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SERIES 3000/MODEL 3003 DATA SHEETS PROCESS AUTOMATION PURGE/PRESSURIZATION SYSTEM

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Page 1: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

SERIES 3000/MODEL 3003DATA SHEETS

PROCESS AUTOMATION

PURGE/PRESSURIZATION SYSTEM

Page 2: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y

, Z

& E

x [n

P]

3000SERIES

2

Type Y, Z & Ex [nP]

Description

Model3003isaRapidExchange®purgingsystemthatoperatesonasupplyofcompressedinstrumentairorinertgas.Itregulatesandmonitorspressurewithinsealedprotectedenclosure(s),inordertoremoveandpreventflammablegasorvaporaccumulations.TheModel3003consistsofthreemajorcomponents:(1)apneumaticmanifoldassembly,(2)adifferentialenclosurepressureindicatorand(3)astainlesssteelfaceplatewithmountingflange,oraLexan®systemstartupinstructionnameplate.Model3003isofferedinthreedistinctvariations,identifiedas"VM"(VerticalMount),"HM"(HorizontalMount),bothavailableinWPS&WPSAstyles,and"CK"(ComponentKit)mountingconfigurations.TheVMconfigurationfeaturesafilterregulatorandfaceplatewithaflangeformountingtoaverticalsurface.TheHMconfigurationfeaturesaregulatorandfaceplatewithaflangeformountingonahorizontalsurface.Finally,theCKconfigurationisakitofpartsincludingthepneumaticmanifoldassembly,theenclosurepressureindicatorandastart-upinstructionnameplate.TheVMandHMconfigurationsareintendedforflangeorframemountingtoasolidsurfaceonorneartheprotectedenclosure(s),whiletheCKconfigurationisintendedforframemountingthroughcutoutsinapanelonorneartheenclosure(s).WiththeadditionofaModelGCKgaugeconversionkit,allconfigurationscanbemountedthroughthesurfaceofaprotectedenclosure.TheCKconfigurationprovidesasealthatwithstandstype4hosedowntesting.Model3003accomplishestherequiredvolumeexchangesandmaintainsasafepressure.Pepperl+FuchsModelEPV-3enclosureprotectionventisrequiredforproperoperation.Thisprocessreducesthehazardous(classified)arearatingwithinprotectedenclosure(s),inaccordancewiththeNEC-NFPA70,NFPA496,ISA12.4andIEC60079-15EN50021.

Operation

Inaccordancewithsysteminstructions,start-uprequiresairsupplytobeengagedandenclosurepowertobedeenergized.Theenclosureprotectionventmustbetestedandenclosure(s)mustbesealed.Aftertransferringthevalvekey,lockedintothepneumaticmanifold'sRapidExchange®controlvalvestem,theenclosurepressurecontrolvalveisusedtosetasafereadingontheenclosurepressureindicator.Whensafepressureisstable,thevalvekeyistransferredandlockedintotheRapidExchangecontrolvalvestemandtheRapidExchangecontrolvalveisthenfullyengaged.UponcompletionoftheRapidExchangecycle,(fiveminutesminimum)theRapidExchangecontrolvalveisdisengagedtoreturntoasafeenclosurepressure.Powercanthenbeenergizedtotheprotectedenclosure(s).Lossofsafepressurerequiresimmediateattention,unlesspowertotheprotectedenclosure(s)isdeenergized.WPSandWPSAstylesystemsincludeanexplosionproofdifferentialpressureswitchwithform"C"contactsforaudibleorvisualalarmsystems.

RapidExchange®isaRegisteredTrademarkofPepperl+Fuchs,Inc.

Lexan®isaregisteredtrademarkoftheGeneralElectricCompany

Model 3003

Standard Model Applications

Class I ( ≤ 90 ft3) and Zone 2 ( ≤ 2.54 m3)

Model Number: 3003 Type Z and Ex [nP] System Designation: RapidExchange® PurgingEnclosureVolume: 90ft3

(2.54m3)max.LPS Style

UL&FMCertified: Cl.I,Div.2, GroupA-DATEX'nP'Certified: Zone2, GroupIICRatingReduction: Div.2to Nonhazardous Zone2toNonhazardous

WPS StyleUL&FMCertified: Cl.I,Div.2, GroupC-DRatingReduction: Div.2to Nonhazardous

WPSA StyleUL&FMCertified: Cl.I,Div.2, GroupA-DATEX'nP'Certified: Zone2, GroupIIB+H2

RatingReduction: Div.2to Nonhazardous

Zone2toNonhazardous

Model Number: 3003 Type Y System Designation: RapidExchange® PurgingEnclosureVolume: 90ft3

(2.54m3)max.

LPS StyleUL&FMCertified: Cl.I,Div.1, GroupA-DRatingReduction: Div.1toDiv.2

WPS StyleUL&FMCertified: Cl.I,Div.1, GroupC-DRatingReduction: Div.1toDiv.2

WPSA StyleUL&FMCertified: Cl.I,Div.1, GroupA-D

Model 3003-LPS-CI-YZ-VMLVertical Mount Configuration

Model 3003-LPS-CI-YZ-CKComponent Kit Configuration

Model 3003-WPS-CI-YZ-HMTHorizontal Mount Configuration

II 3G EEx [nP] II

Page 3: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y, Z

& E

x [nP

]

3000SERIES

3

Type Y, Z & Ex [nP]

Model 3003 VM Configuration - The Vertical Mount System

Rear ViewFront View

SystemModel&Ratings

SystemStart-UpInstructions

EnclosurePressureControl

ValveStem

ValveKey

RapidExchange®

ControlValveStemw/ValveKeyinlockedposition

RapidExchange®

InjectionPressureIndicator

SystemFacePlate

EnclosurePressureIndicator

EXPPressureLossAlarmSwitch

1) TheVMconfigurationissuppliedwithamountingflangeforright-angledattachmenttoaverticalsurfaceexternaltotheprotectedenclosure.

2) TheVMconfigurationcanalsobeframemountedexternaltotheprotectedenclosurethrougha5"(127mm)Wx9"(229mm)Hcutoutinasuitablemountingsurface.

3) ModelGCKgaugeconversionkitisrequiredtopanelmounttheVMconfigurationthrougha5"(127mm)Wx9"(229mm)Hcutoutintheprotectedenclosuresurface.

4) Seepage52forModelGCKkitdescriptionandconversionprocedure.

Important Notes

FilterRegulator

PneumaticManifoldBody

System Supply Inlet

Enclosure Supply Outlet

EnclosurePressureIndicator

Enclosure Reference Inlet

AtmosphericReference

VenturiOrifice

LPS (Less Pressure Switch)

WPS / WPSA (With Pressure Switch)

Rear View

FilterRegulator

PneumaticManifoldBody

System Supply Inlet

Enclosure Supply Outlet

EnclosurePressureIndicator

Enclosure Reference Inlet

VenturiOrifice

AtmosphericReference

SystemModel&Ratings

SystemStart-UpInstructions

EnclosurePressureControl

ValveStem

ValveKey

RapidExchange®

ControlValveStemw/ValveKeyinlockedposition

RapidExchange®

InjectionPressureIndicator

SystemFacePlate

EnclosurePressureIndicator

Front View

CONNECTION POINTS SHOWN ABOVE IN BOLD TEXT ON SYSTEM DIAGRAM

Page 4: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y

, Z

& E

x [n

P]

3000SERIES

4

Type Y, Z & Ex [nP]

Model 3003 HM Configuration - The Horizontal Mount System

1) TheHMconfigurationissuppliedwithamountingflangeforright-angledattachmenttoahorizontalsurfaceexternaltotheprotectedenclosure.

2) TheHMconfigurationcanalsobeframemountedexternaltotheprotectedenclosurethrougha10.25"(260mm)Wx5"(127mm)Hcutoutinasuitablemountingsurface.

3) ModelGCKgaugeconversionkitisrequiredtopanelmounttheHMconfigurationthrougha10.25"(260mm)Wx5"(127mm)Hcutoutintheprotectedenclosuresurface.

4) Seepage52forModelGCKkitdescriptionandconversionprocedure.

Important Notes

LPS (Less Pressure Switch)

WPS / WPSA (With Pressure Switch)

Rear ViewFront View

Regulator PneumaticManifoldBody

Enclosure Supply Outlet

System Supply

Inlet

EnclosurePressureIndicator

Enclosure Reference

Inlet

VenturiOrifice

AtmosphericReference

EnclosurePressureIndicator

ValveKey

SystemModel&Ratings

SystemStart-UpInstructions

SystemFacePlate

EnclosurePressureControlValveStem

RapidExchange®

ControlValveStemw/ValveKeyinlockedposition RapidExchange®

InjectionPressureIndicator

EnclosurePressureIndicator

ValveKey

SystemModel&Ratings

SystemStart-UpInstructions

SystemFacePlate

EnclosurePressure

ControlValveStem

RapidExchange®

ControlValveStemw/ValveKeyinlockedposition

RapidExchange®InjectionPressure

Indicator

Regulator

PneumaticManifoldBody

Enclosure Supply Outlet

System Supply

Inlet

EnclosurePressureIndicator

Enclosure Reference

Inlet

VenturiOrifice

AtmosphericReference

EXPPressureLossAlarmSwitch

Rear ViewFront View

CONNECTION POINTS SHOWN ABOVE IN BOLD TEXT ON SYSTEM DIAGRAM

Page 5: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y, Z

& E

x [nP

]

3000SERIES

5

Type Y, Z & Ex [nP]

Helpful Hint

Model 3003 CK Configuration - The Component Kit System

1) TheCKconfigurationisfourdiscretepartssuitableformountingthroughasetofcutoutsinaverticalsurfaceexternaltotheprotectedenclosure.2) AModelGCKgaugeconversionkitisrequiredtopanelmounttheCKconfigurationthroughasetofcutoutsintheprotectedenclosuresurface.3) Seepage52forModelGCKkitdescriptionandconversionprocedure.

Important Notes

Part #1Enclosure Pressure

Indicator

Regulator

PneumaticManifold

Body

EnclosureSupplyOutlet

Part #2Pneumatic Manifold

Assembly

Part #4Start Up Instruction

Nameplate

Part #3Rapid Exchange® Injection

Pressure Indicator

AtmosphericReference

VenturiOrifice

Enclosure Reference

Inlet

Regulator

PneumaticManifold

Body

RapidExchange®

InjectionPressureIndicator

Connection

EnclosurePressureControl

ValveStem

RapidExchange®

ControlValveStemw/ValveKeyinlocked

position

ValveKey

PneumaticManifoldMountingScrews

Typical3

4.5" Ø

0.394"

4.5" Ø

CL

CL2.323"

1.26"0.79"

0.354"

0.591"

0.218" Ø TYP. 3

0.437" Ø

0.656" Ø TYP. 2

1.403"

6.375"0.819"

1.339"

3.25"

4.0(101.6)

1.5(38.1)

3.75(95.3)

1.63 (41.3)square

5.25(133.4)

4.38(111.1)

CL

0.63 (15.9)0.63 (15.9)

CL

0.17 (4.4) Ø TYP. 2

0.5 (12.7) Ø

3.13(79.4)

0.5(12.7)

Side ViewModel 3003 CK SystemPanel Cutout Pattern

Model RCF-4Panel Cutout Pattern

Enclosure Pressure Gauge Side ViewModel RCF-4

Side View

4.88(123.8)

Front View

Pneumatic Manifold

Note:TwooptionalEnclosurePressureGaugepositions are shown on the Model 3003 CKSystemPanelCutoutPatterntotheleft.TheoptionalpositionscentergaugetotherightorbottomsideofSystemNameplate.

Cutonlyone4.5"(114.3mm)Øholeinpanel.

4.75 (120.7)

Panel Cutout4.5 (114.3) Ø

Front View

Rear View

Front View

Rear View

Front View

Front View

Side View

CK Configuration System & Optional Remote Cube Filter Dimensions in Inches (mm)

SystemSupply

Inlet

CONNECTION POINTS SHOWN ABOVE IN BOLD TEXT ON SYSTEM DIAGRAM

Page 6: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y

, Z

& E

x [n

P]

3000SERIES

6

Type Y, Z & Ex [nP]

Model 3003-WPS-CI Type Y OR Z

8 (203.2)

15.25 (387.4)

Panel Cutout

7.5 (190.5)

Panel

Cutout

14.25 (356)

5.0 (127) 3.5 (88.9)

13 (330)

14 (356)

1.0 (25.4)

0.63 (15.9)

3.38 (85.7)

0.25 ( 6.4) O.D.TYP 4

4.0 (101.6)

8 (203.2)

15 (381)

Z

Panel Cutout 14.5 (368.3)

Panel

Cutout7.5 (190.5)

4.0 (101.6) 3.5 (88.9)

14 (355.6)

15 (381)

1.0 (25.4)

0.63 (15.9)

3.38 (85.7)

0.25 ( 6.4) O.DTYP 4

4.0 (101.6)

8.75 (222.3)

10.75 (273.1)

1.0 (25.4)

0.63 (15.9)

3.38 (85.7)

0.25 ( 6.4) O.DTYP 4

4.0 (101.6)5.5 (139.7)

10.75 (273.05)

Panel Cutout 10.25 (260.4)

Panel

Cutout

5 (127)

4.0 (101.6) 1.5 (38.1)

1.0 (25.4)

8.5 (215.9)

9.5 (241.3)

0.63 (15.9)

3.38 (85.7)

0.25 ( 6.4) O.D.TYP 4

4.0 (101.6)

SERIAL#

Model 3003-LPS-CI Type Y OR Z

5.5 (139.7)

9.5 (241.3)

Panel Cutout

5 (127)

Panel

Cutout

9 (228.6)

4.0 (101.6) 1.5 (38.1)

Model 3003 WPS VM Configuration & Flange Dimensions in Inches (mm)

WPS/WPSA VM ConfigurationFront View

WPS/WPSA VM ConfigurationSide View

WPS/WPSA Vertical Mount Flange Front View

WPS/WPSA HM ConfigurationFront View

WPS/WPSA HM ConfigurationSide View

WPS/WPSA Horizontal Mount Flange Front View

LPS HM ConfigurationSide View

LPS Horizontal Mount FlangeFront View

VM ConfigurationFront View

VM ConfigurationSide View Vertical Mount Flange

Front View

LPS (Less Pressure Switch)

WPS/WPSA (With Pressure Switch)

Model 3003 HM Configuration & Flange Dimensions in Inches (mm)

LPS (Less Pressure Switch)

WPS/WPSA (With Pressure Switch)

LPS HM ConfigurationFront View

Page 7: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y, Z

& E

x [nP

]

3000SERIES

7

Type Y, Z & Ex [nP]

Typical Model 3003 System Installation DetailsTypical Model 3003 System Installation Details

RequiredEnclosureProtectionVentEPV-3

EnclosurePressureIndicatorw/GCKIn-

stalled

Start-upInstructionNameplate

SystemPneumaticManifold

OptionalEnclosureSupplyOutletFittingSC-6-8orNC-6-8

EnclosureSupplyTubing,customer

supplied,usedtodirectprotectivegastothe

extremeoppositecornerfromtheenclosure

protectionvent

AtmosphericReferenceTubing,customer

supplied

AtmosphericReferenceBulkheadFittingPRB-4

SystemSupplyInletFitting

SC-6-4orNC-6-4

OptionalAccessoryRemoteCubeFilter

ModelRCF-4shownmountedtotheProtectedEnclosure

SystemSupplyTubing,CustomerSupplied

Flange Mount HM Configurationwith Model SMK-1 Fastener Kit

External to the Protected Enclosure Internal to the Protected Enclosure

Panel Mount CK Configurationwith Model RCF-4 Remote Cube Filter & Model GCK Gauge Conversion Kit

EnclosureProtection

System

Pressurized(Protected)Enclosure

Pressurized(Protected)Enclosure

Standard and Panel Mount Pneumatic Installation Diagram

Enclosure

WarningNameplate

RequiredEnclosureProtectionVent

Reference

EnclosurePressureGaugeSystem

SupplySintered

Vent

EnclosurePressureControlValve

RapidExchange®

ControlValve

SupplyInlet

Regulator

RapidExchange®

PressureGauge

VenturiOrifice

SystemSupply

RequiredEnclosureProtectionVent

EnclosurePressureGauge RapidExchange®

ControlValve

EnclosurePressureControlValve

RapidExchange®

PressureGauge

Regulator

Inlet

SinteredVent

PRB-4

Supply

Enclosure

SinteredVent

WPSStyleEXPPressureSwitch

Standard Pneumatic Installation Diagram

Panel Mount Installation Diagram

See panel mounting conversion procedure on page 52

EnclosureReferenceTubing,CustomerSupplied

SystemSupplyInletFittingSC-6-4orNC-6-4

EnclosureSupplyInletFittingSC-6-8orNC-6-8

SystemSupplyTubing,CustomerSupplied

EnclosureReferenceFittingEFC-4

EnclosureSupplyFittingEFC-6

SystemMountingKitSMK-1

RequiredEnclosureProtectionVentEPV-3

Page 8: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y

, Z

& E

x [n

P]

3000SERIES

8

Type Y, Z & Ex [nP]

Model 3003-LPS-CI-YZ-VMLFlange Mounted to

Flat Vertical Surface withModel SMK-1 Fastener Kit

Model 3003-LPS-CI-YZ-VMLFlange Mounted to

Vertical 2" Pipe Stand withModel PMK-1 Fastener Kit

Model 3003-LPS-CI-YZ-VMFrame or Panel* Mounted

Through Cutout in Suitable Surfacewith Model SMK-6m Fastener Kit

Model 3003-LPS-CI-YZ-HMTFlange Mounted to

Flat Horizontal Surface withModel SMK-1 Fastener Kit

Model 3003-LPS-CI-YZ-HMBFlange Mounted to

Horizontal 2" Pipe Stand withModel PMK-1 Fastener Kit

Model 3003-LPS-CI-YZ-HMFrame or Panel* Mounted

Through Cutout in Suitable Surfacewith Model SMK-6m Fastener Kit

Model 3003-LPS-CI-YZ-CKRear View of Frame or Panel* Mount

Through Cutout in Suitable Surface with supplied fasteners

* PANEL MOUNTED SYSTEMS REqUIRE A PEPPERL+FUCHS MODEL GCK FOR PROPER OPERATION - SEE PAGE 52

VM Configuration Mounting Options

HM Configuration Mounting Options

CK Configuration Mounting Options

Rear ViewFront View

Page 9: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y, Z

& E

x [nP

]

3000SERIES

9

Type Y, Z & Ex [nP]

Material Specifications

RegulatorBody: Zincw/EnamelFinishRegulatorHandle&Bowl*: PolycarbonateEnclosurePressureGauge: Alum.w/EnamelFinishRapidExchange®Gauge: Poly&NickelPlatedTubeFitting: 316SSForgedBodyTubing: 316SS1/4".035WeldedFastenerHardware: Alum.&StainlessSteelSystemFacePlate: 31614Ga#3BrushSSSystemMountingFlange: 316SSTumbleFinishManifoldBody: AnodizedAluminumManifoldValves: 316StainlessSteelMfr.IDNameplate: SilkscreenLexan®

EnclosureWarningNameplate: SilkscreenedSSEXPPressureSwitchBody: AnodizedCastAluminum

*ReferstofilterbowlsuppliedwithVMmountingconfiguration

CONNECTION FITTINGS

NC-6-4 3/8"Tx1/4"PNinetyConnectorSC-6-4 3/8"Tx1/4"PStraightConnectorNC-6-8 3/8"Tx1/2"PNinetyConnectorSC-6-8 3/8"Tx1/2"PStraightConnectorEFC-4 1/4"FlushConnectorEBC-4 1/4"BulkheadConnectorEFC-6 3/8"FlushConnectorEBC-6 3/8"BulkheadConnectorEPC-13 11/4"PipeConnector

ADDITIONAL ITEMS

SMK-1 SystemMountingKit-FlangeSMK-6m SystemMounting Kit-Frame/PanelPMK-1 PipeMountingKitGCK GaugeConversionKitILF-4 1/4"In-LineFilterKitRCF-4 1/4"RemoteCubeFilterEPSK-1 ExplosionProof SwitchKit(GRPC,D)EPSK-1A ExplosionProof SwitchKit(GRPA-D)GPSK-1 General-purposeSwitchKit

RAH RemoteAlarmHornRAB-1 Div.1RemoteAlarmBeaconRAB-2 Div.2RemoteAlarmBeaconENCLOSURE PROTECTION VENTSONE VENT REqUIRED WITH EACH SYSTEM

EPV-3-SA-00 Straightw/SparkArrestorEPV-3-SA-90 RtAnglew/SparkArrestor

WARNING NAMEPLATES

EWN-1 ClassIEnclosureWarningETW EnclosureTemperatureWarning

INSTALLATION & OPERATION MANUAL

129-0198 Inst.&OperationManual

HighPort

1.SecureoneModelGCKConversionKit.KitincludesaPRB-4&SC-2Fitting&EnclosurePressureGaugegasket.

2.Removeventuriorificeandrunteefromthehighportofthegaugeanddiscard.

3.Removesinteredventfromlowport.4.Reinstallsinteredventintohighport.5. InstallModelSC-2fittingintolowport.6.InstallGaugegasketbetweengauge

&mountingsurface.7.InstallModelPRB-4fittingthrough

enclosuresurface(ventendout)andconnecttubing(customersupplied)betweenSC-2&PRB-4.

RunTee

SinteredVent

SC-2SinteredVent

VenturiOrifice

Panel MountConfiguration

(after conversion)

StandardConfiguration

(prior to conversion)

PRB-4

LowPort

Model 3003 Panel Mount Conversion

Model Number Designations

3003 - LPS - CI - YZ - VM - ##

Series Model NumberSystem Style LPS - lesspressureswitch † WPS - withpressureswitch WPSA - withpressureswitchArea Classification CI -ClassIAreaSystem Type YZ -Div.1toDiv.2 Div.2/Zone2toNonhazardousMounting Configuration VML -verticalmountleft leftofenclosure VMR -verticalmountright rightofenclosure HMT -horizontalmounttop topofenclosure HMB -horizontalmountbottom bottomofenclosure CK -ComponentKit-LPSstyleonly## - See Accessories Page 131 for additional factory installed accessories†DoesnothaveATEXcertification

Model 3003 System Accessories (See accessories page for complete details)

ONE (1) ENCLOSURE WARNING NAMEPLATE & ONE (1) INSTALLATION & OPERATION MANUAL ARE PROVIDED WITH EACH SYSTEM

System Specifications

SystemDimensions: Seepage6ShippingWeight: LPS-10lb(4.5kg)/ WPS-15lb(6.8kg)Temp.Range: -20°Fto+120°F(-29ºCto+49ºC)SupplyPressureRange: 80-120psi(5.5-8.3bar)Capacity&Filtration: 1.5oz@20MicronSupplyRequirements: cleanairorinertgasSafePress.Setpoint: 0.25"(6.35mm)SafePress.FlowRate: *0.1-3.5SCFH(2.8-99l /hr)ExchangePressure: *3"-5"(76.2mm-127mm)ExchangeFlowRate: **12SCFM/720SCFH (340l /m/20390l /hr)ExchangeTime:4VolumeExchangeRate: 1min/3.0ft3(85l /min)5VolumeExchangeRate: 1min/2.4ft3(68l /min)SystemSupplyPort: 1/4"FPTEnclosureSupplyPort: 1/2"FPTEnclosureReferenceFitting: 1/4"TubeSwitchSetting(WPS&WPSAOnly): 0.15"±0.02" 3.81mm±0.51mmSwitchConduitPortSize:1/2"FPTSwitchContactRatings:WPSStyle: 120VAC@15AWPSAStyle: ***120/220VAC,24VDC@10A;125VDC@50mASwitch(WPSA)PowerRequirement:24/120/240VDC@3/4/11watts

* Enclosureintegritydeterminesactualflowrate**Withregulatorsetto60psimin.duringexchange***Supplyvoltages24VDCand240VACavailableuponrequest.

Page 10: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y

, Z

& E

x [n

P]

3000SERIES

10

Type Y, Z & Ex [nP]

Series Model Number 3003 and 3004System Style LPS - Lesspressureswitch WPS - Withpressureswitch(doesnothaveATEXcertification) WPSA - Withpressureswitch(120VACStandard)Area Classification CI -ClassI/Zone2AreaSystem Type YZ -Div.1toDiv.2/Div.2/Zone2toNonhazardousMounting Configuration VML -VerticalMountLeft VMR -VerticalMountRight HMT -HorizontalMountTop HMB -HorizontalMountBottom CK -ComponentKit-LPSstyleonlyCooler Indicator Gauge (seepage97) VX -VortexVoltage (forWPSAswitchonly) 24 VDC -VoltageDirectCurrents 240 VAC -VoltageAlternatingCurrents

3000 - - - - - -

3000 Series — Model Number Designations and Accessories Guide

Pepperl+Fuchssuppliespurge/pressurizationsystemscustombuilttoyourspecifications.Toensuretheintegrityofyoursystem,certainaccessoryitemsmustbefactoryinstalled.

TheModelNumberandAccessoriesGuideidentifiesthosepartsthatmustbeincludedonyourpurge/pressurizationsystemorder.

Type Y & Z

Page 11: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

Type Y, Z

& E

x [nP

]

3000SERIES

11

Type Y, Z & Ex [nP]

Special Note

TOORDERPURGE/PRESSURIZATIONUNITSEqUIPPEDWITHACOOLER

INDICATIONGAUGE,SPECIFy‘VX’INTHEMODELNUMBERDESIGNATION.

Description

Thecoolerindicatorgauge,sometimescalledtheVortexindicatorgauge,isusedonsystemswerethereiscoolingrequiredafterpurging.Normallyafterthepurgingcycle,thereisasmallflowofprotectivegasrequiredtocompensateforleakages,andtokeepaconstantpressurewithintheenclosuresothattheingressofhazardousatmospherecannotgetinsidetheenclosure.Thisisknownaspressurization.Iftheequipmentinsidethepressurizedenclosurerequirescooling,eitherahigherflowrateofprotectivegasisrequiredthroughthepressurizationvalve,orasecondsourceofcoolinggasisintroducedintotheenclosure.Thestandarddifferentialpressuregaugewillindicatepressurizationonlyupto0.5inches(13mm)water,whichmaynotbeenoughforcoolingindication.Thecoolerindicatorgaugeisinstalledontothepressurization/purgepanel,andallowsmonitoringofthesystemduringnormaloperationofthepurge/pressurizationsystem.

Cooler Indicator Gauge

Specifications

OPERATING RANGEFullrange: 0to5"(0to127mm)waterLowrangered: 0to0.5"(0to13mm)waterSaferangegreen: 0.5to1.5"(13to38mm)waterCooler/Rapidexchangerangeyellow: 1.5to4.5"(38to114mm)waterHighrangered: 4.5to5"(114to127mm)water

BODY COMPONENTSCover: acrylicHousing: diecastaluminumcoatedtowithstand 168hoursaltspraycorrosiontest

TECHNICAL DATAMaximumoverloadpressure: 15psigAccuracy: ±2%offullscaleWeight: 1.2lb(510g)Processconnection: 1/8”FemaleNPTduplicatehighand lowpressuretaps,onepairside,onepairback

Indicator Gauge

Cooler Indicator Gauge(Vortex Indicator Gauge)

Page 12: Purge/Pressurization System Data Sheets - Series 3000 ...€¦ · PURGE/PRESSURIZATION SYSTEM. Type Y, Z & Ex [nP] 3000 ... ISA 12.4 and IEC 600 79-15 EN 50021. ... valve stem and

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Subject to modifications • © 2010 PEPPERL+FUCHS, INC. • Printed in USA • Part No. TDOCT-B063_USA

www.pepperl-fuchs.com

PROCESS AUTOMATION – PROTECTINg yOUR PROCESS

Worldwide/german Headquarters Pepperl+Fuchs GmbH Mannheim · GermanyTel. +49 621 776 2222

E-Mail: [email protected]

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Asia Pacific HeadquartersPepperl+Fuchs PTE Ltd.

SingaporeCompany Registration No. 199003130E

Tel. +65 6779 9091E-Mail: [email protected]

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Central/Western Europe & Africa HeadquartersPepperl+Fuchs N.V.

Schoten/Antwerp · BelgiumTel. +32 3 6442500

E-Mail: [email protected]

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Middle East HeadquartersPepperl+Fuchs M.E (FZE)

Dubai · UAETel. +971 4 883 8378

E-Mail: [email protected]

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North/Central America Headquarters Pepperl+Fuchs Inc.

Twinsburg · Ohio · USATel. +1 330 486 0002

E-Mail: [email protected]

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Northern Europe HeadquartersPepperl+Fuchs GB Ltd.

Oldham · EnglandTel. +44 161 6336431

E-Mail: [email protected]

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Southern/Eastern Europe HeadquartersPepperl+Fuchs Elcon srl

Sulbiate · ItalyTel. +39 039 62921

E-Mail: [email protected]

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Southern America HeadquartersPepperl+Fuchs Ltda.

São Bernado do Campo · SP · BrazilTel. +55 11 4341 8448

E-Mail: [email protected]

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For over a half century, Pepperl+Fuchs has provided new concepts for the world of process automation. Our company sets standards in quality and innovative technology. We develop, produce and distribute electronic interface modules, Human-Machine Interfaces and hazardous location protection equipment on a global scale, meeting the most demanding needs of industry. Resulting from our world-wide presence and our high flexibility in production and customer service, we are able to offer complete individual solutions – wherever and whenever you need us. We are the recognized experts in our technologies – Pepperl+Fuchs has earned a strong reputation by supplying the world’s largest process industry companies with the broadest line of proven components for a diverse range of applications.