quick mct tutorial - evsm value stream mapping software · 2019-12-14 · copyright © 2015 the...
TRANSCRIPT
Copyright © 2015 The eVSM Group, All Rights Reserved
This tutorial will guide you through the steps to draw a simple map, perform common
calculations, and plot charts using the Quick MCT stencil.
Quick MCT Tutorial
Viewing/printing eVSM Tutorial:
This tutorial is designed for two
page layout. If printing, you will
need double-sided print.
For on-screen viewing, save the PDF
file to your PC and then open it in
Acrobat Reader (not in a web
browser). In the Acrobat menus,
click “View>Page Display", make
sure “Show Cover Page in Two Page
View” is checked and then select
"Two Page View”.
Z0090
Customer
Customer Demand
ItemDay
100
#3A0020
Office Activity
Svc Cycle Time
ODay1
Svc Flow Time ODay9
#3
Forgings
A0030
Supplier Cycle Time
CDay3
1
Supplier Flow Time
CDay36
Sheet Metal
A0040
Supplier Cycle Time
CDay1
2
Supplier Flow Time
CDay9
Motors
A0050
Supplier Cycle Time
CDay3
3
Supplier Flow Time
CDay29
A0060
Fan Blades
Fabrication
Cycle Time Day1
Flow Time Day14
1
A0070
Enclosures
Fabrication
Cycle Time Day1
Flow Time Day9
2 A0080
Fan Assembly
Cycle Time Hr7
Flow Time Day3
#3 A0090
Packing
Cycle Time Hr3.5
Flow Time Day1
#3
A0100
Shipping
Transport Flow
CDay2
#3
A0120
Inventory
Inventory Item1300
1
A0130
Inventory
Inventory Item400
2
A0140
Inventory
Inventory Item1100
3
A0150
Inventory
Inventory Item1300
#3
A0160
Inventory
Inventory Item300
1
A0170
Inventory
Inventory Item200
2
Copyright © 2015 The eVSM Group, All Rights Reserved
On your Desktop, click
the “Start eVSM” icon.
1
Click to enable
macros.Click “Trust all from
publisher” to avoid the
security notice in future.
3
4
If you see a message like this,
you must “Enable” macros.
2
Step 1: Start eVSM
Copyright © 2015 The eVSM Group, All Rights Reserved
This area intentionally left blank
Copyright © 2015 The eVSM Group, All Rights Reserved
The left hand side has the Quick
eVSM stencils which are optimized
for specific application areas such as
manufacturing vs office vs
healthcare.
The Quick stencils contain macro
shapes which are often collections of
individual eVSM shapes with pre-built
names, units, equations, and other
properties.
A new map is initiated by selecting
your application area from the "Open"
button. Only the stencils required for
your selected application area will
open on the left side.
A Visio file can have multiple pages
which are accessed with these tabs.
Each page gets locked to a chosen
eVSM application and then not be used
for other applications.
Step 2: Explore the eVSM Environment
Copyright © 2015 The eVSM Group, All Rights Reserved
eVSM adds this toolbar to Visio as well
as the stencils on the left and right. If
the eVSM toolbar disconnects, click
File>Save As and save the file, close
the file, then re-open it. This tip can
used for other crashes in eVSM.
The right side has two
stencils. The main
eVSM stencil, showing
the eVSM version
number, and the eVSM
Extras stencil which is
just a subset of the
main stencil to help
new users.
Hover over each button in the eVSM
Toolbar to learn what it does. Detailed
help and tutorials are available at the
eVSM help site which can be
accessed via this button.
Copyright © 2015 The eVSM Group, All Rights Reserved
Quick_eVSM
Learn Visio BasicsStep 3:
Avoid re-sizing eVSM shapes. Instead
grow the drawing page when needed.
To resize the page, hold down the “Ctrl”
key, and then drag any page edge to the
required size. This method works on all
four edges of the page.
1
VSM
Save your Visio file and then
insert a new page via the right-
mouse menus on the page-tabs.
4
Copyright © 2015 The eVSM Group, All Rights Reserved
Learn Visio Basics
Blue icons in the main stencil
represent families of shapes. Drag
out the Transport icon.
2
Use the shape’s
right-mouse menus
to turn it into a car
3
Zooming:
-Ctrl + Shift = Drag Zoom Options
-Whole page view in Visio 2003/2007: Ctrl + W
-Whole page view in Visio 2010/2013: Ctrl + Shift + W
5
Copyright © 2015 The eVSM Group, All Rights Reserved
Step 4: Open the Quick MCT Stencil
Click the button
in the eVSM toolbar.
Select MCT, and click
Open.
1
2
Open
The Quick MCT stencil will
open on the left.
3
Copyright © 2015 The eVSM Group, All Rights Reserved
Open the Quick MCT Stencil
Copyright © 2015 The eVSM Group, All Rights Reserved
Step 5: Initiate the map for Quick MCT Simple
Drag out the two red
icons first. This is
very important!
Align all new
shapes to the grid
as you drop them.
1
2
The Units center allows you to
specify the work hours.
CHr = Calendar Hours
OHr = Office Hours
Hr = Production Hours
3
MCT Time Center
eVSM Data
QuickMCT
8.25.0009.1
4
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
MCT Data
Copyright © 2015 The eVSM Group, All Rights Reserved
Initiate the map for Quick MCT Simple
Copyright © 2015 The eVSM Group, All Rights Reserved
Start Drawing the FlowStep 6:
The green shapes are called
“Centers”. Use the centers to
represent the flow.
1
Office Center
Supplier Center
InventoryCenter
A0050
Office Activity
Svc Work Time
ODayxx
Svc Flow Time ODayxx
Supplier
A0060
Supplier Work Time
CDayxx
Supplier Flow Time
CDayxx
A0080
Inventory
Inventory Itemxx
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
Customer Center
P
P
P
Copyright © 2015 The eVSM Group, All Rights Reserved
Start Drawing the Flow
Z0090
Customer
Customer Demand
ItemDay
1
P
Copyright © 2015 The eVSM Group, All Rights Reserved
Office Center
Supplier Center
InventoryCenter
A0050
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0060
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0080
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
Customer Center
P
P
P
Kaizen
Data
Mfg Center
Wait Center
Sheet Metal
A0100
Supplier Work Time
CDay1
P
Supplier Flow Time
CDay9
Motors
A0110
Supplier Work Time
CDay3
P
Supplier Flow Time
CDay29
A0120
Inventory
Inventory Item400
P
A0130
Inventory
Inventory Item1100
P
A0140
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
P
A0150
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
P
Transport Center
Complete Drawing the FlowStep 7:
Do not worry about
matching these
Operation Tag
numbers. They will
get regenerated
automatically later
4
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0090
Customer
Customer Demand
ItemDay
100
P
A0180
Wait
Wait Day3
P
A0190
Wait
Wait Day2
P
A0200
Fan Assembly
Work Time Day1
Flow Time Day3
P
A0210
FG
Wait Day13
P
A0220
Packing
Work Time Day0.5
Flow Time Day1
P
A0230
ShippingTransport
FlowCDay1
P
Complete Drawing the FlowDraw the map as shown
here. Try an align all new
shapes to the grid.
1
Enter data values
as shown
2
To change a unit,
double-click and select
through the form.
3
Copyright © 2015 The eVSM Group, All Rights Reserved
A0050
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0060
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0080
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
P
P
P
Kaizen
Data
Sheet Metal
A0100
Supplier Work Time
CDay1
P
Supplier Flow Time
CDay9
Motors
A0110
Supplier Work Time
CDay3
P
Supplier Flow Time
CDay29
A0120
Inventory
Inventory Item400
P
A0130
Inventory
Inventory Item1100
P
A0140
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
P
A0150
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
P
Specify the Flow SequenceStep 8:
Sequence arrows are needed for
upstream and downstream
calculations. To add them, hold down
the SHIFT key and select the green
shapes in the order shown here.
1
A
BC
D
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0090
Customer
Customer Demand
ItemDay
100
P
A0180
Wait
Wait Day3
P
A0190
Wait
Wait Day2
P
A0200
Fan Assembly
Work Time Day1
Flow Time Day3
P
A0210
FG
Wait Day13
P
A0220
Packing
Work Time Day0.5
Flow Time Day1
P
A0230
ShippingTransport
FlowCDay1
P
Specify the Flow Sequence
Click the Sequence button
in the eVSM Toolbar.
2
Sequence
E
F
GH
I
J
Copyright © 2015 The eVSM Group, All Rights Reserved
A0050
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0060
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0080
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
P
P
P
Kaizen
Data
Sheet Metal
A0100
Supplier Work Time
CDay1
P
Supplier Flow Time
CDay9
Motors
A0110
Supplier Work Time
CDay3
P
Supplier Flow Time
CDay29
A0120
Inventory
Inventory Item400
P
A0130
Inventory
Inventory Item1100
P
A0140
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
P
A0150
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
P
Specify the Flow Sequence Path 2Step 9:
Sequence arrows for
path 1 are now
connected.
1
A BC
D
Hold the SHIFT key and
follow the sequence for
path 2.
2
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0090
Customer
Customer Demand
ItemDay
100
P
A0180
Wait
Wait Day3
P
A0190
Wait
Wait Day2
P
A0200
Fan Assembly
Work Time Day1
Flow Time Day3
P
A0210
FG
Wait Day13
P
A0220
Packing
Work Time Day0.5
Flow Time Day1
P
A0230
ShippingTransport
FlowCDay1
P
Specify the Flow Sequence Path 2
Click the Sequence button
in the eVSM Toolbar.
3
Sequence
E
F
Copyright © 2015 The eVSM Group, All Rights Reserved
A0050
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0060
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0080
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
P
P
P
Kaizen
Data
Sheet Metal
A0100
Supplier Work Time
CDay1
P
Supplier Flow Time
CDay9
Motors
A0110
Supplier Work Time
CDay3
P
Supplier Flow Time
CDay29
A0120
Inventory
Inventory Item400
P
A0130
Inventory
Inventory Item1100
P
A0140
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
P
A0150
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
P
Specify the Flow Sequence Path 3Step 10:
A
BC
Hold the SHIFT key and
follow the sequence for
path 3.
1
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0090
Customer
Customer Demand
ItemDay
100
P
A0180
Wait
Wait Day3
P
A0190
Wait
Wait Day2
P
A0200
Fan Assembly
Work Time Day1
Flow Time Day3
P
A0210
FG
Wait Day13
P
A0220
Packing
Work Time Day0.5
Flow Time Day1
P
A0230
ShippingTransport
FlowCDay1
P
Specify the Flow Sequence Path 3
Click the Sequence button
in the eVSM Toolbar.
2
Sequence
D
Copyright © 2015 The eVSM Group, All Rights Reserved
A0010
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0080
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0090
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
#3
1
1
Kaizen
Data
Sheet Metal
A0020
Supplier Work Time
CDay1
2
Supplier Flow Time
CDay9
Motors
A0060
Supplier Work Time
CDay3
3
Supplier Flow Time
CDay29
A0030
Inventory
Inventory Item400
2
A0070
Inventory
Inventory Item1100
3
A0100
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
1
A0040
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
2
Step 11: Auto Path and Auto Tag
A “#3” indicates that this center is
on three different paths. Right-
click the path list for path visibility.
2
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0010
Customer
Customer Demand
ItemDay
100
#3
A0110
Wait
Wait Day3
1
A0050
Wait
Wait Day2
2
A0120
Fan Assembly
Work Time Day1
Flow Time Day3
#3
A0130
FG
Wait Day13
#3
A0140
Packing
Work Time Day0.5
Flow Time Day1
#3
A0150
ShippingTransport
FlowCDay1
#3
Auto Path and Auto Tag
Click Auto Path to automatically generate
Path numbers based on Sequence arrows.
The path numbers on your map might not
exactly match the ones on this example,
and that is okay.Auto Path
1
Click AutoTag to re-order the tags
based on the new sequence
arrows.Auto Tag
3
Copyright © 2015 The eVSM Group, All Rights Reserved
A0010
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0080
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0090
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
#3
1
1
Kaizen
Data
Sheet Metal
A0020
Supplier Work Time
CDay1
2
Supplier Flow Time
CDay9
Motors
A0060
Supplier Work Time
CDay3
3
Supplier Flow Time
CDay29
A0030
Inventory
Inventory Item400
2
A0070
Inventory
Inventory Item1100
3
A0100
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
1
A0040
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
2
Step 12: Add a Time Summary and Calculate
MCT Summary
Drag out the MCT
Summary center on the
map.
1
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0010
Customer
Customer Demand
ItemDay
100
#3
A0110
Wait
Wait Day3
1
A0050
Wait
Wait Day2
2
A0120
Fan Assembly
Work Time Day1
Flow Time Day3
#3
A0130
FG
Wait Day13
#3
A0140
Packing
Work Time Day0.5
Flow Time Day1
#3
A0150
ShippingTransport
FlowCDay1
#3
Click the “Solve” button
to calculate.
Add a Time Summary and Calculate
3
Solve
Z0160
MCT Summary
MCT Total CDayAuto
Total Gray Time CDayAuto
Total White Time CDayAuto
White Time % %Auto
P
Click the “Check” button and fix
any errors flagged.
2
Check
Copyright © 2015 The eVSM Group, All Rights Reserved
A0010
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0080
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0090
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
#3
1
1
Kaizen
Data
Sheet Metal
A0020
Supplier Work Time
CDay1
2
Supplier Flow Time
CDay9
Motors
A0060
Supplier Work Time
CDay3
3
Supplier Flow Time
CDay29
A0030
Inventory
Inventory Item400
2
A0070
Inventory
Inventory Item1100
3
A0100
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
1
A0040
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
2
Step 13: Add Timeline Chart to Summarize all Paths
Drag out the White/Gray
Map shape on the
drawing page.
1
White/Gray Map
Use the right mouse button menu of chart
icon and select “Plot Ladder Chart”
MCT Map
2
MCT Map
120 100 80 60
Office Activity Forgings Inventory
115.40
Office Activity Sheet Metal Inventory
Office Activity Motors
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0010
Customer
Customer Demand
ItemDay
100
#3
A0110
Wait
Wait Day3
1
A0050
Wait
Wait Day2
2
A0120
Fan Assembly
Work Time Day1
Flow Time Day3
#3
A0130
FG
Wait Day13
#3
A0140
Packing
Work Time Day0.5
Flow Time Day1
#3
A0150
ShippingTransport
FlowCDay1
#3
Z0160
MCT Summary
MCT Total CDay115.40
Total Gray Time CDay7.90
Total White Time CDay107.50
White Time % %93.15
1
Add Timeline Chart to Summarize all Paths
Note have the three paths are
summarized in the chart.
3
Double-click on this Path Filter shape
and set it to Path 1 to get a summary
for the longest path. Then click the
Solve button again to calculate.
4
MCT MapCDay
40 20 0
Fan Blades
Fabrication Wait Fan Assembly FG Packing Shipping
1
Sheet Metal Inventory
Enclosures
Fabrication Wait Fan Assembly FG Packing Shipping
2
67.40
Inventory Fan Assembly FG Packing Shipping
3
81.80
Copyright © 2015 The eVSM Group, All Rights Reserved
A0010
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0080
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0090
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
#3
1
1
Kaizen
Data
Sheet Metal
A0020
Supplier Work Time
CDay1
2
Supplier Flow Time
CDay9
Motors
A0060
Supplier Work Time
CDay3
3
Supplier Flow Time
CDay29
A0030
Inventory
Inventory Item400
2
A0070
Inventory
Inventory Item1100
3
A0100
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
1
A0040
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
2
Step 14: Identify Improvement Ideas
Double-click to
add text.
2
Drag out Kaizen
Starbursts from the
Quick Extras stencil
on the right.
1
Large Flow Time
at Forgings
002
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0010
Customer
Customer Demand
ItemDay
100
#3
A0110
Wait
Wait Day3
1
A0050
Wait
Wait Day2
2
A0120
Fan Assembly
Work Time Day1
Flow Time Day3
#3
A0130
FG
Wait Day13
#3
A0140
Packing
Work Time Day0.5
Flow Time Day1
#3
A0150
ShippingTransport
FlowCDay1
#3
Z0160
MCT Summary
MCT Total CDay115.40
Total Gray Time CDay7.90
Total White Time CDay107.50
White Time % %93.15
1
Identify Improvement Ideas
Right-click the burst to and
select “Edit Kaizen” to enter
impact and ease of
implementation values, and
any other properties.
3
Large finished
goods inventory
001
Copyright © 2015 The eVSM Group, All Rights Reserved
A0010
Office Activity
Svc Work Time
ODay1
Svc Flow Time ODay9
Forgings
A0080
Supplier Work Time
CDay3
Supplier Flow Time
CDay36
A0090
Inventory
Inventory Item1300
14
Day
Hr
8
ODay
OHr
5
Wk
ODay
5
Wk
Day
Un
its
eVSM Data
QuickMCT
8.25.0009.1
4
#3
1
1
Kaizen
Data
Sheet Metal
A0020
Supplier Work Time
CDay1
2
Supplier Flow Time
CDay9
Motors
A0060
Supplier Work Time
CDay3
3
Supplier Flow Time
CDay29
A0030
Inventory
Inventory Item400
2
A0070
Inventory
Inventory Item1100
3
A0100
Fan Blades
Fabrication
Work Time Day1
Flow Time Day14
1
A0040
Enclosures
Fabrication
Work Time Day1
Flow Time Day9
2
Step 15:
Large Flow Time
at Forgings
002
Kaizen Impact Matrix
5
4
3
2
1
1 2 3 4 5
Ease Of Implementation
Imp
act O
n V
alu
e
Kaizen Impact Matrix
001
002
Copyright © 2015 The eVSM Group, All Rights Reserved
Z0010
Customer
Customer Demand
ItemDay
100
#3
A0110
Wait
Wait Day3
1
A0050
Wait
Wait Day2
2
A0120
Fan Assembly
Work Time Day1
Flow Time Day3
#3
A0130
FG
Wait Day13
#3
A0140
Packing
Work Time Day0.5
Flow Time Day1
#3
A0150
ShippingTransport
FlowCDay1
#3
Z0160
MCT Summary
MCT Total CDay115.40
Total Gray Time CDay7.90
Total White Time CDay107.50
White Time % %93.15
1
Large finished
goods inventory
001
Kaizen Impact Matrix
Click the Kaizen Export button in the
toolbar to export the kaizen
properties to Excel.
1
Kaizen Export
Drag out the Kaizen Impact
Matrix from the Quick Extras
stencil and right-click to plot.
2
Kaizen
Impact
Matrix