydrating natural gas and it’s been working well. We’ve had it for over two years and it’s easy to use and there’s minimal maintenance, which makes for a longer lasting pump.” BudBessler WorlandPlantManager HilandPartners

30-Day Shelf-Life!

IChemE 2007Honorable Mention

IChemE 2007

Honorable Mention

IChemE 2007

Honorable Mention

IChemE 2007

Honourable Mention

The IChemE Awards recognize innovation and excellence in making outstanding contributions to safety, the environment, and sustainable development in the chemical and bioprocess industries.

For complete specifications and ordering information, consult the Hydra-Cell metering pumps catalog.


Hydra-C

ell ® Metering Pum

p Selection Guide

Hydra-Cell MT8 Triplex Metering Pumps and S Series Electronic Solenoid/Diaphragm Metering Pumps

MinimumFlowRate: 0.06gph(0.227lph)MaximumFlowRate 8.00gph(30.28lph)MaximumPressure: 3500psi(241bar)forMetallic PumpHeads

TheMT8meetsorexceedsAPI675performancestandardsforSteady-StateAccuracy(±1%),Linearity(±3%)andRepeatability(±3%).

Hydraulically-balanced and actuated, the pump features an integral relief valve for added safety and cartridge check valves for ease of maintenance.

SM030CAS manual control with stroke speed dial.

ST03RPES with pulse-in control, timer, and digital readout.

SA03RPES with pulse-in/analog-in control and digital readout.

SP060HVS with pulse-in control and digital readout.

TheSSeriespumpsprovideaneconomicalchoiceforchemicalinjectioninmeteringapplications.Solenoiddriven,theSSeriespumpsfeatureawidedischarge-volumerange,extensivechoiceofliquidendmaterials,variouscontrolfunctions, and a wide voltage range.

Double-ballcheckvalveensuresaccuratemeteringandreduces the chance of water hammer, and an anti-syphon check valve prevents clogging at the injection point and aids in priming.

“Eco-friendly”environmentallysoundoperationisstandardwithSP,ST,andSAmodels.Thisfeaturecanlowerpowerconsumptionupto55%.

SM Series SP/ST/SA Series Flow Rate Models Models 30ml/min* SM030 SP/ST/SA-030

60ml/min SM060 SP/ST/SA-060

100ml/min SM100 SP/ST/SA-100

220ml/min N/A SP/ST/SA-200

With Relief Valve

30ml/min* SM03R SP/ST/SA-03R

60ml/min SM06R SP/ST/SA-06R

100ml/min SM10R SP/ST/SA-10R

* High-pressure models have maximum flow rates of either 25 or 28 ml/min. Consult S Series catalog for more information.

The groundbreaking MT8 triplex metering pump provides linear, virtually pulse-free flow without the need for expensive pulsation dampeners. It is available with PTFE diaphragms and a variety of metallic and non-metallic liquid ends.


Hydra-Cell T and Q Series Pumps

T and Q Series Design Features• Seal-lessdesignseparatesthepowerendfromtheprocess fluidend,eliminatingleaks,hazardsandtheexpense associated with seals and packing.

• LowNPSHrequirementsallowforoperationwitha vacuum condition on the suction - positive inlet pressure is not necessary.

• Canoperatewithaclosedorblockedsuctionlineandrundryindefinitelywithoutdamage,eliminatingdowntimeandrepaircosts.

• Uniquediaphragmdesignhandlesmoreabrasiveswithlesswearthan gear, screw, or plunger pumps.

• Hydraulicallybalanceddiaphragmshandlehighpressureswithlow stress.

• Provideslow-pulse,linearflowduetoitsmultiple-diaphragmdesign.

• Lowerenergycoststhancentrifugalpumpsandother pump technologies.

• Ruggedconstructionforlonglifewithminimal maintenance.

• Compactdesignanddouble-endshaft(T100andQ155)providea variety of installation options.

For complete specifications and ordering information, consult the Hydra-Cell T100, Q155, & T200 product bulletins.

Available to Meet API 674!

Hydra-Cell model T100 was a finalist in the Pumps & Systems “Product Innovation” awards, and the T100 Series earned a “Spotlight on New Technology” award from the Offshore Technology Conference.

Hyd

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ell®

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T100 High Pressure Model.

Q155 Medium Pressure Model.

T200 Medium Pressure Model.

NEW

Maximum Inlet Pressure for all models: 500 psi (34 bar).Maximum Operating Temperature for all models: 180˚F (82˚C). Consult factory for correct component specification for temperatures above 180˚F (82˚C) or below 40˚F (4˚C)

Maximum Discharge Maximum Discharge Maximum Capacity Pressure Maximum Capacity Pressure Model BPD gpm l/min psi (bar) Model BPD gpm l/min psi (bar) T100E 3292 96.0 366.1 1500(103) Q155E 5383 157 595 1500(103)

T100F 2623 76.5 289.6 1850(128) Q155F 4354 127 490 1850(128)

T100H 2332 68.0 257.8 2100(145) Q155H 3806 111 421 2100(145)

T100K 1543 45.0 170.4 3000(207) Q155K 2674 78 295 3000(207)

T100M 1302 38.0 143.8 3500(241) Q155M 2228 65 246 3500(241)

T100S 891 26.0 98.4 5000(345) T200K 3258 95 359 3000(207)

T200M 2915 85 321 3500(241)


Wanner Engineering A

dditional Product LinesNon-metallic ANSI Centrifugal Pumps

Designed to handle difficult process fluids, Stan-Cor pumps offer total dynamic head to 350 feet and flow rate capacities to 700 gpm (2650 l/min).

• SolidPVDFpumpheadforchemical compatibility and excellent abrasion resistance.

• Operatewithasmooth,full-curveperformance.

• Concentriccasingdesignforbetterflowpatternsthan other centrifugal pumps - less turbulence, longerseallife,andreducedshaftdeflection.

• Handleshighoperatingtemperatures.

• Compactdesignfeaturesincludingheavy-dutydriveshaft, adjustable bearing supports, and large-capacity oil bath ensure low maintenance as well as durable performanceforthetoughestfluidapplications.

• Backpull-outdesignforeasyservicing.

• Handlessolidsizesupto9/16”maximum.

Peristaltic Pumps that Isolate the Pumped Fluid

Nine 2000 Series Vector pump models (2006 shown) offer maximum flow rates from 0.3 gpm (1.1 l/min) to 211 gpm (798.7 l/min) and discharge pressures from 30 psig (2.1 bar) to 116 psig (8 bar) depending on pump model. Model 3005 provides up to 9.2 gpm (34.8 l/min) at 200 psig (13.8 bar).

Seven 4000 Series Vector pump models offer maximum flow rates from 0.79 gpm to 154.1 gpm and discharge pressures of 110 psig or 218 psig depending on pump model.

• Drypumpcavity.

• Self-primingoperation.

• Runsdrywithoutdamagetothepump.

• Completeisolationofthefluidbeingpumpedfromcontactwithmechanicalpartsforthefluidtransportsystem.

• Heavy-dutyrollerbearings.

• Widerangeofpumpconfigurationsandflowrates.

• Nocups,packing,ordynamicsealstoleakorreplaceorcomeindirectcontactwiththepumpedfluid.

• Lowmaintenance.

• Reversibleflow.

Printed in USA ©Wanner Engineering, Inc. HC/O&GB03.19RevC

World Headquarters & ManufacturingWannerEngineering,Inc.1204ChestnutAvenue,Minneapolis,MN55403USAPhone:612-332-5681•Fax:612-332-6937Toll-FreeFax(USA):800-332-6812Email:[email protected]

Regional Office207USHighway281WichitaFalls,TX76310USAPhone:940-322-7111Toll-Free:800-234-1384Email:[email protected]

Latin American OfficeR.ÁlvaroAnes,150BairroCampestreSantoAndré/SãoPaulo,Brazil-CEP09070-030Phone:+55(11)4081-7098Email:[email protected]

WannerInternational,Ltd.Hampshire-UnitedKingdomPhone:+44(0)1252816847Email:[email protected]

Wanner Pumps Ltd.

Wanner Pumps Ltd.

Wanner Pumps Ltd.WannerPumps,Ltd.Kowloon-HongKongPhone:+85234286534Email:[email protected]

Shanghai-ChinaPhone:+86-21-68763700Email:[email protected]

reliable pumps for oil and gas processing with no dynamic

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