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Radius 860 03.2006 en (ba) - 1 - Operating manual All-Around-Weeder RADIUS 860 Selection CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf-Diesel-Strasse 8 D-54516 Wittlich / Mosel

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Page 1: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (ba) - 1 -

Operating manual

All-Around-Weeder

RADIUS 860 Selection

CLEMENS GmbH & Co. KG

Maschinenfabrik

Rudolf-Diesel-Strasse 8

D-54516 Wittlich / Mosel

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Radius 860 03.2006 en (ba) - 2 -

Index: Page:

1. Preface 3

2. Description of the RADIUS 860 Selection 5

3. Function and Mounting possibilities 6

* Before initial operation 6

* Mounting possibilities – Mounting height – Working depth 6

* RADIUS 860 Selection front mounted, double-sided 8

4. Working with the RADIUS 860 Selection 9

* General indications 9

* Initial operation 10

* Adjustments ex factory 10

* Adjustments – Tool changing – Optional tools 11

5. Maintenance and servicing 13

* Possible causes for an abnormal oil heating 13

* Replacement of control valve seals (RADIUS 860 Selection) 14

* Replacement of control valve seals (override valve) 15

6. Notes on safety 16

7. Technical data 16

* Meaning of the reference and warning symbols used 17

* EU Declaration of Conformity 18

8. Hydraulic circuit diagram 19

* General indications 19

* Hydraulic installation – Function of the override valve 20

* Connection schemes 22

9. Spare parts list 23

* Index to the spare parts list 24

Note:

In case of failure to comply with the instruction manual or use of unacceptable spare

parts, the manufacturer cannot be held responsible or to a limited degree only.

In addition, no changes of or attachments to the RADIUS 860 Selection which might

affect safety may be effected without the manufacturer’s consent.

Subject to technical alterations!

© 2005 CLEMENS GmbH & Co. KG

All rights reserved

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1. Preface:

Advantages of All-Around-Weeder RADIUS 860 Selection

1. Fast forward tractor speed

2. Fast reaction of RADIUS 860 Selection unit

3. Highly sensitive sensor unit

4. Sensor unit easily adjustable

5. Easy installation on tractors or mounting devices

6. Very compact, ideal for narrow rows

7. Easy adjustment to different soil conditions by a vast variety of

optional frontal tools

8. RADIUS is the alternative to chemical weed control.

Dear customer!

With RADIUS 860 Selection, you have acquired the best alternative to chemical weed

control.

With RADIUS 860 Selection it is easy to keep the area between the plants clean. A fast

forwarding tractor speed is reached due to the easy going single-acting control. The soil

around the plants is loosened quickly and precisely.

The single-acting hydraulic system helps to avoid the plants continuously, with small as well

as with large oil supply and even with fast forwarding speed. Even when the plants are angled

forward it is possible to drive with RADIUS, due to the easily adjustable sensor unit.

With the CLEMENS RADIUS 860 Selection you get a product with perfected technique and

a simple and easy to handle hydraulic control valve.

The blade share can be changed easily and quickly.

RADIUS 860 Selection as a compactly constructed device can be mounted quickly and suits

perfectly even two-sided mounting in small plantations.

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General hints:

- The RADIUS 860 Selection may be operated only if and when all safety devices

and safety-relevant equipment are available and operable.

- Any troubles which may affect safety must be immediately removed by qualified

labour.

- Use RADIUS 860 Selection for the specified purpose only (loosening of the soil

around the vines for weed control).

- Do not change any of the hydraulic connections of the RADIUS 860 SL as this may

result in malfunctions and premature failure.

- Have repairs performed by special workshops or the CLEMENS after-sales service

only. Never make unauthorised modifications to the machine.

- In order to be able to operate the RADIUS 860 Selection properly, safely and

correctly also read the operating manuals of the attachments carefully.

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Radius 860 03.2006 en (ba) - 5 -

2. Description of the RADIUS 860 Selection CLEMENS RADIUS 860 Selection mainly consists of the following assemblies:

- Basic body

- Shaft unit

- Control valve

- Control unit

- Swivelling cylinder

- Sensor rod

- Blade share

RADIUS is mounted via clamp brackets to a common support of the corresponding mounting

bracket, column lifter, front mounting frame etc.

The working principle of the RADIUS is based on a control valve supplied by the hydraulic

of the tractor furnishing oil to the swivelling cylinder. The blade share is turned outwards

while driving up towards the vine. When the sensor rod touches the vine, the control valve is

operated and the oil flow to the swivelling cylinder is cut off. The blade share is pivoting in-

wards via spring force and thus avoids the vine. When the sensor rod is relieved again, the

swivelling cylinder is furnished with oil again ant the blade share pivots into its initial posi-

tion.

Figure RADIUS 860 Selection with grubber-share

Sensor rod Blade share Shaft unit Grubber share

Control unit Basic body Control valve Swivelling cylinder

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3. Function and Mounting possibilities

* Before initial operation:

- Carefully study the operating manual of the RADIUS 860 Selection and the

additional accessories and familiarise yourself with the operation of the equipment.

- Check to see whether the hydraulic connections fit to your tractor.

* Mounting possibilities – Mounting heights – Working depths:

Fig. 4

It is possible to mount the RADIUS either in front or in rear of the tractor. It is also possi-

ble to mid-mount a single RADIUS unit.

Fig. 2 Fig. 3

3

1

2

4

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Radius 860 03.2006 en (ba) - 7 -

1. RADIUS rear-mounted To mount RADIUS in rear is the simplest possibility. On cultivators or disc harrows it is usu-

ally done double-sided. For operating to the two units a flow divider with return oil manifold

is necessary. The mounting height of the RADIUS depends on the tools of the cultivator. The

RADIUS tools should run a little higher cultivator’s. The tools which are mounted in front of

the RADIUS shaft (Fig. 5, part 5) should run 20 mm (1”) deeper than the RADIUS blade

share (Fig. 5, part 6).

2. RADIUS mid-mounted:

The mounting tube (Fig. 2, pos. 1) for column lifters S2 and S-5 is fixed to the square peg of

the tractor, so that a working depth of 20 – 120 mm (1” to 5 “) is achieved.

For determining the mounting height, set the column lifter with RADIUS mounted flatly on

an even surface. Make sure that the vertical hydraulic cylinder is extended at the minimum

120 mm (5”). Determine where the unit can be attached to the tractor and the mounting

height. The mounting height varies from tractor type, model and depends on the size of the

tractor tires. The column lifter has a stroke of 400 (S-1 and S-2) or 500 mm (S-4) (16” or

19.5”). Make sure that the front mounted optional tools in front of the RADIUS shaft (Fig. 5,

part 5) are at least 20 mm (1”) deeper than the RADIUS blade share (Fig. 5, part 6). Please

ensure that the RADIUS has adequate clearance in mid-mounting and front-mounting:

a) from the machine to the front tractor tire when it is turned inwards (Fig. 3, pos. 7) and

from the blade share to the rear tire as well.

b) from the brake pedal if the RADIUS is turned in and lifted.

c) Furthermore, there should be enough clearance between the gauge wheels and the

RADIUS, especially in connection with the use of disc plow and disc colter.

d) The best locating for the plant to touch the sensor rod is 5 cm (2“) from the end of the rod

(Fig. 3, pos. 8).

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Radius 860 03.2006 en (ba) - 8 -

* RADIUS front-mounted, double sided:

1. The frame width for RADIUS front mounted depends on the row width and blade

share length. That means:

a) Share length 370 mm (14.5”):

Frame width A= Row width B – 650 mm (25.5”)

b) Share length 500 mm (20”):

Frame width A= Row width B – 910 mm (36”)

c) Share length 620 mm (24”):

Frame width A= Row width B – 1150 mm (45”)

2. Mounting height: See no. 2 on page 6 (RADIUS mid-mounted)

3. The column lifter S-2 front (fig. 5, pos. 47) has a single-acting cylinder with a stroke

of 500 mm (20”). It is also available with double-acting cylinder.

4. The mounting tube (fig. 5, pos. 48) is equipped with a floating equaliser.

5 If you drive mostly on hillsides mount the frame a little deeper than normal, in order to

ensure that the RADIUS tools will have contact with the soil when you enter the row

which is headed down a steep slope. Experience showed that a working depth of 110

mm (4.5”) is best. That means that while mounting the RADIUS the hydraulic cylinder

should be extended 130 mm (5”). (Device completely mounted and placed on level

ground).

Fig.5

Recommended measure

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Radius 860 03.2006 en (ba) - 9 -

4. Working with the RADIUS 860 Selection:

* General indications:

1. Blade share moves continuously from 0-90°.

2. Blade shares and sensor rods are available in three different lengths:

a) 370 mm (14.5”)

b) 500 mm (20”)

c) 620 mm (24”)

3. RADIUS needs single-acting hydraulics.

4. a) Hydraulic oil requirement single-sided: 6 – 10 l/min (1.5 – 2.6 gpm)

b) Hydraulic oil requirement double-sided: 12 – 20 l/min (3.0 – 5.2 gpm)

(flow divider necessary).

5. Forward travel speed should be 4-10 km/h (2.5 – 6.2 mph), depending on soil conditions

and plants.

6. RADIUS is available with hydraulic or electromagnetic override valve. Those enable to

adjust the pressure of the blade share from 0-175 bar (0 – 2800 psi), depending on the

soil conditions. Operating the override valve, the system is relieved from pressure and

the blade share pivots inside.

7. The return flow into the tank always has to be without pressure (the optimum is a

tube diameter of 15 mm (6/10”). Make sure that the oil is delivered into the tank under-

neath the oil level (see fig. above). The return hose for a single unit should have an inside

diameter of at least 13 mm (1/2”). For a double-sided unit the return hose from the flow

divider should have 16 mm (5/8”).

8. The oil of the circuit must be filtered. The best place for the filter is in the suck line, in

order to avoid a backpressure in the return hose (see fig. above).

9. Caution:

When the hydraulic valve of the tractor delivers oil to the RADIUS unit, the blade

share will move forward. This is especially important with the RADIUS in lifted

position above the ground, as this possibly causes injury. Keep the RADIUS in-

operative until you have reached the spot where you want to start working. Keep

safety distance!

Pump Suction filter

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Radius 860 03.2006 en (ba) - 10 -

* Initial operation:

a) To free the lines connected to RADIUS from air, the oil flow must be initiated. All

valve levers should be in working position for some time. The sensor rod and with it

the machine can be moved by hand. Now the system deareates automatically.

b) When the hydraulic system is deareated and filled with oil, check the oil level of the

tractor and if necessary fill in correct hydraulic oil according to tractor manufacturer’s

recommended level.

* Adjustments ex factory:

The following adjustments are performed in the factory. If this adjustment should change in

the course of time proceed as follows to readjust the equipment.

1. Adjustment without hydraulic pressure to the unit:

a) Stop point of sensor rod moving in (Fig. 14):

This adjustment will prevent the valve piston to be pressed too deeply and to damage the

end of the valve housing. See fig 14 and 15 and proceed as follows:

Loosen the counternut (pos. 5) and turn the screw (pos.1) with its head towards the sup-

port (pos.9); thus the stopper is not allowed to touch the screw head when pushing the

sensor housing in. While holding the sensor housing in this position, screw the bolt

(pos.1) towards the stopper (pos. 4) until there is a contact. Continue to screw a half turn

after initial contact is made. This prevents the valve piston from pressing at the end of the

valve housing. Relock the bolt (pos. 1) with the counternut (pos. 5) and place the self-

locking nut (pos. 6) at the end bolt (pos. 1). (It is used as a lock for the tension spring

which is used in case of strong weeds (fig.16.).

b) Stop point of sensor rod moving out (Fig.15):

This adjustment will place the sensor unit the way that pos. 2 in non working position

slightly touches the valve piston (pos. 3). Loosen the counternut (pos. 7) and screw the

bolt (pos. 8) in so that you achieve free-play between the stopper (pos. 2) and the piston

(pos. 3). Check if the valve (pos. 3) is easy running and fully extended. Now screw the

bolt (pos. 8) backwards, so that the free-play is just cancelled.

Fig. 14 Fig. 15

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Fig. 16 Fig. 17

Fig. 18

2. Adjustment with hydraulic pressure to the unit (stroke limitation):

The blade share must be in working position. Now check for free-play of the blade share

by pressing its rear edge forward. The distance should be 5 mm (1/5”). This free-play is

necessary to avoid contact between the piston of the cylinder and the cylinder bushing. If

there is no free-play, adjust it with the threaded pin in the stopper of the bearing housing.

* Adjustments – Tool changing – Optional tools:

2. Working in strong weeds

If the sensor rod is already pushed backwards by the weeds, the sensitivity of the sensor

unit can be reduced by placing a tension spring (Fig. 16, pos. 27). Place the tension spring

in the hook and on the adjustment screw.

3. Changing of tools – Changing of the blade share:

When the blade shares are worn out they should be replaced in time. Loosen the screw

(fig. 17, pos. 33) from the RADIUS shaft and clean the matching surface (coupling disk,

pos. 31). Place the new share on the coupling disk and tighten the screw very securely

(torque 190 Nm).

1. Adjustment of the sensor rod

The sensor rod can be adjusted simply

and quickly: Lift the spring loaded knob

on the top of the sensor housing and move

the sensor forwards or backwards. On

driving uphill it is recommendable to

adjust the sensor a few ahead of the blade

share. It should also be done when the

plants are angled forwards or when the

working speed is higher than 8 km/h

(5mph). The height of the sensor rod is

adjustable via the bolt and counternut at

the clamp.

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Radius 860 03.2006 en (ba) - 12 -

4. Front ground engaging tools for RADIUS 860 Selection:

In general, RADIUS 860 Selection should only work with attached front tools (see

chapter Mounting). These tools should work 20 mm (1”) deeper than the RADIUS blade

share in order to protect the shaft from stones etc. (Fig. 3).

CLEMENS offers various front tools according to the different soil conditions. The grub-

ber share is used for a deep and thorough cultivation. The same applies to the half duck

foot share. In green–covered plantings the pivoting disc colter or the disc plow (fig. 18) is

used. The pivoting disc colter cuts a neat edge to the green-cover, whereas the disc plow

can be adjusted for slight hilling up and ploughing back (fig. 18). For stronger hilling up

and ploughing back work CLEMENS offers the clearing body LW1.

5. Drawing cut:

The RADIUS 860 Selection can be adjusted for a so called „drawing cut“ of the blade

share. This allows in connection with the soil lifter for 370 mm (14“) blade shares (fig.

17, pos. 36) resp. with the pivoting clod breakers for 500 mm (20“) and for 620 mm (24”)

blade shares an optimal distribution of the loosened soil. If you want to bring the blade

share into this position, please loosen the cylindrical screw (fig. 19, pos. 40) and screw it

into the appropriate threaded boring (fig. 19, pos. 41).

fig. 19

40

41

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Radius 860 03.2006 en (ba) - 13 -

5. Maintenance and servicing:

The CLEMENS RADIUS 860 Selection is designed so that it requires a minimum of mainte-

nance and care.

However, the following points should be observed:

- After the first 4 hours of operation all screws and nuts are to be checked for a tight

fit.

- When cleaning the RADIUS with a high-pressure cleaner, please make sure that

the high-pressure jet is not aimed at bearing and sealing points or hydraulic

connections. This can result in damage and premature failure.

- All lubricating nipples and movable bearing points have to be lubricated with

sulphur-free grease or oil depending on the working conditions. If the sensor rod

unit is no longer easy-going after lubricating, there has been put in to much

grease. This can be corrected by light hits on the sensor rod unit.

* Possible causes for an abnormal oil heating:

Abnormal oil heating may be caused by the following circumstances:

a) The nominal diameters of the suction, pressure and return lines of the hoses are

too small.

b) The oil tank (reservoir) is insufficiently dimensioned.

c) The oil level in the hydraulic system of the tractor is too low.

d) The oil filter is dirty.

e) The necessary oil quantity is not reached.

f) The setting of the pressure-relief valve of the tractor is insufficient (175 bar as

a minimum).

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Radius 860 03.2006 en (ba) - 14 -

* Replacement of control valve seals (RADIUS 860 Selection):

Mounting kit CW 010.000200

Fig. 1 Remove pos. 1 and pull out pos. 2, remove circlip ring (pos. 3) and defective sealing

(pos. 4).

Fig. 2 Insert spirally O-ring (pos. 6) by using plastic spike (pos. 5).

Fig. 3 Mount spirally plastic supporting ring (pos. 7) (not below 20° C / 68° F)

Fig. 4 Embed plastic supporting ring (pos. 7) by turning and slightly pressing it in direction

of the arrow (pos. 9) and by using mounting bushing (pos. 8). Do not slip on bushing.

Fig. 5 Push bushing revolvingly opposite and with the conical side (pos. 10) in direction of

the arrow (pos. 11) on the seal.

Fig. 6 Lubricate control piston and insert it into housing until the bushing fits in the sparing.

Push control piston revolvingly inwards until seal (pos. 15) is inside valve housing.

Keep drill hole closed with your thumb so that the piston does not jut out. Remove

bushing (pos. 8) (hold up piston). Remount pos. 3 and 1. Insert pressure spring (pos.

13). Close valve housing with pos. 14 and 12. Do not forget washers on mounting the

valve underneath the shaft unit plate.

Pos. Specification Quant. Order No.

15 Piston seal 1 CW 780.012600

consisting of:

6 O-Ring ∅ 12 x 2 1

7 Plastic support ring 1

8 Mounting bushing CW 010.000201

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Radius 860 03.2006 en (ba) - 15 -

* Replacement of control valve seals (override valve):

Mounting kit CW 010.000200

Fig. 7-12 show the same mounting steps as fig. 1-6 (page 14)

Fig. 7 Remove sealing (pos. 4)

Fig. 8 Insert new O-ring

Fig. 9 Mount new plastic supporting ring

Fig. 10 Embed plastic support ring

Fig. 11 Push bushing on the seal

Fig.12 Mount piston with new seals (pos. 15)

Pos. Specification Quant. Order No.

15 Piston seal 1 CW 780.012600

Consisting of:

6 O-ring ∅ 12 x 2 1

7 Plastic support ring 1

8 Mounting bushing CW 010.000201

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6. Notes on safety:

- When the machine is not working the raised RADIUS-units have to be put down

on the ground. Only climb or leave the tractor when the hydraulic system is not

running.

- As soon as oil supply is in operation, the RADIUS blade share moves forth. For

this reason keep distance to the machine when it is raised. Keep RADIUS inopera-

tive until you have reached the spot when you want to start working.

- Before use the hydraulic lines are to be checked for damage and ageing and

replaced if necessary.

- Caution: Oil spraying out can cause injuries and pollution to the environ-

ment!

- Maintenance and repair work may only be performed when the hydraulic lines

have been uncoupled from the tractor.

- Never let the RADIUS be operated by people who are not familiar with the safety

and operating instructions.

- The accident prevention regulations of the employer’s liability insurance associa-

tion must be observed.

- Use RADIUS with sufficient natural lighting only.

7. Technical data: RADIUS 860 Selection

Weight: one sided without blade share and sensor rod: app. 24.5 kg

blade share and sensor rod, depending on length: 2.0 – 5.1 kg

Dimensions: (L x W x H), without blade share and sensor rod

430 x 300 x 500 mm (17 x 12 x 20“)

Oil requirement one sided: 6 – 10 l/min (1.5 – 2.6 gpm)

Oil requirement double sided: 12 – 20 l/min (3.0 – 5.2 gpm) (flow divider necessary)

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* Meaning of the reference and warning symbols used

Manufactured according to the

European standards and recommendations

CE serial no. plate

Danger!

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Radius 860 03.2006 en (ba) - 18 -

EC Conformity Declaration

In line with the EC Recommendation 89/392/EEC “Machines“, annex II A

Manufacturer: CLEMENS GmbH & Co. KG

Maschinenfabrik

Rudolf - Diesel - Strasse 8

D-54516 Wittlich / Mosel

This is to certify that type and style of

Machine type: All around weeder RADIUS 860 Selection

meet the following pertinent regulations (recommendations):

Machine recommendation 89/392/EEC

AB1.EC No. L 183/9

Amendments 91/368/EEC

93/44/EEC

93/68EEC

The following harmonised standards were applied:

DIN EN 292 , part 1

DIN EN 292 , part 2

DIN EN pr 708

The following national technical standards and specifications were applied:

DIN v 8418

DIN 11001 , part 6

Details on the authorised signatory

Name, first name: Clemens, Bernd

Position: Managing Director

Wittlich, 15 December 2006 _________________________________

legally binding signature

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The mounting variants

described

a) Tractor with power

steering (fig. 6)

b) Tractor without power

steering (fig. 7)

are only two of many

installation variants.

Fig. 6 shows that the oil is led

to the pressure relief valve

(pos. 18) and the flow divider

(pos. 19) after having passed

the flow divider of the tractor

(pos. 17). The additional flow

divider leads the remaining

oil quantity back to the 3-

point hydraulic system. (pos.

20)

The constant quantity flows

back to the tank without

pressure when the valves are

not in operation.

A single-acting control valve

(pos. 21), equipped with a

fixing device for operating

position, is sufficient for

single- and double-sided

operation of RADIUS.

Moreover, an additional

single-acting valve is

necessary for the column

lifter (mid-mounted or front-

mounted). For the width

adjustment of the front-

mounted frame or of the rear-

mounted cultivator a double-

acting valve is necessary.

8. Hydraulic installations:

* General indications

Fig. 7 shows the variant in which there is a pressure relief valve attached behind the oil pump

(pos. 23). In this case, a flow divider (in pos. 24) is required, leading the preferred oil quantity

to the RADIUS and the remaining quantity to the 3-point hydraulic system (pos. 25) or to the

lifting valve (pos. 26).

Fig. 6

Fig. 7

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* Hydraulic installation – Function of the override valve

1. Fig. 9: The hydraulic hoses are connected according to Fig. 9-11. “D“ means pressure

inlet, “T“ means tank and “Z“ connection to the cylinder. Here we show a right-hand

machine without override valve.

2. Fig. 10: Function of the override valve: If you wish the RADIUS blade share to pivot

inside, you have to push the lever (pos. 36) in direction of the arrow. This relieves the

hydraulic system of its pressure and the device pivots inside. Here we show a right-hand

RADIUS with override valve (pos. 33). The override valve is adjustable (pressure reduc-

ing) from 0-175 bar by turning the knurling wheel (pos. 34) anticlockwise (pos. 35). The

pressure should be high enough, so that the resistance of the soil is clearly overcome

(when going forward).

3. Fig. 11 (page 20) shows the connection scheme in case of a double-sided equipment with-

out override valve, but with flow divider and return oil-manifold.

4. For other connection variants please ask your local dealer or our customer service.

Fig. 9

RIGHT LEFT

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The indicated hose diameters (NW) should be respected. The manufacturer is not

responsible for improper connections and such that are not correctly made. Further-

more he is not responsible for break downs on the tractor due to leakage and oil over-

heating. The oil quantities indicated on page 9 (point 4a/b) must strictly be adhered to.

The return flow hose bears only a pressure of 2 bar (28 psi). The operator must make

sure that the tractor’s hydraulic system is sufficient respectively that there is a recooling

of the hydraulic oil.

Fig. 10

Fig. 11

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* Connection schemes

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9. Spare parts list:

Address for customer service:

CLEMENS GmbH & Co. KG

Maschinenfabrik

Rudolf - Diesel - Strasse 8

D-54516 Wittlich

Phone: ++49-6571 / 929 - 00

Fax: ++49-6571 / 929 – 192

e-mail: [email protected]

Address for customer service in the USA:

Clemens Vineyard Equipment, Inc.

c/o Hoover Tractor & Engine

224 N. East Street

Woodland, CA 95776

Phone: (530) 406-0577

Fax: (530) 661-0451

e-mail: [email protected]

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Index to the spare parts list: Page:

Basic Body................................................................................................................25

Shaft unit ..................................................................................................................26

Control valve ............................................................................................................27

Control unit...............................................................................................................28

Swivelling cylinder...................................................................................................29

Blade share with sensor rods and accessories ..........................................................30

Disk plow / Support..................................................................................................31

Swivelling disk colter ...............................................................................................32

Hub support ..............................................................................................................33

Clearing body LW-1.................................................................................................34

Lifting cylinder of front mounting frames, with accessories ...................................35

Width adjustment cylinders of front mounting frames, with accessories ................36

Gauge wheel front frame FA-1/Pivoting gauge wheel front frame FA-3 .........37 / 38

Gauge wheel for mid-mounting................................................................................39

Lateral angle adjustment mechanical .......................................................................40

Hydraulic cylinder for lateral angle adjustment .......................................................41

Twin non return valve for hydraulic lateral angle adjustment .................................42

Override valve, hydraulic – one sided...............................................................43 / 44

Constant flow divider with accessories ....................................................................45

Override valve, electromagnetic – one sided ...........................................................46

Override valve, electromagnetic – two sided ....................................................47 / 48

Oil flow divider with return oil manifold .................................................................49

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Spare parts list

Basic body

Item no. Specification Dimensions Quant. Order no.

8 Clamping plate 1 CL 856.010002

Leg spring rhs CW009.041900 9

Leg spring lhs D 6,0 mm 1

CW009.042000

10 Disk 1 CW007.004700

11 Limiting bushing 1 CW004.053300

12 Deep groove ball bearing 6008 2RS OST 3 CW540.064400

13 Adjusting washer g.v. PS 15x21x1 DIN 988 1 0988 15 21 10

14 Adjusting washer g.v. PS 15x21x0,5 DIN 988 1 0988 15 21 05

15 Dowel screw M 14x60 DIN 610 1 0610 14 060 S

16 Hexagon nut g.v. M 14 DIN 934 1 0934 14

17 Spring washer g.v. A 14 DIN 127 1 0127 14

18 Washer g.v. Ø 12 DIN 1440 6 1440 12

19 Hexagon screw g.v. M 12x60 DIN 933 4 0933 12 060

20 Hexagon nut g.v. M 12 DIN 934 4 0934 12

21 Hexagon screw g.v. M 8x45 DIN 931 1 0931 08 045

22 Hexagon nut g.v. M 8 DIN 985 1 0985 08

23 Circlip ring Ø 72x2,5 DIN 472 1 0472 72

24 Clamp strap 2 CL 860.010009

25 Hexagon screw g.v. M 12x70 DIN 931 2 0931 12 070

26 Set screw M 8x25S 1 0913 08 025 S

27 Hexagon nut g.v. M8 DIN 934 1 0934 08

28 Cover 2 CL 860.010100

10

11

9

8

19

17

16

15

13

14

12

18

23

22

21

20

29

28

26

25

24 29

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Spare parts list

Shaft unit

Part no. Specification Dimensions Quant. Order no.

Tool support with coupling disk rhs CL 860.021000 30

Tool support with coupling disk lhs 1

CL 860.121000

Tool support with serrated disk rhs CA 860.021000 not

shown Tool support with serrated disk lhs 1

CA 860.121000

31 Cover disk 1 CL 856.020001

32 Spacer 1 CL 860.020003

33 Disk 1 CW007.005200

34 Sliding disk 1 CW007.004900

35 Hexagon screw g.v. M 12x25 DIN 933 1 0933 12 025

36 Hexagon screw g.v. M 16x50x1,5 DIN 961 1 0961 16 050

37 Hexagon screw g.v. M 8x30 DIN 933 1 0933 08 030

38 Hexagon nut g.v. M 8 DIN 934 2 0934 08

39 Lock washer g.v. Ø 12 1 CW520.002900

40 Screw locking disc g.v. Ø 16 1 CW520.007800

41 Circlip ring g.v. Ø 45x1,75 DIN 471 1 0471 45

42 Hexagon screw g.v. M 8x40 DIN 933 1 0933 08 040

43 Hexagon nut g.v. M 8 DIN 985 1 0985 08

30

42

37

36

35

33

32

31

41

40

39

38 38

43

34

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Spare parts list

Control valve

Part no. Specification Dimensions Quant. Order no.

Control valve rhs complete CL 856.030000

Control valve lhs complete 1

CL 856.130000

Housing rhs CL 856.030001 50

Housing lhs 1

CL 856.130001

51 Steering piston 1 CL 856.030002

52 Flange 1 CL 856.030003

53 Cover 1 CL 856.030004

54 Straight screwed socket P-GES 12 LM 16x1.5 1 CW730.018100

55 Angular connection P-RSWS 12 LM 16 x 1.5 1 CW730.015800

56 Pressure spring 1 CW009.005300

57

Seal kit

(please observe replacement instructions on

page 14 of the operating manual)

1 CW780.012600

58 Bellow 1 CW780.007000

59 Hexagon screw galv. M 6x80 DIN 931 2 0931 06 080

60 Hexagon screw galv. M 6x70 DIN 931 1 0931 06 070

61 Screw galv. M 5x16 DIN 912 6 0912 05 016

62 Hexagon nut galv. M 6 DIN 934 2 0934 06

63 Disk galv. Ø 6 DIN 1440 3 1440 06

64 Lock washer galv. Ø 6 3 CW520.002600

65 Lock washer galv. Ø 5 6 CW520.002500

66 Circlip ring galv. Ø 16x1 DIN 471 1 0471 16

67 O-Ring 16x2 1 OR 016 20

70 Expander Ø 9 1 CW780.050100

71 Fitting galv. NW 13 1 CW011.600800

72 O-Ring Ø 8 x 2 2 OR 018 20

73 Hollow screw M 16x1,5 1 CW011.500600

59

62

64

61 65 53

67

56 70

63

50 71

72

73

55

51 66

57

60

54

59

52 65

61

58

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Spare parts list

Control unit

Part no. Specification Dimensions Quant. Order no.

Sensor housing rhs galv. CL 860.041000 76

Sensor housing lhs galv. 1

CL 860.141000

Mounting pin rhs galv. CL 856.042000 77

Mounting pin lhs galv. 1

CL 856.142000

78 Clamping part (note serial number) 1 CL 860.042001

Sensor rod clamp rhs galv. CA 856.042000 78 a

Sensor rod clamp lhs galv. 1

CA 856.142000

Sensor rod seat rhs CG 856.040001 79

Sensor rod seat lhs 1

CG 856.140001

80 Centering bolt 1 CA 856.040002

81 Lock bolt 1 CL 856.040003

82 Guide bushing 1 CL 856.040004

83 Pressure section 1 CL 856.040005

85 Collar bushing 2 CW004.051300

86 Tension spring (only necessary in strong weeds) 1 CW009.020600

87 Pressure spring galv. 1 CW009.004000

Leg spring rhs galv. CW009.040100 88

Leg spring lhs galv. 1

CW009.040200

89 Hexagon nut galv. M 10 DIN 934 2 0934 10

90 Washer galv. Ø 10 DIN 1440 1 1440 10

92 Adjusting washer galv. 12x18x1,8 DIN 988 1 0988 13 19 15

93 Clamping sleeve A2 Ø 3x16 DIN 1481 2 1481 03 016 2A

94 Hexagon screw M10x40 DIN 933/916 1 CW500.011800

95 Conical lubricating nipple 1 CW570.000100

96 Socket head cap screw galv. M 10x16 1 0912 10 016

76

77

85

83

82

81

80

79

78

up to serial No. 00355 rhs

up to serial No. 10200 lhs

92

90

88

89

94

93 93

87

82

96

89

95

86

78 a

from serial No. 00356 rhs

from serial No. 10201 lhs

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Spare parts list

Swivelling cylinder

Part No. Specification Dimensions Quant. Order No. Order No.

Piston Ø 25 Piston Ø 30

Radius cylinder complete CL 895.530000 CA 895.530000

100 Cylinder pipe Di Ø 40 1 CL 895.531000 CL 895.531000

101 Piston complete 1 CL 895.532000 CA 895.531000

102 Bushing 1 CL 895.530001 CA 895.530001

103 Spacer disk 1 CW007.004800 CW007.007900

104 Bushing 2 CW550.004800 CW550.004800

105 Dust shield 1 CW780.003200 CW780.015200

106 Piston seal 1 CW780.003100 CW780.018100

107 O-ring Ø 42x2,5 1 OR 042 25 OR 042 25

108 Conical lubricating nipple 1 CW570.004200 CW570.004200

110 Hydraulic hose NW 10x445 Ø 10, Ø 12 1 CW700.021400 CW700.021400

111 Lock washer galv. Ø 10 1 CW520.002800 CW520.002800

112 Hexagon screw galv. M 10x16 DIN 933 1 0933 10 016 0933 10 016

101

105

106

102

107

103

111

112

100

110 108

104

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Spare parts list

Blade shares with sensor rods

and accessories

Part No. Specification Dimensions Quant. Order No.

Blade share 370 mm (14.5”) rhs with coupling disk CL 926.201000 1 + 15

Blade share 370 mm (14.5”) lhs with coupling disk 1

CL 926.251000

n. shown Blade share 370 mm (14.5”) rhs + lhs with serrated disk 1 CA919.030000

Sensor rod 370 mm (14.5“) rhs CL 918.020000 2

Sensor rod 370 mm (14.5”) lhs 1

CL 918.520000

3 + 15 Blade share 500 mm (20”) rhs + lhs with coupling disk 1 CL 926.202000

n. shown Blade share 500 mm (20”) rhs + lhs with serrated disk 1 CA919.041000

Sensor rod 500 mm (20”) rhs CL 918.040000 4

Sensor rod 500 mm (20”) lhs 1

CL 918.540000

5 + 15 Blade share 620 mm (24”) rhs + lhs with coupling disk 1 CL 926.203000

n. shown Blade share 620 mm (24”) rhs + lhs with serrated disk 1 CA919.061000

Sensor rod, 620 mm (24”) rhs CL 918.060000 6

Sensor rod 620 mm (24”) lhs 1

CL 918.560000

Sensor rod 370 mm (14.5“) rhs CA 919.020001 7

Sensor rod 370 mm (14.5”) lhs 1

CA 919.520001

Sensor rod 500 mm (20”) rhs CA919.043000 8

Sensor rod 500 mm (20”) lhs 1

CA919.543000

Sensor rod, 620 mm (24”) rhs CA919.065000 9

Sensor rod 620 mm (24”) lhs 1

CA919.565000

Accessories

Complete soil lifter only for blade share 10 + 11

370 mm (14.5“) rhs + lhs 3 CA 919.022000

10 Soil lifter

11 Flat head screw galv. M 10x16, DIN 7991 3 7991 10 016

Complete swivelling clod breaker for blade shares 13 + 14

370 mm (14.5”) / 500 mm (20”) / 620 mm (24”) rhs + lhs 2/3/4 CL 919.330000

13 Swivelling clod breaker

14 Clamping sleeve Ø 10x20,DIN 1481 2/3/4 1481 10 020 s

15 Coupling disk welded on, also available separately 1 CL 926.201002

3

5

10

13

1

2/4/6

15

15

7

8/9

Positions 2/4/6 up to serial No. 00355 rhs

and 10200 lhs

Positions 7/8/9 from serial No. 00356 rhs

and 1020 lhs

14 11

15

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Spare parts list

Disk plow / Support

Part No. Specification Dimensions Quant. Order No.

Disk plow complete CL 926.920000

10 Support 1 CL 926.923000

11 + 29 Bowed leg 1 CB 919.121000

12 Disk support 1 CL 919.122000

13 Plow disc, even D 300 x 3,0 1 CW650.015400

n. shown Plow disc, serrated 1 CW650.015800

14 Ball bearing 2 CW540.026500

15 Oval head screw galv. M 10x30 ULS 4 CW500.010700

16 Hexagon nut galv. M 10 DIN 934 4 0934 10

17 Washer galv. Ø 10 DIN 1440 4 1440 10

18 Lock washer galv. Ø 10 4 CW520.002800

19 Circlip ring Ø 72x2,5 DIN 472 2 0472 72 025

20 Circlip ring galv. Ø 35x1,5 DIN 471 1 0471 35

21 Supporting ring Ø 35x45x2,5 DIN 988 1 0988 35 45 25 s

22 Gasket 35x72 2 CW780.030000

23 Hexagon screw galv. M 16x80 DIN 931 1 0931 16 080

24 Hexagon nut galv. M 16 DIN 934 1 0934 16

25 Lock washer galv. Ø 16 1 CW520.003100

29 Serrated disc ø 65 mm, weldable Ø65 1 CW902.002300

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Spare parts list

Swivelling disk colter

Part No. Specification Dimensions Quant. Order No.

Disk colter 300 mm complete rhs CC 919.130000

Disk colter 300 mm complete lhs CC 919.630000

Stem rhs CC 919.132000 32

Stem lhs 1

CC 919.632000

Bowed leg rhs CC 919.131000 33

Bowed leg lhs 1

CC 919.631000

34 Hub support (see page 33) 1 CA 919.123000

35 Colter disc 1 CW650.012200

36 Hexagon screw galv. M 10x30 DIN 933 4 0933 10 030

37 Hexagon nut galv. M 10 DIN 934 4 0934 10

38 Lock washer galv. Ø 20 2 CW520.004000

39 Slide bushing 2 CW550.001600

40 Spacer disk 2 CC 919.130001

41 Circlip ring Ø 25x1,2 DIN 471 1 0471 25

42 Conical lubricating nipple 1 CW570.000100

41

40

39

42

39

40

32 33

37

38

36

34

35

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Spare parts list

Hub support

Part No. Specification Dimensions Quant. Order No.

Hub support complete CA 919.123000

60 Circlip ring galv. Ø 47x1,75 DIN 472 1 0472 47

61 Dust protection cover 1 CW004.002400

62 Bolt Ø 20 1 CA 919.123002

63 Deep groove ball bearing 2 CW540.043000

64 Hub 1 CA 919.123001

65 Seal 1 CA 919.123003

66 Hexagon nut galv. M20x1,5 DIN 439 2 0936 20 015

not shown Lock washer galv. 2 CW520.003300

65 66 66

64

60 61 62 63

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Spare parts list

Clearing body LW-1

Part No. Specification Dimensions Quant. Order No.

Clearing body LW1 rhs complete CA 919.140000 70-76

Clearing body LW1 lhs complete

CA 919.640000

Leg rhs CL 940.160001 70

Leg lhs 1

CL 940.170001

Front rhs CA 919.141100 71

Front lhs 1

CA 919.641100

Offset share rhs CW650.008800 72

Offset share lhs 1

CW650.008900

73 + 74 Countersunk screw M10x25 DIN 608 MU 3 0608 10 025 04 s

75 Hexagon screw galv. M12x35 DIN 933 2 0933 12 035

76 Hexagon nut galv. M12 DIN 934 2 0934 12

not shown Washer galv. D 13,0 DIN 125 2 0125 13

77-81 Additional part for attachment on plows: Mounting clamp complete

CL 952.110000

77 Clamp bracket (nor available separately) 1

78 Clamp strap 1 CW030.000700

79 Hexagon screw galv M12x50 DIN 931 2 0931 12 050

80 Hexagon nut galv. M12 DIN 934 2 0934 12

72 71

74

70

75

76

73

80 81

78

79 77

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81 Washer galv. Ø 12 DIN 1440 2 1440 12

Spare parts list

Lifting cylinder of front mounting frames,

with accessories

Specification Dimensions Quant. Order No.

Fig. 3 Single acting hydraulic cylinder e.g. for column lifter S1 and S2 front mounted

Ø 30 x Ø 22, Stroke 500mm (20“)

CC895.270000

6 O-ring Ø 15 1 OR01520

8 Guiding Ø 15 / ø 30 1 CL895.400004

11 Dust shield Ø 22 1 CW780.003600

23 Collar 1 CL895.260001

24 Seal kit 22 / ø 30 1 CW780.002800

25 Washer galv. Ø 12, DIN 1440 1 144012

26 Hexagon nut galv. M12 x 1,5; DIN 985 1 098512015

27 Cylinder pipe Ø 30 1 CC895.271000

28 Piston rod Ø 22 1 CB895.272000

29 Threaded bushing Ø 22 1 CL895.270001

Hydraulic hose for S 1 and S 2 front-mounted

13, 19,

20 Hydraulic hose complete with dust protection 1SN-08 x 1700 1 CW700.020600

14 Straight fitting GS 12 L 1 CW730.009800

15 Ferrule R 12 L/S CW730.011600

16 Union nut M 12 L CW730.011500

Desired length alternative to 13, 19, 20

17 Hydraulic hose corresp. pos. 13 481 - 7,9 x length 1 CW700.001200

18 Pressed fitting M18x1,5 2 CW710.003800

19 Coupling plug SVK DN 10, AG M18x1,5 1 CW720.000200

Fig. 3

Alternative: Desired length Pressed fittings

20 19

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20 Dust cover for coupling plug SVK red 1 CW720.005900

Spare parts list

Width adjustment cylinder of front mounting

frames, with accessories

Part No. Specification Dimensions Quant. Order No. Order No.

Fig. 4 Master cylinder, double acting e.g. for width adjustment front FA frames

Ø 36 x Ø 20, stroke 270 mm (10.5“)

CL895.580000

Fig. 5 Slave cylinder, double acting e.g. for width adjustment front FA frames

Ø 30 x Ø 20, stroke 270 mm (10.5“)

CL895.590000

34 Cylinder pipe Øi 36 1 CL895.581000

35 Piston Ø 20 2 CL895.582000 CL895.582000

36 Bushing 1 CL895.580001

37 Piston head Ø 36 1 CL895.580002

38 Guide ring 2 CL895.590003 CL895.590003

39 Pressure spring 2 CW009.005400 CW009.005400

40 Clamping sleeve galv. Ø 4 x 28 2 148104028 148104028

41 Straight pin Ø 3 x 10 DIN – EN 22338 2 00070301110S 00070301110S

42 Steel ball Ø 6 4 540106KL41 540106KL41

43 Piston seal Ø 36 1 CW780.017000

44 Piston seal Ø 20 2 CW780.018000 CW780.018000

45 Dust shield Ø 20 2 CW780.015100 CW780.015100

46 O-Ring Ø 38 x 2,5 1 OR03825

47 Set screw 2 CL895.580005 CL895.580005

47 a O-Ring (not figured) Ø 18 x 2,5 2 OR01825 OR01825

48 Cylinder pipe Øi 30 1 CL895.591000

49 Bushing 1 CL895.590001

50 Piston Ø 30 1 CL895.590002

51 O-ring Ø 32 x 2,5 1 OR03225

52 Piston seal Ø 30 1 CW780.002100

Fig. 4

Fig. 5

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Radius 860 03.2006 en (et) - 37 -

Spare parts list

Gauge wheel for front mounting

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Part No. Specification Dimensions Quant. Order No.

Gauge wheel for FA 1 / HEXAGON complete CB 903.700000

25 Guide tube complete 1 CB 903.701100

26 Internal sliding tube complete 1 CL 903.531000

27 Toggle 1 CW031.000100

28 Toggle support 1 CL 903.010002

29 Clamping sleeve galv.- Ø6x30 DIN 1481 1 1481 06 030

30 Clamping sleeve galv. Ø6x40 DIN 1481 1 1481 06 040

31 Washer galv. A21 DIN 125 1 0125 21

32 Spindle 1 CC 903.601001

33 Conical lubricating nipple 1 CW570.000100

34 Hexagon screw galv. M12x60 DIN 931 2 0931 12 060

35 Clamp strap 1 CW030.000300

36 Hexagon nut galv. M12 DIN 934 2 0934 12

37 Hexagon screw galv. M10x70 DIN 931 2 0931 10 070

38 Hexagon nut galv. M10 DIN 985 2 0985 10

39 Hexagon nut galv. M22 DIN 934 1 0934 22

40 Lockwasher galv. Ø22 2 CW520.003400

41 Split pin Ø6,3x40 DIN 94 1 0094 63 040 s

42 Wheel shaft 1 CW003.006800

43 Intermediate bushing 1 CW004.002000

44 Tire 3.50-8, hub 88 mm (3.5”) 1 CW610.000800

44a Deep groove ball bearing di=30, 6006 Z 2 CW540.050500

45 End bushing 1 CW004.001900

46 Washer galv. Ø12 DIN 1440 2 1440 12

Swivelling gauge wheel FA 3 / HEXAGON complete CE 903.700000

Additionally to the parts No. 27 to 33, parts No. 35 to 38 and part No. 46 of the gauge wheels for FA 1:

52 Tire 16x6,5-8,4 PR 1 CW610.003300

52a Deep groove ball bearing di=25, da=52, 6205 2RS 2 CW540.043100

60 Guide tube complete 1 CC 903.601100

61 Internal sliding tube complete 1 CE 903.701000

62 Clamping sleeve galv. Ø6x50 DIN 1481 2 1481 06 050

63 Spacer disk 2 CW007.008100

64 Bearing bushing 2 CW004.052200

65 Conical lubricating nipple 1 CW570.000100

66 Wheel support 1 CE 903.702000

67 Wheel shaft complete 1 CW003.012400

68 Dust protection cover 2 CW004.002700

69 Hexagon screw galv. M12x60 DIN 931 2 0931 12 060

70 Bracket 1 CE 903.703100

71 Clamping plate 1 CE 903.703001

72 Hexagon screw galv. M12x130 DIN 931 4 0931 12 130

73 Hexagon nut galv. M12 DIN 985 4 0985 12

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Spare parts list

Gauge wheel for

mid-mounting

Part No. Specification Dimensions Quant. Order No.

Gauge wheel complete CC 903.600000

1 Guide tube complete 1 CC 903.601100

2 Sliding tube complete 1 CC 903.602000

3 Toggle 1 CW031.000100

4 Toggle support 1 CL 903.010002

5 Clamping sleeve galv. Ø6x30 DIN 1481 1 1481 06 030

6 Clamping sleeve galv. Ø6x40 DIN 1481 1 1481 06 040

7 Washer galv. A21 DIN 125 1 0125 21

8 Spindle 1 CC 903.601001

9 Conical lubricating nipple 1 CW570.000100

10 Hexagon screw galv. M12x60 DIN 931 2 0931 12 060

11 Clamp strap 1 CW030.000300

12 Hexagon nut galv. M12 DIN 934 2 0934 12

13 Hexagon screw galv. M10x70 DIN 931 2 0931 10 070

14 Hexagon nut galv. M10 DIN 985 2 0985 10

15 + 20 Steel wheel assembly 1 CW610.000400

16 Hexagon nut galv. M22 DIN 936 1 0936 22

17 Lockwasher galv. Ø22 2 CW520.003400

18 Dust cap 1 CW004.000200

19 Wheel shaft complete 1 CA 903.620000

20 Bushing (enclosed in part No. 15) Rd40x35x30,3x20 1 CW550.005100

3

4

7

8

5

6

9

1

11

12

13 10

14

2

15 + 20

16

17

18

19

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Spare parts list

Lateral angle adjustment, mechanical

Part No. Specification Dimensions Quant. Order No.

Lateral angle adjustment mechanical complete rhs CD 866.360000

Lateral angle adjustment mechanical complete lhs

CD 866.370000

Mount rhs CC 866.362200 1

Mount lhs 1

CC 866.372200

Support rhs CC 866.362100 2

Support lhs 1

CC 866.372100

3 Bolt Ø22x415 1 CC 866.362001

4 Washer galv. Ø22 DIN 1440 2 1440 22

5 Clamping sleeve galv. Ø6x36 DIN 1481 2 1481 06 036

6-9 Pin complete galv. 2 CW003.004900

7 Lock washer galv. Ø22 2 CW520.003400

8 Hexagon nut galv. M22x1,5 DIN 934 2 0934 22 015

9 Split pin galv. Ø4x36 DIN 94 2 0094 40 036

(10) Upper link complete RS 8815 tube 150 mm (6”) 1 CW560.000700

(11) Hexagon nut galv. M24 DIN 936/439 1 0936 24

not shown Hexagon screw galv. M14x35 DIN 933 4 0933 14 035

Alternative to pos.10, 11 (s. pages 41 and 42):

Hydraulic adjustment complete rhs CD 866.361000

Hydraulic adjustment complete lhs Series up to 2008

CD 866.371000

Hydraulic adjustment complete rhs CF 866.361000

Hydraulic adjustment complete lhs Series from 2009

CF 866.371000

9 6 1

3 5 4

7 8

10/11

2

Page 41: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 41 -

Spare parts list

Hydraulic cylinder for lateral angle adjustment Drawing and individual items only series up to 2008

Part No. Specification Dimensions Quant. Order No.

1-14 Hydraulic cylinder complete, series up to 2008

Ø30 x Ø22 x 50 CL 895.610000

1 Hexagon nut M12x1,5 DIN 439/936 1 0936 12 015

2 Collar 1 CL 895.022003

3 Seal kit Ø30 2 CW780.002900

4 Guiding Ø30 1 CL 895.400004

5 Collar 1 CL 895.400003

6 O-ring Ø15x2 1 OR 015 20

7 O-ring Ø32x2,5 1 OR 032 25

8 Bushing 1 CL 895.400001

9 Slide bushing Ø18x15 2 CW550.006900

10 Cylinder pipe complete Ø30 1 CL 895.611000

11 Piston rod complete Ø22 1 CL 895.612000

12 Piston seal Ø22 1 CW780.003000

13 Dust shield Ø22 1 CW780.003600

14 Slide bushing Ø18x25 1 CW550.007000

not shown Bolt 2 CW003.014301

not shown Hydraulic cylinder complete, series from 2009

Ø40 x Ø25 x 64 CA 895.610000

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Radius 860 03.2006 en (et) - 42 -

Spare parts list

Twin non return valve for hydraulic

lateral angle adjustment

Part No. Specification Dimensions Quant. Order No.

Twin non return valve and accessories

1 Angular connection Ø 12 / M 18 x 1,5 2 CW730.016000

2 Straight screw connection Ø 12 / R 3/8“ 1 CW730.003600

3 Twin non return valve M 18 x 1,5 1 CW760.031100

4 Hydraulic pipe Ø 12 2 CD 866.361101

5 Flow control valve R 3/8“ 1 CW760.013500

6 Angular connection Ø 12 / M 16 x 1,5 2 CW730.015800

7 Straight screw connection Ø 12 / 18 x 1,5 2 CW730.008800

8 Adjustable angular fitting Ø 12 2 CW730.010400

9 Straight fitting Ø 12 / R 3/8“ 1 CW730.025700

not shown Hydraulic hose 1SN-08 x 2500 2 CW700.023000

Page 43: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 43 -

Spare parts list

Override valve, hydraulic – one sided

Page 44: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 44 -

Part No. Specification Dimensions Quant. Order No.

Override valve 1 CB 895.350000

1 Seat 1 CB 895.353000

2 Valve lever 1 CL 895.350001

3 Valve housing 1 CB 895.350002

4 Adjusting screw 1 CB 895.350003

5 Thrust collar 1 CB 895.350004

6 Guide section 1 CB 895.350005

7 Spindle 1 CB 895.350006

8 Piston 1 CL 895.350008

9 Closing ball 1 CL 895.350010

10 Tension spring galv. 1 CW009.022100

11 Bellow 1 CW780.007000

12

Bore seal kit

(please observe replacement instructions

on page 15 of the operating manual)

1 CW780.012600

13 Sliding bushing MB 1010 2 CW550.003400

14 Lamellar cover 1 CW600.001900

15 Adjusting washer Ø8x Ø14x0,5 DIN 988 1 0988 08 14 05 s

16 Hexagon screw galv. M8x65 DIN 931 2 0931 08 065

17 Hexagon nut galv. M8 DIN 985 2 0985 08

18 Clamping sleeve galv. Ø4x20 DIN 1481 2 1481 04 020

19 Clamping sleeve galv. Ø4x12 DIN 1481 1 1481 04 012

20 Clamping sleeve galv. Ø6x25 DIN 1481 1 1481 06 025

21 Hexagon nut, inox M8 DIN 934 1 0934 08 2A

22 Set screw, inox M8x35 DIN 913 1 0913 08 035 2A

23 Slide section 1 CA 895.359100

24 Fastening section 1 CA 856.085100

25 Hexagon screw galv. M8x25 DIN 933 2 0933 08 025

26 Hexagon nut galv. M8 DIN 934 2 0934 08

27 Hexagon screw galv. M12x20 DIN 933 1 0933 12 020

28 Hexagon screw galv. M10x60 DIN 931 1 0931 10 060

29 Hexagon nut galv. M10 DIN 934 2 0934 10

Page 45: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 45 -

Spare parts list

Constant flow divider

with accessories

Part No. Specification Dimensions Quant. Order No. Quant. Order No.

Constant flow regulator with metrical thread

CA 845.463200 for 1-sided operation

CC 845.463200 for 2-sided operation

3 Angular connection M 16 x 1,5 / Ø 12 1 CW730.015800

4 Angular fitting 2 x Ø 12 1 CW730.010400 1 CW730.010400

5 Fitting with seal 3 x Ø 12 1 CW730.010300

6 Pipe bend Ø 12 1 CA 845.463202 1 CC 845.463202

7 Fitting M 22 x 1,5 / Ø 12 3 CW730.008600 2 CW730.008600

9 Oil flow divider M 18 x 1,5 / Ø 12 1 CW760.009100 1 CW760.009100

not shown Fitting M 22 x 1,5 / Ø 15 2 CW730.015000

not shown Adjustable T-fitting Ø 15 1 CW730.077100

not shown Angular fitting Ø 15 2 CW730.004900

not shown Straight screw socket M 22 x 1,5 / Ø 12 1 CW 011.220800

not shown Hose stem galv. Ø 22 x 67 1 CW011.600600

not shown Union nut M 15 3 CW730.012000

not shown Ferrule 3 CW730.012100

not shown Union nut M 12 1 CW730.011500

not shown Ferrule 1 CW730.011600

7

Page 46: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 46 -

Spare parts list

Override valve, electromagnetic without pressure relief valve, one sided (CF856.097000)

3

4 5 5 4

6 6 8

Part No. Specification Dimensions Quant. Order No.

1 Valve housing 1 CA 895.391101

2 Electrovalve 4/2 ways 1 CW760.010900

3 Slide section 1 CA 895.359100

4 Hexagonal screw galv. M 6x70 DIN 931 2 093106070

5 Washer Ø 6 DIN 1440 2 144006

6 Hexagon nut galv. M 6 DIN 985 2 098506

7 Fastening section 1 CA 856.085100

8 Hexagon screw galv. M12x20 DIN 933 1 093312020

9 Socket 1 CW830.070000

10 Cable (indicate desired length on order) 3m (9¾) long 1 CW830.000100

11 Housing 1 CA 895.391301

12 Cable fitting MOE V-M20 PVC 2 CW830.083000

13 outside Press button 1 CW830.081000

13 inside Electrical contact MOE M22-KC10 1 CW820.044000

14 Plug 1 CW830.055300

15 Hydraulic hose 1 SN-10x1300 1 CW700.022300

16 Straight screw socket GES 12 L M18x1,5 2 CW730.008800

17 Threaded hose stem NW 16 M22x1,5 1 CW011.620100

18 Coupling plug SVK DN-10 M22x1,5 1 CW720.001000

19 Dust cover 2 CW720.005900

20 Return oil hose 1 TE-16x1300 1 CW700.002100

21 Threaded hose stem NW 16 M18x1,5 1 CW011.620900

22 Return hose 1 TE-12x1300 1 CW700.001700

23 Hollow screw 1 CW011.500600

24 O-Ring Ø 18x2 2 OR01820

25 Hose stem 1 CW011.600800

26 Hydraulic hose 1 SN-08x1300 1 CW700.022100

27 Threaded hose stem NW 13 M18x1,5 1 CW011.620800

28 Coupling plug SVK DN 10, AG 1 CW720.000200

not shown Magnetic clamp, white with hook D 47 1 CW500.010200

26

25 24 23

2

10

13

11

12 14

9

15

16

22

27 7 21

20

17

18

19

1 28

19

Page 47: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 47 -

Spare parts list

Override valve, electromagnetic with pressure relief valve, two sided - 2 buttons (CG856.097000)

2 13 4

11 12

15 14

3

17

14

15

14

10 17 14

13 9 9

6 26

13 7

19 + 20

5

8 8 27

23

22 25 21 18

31

14

1

16

14

1

30

34

29

33

28

32

Page 48: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 48 -

Part No. Specification Dimensions Quant. Order No.

1-2 Electrovalve 4/2 ways complete 2 CA 895.391100

1 Valve housing, necessary to go with: 2 CA 895.391101

1a Expander D 9 2 CW780.050100

2 Electrovalve 4/2 ways 2 CW760.010900

3-4 Pressure relief valve complete 1 CA 895.391200

3 Valve housing 1 CA 895.391201

4 Pressure relief valve 1 CW760.011600

5 Fastening section 1 CA 856.085100

6 Hexagon screw g.v. M 12x20 DIN 933 1 093312020

7 Support section 1 CB 856.085200

8 Hexagon screw g.v. M 6x80 DIN 931 2 093106080

9 Hexagon nut g.v. M 6 DIN 985 2 098506

10 Valve housing 1 CA 895.381001

11 Control piston 1 CL 895.381002

12 Pressure spring 2 CW009.005500

13 Closing screw 3 CW011.006100

14 Straight screw socket P-GES 12L 9 CW730.008800

15 Straight fitting EGES 12 SM-WD 4 CW730.009300

16 Threaded hose stem NW 13 M18x1,5 2 CW011.620800

17 Straight screw socket P-GES 12L 2 CW730.008600

18-25 Electric parts complete 2 sided 1 CG895.391300

18 Plug 1 CW830.055300

19 Cable (indicate desired length on order) 3m (9¾’) long 2 CW830.000100

20 Socket 2 CW830.070000

21 Cable (indicate desired length on order) 3m (5’) long 1 CW830.000100

22 outside Press button 2 CW830.081000

22 inside Electrical contact MOE M22-KC10 2 CW820.044000

23 Cable fitting V-M20 2 CW830.083000

25 Housing 1 CG 895.391301

26 Return oil hose (indicate desired length on order) 1 TE-16x1300 / 2200 1 CW700.002100

27 Threaded hose stem NW 16 M18x1,5 1 CW011.620900

28 Threaded hose stem NW 16 M22x1,5 1 CW011.620100

29 Coupling plug SVK DN-10 M22x1,5 1 CW720.001000

30 Dust cover 1 CW720.005900

31 Pressure hose (indicate desired length on order) 481-9,5 Typ 6 NW 10 1 CW700.001300

32 Pressed fittings (already attached) 2 CW710.004200

33 Coupling plug SVK DN-10 1 CW720.002000

34 Dust cover 1 CW720.006000

35 Clip, 1 eye 2 CW500.034000

not shown Magnetic clamp, white with hook D 47 1 CW500.010200

Page 49: Radius 860 03.2006 en ba - Clemens Technologies Manuals - Correct/Radius 860... · RADIUS is available with hydraulic or electromagnetic override valve. ... To free the lines connected

Radius 860 03.2006 en (et) - 49 -

Spare parts list

Oil flow divider with return oil manifold (CF856.092000)

Part No. Specification Dimensions Quant. Order No.

Oil flow divider with return oil manifold complete CF856.092000

70 Valve housing 1 CA 895.381001

71 Control piston 1 CL 895.381002

72 Pressure spring 2 CW009.005500

73 Closing screw M28x1,5 3 CW011.006100

74 Straight screw socket 12 LM 18 x 1,5 1 CW730.008600

75 Straight screw socket 12 LM 22 x 1,5 2 CW730.008800

NW 16 / M22x1,5 2 CW011.620100 80 Threaded hose stem galv.

NW 13 / M18x1,5 2 CW011.620800

not shown Coupling plug SVK DN 10, IG M 22 x 1,5 1 CW720.001000

not shown Dust cover for coupling plug SVK red 1 CW720.005900

not shown Coupling plug SVK DN 10, AG M 18 x 1,5 1 CW720.000200

not shown Dust cover for coupling plug SVK 1 CW720.006000

not shown Mounting bar universal (straight) 1 CB 856.085000

not shown Mounting bar for HEXAGON (curved) 1 CC 856.085000

83