ptfe sliders

5
PTFE Slide Bearings 1.0 GENERAL INFORMA TION In a wide range of applications, PTFE Slide bearings are superior to conventional expan- sion plates, rollers and rocker arm type supports. They support petrochemical plant, heavy machinery, pipelines, buildings and bridge girders; they accommodate expansion, contraction and other reciprocating motions of any structure that moves as a result of ther- mal, seismic or differential forces. Bearings for such applications must operate at high loads and low speeds, and it is under just these conditions that the self-lubricating properties of PTFE are at maximum. This factor, together with its no stick-slip and anti-weathering characteristics, is the principle reason why PTFE has proved to be so successful as a slide bearing material. 2.0 AD V ANT A GES 2.1 The simplicity of the bearing design and its ease of fabrication and installation make the unit cost efficient. 2.2 The costs of a construction can be reduced by designing for expansion rather than strain. 2.3 Coefficient of friction over the bearing surface remains constant, even under worst case conditions. 2.4 The bearings are maintenance free - PTFE is inherently self-lubricating, while dirt particles are absorbed into the material. Only simple protection is required against the significant ingress of dirt. 3.0 DESIGN / SELECTION Carpenter & Paterson offers a specialist service, based on many years experience in the use of PTFE and its application to slide bearings to assist in the design of bearing systems. Low friction sliders with a coefficient of friction less than 0.1are available. They are designed specifically for the loads and movements required. Most assemblies are also designed to be compatible with our range of standard sliders and glides, such as Fig 381, Fig 382, Fig 384, etc as illustrated on page 153. Also ‘stand alone’ Slide Bearing Sandwich Plates Fig no SLB 90 are available - as shown on page 152. 4.0 BEARING ASSEMBLIES Carpenter & Paterson Slide Bearings consist of a single PTFE pad counterfaced with a polished stainless steel plate. The assembly is designed to ensure that the PTFE pad is covered by the S/S plate throughout the expected design movements. The basic element is a 5mm PTFE sheet, recessed into a 10mm steel backing plate for straight forward field installation by welding or bolting. The corresponding 3mm thick polished stainless steel plate is shop fitted to a 6mm thick carbon steel plate. Alternative thicknesses and materials for the backing plates can be supplied. Where operating conditions require them, thermal insulation and vibration damping pads may be bonded between the PTFE sheet and the backing plate, or between the backing plate and the structure. To allow operation at high ambient temperature, a high tempera- ture epoxy resin system is used for bonding, and the adhesives are cured under strictly controlled conditions, ensuring that the bond is stronger tan the PTFE itself. 5.0 COEFFICIENTS OF FRICTION The coefficient of friction of PTFE materials is dependant on many variable, including pres- sure, sliding velocity and temperature. Opinion is divided about the effect of some vari- ables, although it is agreed that high pressure and low velocities favour low friction. The coefficient is less than that of any other solid engineering material. It has been vari- ously reported from 0.02 to 0.2, but this depends on surface preparation and the test method. The load/friction chart (Figure 1) shows the effect of the load. In general, the coefficient of friction between the mating surface and the PTFE slide bearing pad will be at a minimum when the stress in the PTFE is at a maximum (consistent with acceptable limits of creep), the bearing is made from unfilled PTFE, and the finish of the mating surface is highly polished. In addition, one of the most important frictional characteristics of PTFE is the absence of ‘stick-slip’, because unlike all other conventional bearings, the sta- tic friction of PTFE is equal to or only marginally higher than the dynamic fric- tion. 04/10 149 As standard glass filled PTFE is used as the bearing material, the load bearing capacity is 140 kg/cm 2 Figure 1 COEFFICIENT OF FRICTION: EFFECT OF LOADING Bearing Pressure (kg/cm 2 ) (Note: Virgin PTFE = 70 kg/cm 2 load capacity Coefficient of Friction

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Page 1: PTFE Sliders

PT

FE

Sli

de

Be

ari

ng

s1.

0G

EN

ER

AL

INF

OR

MA

TIO

N

In a

wid

e ra

nge

of a

pplic

atio

ns,

PT

FE

Slid

e be

arin

gs a

re s

uper

ior

to c

onve

ntio

nal e

xpan

-si

on p

late

s, r

olle

rs a

nd r

ocke

r ar

m t

ype

supp

orts

.T

hey

supp

ort

petr

oche

mic

al p

lant

,he

avy

mac

hine

ry,

pipe

lines

, bu

ildin

gs a

nd b

ridge

gird

ers;

they

acc

omm

odat

e ex

pans

ion,

cont

ract

ion

and

othe

r re

cipr

ocat

ing

mot

ions

of

any

stru

ctur

e th

at m

oves

as

a re

sult

of t

her-

mal

, se

ism

ic o

r di

ffere

ntia

l for

ces.

Bea

rings

for

such

app

licat

ions

mus

t op

erat

e at

hig

h lo

ads

and

low

spe

eds,

and

it is

und

erju

st t

hese

con

ditio

ns t

hat

the

self-

lubr

icat

ing

prop

ertie

s of

PT

FE

are

at

max

imum

.T

his

fact

or,

toge

ther

with

its

no s

tick-

slip

and

ant

i-wea

ther

ing

char

acte

ristic

s, is

the

prin

cipl

ere

ason

why

PT

FE

has

pro

ved

to b

e so

suc

cess

ful a

s a

slid

e be

arin

g m

ater

ial.

2.0

AD

VAN

TAG

ES

2.1

The

sim

plic

ity o

f th

e be

arin

g de

sign

and

its

ease

of

fabr

icat

ion

and

inst

alla

tion

mak

e th

e un

it co

st e

ffici

ent.

2.2

The

cos

ts o

f a

cons

truc

tion

can

be r

educ

ed b

y de

sign

ing

for

expa

nsio

n ra

ther

tha

nst

rain

.2.

3C

oeffi

cien

t of

fric

tion

over

the

bea

ring

surf

ace

rem

ains

con

stan

t, ev

en u

nder

wor

stca

se c

ondi

tions

.2.

4T

he b

earin

gs a

re m

aint

enan

ce f

ree

- P

TF

E is

inhe

rent

ly s

elf-

lubr

icat

ing,

whi

le d

irt

part

icle

s ar

e ab

sorb

ed in

to t

he m

ater

ial.

Onl

y si

mpl

e pr

otec

tion

is r

equi

red

agai

nst

the

sign

ifica

nt in

gres

s of

dir

t.

3.0

DE

SIG

N /

SE

LE

CT

ION

Car

pent

er &

Pat

erso

n of

fers

a s

peci

alis

t se

rvic

e, b

ased

on

man

y ye

ars

exp

erie

nce

in

the

use

of P

TF

E a

nd it

s ap

plic

atio

n to

slid

e be

arin

gs t

o as

sist

in t

he d

esig

n of

bea

ring

syst

ems.

Low

fric

tion

slid

ers

with

a c

oeffi

cien

t of

fric

tion

less

tha

n 0.

1are

ava

ilabl

e.T

hey

are

desi

gned

spe

cific

ally

for

the

load

s an

d m

ovem

ents

req

uire

d.M

ost

asse

mbl

ies

are

also

des

igne

d to

be

com

patib

le w

ith o

ur r

ange

of

stan

dard

slid

ers

and

glid

es,

such

as

Fig

381

, F

ig 3

82,

Fig

384

, et

c as

illu

stra

ted

on p

age

153.

Als

o ‘s

tand

alo

ne’S

lide

Bea

ring

San

dwic

h P

late

s F

ig n

o S

LB 9

0 ar

e av

aila

ble

- as

sh

own

on p

age

1 52.

4.0

BE

AR

ING

AS

SE

MB

LIE

S

Car

pent

er &

Pat

erso

n S

lide

Bea

rings

con

sist

of

a si

ngle

PT

FE

pad

cou

nter

face

d w

ith

a po

lishe

d st

ainl

ess

stee

l pla

te.

The

ass

embl

y is

des

igne

d to

ens

ure

that

the

PT

FE

pad

is

cov

ered

by

the

S/S

pla

te t

hrou

ghou

t th

e ex

pect

ed d

esig

n m

ovem

ents

.

The

bas

ic e

lem

ent

is a

5m

m P

TF

E s

heet

, re

cess

ed in

to a

10m

m s

teel

bac

king

pla

te fo

r st

raig

ht fo

rwar

d fie

ld in

stal

latio

n by

wel

ding

or

bolti

ng.

The

cor

resp

ondi

ng 3

mm

thic

k po

lishe

d st

ainl

ess

stee

l pla

te is

sho

p fit

ted

to a

6m

m t

hick

car

bon

stee

l pla

te.

Alte

rnat

ive

thic

knes

ses

and

mat

eria

ls fo

r th

e ba

ckin

g pl

ates

can

be

supp

lied.

Whe

re o

pera

ting

cond

ition

s re

quire

the

m,

ther

mal

insu

latio

n an

d vi

brat

ion

dam

ping

pad

sm

ay b

e bo

nded

bet

wee

n th

e P

TF

E s

heet

and

the

bac

king

pla

te,

or b

etw

een

the

back

ing

plat

e an

d th

e st

ruct

ure.

To a

llow

ope

ratio

n at

hig

h am

bien

t te

mpe

ratu

re,

a hi

gh t

empe

ra-

ture

epo

xy r

esin

sys

tem

is u

sed

for

bond

ing,

and

the

adh

esiv

es a

re c

ured

und

er s

tric

tlyco

ntro

lled

cond

ition

s, e

nsur

ing

that

the

bon

d is

str

onge

r ta

n th

e P

TF

E it

self.

As

stan

dard

virg

in P

TF

E is

use

d as

the

bea

ring

mat

eria

l, th

e lo

ad b

earin

g ca

paci

ty is

140

kg/c

m2

5.0

CO

EF

FIC

IEN

TS

OF

FR

ICT

ION

The

coe

ffici

ent

of f

rictio

n of

PT

FE

mat

eria

ls is

dep

enda

nt o

n m

any

varia

ble,

incl

udin

g pr

es-

sure

, sl

idin

g ve

loci

ty a

nd t

empe

ratu

re.

Opi

nion

is d

ivid

ed a

bout

the

effe

ct o

f so

me

vari-

able

s, a

lthou

gh it

is a

gree

d th

at h

igh

pres

sure

and

low

vel

ociti

es fa

vour

low

fric

tion.

The

coe

ffici

ent

is le

ss t

han

that

of

any

othe

r so

lid e

ngin

eerin

g m

ater

ial.

It ha

s be

en v

ari-

ousl

y re

port

ed f

rom

0.0

2 to

0.2

, bu

t th

is d

epen

ds o

n su

rfac

e pr

epar

atio

n an

d th

e te

stm

etho

d.T

he lo

ad/fr

ictio

n ch

art

(Fig

ure

1) s

how

s th

e ef

fect

of

the

load

.

In g

ener

al,

the

coef

ficie

nt o

f fr

ictio

nbe

twee

n th

e m

atin

g su

rfac

e an

d th

eP

TF

E s

lide

bear

ing

pad

will

be

at a

min

imum

whe

n th

e st

ress

in t

he P

TF

Eis

at

a m

axim

um (

cons

iste

nt w

ithac

cept

able

lim

its o

f cr

eep)

, th

e be

arin

gis

mad

e fr

om u

nfill

ed P

TF

E,

and

the

finis

h of

the

mat

ing

surf

ace

is h

ighl

ypo

lishe

d.

In a

dditi

on,

one

of t

he m

ost

impo

rtan

tfr

ictio

nal c

hara

cter

istic

s of

PT

FE

is t

heab

senc

e of

‘stic

k-sl

ip’,

beca

use

unlik

eal

l oth

er c

onve

ntio

nal b

earin

gs,

the

sta-

tic f

rictio

n of

PT

FE

is e

qual

to

or o

nly

mar

gina

lly h

ighe

r th

an t

he d

ynam

ic f

ric-

tion.

04/10 149

As

stan

dard

gla

ss f

illed

PT

FE

is u

sed

as t

he b

earin

g m

ater

ial,

the

load

bea

ring

capa

city

is 1

40 k

g/cm

2

Fig

ure

1C

OE

FF

ICIE

NT

OF

FR

ICT

ION

: E

FF

EC

TO

F L

OA

DIN

G

Bea

ring

Pre

ssur

e (k

g/cm

2 )(N

ote:

Virg

in P

TF

E =

70

kg/c

m2 lo

ad c

apac

ity

Coefficient of Friction

Page 2: PTFE Sliders

PT

FE

Sli

de

Be

ari

ng

s6.

0RE

COM

MEN

DED

MAX

IMUM

BEAR

ING

PRES

SURE

SFi

gure

2in

dica

tes

the

optim

umpr

essu

re,b

utde

pend

ing

onci

rcum

stan

ces,

desi

gnpr

essu

res

may

beal

lowe

dto

vary

from

the

optim

um.

With

thes

epr

essu

res,

ade

sign

coef

ficie

ntof

frict

ion

of0.

1fo

runf

illed

PTFE

or0.

12fo

rfille

dPT

FEw

illgi

vea

sign

ifica

ntm

argi

nof

safe

tyw

hen

oper

atin

gco

nditi

ons

cann

otac

cura

tely

bepr

edic

ted,

butt

hefig

ures

obta

ined

inpr

ac-

tise

will

norm

ally

beco

nsid

erab

lyle

ssth

anth

ese.

7.0

THER

MAL

INSU

LATI

ON

Whe

reth

ete

mpe

ratu

reat

the

face

sof

the

PTFE

islik

ely

toex

ceed

200˚

Cby

cond

uctio

nth

roug

hth

ebe

arin

gco

mpo

nent

s,a

ther

mal

barri

erm

ustb

ein

terp

osed

betw

een

the

heat

sour

cean

dth

esl

idin

gun

it.C

arpe

nter

&Pa

ters

onre

com

men

dth

eus

eof

Mon

olux

500

-th

eth

ickne

ssre

quire

dca

nbe

com

pute

dfro

mth

egr

aph

inFi

gure

3.Th

egr

aph

show

sth

eex

tern

alsu

rface

tem

pera

ture

that

can

bean

tic-

ipat

edus

ing

Mon

olux

500

inco

nstru

ctio

nsup

to10

0mm

thick

ness

,bas

edon

prac

tical

test

s.Th

eac

tual

surfa

cete

mpe

ratu

rew

illdi

fferw

ithva

riatio

nsin

surfa

ceco

nduc

tanc

e.8.

0BO

NDIN

GO

FPT

FE

Che

mic

albo

ndin

gis

the

reco

mm

ende

dm

etho

dfo

rloc

atin

gth

ebe

arin

gm

ater

ialo

nits

supp

ort,

beca

use

the

shea

rval

ueof

the

epox

yad

hesi

veis

grea

tert

han

that

ofth

ePT

FE.

Allb

onde

dPT

FEel

emen

tsar

eno

tadv

erse

lyaf

fect

edby

expo

sure

toU

ltra

Viol

etlig

ht,p

ro-

vidi

ngth

em

inim

umth

ickne

ssre

quire

men

tof

1.5m

mis

met

.Si

tebo

ndin

gof

PTFE

isno

trec

omm

ende

d-s

trict

lyco

ntro

lled

cond

ition

sof

clea

nlin

ess,

pres

sure

and

tem

pera

ture

are

requ

ired

toob

tain

asa

tisfa

ctor

ybo

ndbe

twee

nth

ePT

FEan

dth

esu

bstra

te.

9.0

MAT

ERIA

LTH

ICKN

ESS

The

idea

lthi

ckne

ssha

sbe

enfo

und

tobe

5mm

,due

toth

ere

cess

ing

requ

irem

ent.

This

isth

icken

ough

toal

low

fors

ome

cons

truct

iona

lmis

alig

nmen

tand

toal

low

ford

irtan

dgr

item

bedm

ent.

10.0

INST

ALLA

TIO

N

The

bear

ing

com

pone

nts

can

belo

cate

dto

the

inst

alla

tion

bybo

lting

,tac

k-we

ldin

g,fu

llwe

ldin

gor

mor

tare

mbe

dmen

t,an

dth

eap

prop

riate

type

ofbe

arin

gsh

ould

bech

osen

acco

rdin

gto

the

inst

alla

tion

met

hod.

The

PTFE

shou

ldbe

adeq

uate

lypr

otec

ted

agai

nst

weld

spat

ter,

pain

tspr

ay,m

etal

swar

fetc

,dur

ing

inst

alla

tion.

11.0

PAD

DIM

ENSI

ONS

The

top

bear

ing

pad

shou

ldbe

larg

erth

anth

ebo

ttom

pad

byan

amou

nteq

ualt

oth

eex

pect

edm

ovem

ent,

inor

dert

om

aint

ain

aco

nsta

ntco

ntac

tare

a.

12.0

BEAR

ING

TEM

PERA

TURE

The

tem

pera

ture

atth

esu

rface

ofth

ePT

FEsh

ould

gene

rally

bele

ssth

an12

0˚C

and

shou

ldne

vere

xcee

d20

0˚C.

Asa

rule

ofth

umb,

unde

rnor

mal

cond

ition

sth

ete

mpe

ratu

refa

llsby

200˚

Cfo

reve

ry10

0mm

from

the

heat

sour

ce(in

ambi

enta

ir)-f

orex

ampl

e,a

typi

-ca

lhor

izont

alve

ssel

oper

atin

gat

500˚

Cw

illha

vea

botto

m-o

f-sad

dle

tem

pera

ture

ofab

out

150˚

C.

Tem

pera

ture

does

notn

orm

ally

pres

enta

prob

lem

.H

owev

er,i

fthe

bear

ing

tem

pera

ture

islik

ely

toex

ceed

200˚

Ca

ther

mal

insu

lato

rsho

uld

befit

ted

betw

een

the

stru

ctur

ean

dth

ebe

arin

gba

ckpl

ate

(See

7.0

-use

ofM

onol

uxm

ater

ial).

13.0

VIBR

ATIO

N/AC

COUS

TIC

DAM

PING

PADS

Slid

ebe

arin

gun

itsca

nbe

built

with

ava

riety

ofel

asto

mer

com

posi

tein

terla

yers

orba

ck-

ings

tosu

itcu

stom

ers

desi

gnpa

ram

eter

sw

hen

acou

stic

orvi

brat

ion

dam

ping

isne

ces-

sary

.El

asto

mer

sm

aybe

used

whe

nsi

mpl

ean

gula

rorr

otat

iona

lmov

emen

tsar

ere

quire

d.

14.0

SLID

EWAY

RIG

IDIT

YW

hen

ase

ries

ofsl

ide

bear

ings

isus

edto

form

asl

idew

ay,f

orex

ampl

efo

roil

rigm

ove-

men

t,th

esl

idew

aysu

ppor

tsm

ustb

esu

ffici

ently

rigid

toav

oid

defle

ctio

nof

the

indi

vidu

albe

arin

gsor

unev

enlo

adin

g.D

efle

ctio

nof

only

afe

wde

gree

sco

uld

sign

ifica

ntly

incr

ease

the

appa

rent

coef

ficie

ntof

frict

ion,

and

coul

dca

use

bear

ing

failu

reif

allt

helo

adis

carri

edby

one

end

ofth

ebe

arin

gpa

d.

04/10150

Figu

re2

REC

OM

MEN

DED

MAX

IMU

MBE

ARIN

GPR

ESSU

RE

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Page 3: PTFE Sliders

PT

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rical

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ctio

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ss c

orro

sion

alo

ng a

lead

ing

edge

, as

can

occ

ur in

con

vent

iona

lbe

arin

gs.

04/10 151

Page 4: PTFE Sliders

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Page 5: PTFE Sliders

PT

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04/10 153