ofenvironmentclearance.nic.in/writereaddata/online/tor/0_0_06_oct_2015... · filaments yarn (i.e.,...

OF

THE PROPOSEDEXPANSION PROJECT (Manufacturing of Synthetic Filament Yarn

other than rayon)

Activity: 5(d)

(Manmade fiber – Other than Rayon)

BY

Located at:

Survey No.255/1/16& 255/1/17P, Behind IPCA Lab,Industrial Zone, Village- Athal, Naroli-396 230

U.T. of Dadra and Nagar Haveli (INDIA).

Prefeasibility Report M/s. Geelon Industries Pvt. Ltd.

INDEX

1. Executive Summary……………………………………………………………………………………….……………… 01

2. Introduction……………………………………………………………………………………..………….………………. 03 i. Identification of the Project and Proponent. 03

ii. Brief Description of the project 03

iii. Need of the project and its importance to the country and or region 04

iv. Demand –Supply Gap 04

v. Imports vs. Indigenous production 04

vi. Export Possibility / Domestic / export Markets 04

vii. Employment Generation (Direct and Indirect) due to the project. 04

3. Project Description………………………………………………………………………………………………………… 05 i. Type of Project including interlinked and interdependent projects, If any 05

ii. Location (map showing general location, Specific location, and project boundary & project site layout)with coordinates

05

iii. Profile of Project site 05

iv. Site Layout Plan 06

v. Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted

08

vi. Size or magnitude of operation 08

vii. Project description with process details (a schematic diagram/ flow chart showing the project layout components of the project etc. should be given)

08

viii. Raw material required along with estimated quantity, likely source, marketing area of final products/s, mode of transport of raw Material and finiPlot product

11

ix. Resource optimization/ recycling and reuse envisaged in the project, 11 x. Availability of water its source, Energy/power requirement and source should be

given 11

xi. Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal

12

xii. Schematic representations of the feasibility drawing which give information of EIA purpose

17

4. Site Analyses………………………………………………………………………………………………………………………. 18 i. Connectivity 18

ii. Land Form, land Use and Land Ownership 18

iii. Existing Infrastructure/ land use pattern 18

iv. Soil Classification and Land Use Classification 18

v. Climate Data from secondary source 18

vi. Social Infrastructure 18

5. Planning Description……………………………………………………………………………………………………… 20 i. Planning Concept (Type of industries, facilities, transportation etc) 20

ii. Population Projection 20

iii. Land use planning (breakup along with green belt etc 20

iv. Assessment of Infrastructure demand ( Physical & Social) 20

Proposed expansion Project i Manufacturing: Manmade Fibers –Other Than Rayon


v. Amenities/ Facilities 20

6. Proposed Infrastructure …………………………………………………………………………………………………….. 21 i. Industrial Area (Processing Area) 21

ii. Residential Area (Non Processing Area). 21

iii. Green belt 21

iv. Connectivity 21

v. Drinking Water management (Source& Supply of water) 21

vi. Sewerage System 21

vii. Industrial Waste Management 21

7. Rehabilitation and Resettlement (R & R) Plan…………………………………………………………………..... 21

8. Project Schedule & Cost Estimates…………………………………………………………………….................... 21

i. Likely date of start of construction and likely date of completion 21

ii. Estimated project cost along with analysis in terms of economic viability of the project

21

9. Analysis of Proposal (Final Recommendations…………………………………………………..................... 22 Financial and social benefits with special emphasis on the befit to the local people including

tribal population, if any, in the area 22

Proposed expansion Project ii Manufacturing: Manmade Fibers –Other Than Rayon


1. EXECUTIVE SUMMARY

1.0 About project M/s. Geelon Industries Pvt. Ltd. is an existing Company having its unit located at Survey no. 255/1/16 & 255/1/17P, B/h IPCA Labs, Industrial Zone, Village- Athal, Naroli, U.T. of Dadra and Nagar Haveli -396230 manufacturing “Synthetics Filaments Yarns(i.e., Partially Oriented Yarn (POY), Texturised and Twisted Yarn). Now we are going for expansion by capacity enhancement in the same products “Synthetics Filaments Yarns (i.e, Partially Oriented Yarn, Polyester Filament Yarn, (POY) Textured Yarn and Twisted Yarn)” within the existing premises.

2.0 Highlights of the project Sr. No. Particulates Description

1. Project Location Survey no. 255/1/16 & 255/1/17P , B/h IPCA Labs, Industrial Zone, Village- Athal, Naroli, U.T. of Dadra and Nagar Haveli -396230

2. Project Activity, Category as per amendments

Project Activity:-5(d)- Manmade Fiber-other than rayon, Category:-B

3. Project Cost 118.71 crores ( after expansion)

4. Total area of Project 15147.96 Sq.m.

5. Products with capacity Existing: Synthetic Filaments Yarn (i.e, Partially Oriented Yarn, Textures and Twisted Yarn@ 45 MT/Annum. Proposed Expansion: “Synthetics Filaments Yarns (i.e, Partially Oriented Yarn , Polyester Filament Yarn,(POY) Textured Yarn and Twisted Yarn )@ 255 MT/Day”

6. Power Requirement 4800 KVA

7. Utilities (D.G. Sets, Boilers, Thermopack etc...)

Existing D.G. Set:(Capacity:1000KVA& 2 nos. of 380 KVA) Proposed D. G. set: 1000 KVA instead of 380KVA (2 nos.)

8. Fuel Requirements HSD:400 L/Hr.

9. Main Power Existing: 175 , Proposed: 150 10. Air pollution Control

Measures Provided adequate chimney height to D.G. Sets in order to control utility emissions.

11. Water requirement & waste water generation with mode of disposal

Total Water Consumption : 393KL/Day Waste water generation from domestic after expansion will be

25 KL/Day and will be disposed off through soak pit system.

Industrial waste water generationafter proposed expansionfrom washing and cooling tower blow down will be 58 KL/dayand will be treated in the proposed ETP having primary secondary and tertiary treatment facilities. The treated effluent will be reused for washing and used for plantation within the premises. There will be zero discharge outside the company premises.

Proposed expansion Project 1 Manufacturing: Manmade Fibers –Other Than Rayon


12. Solid / Hazardous waste Generation

Will be managed as per Hazardous Waste (Management, Handling And Transboundary Movement) Rules-2008.

13. Nearest Highway NH-8: 5.6 km West(Approx.)

14. Nearest Railway Station Bhilad- 8.50 KM (Approx.)

15. Nearest Airport Daman -22 Km NW (Approx.) [For coast guard only] Surat - 86.5 Km NW (Approx.)

16. Nearest Forest/ Sanctuary/Eco-sensitive zone.

Protected Area-2.4 kms E, Reserve forest patch 2.9 Kms Approx. SW



2. INTRODUCTION (i) Identification of Project and proponent.

Name of the project Proponent: M/s. Geelon Industries Pvt. Ltd. The company was originally incorporated as a Private Limited Company under the name of PamisTex Private Limited in the year 2005. It started their business as Synthetic Filaments yarn (i.e., Partially Oriented Yarn, Textures and Twisted Yarn)@ 45 MT/Annum manufacturing at Survey no. 255/1/16 & 255/1/17P, B/H IPCA Labs, Industrial Zone, Village- Athal, Naroli, U.T. of Dadra and Nagar Haveli -396230. The Company has changed its name twice, first to M/s. Gandhi Capital Pvt. Ltd. On 2010, and then to M/s. Geelon Industries Pvt. Ltd. on 2015.

The company is a Private Limited Company incorporate by the TwoDirector.Details related to them are given below:

Sr. No. Name of Director Residential Address Background

1.

Mr. Alpeshbhai A. Ghandhi 4019-20, 4th Floor,

Jash Market, Ring Road,

Chryasi, Surat – 395002.

Gujarat, India.

B.A Graduate with 30 year experience in textile firm

2. Mr. MaheshbhaiA. Ghandhi

4019-20, Jash Market,

Ring Road, Chryasi,

Surat – 395002.

Gujarat, India.

B.com Graduate with 30 year experience in textile firm

(ii) Brief description of nature of the Project M/s. Geelon Industries Pvt. Ltd. establish their product manufacturing unit atSurvey no. 255/1/16 & 255/1/17P, B/H IPCA Labs, Industrial Zone, Village- Athal, Naroli, U.T. of Dadra and Nagar Haveli -396230.The existing plant is already engaged in the manufacturing of “Synthetics Filaments Yarn (i.e., Partially Oriented Yarn, Textures and Twisted Yarn)”since 2005.

As Geelon Industries Pvt. Ltd. has a wider customer base and to cater to the market demand, the company proposes to expansion by way of increasing the existing production capacity of “Synthetics Filaments Yarn (i.e., partially Oriented Yarn,Polyester Filament Yarn (PFY), Textures and Twisted Yarn”. The primary raw material used for manufacturing of POY is Polyester Chips. The primary raw material for the production of POY/PFY from the open market.

The industrial sector in the past years has seen a drastic boom and also the keeping in mind the globalization trend, we have identified the demand for the proposed products and with continuous R & D found that it can be developedin-house and produce commercially for domestic market as well as an eye more on export markets.

As per the EIA notification- 2006 as amended the proposed new project involves the production of “Synthetics Filaments Yarn (i.e., Polyester Filament Yarn,Partially Oriented Yarn, Textures and



Twisted Yarnother than rayon )“which falls under item no. “5(d) – Manmade fiber other than rayonindustries as per the EIA notification- 2006, hence required Prior Environmental Clearance.

(iii) Need for the project and its importance to the country and or region The proposed expansion project will provide a potential growth opportunity for the company. We have identified the demand for the proposed products and it can be developed in-house and produce commercially for domestic market as well as an eye more on export markets.Its export and also increase the foreign revenue. The products are now well established and acceptable in the international markets.

(iv) Demand –Supply Gap The products have very high demand for manufacturing of Texturizing yarn.

(v) Imports vs. Indigenous production Proposed products manufacturing in the country will be very much economical compare to Imports of the same and also the export of the same will earn extra revenue generation for our county.

(vi) Export Possibility / Domestic / export Markets There is a huge demand of the proposed products in the export market. Our products are widely

used and are in demand in the Textile industry.

(vii) Employment Generation (Direct and Indirect) due to the project There will be very good opportunity of employment generation directly and indirectly due to

proposed new project. We anticipate employing up to75 Office staff and 250 operators after proposed expansion.



3. PROJECT DISCRIPTION (i) Type of Project including interlinked and interdependent projects, If any :

The proposedexpansion project is not interlinkedand interdependentproject of the company.

(ii) Location (map showing general location, Specific location, and project boundary & project site layout) with coordinates: The map showing general location, specific location and project boundary and project site layout of M/s.Geelon Industries Pvt. Ltd. located atSurvey no. 255/1/16 & 255/1/17P, B/H IPCA Labs, Industrial Zone, Village- Athal, Naroli, U.T. of Dadra and Nagar Haveli -396230.The latitude and longitude of the project site is20.259151°Nand72.961092°E

Fig. 3.1: Location map showing the Project site and inter-state boundary with 5kms radius

(iii) Profile of Project Site:

Sr. No. Nearest Infrastructure Feature Distance from Project Site

1 Geographical Position Lat.: 20.259151°N, Long.:72.961092°E

2 Elevation above Sea Level 36 Meters (Approx.)

3 Nearest Village Athal (1.0 km SE)

4 Nearest Town Naroli (2.40 km NW)

5 Nearest National Highway NH 8 (5.60 Km NW)

6 Nearest State Highway GJ SH 185 (1.8 Km NE) SH 5E: 5.8 Km West (Approx.)

8 Nearer RW Station Bhilad (8.50 km NW)

9 Nearest Airport Daman (22Kms NW) Surat (86 Km N)

10 Nearest Surface water Resource/Reservoir

Arabian Sea (26 Km W) Damanganga- 4.8 Km, Darotha-2.6 Km, Madhuban Dam-Approx. 13 Km

11 Forest/Protected Area Reserve forest 1.5 Kms Approx. SW

12 Location of Archaeologically /Historically important places

--

13 National Park/Sanctuary or Ecologically sensitive Area

Vasona , Lion safari 9.0 km W(Approx.) & Dapada, Satmaliya Deer Park 12.00 Km NE (Approx.)

14 National or State Boundary Gujarat – 2.50 Km W Maharashtra – 5.00 km N

15 Tourist Places

Silvassa- 1.8 Km N (Approx.) Madhuban Dam- 13 Km SE (Approx.) Dudhani-21.00 KM SE (Approx.) Khanvel- 18.50 KM SSE (Approx.) Tigra-6.5 KM NNW (Approx.)



Plot site Area Statement:

Area Statement Existing (in m2) Proposed (in m2) Area After Proposed Expansion (in m2)

Total Area 15147.96 -- 15147.96 Construction Area 4452.65 -- 4452.65 Open Land Area 9359.05 -2905.15 6453.89 Greenbelt Area 2583.99 1657.43 4241.42

(iv) Site Layout Plan:



(v) Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted : Proposed production capacity will be enhanced for the existing products in the existing developed site only hence alternate site consideration is not envisaged.

(vi) Size or magnitude of operation: As per the proposed project cost the project is covered under Large Scale category of manufacturing industries, it comes under LSI.

(vii) Project description with process details (a schematic diagram/ flow chart showing the project layout components of the project etc. should be given):

Detailed project description with process details – • LIST OF FINISHED PRODUCTS

Sr. No. Name of the Products

(Existing, Proposed & After Expansion Scenario)

Quantity

(in MT/Day) Existing

1. Synthetics filaments yarn (i.e., Partially Oriented Yarn (POY), Texturised and Twisted Yarn)

45.00

Proposed Expansion Scenario

2. Synthetics filaments yarn (i.e, Partially Oriented Yarn(POY), Polyester Filament Yarn (PFY), Textured Yarn and Twisted Yarn)

255.00

After Expansion Scenario (Total)

3. Synthetics filaments yarn (i.e, Partially Oriented Yarn(POY), Polyester Filament Yarn (PFY), Textured Yarn and Twisted Yarn)

300.00

• INFRASTRUCTURE, MACHINERIES, EQUIPMENT & TECHNOLOGIES Within the existing premises with required minor civil work for manufacturing of additional capacity of

products. Within the existing premises and infrastructure the installation of some additional plant and machineries

will be required.



• MANUFACTURING PROCESS The company shall use the latest available process technology for the production. This section includes the manufacturing process of the product, chemical reactions, and mass balance of each product.

01. Product: Synthetics filaments yarn(i.e, Partially Oriented Yarn , Polyester Filament Yarn ,(POY) Textured Yarn and Twisted Yarn ,)

Capacity: 300.00 MT/Day

a. Manufacturing Process: Partially oriented yarn (POY) and Fully drawn yarn (FDY) will be made from Polyester chips (granule). Polyester chips are procured from other chips manufacturing industries. Step wise process is as follows.

1. Unloading and storage of polyester/Nylon/PP chips & Granules and Conveying pneumatically by dense phase conveying system.

2. Fluidized bed crystallizer cum dryer. Moisture level of chips is brought to 0.003%. 3. Dried chips are fed into extruder for melting, compression and mixing (homogenization by

a moving spiral barrier type screw. Screw barrel is treated in five different constant temperature zones.

4. Melt is filtered up to 20 micron through C.P.F (Continuous Polymer Filter) and fed to various pumps.

5. METERING:Positive displacement pump of different capacity speed controlled by inverter, decides.

6. Melt comes to pack contains various filters and spinneret which decides number of filament in yarn.

7. QUENCHING :Melt in yarn shape is quenched in cold air(23oC) in quench chamber were air is equally distributed by honey combs.

8. Spin finish oil is applied to the yarn for better binding & reduction& static charge generation by positive displacement pump. Speed controlled by inverter.

9. Yarn is given "S" wrap by twp Godet rollers for controlling tension. Driven by inverter. Additional three HOT godet are used for FDY in same process.

10. WINDING:Yarn is wrapped on paper tube by high speed spindle driven auto turret winder 2800-3400 meter / min for FDY4500 to 5200M/Min.

11. Inspection & Testing And Grading (POY/FDY/NFY/PPFY) can be sale directly or further. 12. Bobbins are sent for further processing i. e. Texturising to get texturized yarn 13. Texturized Yarn is sent to Twisting to get twisted Yarn. 14. Packing and dispatch for further processing to make fabrics.



b. Process Flow Diagram:



(viii) Raw material required along with estimated quantity, likely source, marketing area of final products/s, mode of transport of raw Material and finished product :

Detailed raw material requirement along with estimated quantity, likely source, marketing are of final products mode of transport of raw material and finish product

• Raw material requirements:

Name

Quantity Source of Supply and mode of

transport Existing (MT/Day)

Proposed (MT/Day)

MT/MT

Polyester/PP Chips & Granules

47.25 267.75 1.05 Indigenous manufacturer by road

Finish oil 0.36 2.04 0.008 Indigenous manufacturer by road

Antistatic oil 0.23 1.30 0.005 Indigenous manufacturer by road

• Marketing area of final products: Company is manufacturing “Polyester Texturised & Twisted Yarn and Polyester Oriented Yarn (POY) / Polyester Filaments Yarn(PFY)” which is used in the process of weaving and knitting of fabrics meant for suiting, shirting, dress materials and home furnishings. The company has a wider customer base and to cater to the increased market demand, the company proposes expansion by way of increasing the existing production capacity.

• Transport of Raw material and Finish products:

Sr. No.

Name Storage Capacity

Means of Storage

Mode Of transport

Source

1. Partially Oriented Yarn (POY) / Polyester Filaments Yarn PFY

1000 MT Ware house -- Captive

2. Chips for POY / FDY 5000 MT Ware house By road in truck Manufacturer

3. Spin finish oil 30 MT Storage Tank By road in tanker Manufacturer

4. Antistatic oil 10 MT Storage Tank By road in tanker Manufacturer

(ix) Resource optimization/ recycling and reuse envisaged in the project, if any , should briefly outlined :

The raw materials packed in drums /bags and stored in the warehouse. By adoption continuous improvement in technology and process the reduction in process waste

generation will be achieved. By proper and efficient handling of raw materials, wastages of raw materials will be reduced.

(x) Availability of water its source, Energy/power requirement and source should be given:

Availability of water its source, Energy/power required and its source.



• Water Requirement Sr. No. Particulars Existing Quantity

(KL per day) Proposed Quantity (KL per day)

Total Quantity (KL per day)

1 Domestic 15.00 10.00 25.00

2 Industrial

Processing 00.00 00.00 00.00

Cooling 100.00 250.00 350.00

Washing (floor, equipments) 7.50 10.50 18.00

Sub Total Industrial 107.50 260.50

3 Gardening 00.00 00.00 00.00

Total 122.50 270.50 393.00

Source: Fresh water requirement will be catered from existing bore wells.

• Energy Requirements and its source: Sr. No.

Particulars Existing Proposed Source

1 Heat Requirement

-- -- --

• Power Requirements and its source: Sr. No.

Particulars Existing Proposed Source

1 Power –Electricity requirement

2400 KVA 2400 KVA Electricity Department, Silvassa

(xi) Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal:

• Quantity of Waste Water (liquid waste) generation and its management :

Sr. No. Particulars Existing Quantity (KL per day)

Proposed Quantity (KL per day)

Total Quantity (KL per day)

1 Domestic 12.00 8.00 20.00

2 Industrial

Processing 00.00 0.00 00.00

Cooling blow down 10.00 30.00 40.00

Washing 7.50 10.50 18.00

Sub Total Industrial 17.50 40.50 58.00

Total 29.50 48.50 78.00



• Existing waste water generation from domestic is 12 KL/Day and after expansion will be 20

KL/Day. The same will be disposed off through soak pit system.

• Existing industrial waste water generation is 17.50 KL/Day and after proposed expansion will be

58.00 KL/day. Total washing waste water and cooling tower blow down water (58.00 KL/Day) will

be treated in the Proposed ETP having primary secondary and tertiary treatment facilities. And

cooling tower blow down will be reused for washing and used for plantation within the premises.

There will be zero discharge outside the company premises.

• Hence, there is no discharge of treated effluent. There will be no generation of waste water from process due to proposed expansion activities.

Effluent Treatment Plant Details:

Design Criteria : Source of Effluent:, washing and Coolingtower blowdown etc. Effluent Generation: 60 KL/Day Max

• Effluent Characteristics:

Sr. No. Parameter Untreated Effluent (Inlet)

Treated Effluent (Outlet)

1 pH 04– 06 6.5 – 8.5 2. Suspended Solids (mg/lit) 100 - 200 <100 3. Oil & Grease (mg/lit) 25 < 10 4. Colour(units) 200 units < 100 5. COD Value (mg/ lit) 3000 <100 6. BOD Value (mg/ lit) 1500 < 30 7. Total Dissolved Solids (mg/lit) 2000 < 2100

EFFLUENT TREATMENT SCHEME

1. PRIMARY TREATMENT

UNITS : Oil & Grease removal Tank Collection Cum Neutralization / Reaction Tank Primary settling and sludge removal

The effluent coming from the plant is initially passed through the Oil & Grease removal system. The oil free effluent is then collected into the collection cum reaction tank. In the collection cum reaction tank various chemicals like None Ferric Alum, Caustic soda/acid and polyelectrolyte (coagulant) are added to ensure proper settling which reduces the suspended solid concentration, colour and COD in the effluent. The treated effluent is then fed into the primary clarifier. Clear effluent from primary settling tank is charged into the secondary treatment tank (Aeration tank) and settled sludge is discharged into the sludge drying beds and leached of the sludge drying beds is going back to collection tank.



2. SECONDARY TREATMENT (BIOLOGICAL TREATMENT)

UNITS : Aeration Tank (two stage) Secondary settling The primary treated clear effluent is passed through the aeration tank where the biodegradation of the organic matter is taken place in presence of active microorganism and required Dissolved Oxygen level. During the biological treatment BOD Value and COD Value are reduced. After the biological treatment (aeration tank) the effluent with the biomass is passed through secondary settling tank where biomass is settled and settled biomass is recycle back to aeration tank or if excess is discharged into the sludge drying beds. And clear effluent is collected into the holding tank.

3. TERTIARY TREATMENT

UNIT : Sand and Carbon Filter (Mixed bed)

After secondary treatment the effluent is passed through the mixed bed filter for further reduction of COD Value, BOD Value and Colour. Treated water is collected into the treated water tank above the roof. Finally the treated effluent confirming the treated water discharge norms laid down by board will be passed through ion exchange resin if required and the treated waste water will be used in cooling / gardening purpose within the premises.

We shall monitor the characteristics of the effluent and if required we shall retreat the effluent to achieve the norms.

• The generated waste water will be treated in adequate effluent treatment plant (ETP). The details of the same is as given below :



• Water Balance Diagram: considering after proposed expansion.

• Utility Emission & Control Measures:

Sr. No.

Particulars Fuel / Power & its Qty

Probable Pollutants & Limits

Control Measures

1.

D.G. Set – 3 Nos (Existing) Capacity: 1000&380 KVA (2 no.) with Acoustic enclosure

HSD: 200Lts/Hr. PM <150 mg/Nm3 SO2 < 100 ppm NOx< 50 ppm

Chimney ht: 11 m Diameter: 200 mm

2.

D.G. Set – 2 Nos (Proposed) Capacity: 1000 KVA each with Acoustic enclosure

HSD : 200 lit/Hr. Each

PM <150 mg/Nm3 SO2 < 100 ppm NOx< 50 ppm

Chimney ht: 11 m Diameter: 200 mm

• Utility Emission & Control Measures: There will not be any direct process gas emission during manufacturing of proposed products. The utility emissions will be generated from the Existing and proposed D.G. Sets. D.G. Set will be utilized during the power failure and HSD will be used as a fuel for D.G. Set.

Fresh water Existing + Proposed

(122.50 + 270.50) KL/day

Washing Existing + Proposed

(7.50 + 10.50) KL/day

Cooling Existing + Proposed

(100.00 + 250.00) KL/day

Domestic Existing + Proposed

(15.00 + 10.00) KL/day

Gardening

To Soak pit/ Septic

tank

Total Effluent (58.00 KL/day) treated in the Proposed ETP

Evap. Losses 310.00 KL/day

350.00 KL/day 25.00 KL/day

20.00 KL/day 18.00 KL/day 40.00 KL/day

40.00 KL/day Recycled

393.00 KL/day

18.00 KL/day

14.0

0 KL

/day

Re

cycl

ed



• Quantity of Solid Waste generation and its management:

Types of Waste & Category

Source of Generation

Quantity per Year Method of Disposal

Existing Proposed Total

ETP waste (34.3)

From ETP 12.00 MT 70.00 MT 82.00 MT

Will be sent to GEPIL site, Randha for final disposal.

Yarn waste From process 60.00 MT 340.00 MT 400.00 MT

Will be recycled back /sold to actual users.

Used oil (5.1)

From plant and machineries

0.60 KL 3.50 KL 4.10 KL Will be sold to registered refiners/ sent to TSDF site

Emptydrums (33.3)

Raw material cons. 1200 Nos. 6800Nos. 8000 Nos.

Will be reused for packing /sold to authorized scrap vendor

Empty bags (33.3)

Raw material cons. 12000 Nos. 68000Nos. 80000-Nos.

Will be reused for packing /sold to authorized scrap vendor



(xii) Schematic representations of the feasibility drawing which give information of EIA purpose: A schematic representation of the feasibility drawing

Resource requirements • Raw Material: Sourced from Manufacturer / Traders of the same. • Land: Expansion in Existing premises, At Athal, Naroli. • Water: will be sourced through Bore Well. • Power: power will be sourced through DNH Electricity Department • Fuel : Local delear

Env. Mgt. Plan (EMP) • Air Pollution Control Measures: Air Pollution control system will be provided. • Greenbelt Area 30% of the Total Area will be developed. • Health & Safety measures will be followed properly

• Soak pit/ Septic Tank and ETP for Industrial waste water. • No Process waste will be generated. • Flue Gas emissions: Adequate chimney height will be provided. • Fugitive emission: There is no generation of fugitive emissions.

Type of Industry Proposed mfg. unit of “Man Made fiber-

other than Rayon”

Site Location: The company located Survey No

255/1/16 & 255/1/17 P, B/H IPCA Labs, Industrial Zone, Village- Athal, Naroli,

U.T. of Dadra and Nagar Haveli -396230..

Public consultation: Not required as the project is located in

Industrial Zone

Submission of Form-1 and Pre-Feasibility

Report & Draft TOR

Proposed Activity: The proposed expansion project

involves the production of "Synthetic Filaments Yarn- Manmade fibers"

Type of category as per EIA notification:ManMade fiber (Activity -5(d)- Category-B)

Presentation before the EAC for TOR



4. SITE ANALYSIS

4.0 Site Analysis (i) Connectivity:

The project is located in Industrial zone of Athal which is very well connected to National Highway no.8 and Western Railways. And the nearest air port (Mumbai) and port are 150 KM away from the project site by road.

(ii) Land Form, Land use and Land ownership: The existing developed land is within the notified industrial zone of U.T. D&NH. The total plot area (15147.96sq.m.) is belonging to M/s Geelon Industries Pvt. Ltd. The existing land is located in the industrial zoneof Dadra & Nagar Haveli (notification no.13-1(39)/95/PWD-I/2000/752, dated: 5thJuly 2001)

(iii) Existing Infrastructure/ land use pattern Proposed project will be located within notified industrial zone of U.T. D&NHwhich has available infrastructure like water, electricity, roads, rail, transportation and drainage system and TSDF Site. Surrounding area is consisting with agriculture, other industrial units.

(iv) Soil classification and Land use classification: General soil classification of the area is as under:

• Soil Characteristics & Land use classification: Most of the area cultivated, some area non cultivated under sallow and past forest.

• Surface color: Reddish brown to dark brown, in hilly area very dark, grayish to dark brown and dark Yellowish brown

• Depth of the soil: 0 to 25 cm (shallow to mod deep) in hilly forest 45 to 150 cms. (Deep to very deep) in predominant slope & flood plain alluvial area.

• Predominant Texture: Heavy Texture, predominantly clay. (v) Climate data from secondary sources:

Rainfall Data:

• The northern part has comparatively poor rainfall. Rainfall data was taken fromworldclim.org indicates that the long term mean spanning the period 1965 -2020 is medium to high226 to 259 cm rainfall for the Dadra & Nagar Haveli (DNH Spinners)region as compared to 197 to 242 cm rainfall for the central Gujarat. The isohyetal map for that period shows a high variation in rainfall from the Gujarat, Rajasthan towards the north and south part.

• Rainfall data is important in the planning strategy for industry development. The Rainfall map for Dadra &Nagar Haveli shows that Precipitation recorded over a long-term period (1 year) attains a yearly mean maximum of 282 cm for the year 2014.

(vi) Social Infrastructure available: Silvassa infrastructure owes itself largely to the initiatives of G.I.D.C., in building the Industrial infrastructure and in attracting young entrepreneurs from Dadra & Nagar Haveli (U.T) Equally, the growth of the social infrastructure – Residential facility, Drinking water, Health-care Facilities , Education Facilities , Socio-Cultural Facilities , Other Public-Semi-Public Facilities ,Police, Fire &Emergency Services ,Communication (Postal Facility) , Recreational Facilities & Open Spaces, Distributive Services, Miscellaneous Facilities, Banking facility Garden etc. - There are good residential and commercial areas Daman and Silvassa (the capital of Dadra and Nagar Haveli) attract both Indian and international



tourists. The nearest Railway station is Vapi on Western Railway. All major Mail/Express trains are available at Vapi. The UT of Dadra & Nagar Haveli is almost touching Mumbai - Baroda - Delhi National Highway No. 8 (Western Express Highway). Silvassa is about 14 Kms from Bhilad& 18 Kms from Vapi. Mumbai 180 Kms, Surat 140 Kms, Nasik 140 Kms and Daman 30 Kms.



5. Planning Description 5.0 Planning Brief. (i) Planning Concept (Type of industries, facilities, transportation etc) Town and Country Planning

/Development authority Classification: There is a cluster of numerous large-scale, medium-scale and small-scale industries, engaged in

manufacture of variety of products in the notified industrial zone of U.T. D&NH. The notified industrial zone of U.T. D&NH has the entire available infrastructure like water, electricity, roads, rail, and transportation, availability of raw material, TSDF Site and drainage system.

(ii) Population Projection: Not applicable

(iii) Land use planning (breakup along with green belt etc.): The proposed expansion project is located within the notified industrial zone of U.T. D&NHand due to the proposed project there will not be any change in the land use pattern of the region. Plot Area Statement:

Area Statement Existing (in m2) Proposed (in m2) Area After Proposed Expansion (in m2)

Total Area 15147.96 -- 15147.96 Construction Area 4452.65 -- 4452.65 Open Land Area 9359.05 -2905.15 6453.89 Greenbelt Area 2583.99 1657.43 4241.42

(iv) Assessment of Infrastructure demand (Physical & Social): The proposed infrastructure to manufacture products will be built with standard engineering design considering all the relevant parameters related to environment, health and safety. Facilities like road and communication are good.Banks, ATM's and medical facilitiesare also adequate.

(v) Amenities/ Facilities:

Education- schools including middle, secondary and higher secondary schools, Collages, social welfare hostels. Medical and Health- Community Health Centre, & Primary Health centre are available near villages Power and water- All the villages are electrified and drinking water facilities are extended to all villages. Rail and Road- The project site is very well connected by road through State Highway no. 8, Western railways.



6. Infrastructure Details 6.0 Proposed Infrastructure: (i) Industrial Area (Processing Area).

Basic infrastructure developed already and the required plant and machineries will be installed after getting statutory clearance.

(ii) Residential Area (Non Processing Area) : No residential area is involved in the proposed project. The employs are accommodated in nearby Residential areas

(iii) Green Belt: Green belt area will be provided and maintain at the tune of 30% of the total land area as the project site is within the developed industrial area.

(iv) Connectivity (Traffic and Transportation Road/ Rail/ Metro/ Water ways etc) : The project site is very well connected by road through National Highway no. 8 and western railways. (v) Drinking Water management (Source& Supply of water): Water requirement will be fulfilled through bore wells. (vi) Sewerage System:

GIDC has provided sewerage system to dispose the sewage effluent.

(vii) Industrial Waste Management: Industrial waste water @58 KL/daygenerated mainly from the washing and cooling tower blow down.Generated waste water will be treated by adequate effluent treatment plant and treated waterwill be reused for washing and used for plantation within the premises.

7. Rehabilitation and Resettlement (R&R) Plan: (i) Policy to be adopted (Central/ State) in respect of the project affected persons including home

oustees, land oustees and landless laborers (a brief outline to be given): The proposed Industry does not envisage any disturbance to local community or the village since the land is acquired and fully owned by GIDC Sarigam Notified industrial Area. The proposed project will not affect the home oustees, land oustees and landless laborers. Hence there is no R & R plan required.

8. Project Schedule & Cost Estimates: (i) Likely date of start of construction and likely date of completion (Time schedule for the project to be

given): After obtaining Environmental clearance and Consent to Establish from PCC, the company shall start the proposed construction and commissioning of the project.

(ii) Estimated project cost along with analysis in terms of economic viability of the project: Estimated project cost along with the analysis in terms of economic viability of the project

Plant & Machinery, Pipeline & Fittings, Electrical Installation, Safety systems, etc. are the major heads considered in the Capital Cost Projection for the proposed expansion project. Environment Protection has also been considered in planning the Cost Projection, which will include Green belt development, safety systems, etc.



Capital Cost Projection

Sr. No.

Purpose Project Cost (Rs. In crore)

Existing Proposed Total Cost

1. Land 1.37 -- 1.37 2. Building and Civil Works 7.51 1.00 8.51 3. Plant & Machinery and other fittings 32.31 75.00 107.31 4. Environmental protection measures 0.52 1.00 1.52 TOTAL : 41.71 77.00 118.71

The proposed investment will be made by company only.

The company will provide budgetary provision for the recurring expenses for environmental issues while planning the allocation of funds during the annual budgetary planning.

Recurring Cost per annum Sr. No.

Component Proposed (Rs. in Lacs/annum)

1. Environment & Safety Management System 15.00

2. Greenbelt Maintenance 5.00

3. Expenses for common solid waste disposal facilities 1.00

4. Enterprise social contribution 6.00

Total 27.00

9. Analysis of Proposal (Final Recommendations): (i) Financial and social benefits with special emphasis on the befit to the local people including tribal

population, if any, in the area: Proposed expansion activity will provide benefits to the local people in terms of financial and social welfare.

• Local people will get direct financial benefit by way of employment. • Local people will get some contracts of supply and services to get indirect income. • Company will contribute in improving education and health facilities in nearby area.


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