recycling20manual20wlo20l150 220e

8/12/2019 Recycling20manual20WLO20L150 220E

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VOLVO WHEEL LOADER

L150E, L180E, L220ERECYCLING MANUAL


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Volvo Wheel Loaders AB assumes that work with ourmachines follows the safety and work instructionsincluded in the Service manual and Operators manualfor the model in question.

Dismantling and recycling of machines shall be per-formed by personnel with sufficient knowledge, and ina professional manner in order to avoid personal injuryand environmental damage.

When national legislation is in place governing dismant-ling of machines, it is primarily this legislation that shallbe followed. This Recycling manual is only a supplementto the valid Service manual and Operators manual for

Volvo L150E, L180E and L220E, in order to be able totechnically sort different materials mainly included in themachines.

Safety


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A Volvo wheel loader consists of metals to approx.80%. In general, metals are suitable for recycling.However, in certain cases the components design andinstallation may make recycling impossible, bothpractically and economically, despite the included the

materials being recyclable by themselves.

One can distinguish 5 stepwhere one shall attempt tohigh up as possible.

Main work procedure when dismantling Volvo

wheel loaders

This work process should be followed for dismantling

Rec

CONTINUEDUSE

REUSE

MATERIALRECYCLIN

G

DEPO

SITION

EBERGYE

XTRACTIO

N

retrofitting, upgrading, repairs/service,use inotherapplication, secondhand,remanufacturing

withoutlossofquality

withlossofquality

combustio

nwherethe

material's

energyc

ontentisus

ed

innewlymanufacturedproducts

assparepart

inthesameproducttype

inanotherproducttype

Recycling steps.Strive to get as much material as possible on thehighest steps.

Source: Thomas Magnusson VI


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There is a number of thought fractions in which to sortthe material. Examples of these may be according tothat below. Handling of these fractions is governed bynational legislation and local regulations, which shall befollowed.

Materials and components that can be reusedascomponents in old and/or new machines. These maybe in need of repairing or upgrading in order to fulfillquality requirements. For example, this may be engine,axles, transmission and hydraulic cylinders.

Materials that can be material recycled with or withoutloss of quality. Examples of material recyclingwithout

loss of quality are metals and certain plastics. Loss ofquality refers to, e.g., plastics that only can be given adark colour when material recycled.

Materials for energy extractionare, among others,unsorted plastics and oils.

Materials that have to be deposited come mainly fromfragmented and unsorted materials.

Sorting

Producer responsibility

A variety of the machines coby the principle of producer that they shall be taken careinstructions. These may vary

another. If you are uncertainor the applicable governing Volvo dealer or Volvo directl


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Identifying the machines

This manual is only valid for the indicated models,Volvo L150E, L180E and L220E, see illustration belowfor identification marking. The machines have beenmanufactured in Sweden by Volvo Wheel Loaders AB

from the year 2000. The principal colour is yellow.


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Marking Standard

Using a marking system where all plastic parts aremarked with a material code, the materials are easy toidentify. Many materials can granulated and reused,while other plastics are used for energy extraction.

Certain plastics must be taken care of in a special wayor destroyed, through some form of pretreatment.

The Volvo standards that aremachine are: Std 5052,41 Identifica

parts Std 5052,411 Symbols

Std 5052,412 Symbols

The following are a few examples of what the marking may look like:>ABS< Part consisting of one material, in this case ABS-plastic

>ABS+PC< Part consisting of a mix of two materials

>PVC, PUR, ABS< Part consisting of 3 materials where PVC is the visible (coating)and PUR with inclusion of ABS. ABS is biggest by weight, underli

>PP MD30< Part containing reinforcing or filler material with 30 percent by weiFor more complicated mixtures, see Std 5052,41.

Contact your Volvo dealer or Volvo directly to obtain these standards.

Materials Identifying


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Draining fluids

It is important that fluids are handled in a safe andcorrect manner, with regards to national legislation aswell as local regulations.Follow the instructions given in the Service manual and

Operators manual for draining fluids in, e.g., axles,tanks and other containers/reservoirs.

The table below is intended to serve as a checklist.

Total volume in litres (US g

Machine type

Position L150E L180E

Engine, including filters 39.5 (10.4) 49 (1

Transmission and torque converter, including filters 50 (12.2) 50 (1

Front axle, including hub reduction 49 (12.9) 49 (1

Rear axle, including hub reduction 59 (15.6) 59 (1

Rear axle cradle

Hydraulic system 261 (68.9) 261 (6

Hydraulic oil tank 156 (41.2) 156 (4

Fuel tank 382 (100.9) 382 (1

Cooling system 52 (13.7) 70 (1

Oil-bath precleaner 9.5 (2.5) 9.5 (2

Refrigerant (R134a) 2,1 kg (4,6 lb) 2,1 kg (4Washer fluid reservoir 6.5 (1.7) 6.5 (1

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Filters

There is a wide range of filters on the machine that, whendismantled, contain impurities and the medium which theyfilter. Note that there are special regulations with regardsto handling of filters.

Filter table. The table below is intended to serve as achecklist.

Decontamination

Position Location Medium Qty. Comment

1 Transmission Transmissions oil 1

2 Engine Oil 3

3 Engine Coolant 1

4 Hydraulic tank Hydraulic fluid 1

5 Rear axle Oil 1 In comb. with axle

7 Front axle Oil 1 In comb. with axle

6 Air cleaner Air 2 Paper + filter

8 Cab Air 2 Paper filter

9 Engine comptmt. Diesel 2_ Breather Air /oil mist 5 Axles, transmission


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Components with special safety and environmentalaspectsThe following components shall be handled with thegreatest care and highest safety.For handling, see Service manual and Operators

manual.

Position Component Aspect

1 Battery Sulphuric acid

2 Accumulators for Boom Suspension System Pressurized conta

3 Accumulators for lowering load Pressurized conta

4 Accumulators for steering Pressurized conta

5 Accumulators for service brake Pressurized conta

6 Accumulators for P-brake Pressurized conta

7 Air conditioning unit Refrigerant *)

_ Gaskets of fluor rubber/fluor silicone Generates hydrog(Used to withstand high temperatures in, e.g., hydrofluoric acid engines, transmissions, axles, hydraulic motors heat (fire). **)and pumps.)

*) Note that special regulations apply for working with refrigerant.**) Exercise extreme caution where presence of fluor rubber may be suspected.

See Operators manual and Service manual for further information.

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Material weights, complete machine

The weights given below are approximate and apply tomachines without optional equipment.Volvos wheel loaders consist of metals to approx.80%. In general, metals are suitable for material

recycling.

Weight kg (lbs)

Machine type

Material L150E L180E L220E

Steel/iron 19000 (41943) 21900 (48344) 26000

Copper 85 (188) 85 (188) 85

Aluminium 43 (95) 42 (93) 42

Bronze bushings 35 (77) 35 (77) 35

Lead batteries 97 (214) 97 (214) 97

Glass 65 (143) 65 (143) 65

Polymer materials & Rubber 130 (287) 130 (287) 130

Tires (Most common choice) 2400 (5300) 2400 (5300) 2720Fluids, oils and chemicals 486 (1073) 510 (1126) 680

Other 1000 (2208) 1136 (2508) 1426

Total* 23340 (51523) 26400 (58278) 31280

* Varies depending on equipment, e.g., tires and bucket

Material weights, most common plastic materials

Plastic materials are mainly found in the cab.

Dismantling


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Electronics

The machines have three so-called ECUs (ElectronicControl Unit). Two are located in the cab, one on itsrear wall (1) and one in the instrument panel (3). Thethird one is located on the engine.

In the cab there is also a circuit board, an electricaldistribution box (2) with a number of relays and fuses.

Electronics

3


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Position Part Material Note

1 Filter casing ABS

2 Housing ABS

3 Distribution housing ABS

4 Fresh air inlet PP Embe

5 Fan housing ABS

Plastics


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Position Part Material Not

1 Air duct PP

2 Air duct PP

3 Air duct PP

4 Air nozzles POM

5 Air duct PVC

6 Air nozzles POM

7 Air duct PVC


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1 Instrument panel ABS+EPDM

2 Side panel ABS

Plastics


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1 Sun shade PVC+Mineral wool

2 Storage compartment ABS

3 Clothing hook PA

4 Storage compartment ABS


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1 Casing ABS

Plastics


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1 Floor mat PUR

2 Floor mat PUR

3 Panel ABS Complete with casing an

4 Headlining (ceiling) Textile Phenol binding agent. Su

5 Door, inside ABS


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1 Expansion tank PP

Plastics


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1 Fan shroud PP


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1 Washer fluid reservoir PP Motors (3) easily removed by ha

2 Strainer Brass

Plastics


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1 Rain guard PP

2 Hose EPDM


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1 Side casing PDCPD2 Grill PDCPD Embedded ste

3 Casing PDCPD

4 Side casing PDCPD

Plastics


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1 Fender widener Styrene rubber

2 Fender widener Styrene rubber

3 Splash guard Reinforced rubber cloth

4 Splash guard Reinforced rubber cloth


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Notes

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All products are not available in all markets. Under our policy of continuous improvement, we reserve the right to

change specifications and designs without prior no tice. The illustrations do not necessarily show the standardversion of the machine.

Ref. No. 21 A 100 1315 English

Printed in Sweden 2004.040,1 WLO

Volvo, Eskilstuna

recycling20manual20wlo20l150 220e

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