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1 Quarterly Review November 15, 2000 GNIRS Quarterly Review #4 November 15, 2000

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Page 1: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

1

Quarterly ReviewNovember 15, 2000

GNIRS Quarterly Review #4

November 15, 2000

Page 2: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

2

Quarterly ReviewNovember 15, 2000

Outline

• Project summary

• Flexure analysis report

• Project management

• Appendix A - Images

• Appendix B - List of Released Drawings

Page 3: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Summary

• Progress overview

• Budget and expenditures to date

• Report on last QR plans

Page 4: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Progress Overview• The delivery date of the instrument has not changed

• Still scheduled for July-August, 2002

• The project is 39% complete• We are about 1.5 months behind schedule overall

• We have completed 45 of 225 total project milestones• The Systems Engineering effort is essentially complete• Software low-level code development is 56% complete• Mechanism fabrication has started• Bench fabrication is started

• OIWFS bench completes this month• Pre-Slit bench is at a vendor• Post-Slit bench releases this month

• Electronics fabrication has started

Page 5: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Status• Progress from August ’99

• Overall project 39%

• Management & Reporting 39%

• Systems Engineering 100%

• Mechanical 30%• Benches 35%

• Mechanisms 39%

• Fixed Assemblies 7%

• Electronics 42%

• Software 27%

• Integration 0%

• Procurement 44%

Page 6: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Costs• Baseline Estimate (Jan 99 to completion)

• Labor $3,391,232• Capital $ 836,462• Total $4,227,694

• Current Forecast (revised 9/15/00)• Labor $3,014,805• Capital $ 806,250• Total $3,821,055

• Performance ratios• BCWS = $ 1,431,064 (budgeted cost of work scheduled)• BCWP = $ 1,074,179 (budgeted cost of work performed)• ACWP = $ 928,176 (actual cost of work performed) (source: CAS)• CPI = 1.16 (BCWP/ACWP) • SPI = 0.75 (BCWP/BCWS)

Page 7: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Planned Status by this Quarterly Review

• Fabrication contract awards:• all optical benches• 3 mechanisms

• Complete 3D designs of all remaining mechanisms• Complete lens delivery and acceptance testing• All optics on order or delivered• Begin 3D design of 5 of the 16 fixed assemblies• Begin electronics fabrication• Begin OIWFS components integration• Rotary and linear prototype reports• Grating master ruling test report

Page 8: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Task StatusItem Status Comments

Optical benches contracted Complete - vendors selected Fabrication completes next year

Have 3 of 8 mechanisms in fabrication Complete - 3 mechanisms in fab or done: slit/decker, environmental cover and part of camera and filter wheel

Complete 3D design of remaining mechanisms

Not Complete – 3D Design of prism turret and focus mechanism complete

Will complete 3D design of grating turret, acquisition mirror and rest of camera by end of this quarter

Complete lens delivery and testing Not complete - Delivery of BaF2 late New lot ready in February, delivery in March

All optics on order or delivered Not complete - Delayed by mechanism definition

All optics should be on order by December 15th

Begin 3D design of 5 fixed assemblies Started - Thermal enclosure mount, front dewar shell, rear dewar shell, bulkhead, aft tangent bar

Will complete bulkhead assembly design by end of this year

Begin electronics fabrication Started - Thermal enclosure and cables Thermal enclosure should complete by Feb 01

Begin OIWFS integration Not complete - Components delayed Integration tentatively scheduled for January

Rotary & Linear Prototype testing Complete - Results incorporated into designs

Will carry out flexure testing on camera drive assembly to verify design

Grating master ruling report Complete - Documented in SDN

Page 9: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Systems Engineering

• Flexure Analysis:• Completed 10/00

• Results show no need for active compensation• Passive compensation via collimator mount required

• Analysis will be used to guide mount design (later this year)

• All further analysis is in support of detailed design

Page 10: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Flexure Analysis

• NASTRAN Model• Design presented 8/00

• Mechanisms, optics modeled as rigid bodies (reasonable assumption)

• Tilts and displacements calculated for 3 orthogonal gravity vectors

• Some subsequent modifications• Stiffened high-flexure areas identified by model

• Verified all mechanism interfaces

• Changes in flexure should be modest; expected but not required to improve

Page 11: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Instrument Assembly F.E.A. ModelDeformed shape scaled by 7500x loading; gravity in the –y direction; scale in inches.

10m

Note: Much of the Offner deflection is due to rigid body motion of the assembly with respect to its support bulkhead, and will not contribute image decenter.

Page 12: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Instrument Assembly F.E.A. ModelDeformed shape scaled by 7500x loading; gravity in the –x direction; scale in inches.

14m

Page 13: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Instrument Assembly F.E.A. ModelDeformed shape scaled by 7500x loading; gravity in the –z direction; scale in inches.

5m

Page 14: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Flexure Analysis

• Optical Model• Calculations done independently with 2 programs by E. Pearson and M.

Liang: good agreement

• Optics laid out in absolute coordinates

• Tested with rigid-body rotation of spectrograph (should have no net effect)

• Apply NASTRAN tilts/displacements to optical elements

Page 15: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Optical Ray Trace

Red ray: Spectrograph

Blue ray: On-Instrument Wave Front Sensor

Page 16: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Flexure Analysis

• Results - WFS to Slit• Differential flexure of WFS relative to slit should keep star centered on

slit to <10 m during 1 hour• Calculated shifts in microns for 1 gravity:

• Worst case for 1 hour ~5 m shift• Meets specification comfortably

Gravity x y -y -14.4 -9.0 x -1.7 -5.3 z -10.7 -0.4

Page 17: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Flexure Analysis

• Results - Slit to Detector to Slit• Differential motion between slit/star and detector should keep image

centered to 2.7 m (0.1 pixel) during 1 hour• Motion of slit image in dispersion direction (z)

• Motion of star image along slit (y) (motion of slit image similar)

• Calculated shifts in microns for 1 gravity:

Gravity z y -y -13.1 -14.6 x 1.3 3.5 z -24.2 3.5

Page 18: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Flexure Analysis

• Results - Slit to Detector to Slit (2)• Worst case 1 hour in z = 7.2 m; worst case in y = 4.0 m

• Design collimator mount to provide passive compensation for 2 largest components

• Worst case in y now 1.8 m in 1 hour (meets spec)

• Worst case in z now 3.7 m in 1 hour (factor of 1.4)

• Analyze final bench design to guide collimator mount design

Page 19: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Management

• Project Status• Problems and Concerns• Schedule & Planning• Milestones• Budget and Expenditures• Labor and Capital Projections• Project Organization• Plans for Next Review

Page 20: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Mechanical Status #1• Bench design and analysis

• Bench flexure analysis is complete• Large plate has been cut

• Distributed to vendors with drawing packages

• All benches in fabrication as of 11/20 • OIWFS bench released 9/20; fabrication completes 11/23• Pre-Slit bench released on 9/20; 10% complete• Post-slit bench drawings will be released 11/20

• Mechanism designs in process• Camera turret assembly• Acquisition mirror assembly• Focus mechanism assembly• Grating turret assembly• Prism turret assembly

Page 21: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Mechanical Status #2

• Mechanism components currently in fabrication• Camera hub spindle and drive assembly

• Camera barrels

• Slit/Decker

• Filter wheel assembly

• Mechanism common components• Motor drive assembly

• Cryo heads/lines• Will be ordered in March 2001

Page 22: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Electronics Status• Design activities

• Component controller thermal enclosure design completed• Hard-stop circuit required for the mechanisms and the Phytron drivers

has been designed and the schematics finished• A scale model GNIRS for harnessing design has been completed• Dewar, mechanisms and OIWFS cabling

• These cabling issues are being addressed thru the scale model GNIRS  • cable routing and possible intermediary connectors• how to route cables around the Bench and thru the Radiation Shields

• A complete GNIRS thermal enclosure parts list has been prepared

• Fabrication in progress• Thermal enclosure wiring and assembly• Dewar and shield interface PCB’s• Connectors and boards on order

Page 23: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Software Status

• Component Controller code 56% complete

• High level (EPICS) code 7% complete• Waiting for completion of the electronics

thermal enclosure• The next phase is actual testing of component

controller code• Motor drive and mechanism status/position

sensing

Page 24: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Optics Status• Lenses and Windows

• Large lenses & windows in fabrication with RMI; 11 of 18 accepted• Only BaF2 lenses for short red and blue cameras remain

• Two lots of BaF2 material have failed so far; a third lot is in process

• Pupil viewer lenses ordered and received

• Mirrors• Flat mirrors to be ordered as individual mechanism design proceeds; 2

aluminum substrates & 7 glass substrates

• Gratings• Master rulings complete and tested• Grating replicas to be ordered by 12/15/00

• Filters• 7 filters ordered through UH consortium; 2 failed spec and vendor is

expected to replace

• Prisms• Prisms to be ordered by 12/15/00

Page 25: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Phytron Motor Status

• Motor qualification initiated• Tested 4 motors, 3 out of 4 failed

• Phytron is replacing all 12 motors• Delivery of first 4 replacements expected 11/15/00

• Qualification will proceed after delivery

• 2 Gemini spare motors available on loan; these will support mechanism cold testing until motors pass muster

Page 26: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Problems and Concerns• OIWFS component late delivery

• Will cause resources to be diverted from other activities to work on OIWFS integration and test

• Filter wheel will arrive untested

• Focus assembly now in NIRI has been promised to us for January 2001

• Completing bench fabrication without major rework • Contingency time to re-fabricate a bench component is marginal

• Camera drive assembly flexure testing still pending• Design modifications may affect turret drive designs on three mechanisms

• Completion of the RMI camera optics order• BaF2 material lot failures have caused a significant delay in completing the order

• Over 130 days required to grow a new lot

• We are working to assist RMI in procuring material

• Firm quotes and schedules on prisms still pending

Page 27: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Three Phases of the Project

| Aug 99 – Feb 00 | Mar 00 – Jun 01 | Jul 01 – Jul 02 |

Analysis & Prototyping

Pre-Fab Review

Design/Fab/Test

Mid-Fab Review

Integration & Test

Page 28: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Summary PlanJ F M A M J J A S O N D J F M A M J J A S O N D

CY-2001 CY-2002

Fixed Assemblies Design/Fab

Integration/Alignment

WFS Integration/Alignment

Mechanism Design/Fab/Assy/Test

IFU Modules

Software Development/Code/Test

SW Plan/Low-Level/High-Level Code

Electronics Design/Fab/Test

Manuals

ATP

Ship

Training

GNIRS SUMMARY PLAN11/00

MFR

N D J F M A M J J A S O N DCY-2000

Risk Reduction Prototypes

PFR

Structural Analysis

Bench Design/Fab/Assy

OIWFS/Post-Slit/Pre-Slit

Mechanism Design/Fab/Assy/Test

9 Mechanisms

Electronics Design/Fab/Test

Optics Procurement

OIWFS Hardware

Page 29: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Plan – Sheet 1

Page 30: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Plan – Sheet 2

Page 31: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Project Milestones by Quarter

Calendar Year Quarter

Number of Milestones

DueRunning

Total

Number of Milestones

CompRunning

Total1999 4th 1 1 1 12000 1st 15 16 15 162000 2nd 13 29 13 292000 3rd 12 41 8 372000 4th 42 83 7 442001 1st 64 147 1 452001 2nd 47 194 0 452001 3rd 14 208 0 452001 4th 8 216 0 452002 1st 1 217 0 452002 2nd 3 220 0 452002 3rd 5 225 0 45

TOTAL 225 45

As of 11/3/00

Page 32: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Milestones since PFR (5/00)WBS TASK Baseline Plan Est. Plan Act. Finish5.3.1.1.3 Complete Final Revision Mechanism Test Plan 6/6/00 6/6/00 6/7/005.3.1.7.1.6 Filter Wheel Assembly Design Complete 3/8/00 7/17/00 7/17/005.5.2.2.2 Motor Control Component Complete NA 8/4/00 8/4/005.3.3.1.2.4 Entrance Window Assembly Drafting Complete 5/21/01 8/4/00 8/4/005.3.3.8.1.4 Environmental Cover Filter Design Complete 5/22/01 8/7/005.3.3.8.2.4 Environmental Cover Filter Drafting Complete 5/31/01 8/15/005.3.3.8.3.2 Environmental Cover Filter Fabrication Complete 6/7/01 8/22/005.3.3.8.4.3 Environmental Cover Filter Assembly Complete 6/8/01 8/23/005.3.2.4.2.1.5 Offner Assembly Design Complete 3/23/00 9/8/00 9/8/005.3.1.103.2 Motor Drive Assembly Fabrication Complete 7/26/00 9/14/00 9/14/005.3.2.4.1.1.5 Pick-Off/Fold Mirror Assembly Complete 3/9/00 9/21/00 9/21/005.3.2.2.4.1.3 OIWFS Assembly Design Complete NA 9/22/00 9/22/005.3.1.6.1.1.6 Slit/Decker Housing Assembly Design Complete 8/1/00 9/29/00 9/29/005.3.2.4.2.2.6 Offner Assembly Drafting Complete 6/14/00 10/4/005.3.2.2.1.2.6 OIWFS Assembly Drafting Complete 8/11/00 10/5/00 10/5/005.3.1.2.6.2.6 Camera Hub Drafting Complete 8/8/00 10/6/00 10/6/005.3.1.6.1.2.6 Slit/Decker Assembly Drafting Complete 11/27/00 10/6/00 10/6/005.3.2.4.1.2.6 Pick-Off/Fold Mirror Assembly Drafting Complete 6/30/00 10/13/005.3.2.2.3.1 Receive and Inspect IFA WFS electronics 9/5/00 10/16/005.3.2.1.7.1.5 Top Camera Cover Design Complete 6/12/00 10/20/00 10/20/005.3.2.1.6.1.5 LCFMH Design Complete 6/14/00 10/20/00 10/20/005.3.3.2.1.6 Detector Mount Assembly Design Complete 7/17/00 10/25/005.3.1.4.3.6 Environmental Cover Assembly Fabrication Complete 8/3/00 10/31/005.3.3.1.3.5 Entrance Window Assembly Fabrication Complete 6/8/01 10/31/005.3.1.4.4.2 Environmental Cover Assembly Testing Complete 8/7/00 11/1/005.3.2.2.2.2 Wavefront Sensor Hardware Received 9/8/00 11/1/005.2.8.3 Validate Structural Analysis 7/11/00 11/1/00 11/1/005.3.3.7.1.4 Optical Bench Mount Assembly Design Complete 7/25/00 11/2/005.3.1.104.5 Motor Drive Assembly Complete 8/2/00 11/2/005.3.1.9.1.6 Prism Turret Design Complete 5/10/00 11/3/00 11/3/005.3.1.7.2.6 Filter Wheel Assembly Drafting Complete 6/21/00 11/8/005.3.2.1.8.1.5 Bottom Camera Cover Design Complete 6/12/00 11/13/005.3.2.1.6.2.6 LCFMH Drafting Complete 6/30/00 11/14/005.3.1.6.3.3.5 Decker Slit Slide Fabrication Complete 12/5/00 11/15/00

Page 33: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Planned vs Actual Expenditures

Item Labor Capital Total

Project Management $1,144,627 $5,000 $1,149,627Systems Engineering $216,372 $16,610 $232,982Mechanical $1,164,055 $592,010 $1,756,065Electronics $138,966 $7,400 $146,366Software $108,802 $0 $108,802Alignment & Integration $200,260 $1,700 $201,960Deliverables $37,164 $0 $37,164Procurement $4,560 $183,530 $188,090

Total Project $3,014,805 $806,250 $3,821,055

Total Budget

Labor Capital Total Labor Capital Total

$426,427 $0 $426,427 $392,093 $4,045 $396,138$203,608 $16,610 $220,218 $216,221 $47,029 $263,250$389,711 $133,302 $523,013 $249,388 $69,144 $318,532$38,190 $5,450 $43,640 $30,930 $5,027 $35,957$16,243 $0 $16,243 $32,339 $0 $32,339

$0 $0 $0 $0 $0 $0$0 $0 $0 $0 $0 $0$0 $164,152 $164,152 $7,204 $288,028 $295,232

$1,074,179 $319,515 $1,393,694 $928,175 $413,273 $1,341,448

Actual Expenditure to Date Planned Expenditure to Date

Planned

Project Management

33%

Systems Engineering

10%

Procurement11%

Mechanical39%

Deliverables0%

Alignment & Integration

0%

Electronics4%

Softw are3%

Actual

Project Management

31%

Systems Engineering

20%

Procurement17%

Mechanical27%

Deliverables0%

Electronics2%

Alignment & Integration

0%

Softw are3%

Page 34: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Capital and Labor Comments

• The capital reported is as of 11/3/00• Some capital expenditures have been charged to

procurement instead of the respective WBS number

• The labor histogram shows the result of shared resources, utilizing fewer instrument makers and subcontracting work vs. doing it in-house

• Capital expenditures are expected to increase substantially in the next two quarters

Page 35: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Planned vs Actual Expenditures WBS Title Total Planned Actual

Plan to date to date

5.0 GNIRS Total $3,821,055 $1,393,694 $1,341,448 5.1 Management $1,149,627 $ 426,427 $ 396,138 5.2 Systems Eng $ 232,982 $ 220,218 $ 263,250 5.3.1 Mechanisms $ 951,854 $ 380,589 $ 255,816 5.3.2 Bench Assemblies $ 303,037 $ 119,142 $ 59,418 5.3.3 Fixed Assemblies $ 501,174 $ 23,227 $ 14,895 5.4 Electronics $ 146,366 $ 43,640 $ 35,957

5.5 Software $ 108,802 $ 16,243 $ 32,3395.6 Integration $ 201,960 $ 0 $ 0

5.7 Deliverables $ 37,164 $ 0 $ 05.8 Procurement $ 188,090 $ 164,152 $ 295,232

Page 36: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

GNIRS Staffing FTE by Month

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

Month

FT

E

Plan FTE Actual FTE

Page 37: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

GNIRS Cumulative Work

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

Month

Ho

urs

Actual Baseline Nov'00 Plan

79,835h

79,725Baseline

Jan 99

Page 38: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

$806,250

$759,192

GNIRS Capital Spend Plan

$0

$100,000

$200,000

$300,000

$400,000

$500,000

$600,000

$700,000

$800,000

$900,000

Month

Dol

lars

Actual Baseline Nov'00 PlanJan 99

Page 39: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

GNIRS Project Organization

Gemini ProjectsProject Manager

N. Gaughan

Director, NOAOS. Wolff

Project AssistantD. Eklund (.5)

Administrative AssistantM. Bowersock

Project Scientist,Systems

EngineeringJ. Elias

Mechanical Engineers E. Hileman G. Muller

Electrical Engineer

J. Penegor

Optical EngineerM. Liang

Procurement & Vendor Liaison

A. Davis

SoftwareR. Wolff

Support Scientists

D. Joyce (.5)[B. Gregory]

Mechanical DesignersJ. AndrewD. Rosin

E. DowneyR. RoblesD. Circle

Electrical TechniciansR. George

Staff Added: R. George/ D. CircleStaff Transferred: No changes

Updated 11/1/00

General TechnicianJ. Pina (.5)

ProgrammerP. Ruckle

Instrument MakerJ. Stein

Page 40: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Plans for Next Review• The Next Quarterly Review will be held in the February-March timeframe• The project expects to make significant progress in fabrication

• All benches complete• All remaining mechanisms will be in fabrication

• All optics on order• Flats/Prisms/Grating replicas

• Design effort will concentrate on fixed assemblies• Bulkhead assemblies• Dewar components• Mounting trusses• Cryo hardware

• Electronics TE fabrication should be completed• Software testing should be in process• OIWFS components integration/test should be underway

Page 41: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Appendix A - Images

Page 42: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Wave Front Sensor Bench Rendering

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Quarterly ReviewNovember 15, 2000

Wave Front Sensor Bench in Fab

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Quarterly ReviewNovember 15, 2000

Wave Front Sensor Bench Rendering

Page 45: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Wave Front Sensor Bench in Fab

Page 46: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Wave Front Sensor Bench Cover

Page 47: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Camera Turret Hub Assembly

Page 48: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Camera Turret - Fabricated

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Quarterly ReviewNovember 15, 2000

Pre-Slit Bench Assembly

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Quarterly ReviewNovember 15, 2000

Pickoff/Fold Mirror Assembly

Page 51: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Prism Turret Assembly

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Quarterly ReviewNovember 15, 2000

Prism Turret Hub Assembly

Page 53: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

Appendix B – List of Released Drawings

Page 54: Quarterly Review November 15, 2000 1 GNIRS Quarterly Review #4 November 15, 2000

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Quarterly ReviewNovember 15, 2000

List of Released DrawingsPART NUMBER TITLE REV REL DATE STATUS COMMENTS

89-NOAO-4200-1279-1 ACME SCREW (FLOATING) OD 29-Aug-00 In fab inhouse

89-NOAO-4203-0043 MANUAL DRIVE ADAPTER ASSEMBLY OD 29-Aug-00 On Hold

89-NOAO-4200-1300 SPUR GEAR MODIFICATION, 48 PITCH 48 TOOTH A 29-Aug-00 READY FOR FAB

89-NOAO-4200-1163 BEVEL GEAR MODIFICATION, SMALL OD 29-Aug-00 In fab inhouse

89-NOAO-4203-1107 ADAPTER BLOCK OD 29-Aug-00 READY FOR FAB

89-NOAO-4200-1162 BEVEL GEAR MODIFICATION, LARGE OD 29-Aug-00 In fab inhouse

89-NOAO-4200-1161 SPUR GEAR MODIFICATION OD 29-Aug-00 In fab inhouse

89-NOAO-4200-1273 SLIT DRIVE HOUSING OD 29-Aug-00 In fab inhouse

89-NOAO-4200-1274 END PLATE OD 29-Aug-00 In fab inhouse

89-NOAO-4200-1217 STEP PIN A 29-Aug-00 In fab inhouse

89-NOAO-4200-1278 SCREW SHAFT OD 29-Aug-00 In fab inhouse

89-NOAO-4200-1280 COLLAR MODIFICATION OD 29-Aug-00 In fab inhouse

89-NOAO-4200-1281 SPUR SHAFT OD 29-Aug-00 In fab inhouse

89-NOAO-4200-0097 SLIT SLIDE ANTI-BACKLASH DRIVE ASSEMBLY OD 29-Aug-00 IN SHOP FOR FAB

89-NOAO-4200-1279-2 ACME SCREW (STATIC) OD 29-Aug-00 In fab inhouse

89-NOAO-4203-1109 SPACER OD 29-Aug-00 READY FOR FAB

89-NOAO-4203-1108 DRIVE BALL OD 29-Aug-00 READY FOR FAB

89-NOAO-4200-1329 SWITCH WASHER PLATE OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1065 SPACER BLOCK OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-0052-2 GENERIC HOME SWITCH ASSY (LEFT HAND CONFIGURATION) OD 31-Aug-00 At Merit Due 10/31/00

89-NOAO-4200-1062 REAR FLEXURE OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1059 BEARING MOUNT OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1307-2 RACK GEAR OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1063 FRONT FLEXURE OD 31-Aug-00 FAB COMPLETE

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List of Released Drawings89-NOAO-4200-1061 BACKING PLATE OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1307-1 RACK GEAR OD 31-Aug-00 FAB COMPLETE

89-NOAO-4200-0108 DECKER SLIDE ASSEMBLY OD 31-Aug-00 at Merit for fab

89-NOAO-4200-1158 DECKER PLATE C 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1060 SWITCH MOUNT A 31-Aug-00 FAB COMPLETE

89-NOAO-4200-0052-1 GENERIC HOME SWITCH ASSY (RIGHT HAND CONFIGURATION) OD 31-Aug-00 At Merit Due 10/31/00

89-NOAO-4200-1064 SETSCREW MOUNT PLATE A 31-Aug-00 FAB COMPLETE

89-NOAO-4200-1082 CAMERA TURRET FRONT HUB OD 8-Sep-00 FAB COMPLETE

89-NOAO-4200-0121 TURRET HUB MACHINING ASSEMBLY OD 8-Sep-00 FAB COMPLETE 10/23/2000

89-NOAO-4200-1083 CAMERA TURRET REAR HUB OD 8-Sep-00 FAB COMPLETE

89-NOAO-4200-1084 CAMERA TURRET HUB SPACER OD 8-Sep-00 FAB COMPLETE

89-NOAO-4200-0101 SLIT IDLER ASSEMBLY OD 11-Sep-00 Out for Fab

89-NOAO-4200-1286 SLIT SLIDE COUNTERWEIGHT OD 11-Sep-00 Assy Dw g not released

89-NOAO-4200-1114 PARALLEL SPRING FLEXURE MOUNT RAIL OD 20-Sep-00 At Vendor for Fab

89-NOAO-4200-1258 UPPER SLIT SLIDE RAIL OD 20-Sep-00 At Vendor for Fab

89-NOAO-4200-1159 PARALLEL SPRING FLEXURE OD 20-Sep-00 At Vendor for Fab

89-NOAO-4200-1167 OIWFS BENCH HOGOUT OD 22-Sep-00 IN SHOP FOR FAB

89-NOAO-4200-1306 OIWFS COVER OD 22-Sep-00 In fab 40% done 10/10/00

89-NOAO-4200-1055 PINION GEAR MODIFICATION OD 25-Sep-00 In Shop for Fab

89-NOAO-4200-1301 SLIT MOTOR MOUNT BLOCK OD 25-Sep-00 In Shop for Fab

89-NOAO-4200-1053 MOTOR DRIVE INTERFACE GEAR OD 25-Sep-00 In Shop for Fa

89-NOAO-4200-0098 SLIT MOTOR MOUNT ASSEMBLY OD 25-Sep-00 IN SHOP FOR FAB

89-NOAO-4200-1076 EXIT FOLD MIRROR HOUSING OD 29-Sep-00 DRAWING RELEASED

89-NOAO-4200-1256 PRE SLIT BENCH FORWARD HOUSING OD 29-Sep-00 AT VENDOR FOR FAB

89-NOAO-4200-1075 PICKOFF MIRROR HOUSING OD 29-Sep-00 DRAWING RELEASED

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List of Released Drawings89-NOAO-4200-1257 PRE SLIT BENCH AFT HOUSING OD 1-Oct-00 At Landmark in Fab

89-NOAO-4200-1284 IDLER BUSHING OD 5-Oct-00 At Vendor for Fab

89-NOAO-4200-1285 IDLER SHAFT A 5-Oct-00 At Vendor for Fab

89-NOAO-4200-0112 SLIT SLIDE PARALLEL SPRING FLEXURE ASSY OD 5-Oct-00 Out for Fab

89-NOAO-4200-1160 IDLER GEAR OD 5-Oct-00 At Vendor for Fab

89-NOAO-4200-1308 SLIT SLIDE LIMIT SWITCH DOVETAIL OD 6-Oct-00 In Shop for Fab

89-NOAO-4200-1066 SLIT FRAME OD 6-Oct-00 At Vendor for Fab

89-NOAO-4200-1010 PUPIL VIEWER LENS RETAINER OD 6-Oct-00 At Vendor for Fab

89-NOAO-4200-1315 SWITCH COVER PLATE A 6-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1067 CLAMP PLATE OD 6-Oct-00 At Vendor for Fab

89-NOAO-4200-1068 SLIT MASK PLATE OD 6-Oct-00 At Vendor for Fab

89-NOAO-4200-0053 SLIT MODULE ASSEMBLY OD 6-Oct-00 Out for fab

89-NOAO-4200-1282 CAPTIVE SCREW, M4 X 18 LG OD 6-Oct-00 At Vendor for Fab

89-NOAO-4200-0115 SLIT SLIDE HOME SWITCH ASSEMBLY OD 6-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-0119 SLIT SLIDE LIMIT SWITCH ASSEMBLY OD 6-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1320 SWITCH HOUSING OD 6-Oct-00 DWG RELEASED, READY FOR FAB

89-NOAO-4200-1317 SLIT SLIDE LIMIT SWITCH MOUNT OD 6-Oct-00 In Shop for Fab

89-NOAO-4200-1316-2 LIMIT/HOME SWITCH DOVETAIL SLIDE A 6-Oct-00 DWG RELEASED, READY FOR FAB

89-NOAO-4200-0042 SHORT RED CAMERA ASSEMBLY OD 10-Oct-00

89-NOAO-4200-1296-2 CAMERA TURRET CLAMP BLOCK OD 13-Oct-00 Ready for Fab out for bid

89-NOAO-4200-1328-1 PRELOAD SCREW PLUG OD 13-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1085 CAMERA TURRET SPUR GEAR OD 13-Oct-00 Ready for Fab out for bid

89-NOAO-4200-1324-1 CAMERA TURRET MOUNT BLOCK OD 13-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1326 COLLET OD 13-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1325 COLLAR OD 13-Oct-00 IN SHOP FOR FAB

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List of Released Drawings89-NOAO-4200-1328-2 PRELOAD SCREW PLUG OD 13-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1324-2 CAMERA TURRET MOUNT BLOCK OD 13-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1296-1 CAMERA TURRET CLAMP BLOCK OD 13-Oct-00 Ready for Fab out for bid

89-NOAO-4200-1293 CAMERA TURRET PRELOAD RING OD 16-Oct-00 Ready for Fab out for bid

89-NOAO-4200-1116 SHORT RED CAM FORWARD CELL OD 16-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1117 SHORT RED CAM REAR CELL OD 16-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1120 SHORT RED CAM SPACER OD 16-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1295-1 PRELOAD SCREW OD 16-Oct-00 Ready for Fab out for bid

89-NOAO-4200-1086-1 TURRET AXLE OD 16-Oct-00 In Fab complete in 6 w eeks from 11/8/00

89-NOAO-4200-1327 CAMERA TURRET PRELOAD PIN OD 16-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1343 M8 X 25 LG. CAPTIVE SHCS MODIFICATION OD 16-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1086-3 TURRET AXLE OD 16-Oct-00 RELEASED, READY FOR FAB

89-NOAO-4200-0046 CAMERA TURRET HUB ASSY OD 16-Oct-00 READY FOR FAB

89-NOAO-4200-1295-2 PRELOAD SCREW OD 16-Oct-00 RELEASED, READY FOR FAB

89-NOAO-4200-1086-2 TURRET AXLE OD 16-Oct-00 RELEASED, READY FOR FAB

89-NOAO-4200-1342 SPRING CONNECTOR BLOCK OD 16-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1253 SUPPORT TUBE AT OIWFS BENCH OD 17-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1077 PICKOFF MIRROR MOUNT PLATE OD 20-Oct-00 IN SHOP FOR FAB

89-NOAO-4200-1316-1 LIMIT/HOME SWITCH DOVETAIL SLIDE A 23-Oct-00 READY FOR CHECK

89-NOAO-4200-0074 CAMERA TURRET DRIVE ASSEMBLY OD 23-Oct-00 DRAWING RE-RELEASED

89-NOAO-4200-1058 SWITCH MOUNT BASE OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1069 PINION GEAR MODIFICATION OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1007-1 FILTER SPECIFICATION OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1191 FILTER BLANK OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1150 PRELOAD SPACER OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

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List of Released Drawings89-NOAO-4200-1148 RETAINER, LENS OD 7-Nov-00

89-NOAO-4200-1149 SPRING CUP OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0039 FILTER WHEEL ASSEMBLY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1151 HEAT SINK OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1146-4 DELRIN FILTER SEAT OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1146-3 DELRIN FILTER SEAT OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0073 PUPIL VIEWER CELL ASSEMBLY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1007-3 FILTER SPECIFICATION OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1146-2 DELRIN FILTER SEAT OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1287 WASHER MODIFICATION OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1141-2 FILTER WHEEL OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1288 COVER,FILTER WHEEL OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1289 CAPTIVE SCREW, M6 X 25 LG OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1290 DELRIN LIGHT SEAL OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1291 LIGHT SEAL MOUNT OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1292 G-10 WIRE CLIP OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1007-2 FILTER SPECIFICATION OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0071 FILTER WHEEL AXLE ASSEMBLY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1137 PLATE,GUIDE RAIL OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1138 PLATE, SIDE OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1139 BRACKET,SHAFT CLAMP OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1140 BRACKET,SHAFT STABILIZER OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0067 FILTER WHEEL NO. 1 ASSY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0068 FILTER WHEEL NO. 2 ASSY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1147 CELL, PUPIL VIEWER OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

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List of Released Drawings

89-NOAO-4200-0070 FILTER WHEEL HOME SWITCH ASSEMBLY NO.2 OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1135 SHAFT,FILTER WHEEL OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1141-1 FILTER WHEEL OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0111 FILTER WHEEL DRIVE ASSEMBLY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1142 PLATE, HALF MASK OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0072 FILTER COVER ASSEMBLY OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1144 COVER, FILTER OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1145 SPRING STRIP OD 7-Nov-00

89-NOAO-4200-1146-1 DELRIN FILTER SEAT OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-0069 FILTER WHEEL HOME SWITCH ASSEMBLY NO. 1 OD 7-Nov-00 DWG RELEASED, READY FOR MAKE/BUY

89-NOAO-4200-1136 FILTER WHEEL HOUSING OD 8-Nov-00 DWG RELEASED, READY FOR MAKE/BUY