Nilachal Refractories Limited

Refractory Capability Presentation

manufacturing unit

NRL SIRMA Nilachal Refractories Ltd.

INFORMATION ON MANUFACTURING PLANT

COMPANY LOCATION & ADDRESS : Nilachal Refractories Limited Ipitata Nagar, Dhenkanal, Orissa, India Pin 759025 PRODUCTION CAPACITY : Alumina Bricks (33-90%) Al2O3 Bricks 1800-

2000 TPM

: Dry Barrier & Bedding Mix 2000 TPM : Castables 500 TPM : Mortar & Other Monolithic 500 TPM

QUALITY CONTROL SYSTEM : Quality Assurance Plan (QAP) of NRL SIRMA

QUALITY MANAGEMENT SYSTEM : ISO 9001 (2008) CERTIFICATION

ENVIRONMENT POLICY : Environment Policy of NRL SIRMA

SUPPLY FROM : Single Manufacturing Unit

Nilachal Refractories Limited Ipitata Nagar, Dhenkanal, Orissa, India Pin 759025

QUALITY : Gauranteed Offer for Quality

DELIVERY : As per customer requirement

1. BRICKS & SHAPES

Present Capacity 20,000 MT

per annum Under process for capacity augmentation up to 35,000 to 40,000 MT per annum

2. MONOLITHICS

Ramming Mass @ 24,000 MT per annum

Castables (including Precast) & Mortars @ 12,000 MT per annum

3. PRECAST & PRE FIRED

(PCPF) Shapes

Fireclay & High Alumina Bricks

Mullite Bricks

Chemically Bonded Bricks

Phosphate Bonded Bricks / Shapes

Abrasion Resistance Bricks

Shaped Refractories, including Ceramic Anchors, Nozzles, etc.

Hollowware, including Checkers

for BF Stoves and Coke Ovens

Precision Bottom Pouring Shapes

Refractories for special steel castings

All Complex shapes; Pneumatically Rammed / Hand Moulded

1.

2.

High Purity, Medium Purity and Special Quality Dense Castables

Low Cement and Ultra Low cement Castables

Self Flowing Castables

Gunning Castables

High Alumina Plastic Masses

Ramming Mixes

Dry Vibratable Mix for Al Pot Cell

Bedding Material for Al Pot Cell

Refractory Mortars & Coatings

Ceramic & Air Setting Mortars

ABF Flue wall Top Blocks

Re-heating Furnace Floor & Tracks

Coke Oven Door Shapes

Blast Furnace Skimmer Blocks

Burner Blocks for Blast Furnace Stoves and several Other Furnaces

Seating Block & Seating Sleeves for Porous Plugs

Ladle Slide Gate Well Blocks

3. precast & prefired (PCPF) shapes

Tunnel Kiln

Gas Ring Kiln

Mechanical & Pneumatic Presses

1000T Automatic Hydraulic Presses (SACMI)

Mixer Machines

Comprehensive Crushing & Grinding Unit

- Jaw Crushers

- Roll Crusher

- Ring-Roller Mills

- Ball Mills

- Impact mills

- Vibro Mill

- Magnetic Seperator

- Seiving Units

Shaft Kilns

Batch Driers

manufacturing facility

laboratory equipment

Creep Testing Machine

XRD machine

PCE furnace (ORTON)

RUL Furnace

CCS Testing Machine

Abrasion Resistant Testing machine

Porosimeter

Spectrometer

Thermo Elastic & Bend Testing Machine

Classical Elemental Analysis Method

Laboratory Drier

Laboratory Furnace

Mixer machine (Eirch)

Iron & Steel Industry Pelletizing Plant Blast Furnace & Stoves Coke Making Plant (Recovery & Non-recovery type) Lime Kiln Torpedo Ladle Steel Ladle Re-heating Furnace

Aluminium Industry Anode Baking Furnace Electrolytic Cells Ladles & Melting Holding Furnaces Cast House

Cement Industry

Non Ferrous Industry Incinerator Pet Coke Calciner in Carbon Industry Zinc & Related Industries Ceramic Industry including Kiln Furniture etc..

Major Application Area catered through NRL SIRMA’s Indigenous Product Range

Customer Name Application Area

Tata Steel_Jamshedpur ‘F’ Blast Furnace, Torpedo Ladle

Tata Steel_Kalinganagar Coke Oven Battery 10 & 11

Larsen & Toubro Blast Furnace, Coke Oven

Bhushan, Jharsuguda & Angul BF, Coke Oven, Ladle

JSL Stainless, Jajpur Road EAF, Ladle

Tenova Reheating Furnace (Rourkela)

JSPL ,Barbil Palletising Plant

JSW,Bellery Corex I & II

Tata Metaliks Limited BF Stove & ladle

SLR Steel, Karnatak Blast Furnace

MSP Metaliks, Orissa Blast Furnace and Stoves

Brahmaputra Carbon Calcining Furnace

Goa Carbon Calcination Furnace

Major Client List

Customer Name Application Area

Petro Carbon & Chemicals Pvt. Ltd. Calcination Furnace

Neo Carbon & Bihar Carbon Calcination Furnace

Fives Stein Group Reheating Furnace

Wesman Engg Co. Pvt Ltd Reheating Furnace

NALCO Smelter

BALCO Pot Lining

HINDACO ABF, Pot Lining

VEDANTA Pot Lining, ABF

OVERSEAS CUSTOMER

Himisho Steel,Syria Mini steel Plant entire requirement

Raffmetal , Italy Ladle Bricks

USA BRO bricks, Kiln car refractories

Australia Kiln Car Refractories

Canada Kiln car Refractories

Major Client List

outsourcing capability

outsourcing capability : A Brief Overview

Iron & Steel Industry

Cement Industry

Aluminium Industry

Non-ferrous Industry

Glass Industry

NRL SIRMA has a successfully established reliable outsourcing facilities in India & China for wide range of refractory products beyond its own manufacturing range. Thus it is advantageously placed to serve the following industries :

outsourcing capability : A Brief Overview

Coke Plant

Lime Plant

Blast Furnace

Torpedo Ladle

Steel & Pig Iron Ladle

Hot Metal Mixer

LD Convertor

RH Degasser

Slide Gate Plates

Ladle & Tundish Nozzle

Gas Purging Plugs

IRON & STEEL INDUSTRY

Sourcing Country

COKE PLANT Silica Bricks

China

LIME PLANT Magnesite & Mag-Chrome Bricks for Maerz /Cimprogetti/ Vertical Shaft Kilns/Rotary Kilns etc

India & China

Blast Furnace Taphole Clay & Trough Castable, SiC Blocks, Alumina Ceramic Tiles

China

TORPEDO & STEEL LADLE Alumina-SiC-C Brick , Magnesia -C Brick

India & China

HOT METAL MIXER Magnesite Brunt Brick

India & China

outsourcing capability : A Brief Overview

Sourcing Country

LD CONVERTOR Magnesia -C Bricks

China

RH De-GASSER Direct Bonded Mag -Chrome Bricks

India & China

SLIDE GATE PLATES Interstop, Flocon , Saflow System

India & China

LADLE & TUNDISH NOZZLE 75 to 95% Al2O3 based, > 95% MgO based Ladle Nozzle; 60-95% Zircon based Tundish Nozzle

India & China

GAS PURGING PLUG Directional & Random , 95% MgO based or 95% Al2O3 based

India & China

outsourcing capability : A Brief Overview

Sourcing Country

POT LINING SiC Blocks & Insulating Bricks

China

outsourcing capability of NRL SIRMA : A Brief Overview

ALUMINIUM INDUSTRY

CEMENT INDUSTRY Sourcing Country

Mag-Al Spinel Bricks, Mag Chrome, Burnt Magnesite Bricks

China

Non FERROUS INDUSTRY Sourcing Country

Direct Bonded Mag Chrome Bricks India & China

THERMAL POWER PLANT Sourcing Country

Alumina Ceramic Tiles China

GLASS INDUSTRY Sourcing Country

Silica Bricks China

30 – D, Jawaharlal Neheru Road Kolkata 700016 , India Tel: + 91 33 4026 5000, 2229 8566 Fax: + 91 33 2249 9511 Email: mktg@nilachal.in