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2019 Collections Seminar Pump Station Design and Troubleshooting Considerations October 16, 2019 Joseph Moore, P.E., DuBois-Cooper Associates, Inc.

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Page 1: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

2019 Collections Seminar

Pump Station Design and Troubleshooting Considerations

October 16, 2019

Joseph Moore, P.E., DuBois-Cooper Associates, Inc.

Page 2: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Today’s Sewage

Page 3: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

When did the sewer turn into a Trash Can?

Page 4: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

We need to change the Narrative

Page 5: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required
Page 6: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Available Solutions

• Solids handling pumps / Chopper pumps /Grinder pumps / Cutter assemblies / Pre-Rotation

Page 7: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Available Solutions

• Pump power monitoring / reverse impeller rotation

Page 8: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Available Solutions

• Trash basket on inlet sewer

• Grinder on inlet sewer

Page 9: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Available Solutions

• Screen

• Bacteria or Enzymes Treatment

Page 10: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Available Solutions

• Public Education / Source Control

Page 11: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

• Public Education / Source Control

Page 12: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Pump Station Design Considerations

Page 13: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required
Page 14: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

PUMP SELECTION

Page 15: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

PUMP SELECTION

Page 16: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Pump Curve – ‘Steep Curve’

Page 17: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Pump Curve – ‘Flat Curve’

Page 18: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Wet Well Inlet Design / Air Entrainment

Page 20: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

SUBMERGENCE / VORTEXING

Page 21: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Pump Station Troubleshooting

Page 22: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required
Page 23: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required
Page 24: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

My Pump Is Not Pumping – Why?

Potential Issues

Troubleshooting Tools

Page 25: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required
Page 26: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

Cavitation

Implosion Force of 100,000 psi

Page 27: Pump Station Design and Troubleshooting Considerations€¦ · discharge cavitation Damage caused by discharge cavitation TOTAL HEAD LIFTS eso 'SO "SO METERS 2 37 Figure N PSH required

DISCUSSION / QUESTIONS

Joseph [email protected]