refurbishment alternatives for hvdc installations...konti-skan pole 1 refurbishment project ....

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Refurbishment Alternatives for HVDC Installations Neil Kirby – Alstom Grid 1 IEEE PES General Meeting July 2014 15.05.08 FACTS/HVDC Economics and Operating Strategies Panel Panel Session : “Everything Old Is New Again! Refurbishing FACTS and HVDC” Gaylord National Resort & Convention Center National Harbor, MD

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Page 1: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Refurbishment Alternatives for HVDC Installations

Neil Kirby – Alstom Grid

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IEEE PES General Meeting July 2014 15.05.08 FACTS/HVDC Economics and Operating Strategies Panel

Panel Session : “Everything Old Is New Again! Refurbishing FACTS and HVDC”

Gaylord National Resort & Convention Center

National Harbor, MD

Page 2: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Refurbishment Alternatives

• Control System only

• Valves, Cooling & Control

• Complete Pole Replacement

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Page 3: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan HVDC Project Location - Original

KONTI - SKAN KONTI - SKAN

Vester

Hassing

Stenkullen

Lindome KS2

KS1

Energinet

Page 4: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan Pole 1 HVDC Project Location - New

KONTI - SKAN KONTI - SKAN

Vester

Hassing Lindome

KS2

KS1

Energinet

Page 5: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

• Power 380MW • Voltage 285kV DC • Current 1350A DC • Bidirectional power flow • Key project aspects

– Two new 380MW converter stations in Sweden (Lindome) and Denmark (Vester Hassing)

– Replaces existing mercury arc valve stations – Minimum pole outage time

• Main station equipment: – Converter Valves – Transformers – AC and DC Filters

Konti-Skan Pole 1 Refurbishment Project

Page 6: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Refurbishment Drivers

• Mercury arc valves

– High maintenance costs

– Environmental concerns

• Power equipment at end of life

• Control equipment obsolete

• Full pole replacement was decided instead of progressive replacement

• Avoids prolonged pole outage

• Sea cables were re-used

• Bipole control minimizes sea return currents

Page 7: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan Pole 1 Single Line Diagram

-

Sweden Denmark

Page 8: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan Valve Hall

Page 9: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan Vester Hassing (Denmark) Site

Page 10: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan Vester Hassing (Denmark) Site

Old Pole 1

New Pole 1

Pole 2

Page 11: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan - Vester Hassing (Denmark) Site

Page 12: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan - Vester Hassing (Denmark) Site

Page 13: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan - Lindome (Sweden) Site

Page 14: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan - Lindome (Sweden) Site

Pole 2

New Pole 1

AC Yard

Page 15: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Konti-Skan - Lindome (Sweden) Site

Page 16: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Sellindge

Les Mandarins

• 2 x 1000 MW, ±270 kV

• Commissioned:

– Bipole 1 - 1985

– Bipole 2 - 1986

• Availability: > 97.5 % (specified: 95 %)

Highest Utilisation of all HVDC Schemes: 99.5%

Primarily export France UK

Remains the World’s Largest HVDC Submarine Scheme

United Kingdom - France (Cross-Channel – IFA2000)

Page 17: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

T1201

Sellindge

(NGC) The Channel

Les Mandarins

(EDF)

400kV

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

SVC

SVC

400kV

United Kingdom - France (Cross-Channel – IFA2000)

Page 18: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

400kV GIS

Substation

Filters

SVC 2 SVC 1

Filters

Bipole 2 Control

Building

Bipole 1

Cable Route

Sellindge Converter Station, UK

Page 19: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Thyristor Valves – Sellindge, UK

T4218.1

Page 20: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Les Mandarins Converter Station, France

Page 21: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Thyristor Valves – Les Mandarins,France

Page 22: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Les Mandarins Converter Station, France

Filters

Cable Route

Bipole 2 Bipole 1

Control

Building

400kV Busbars

DC Area

Page 23: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Refurbishment Drivers • Availability of spare components for the air cooled

thyristor valve

– French station used GE “red box” design

• Obsolescence of the analogue electronic control systems

• Criticality of the inter-connector to the two owners

– Power support to both countries

– Economics of energy trading

• Power equipment still had 20 years life, so not replaced

Page 24: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

IFA 2000 Refurbishment Project • Project awarded to Alstom in May 2008

• Replacement of air-cooled thyristor valves

• Installation of new water cooling system

• Replacement of control system with modern digital controller

• Significant penalties for contract delay and outage delay

Page 25: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Valve De-Construction - France

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Page 26: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Valve De-Construction - England

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Page 27: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

New Valve Construction

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Page 28: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

McNeill Back-to-Back

• Originally installed in 1989

• 150MW Back-to-Back HVDC system

• Remote Isolated Site

• Extreme climatic conditions

• Extremely Weak AC systems on both sides

In Canada, linking Saskatchewan and Alberta

… most northerly link between the WECC and

Eastern Interconnect

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Edmonton

McNeill

+/-150MW

USA

CANADA

Page 29: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

McNeill Back-to-Back

• No redundancy in original control system

• Unique HVDC link with:

– Single circuit water/glycol cooling of valves

– No dc smoothing reactor

– Four-winding converter transformers

– Short-circuit power ratio of less than unity

– Completely unmanned - remote control from regional control centre

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Page 30: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

McNeill Back-to-Back

• Refurbishment Drivers

– Obsolete Control System

– No Redundancy in Original Control System

• Issues

– Interfacing old thyristor valves with latest Control System hardware

– Extremely small control room

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Page 31: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

McNeill Back-to-Back

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Page 32: Refurbishment Alternatives for HVDC Installations...Konti-Skan Pole 1 Refurbishment Project . Refurbishment Drivers •Mercury arc valves –High maintenance costs –Environmental

Conclusion • Refurbishment is customized according to:

– Drivers • Obsolete Components/Equipment • End of design life • Decreasing Reliability

– Alternatives • Controls Only • Valves, Cooling & Controls • Pole Replacement

– Issues • Interface / Technical • Commercial / business ….. Outage Constraints • Competition

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