pruefkopfkatalog_sonotec

PROBE SELECTION

Nondestructive Testing

3 Probe Selection

PROBE SELECTION SONSOCAN Straight Beam Probes 5 The ergonomic straight beam probes of the SONOSCAN series for nondestructive material testing comply with the European standard DIN EN 12668-2. They are used to check metals, plastics and ceramic materials for discontinuities, such as cracks, inclusions, blowholes and other material flaws. The pulse echo and dual element probes Made in Germany are powerful, robust ultrasonic transducers, which are compatible to the new ultrasonic flaw detector SONOSCREEN ST10 and common mobile ultrasonic test equipment. Advantages

Excellent acoustic characteristics Unique ergonomics and fatigue-proof, handy usage Suitable for DGS evaluation

We offer our precise ultrasonic probes with different frequencies and transducer sizes. Choose the most suitable probe for your application, depending on material characteristics, thickness and geometry of the work piece. In addition to standard probes, customer specific solutions can be realized. SONOSCAN Angle Beam Probes 25 The SONOSCAN series angle beam probes for non-destructive material testing detect even smallest discontinuities and quality failures such as cracks, incomplete fusions, blowholes or inclusions. All SONOSCAN probes are compatible with the new flaw detector SONOSCREEN ST10 and other common ultrasonic testing equipment. During the testing process, the transducer transmits ultrasonic waves through an integrated wedge into the test object. Typical incident angles are 45, 60 and 70. There exist several construction types and sizes for various applications. By individual grinding, the probes can be adapted to differently curved surfaces. Their unique and ergonomic design allows comfortable and fatigue proof testing. Advantages

Excellent acoustic characteristics EN 12668-2 certified Realization of customized solutions possible

The high precision SONOSCAN probes are manufactured in three different construction types. They can be selected according to their angle, frequency, transducer size and environmental conditions.

4 Probe Selection

SONSOCAN Straight Beam Probes

5 Probe Selection

SONSOCAN Straight Beam Probes Pulse echo probes with protective face

Type Frequency Transducer Order number PagePL2 EN 2 MHz 24 mm 100 02 0002 6PL4 EN 4 MHz 24 mm 100 02 0003 8PS2 EN 2 MHz 10 mm 100 02 0004 10PS4 EN 4 MHz 10 mm 100 02 0005 12

Connections: LEMO 1S (PL), LEMO 00 (PS) Pulse echo probe with hard wear face

Type Frequency Transducer Order number PageHS4 EN 4 MHz 10 mm 100 02 0007 14

Connection: LEMO 00 Dual element probes

Type Frequency Transducer Order number PageTL2 EN 2 MHz 7 x 18 mm 100 02 0008 16TL4 EN 4 MHz 6 x 20 mm 100 02 0009 18TS2 EN 2 MHz 11/2 mm 100 02 0010 20TS4 EN 4 MHz 3.5 x 10 mm 100 02 0011 22

Connections: 2 x LEMO 00 Probe certificate according to DIN EN 12668-2 included Optional accessories Connection cable Couplant Calibration blocks

Pulse Echo Probe SONOSCAN PL2 EN

6 Probe Selection

SONOSCAN PL2 EN Pulse Echo Probe for Contact Technique

Transducer dimensions: 24 mm

Centre frequency: 2 MHz

Coupling membrane: Vulkollan

Technical Data Reference Tolerance Dimensions

Echo pulse duration * 1.7 0.5 s

Centre frequency * 2 0.2 MHz

Relative bandwidth @ -6 dB * 46 7 %

Relative pulse-echo sensitivity * -33 3 dB

Transducer dimensions 24 0.1 mm

Near field length 45 9 mm

Focal diameter 2.9 0.3 mm

Focal length @ -6 dB 70 14 mm

Divergence angle 3.7 0.4 Degree

Squint angle 2 Degree

Offset


7 Probe Selection

DGS-Diagram

Pulse Shape

Electrical Impedance

Spectrum

Noise level


8 Probe Selection

SONOSCAN PL4 EN Pulse Echo Probe for Contact Technique










Near field length 88 9 mm





Offset


9 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level

Pulse Echo Probe SONOSCAN PS2 EN

10 Probe Selection

SONOSCAN PS2 EN Pulse Echo Probe for Contact Technique










Near field length 8 1.5 mm



Divergence angle 9 1 Degree


Offset


11 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level


12 Probe Selection

SONOSCAN PS4 EN Pulse Echo Probe for Contact Technique










Near field length 15.6 3 mm


Focal length @ -6 dB 28 5.5 mm



Offset


13 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level

Pulse Echo Probe SONOSCAN HS4 EN

14 Probe Selection

SONOSCAN HS4 EN Pulse Echo Probe for Contact Technique



Protective layer: Aluminum oxide


Echo pulse duration 0.7 0.2 s

Centre frequency 4 0.4 MHz

Relative bandwidth @ -6 dB 58 10 %

Relative pulse-echo sensitivity -33 3 dB


Near field length 15.6 3 mm





Offset

Pulse Echo Probe SONOSCAN HS4 EN

15 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Noise level

Dual Element Probe SONOSCAN TL2 EN

16 Probe Selection

SONOSCAN TL2 EN Dual Element Probe for Contact Technique

Transducer dimensions: 7 mm x 18 mm


Transducer Characteristics Reference Tolerance Dimension




Relative Pulse echo sensitivity -43 3 dB

Cross talk attenuation >42 dB

Transducer dimensions 7 x 18 0.05 mm2

Focal distance 15 3 mm

Focal width perpendicular to barrier @ -6 dB 3.5 0.7 mm

Focal width parallel to barrier @ -6 dB 6.5 1.3 mm



Offset


17 Probe Selection

DGS-Diagram

Pulse Shape

Electrical Impedance Transmitter

Spectrum

Electrical Impedance Receiver


18 Probe Selection

SONOSCAN TL4 EN Dual Element Probe for Contact Technique

Transducer dimensions: 6 mm x 20 mm








Transducer dimensions 6 x 20 0.05 mm2

Focal distance 12 2.4 mm


Focal width parallel to barrier @ -6 dB 7 1.4 mm



Offset


19 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


Dual Element Probe SONOSCAN TS2 EN

20 Probe Selection

SONOSCAN TS2 EN Dual Element Probe for Contact Technique

Transducer dimensions: 11 / 2 mm








Transducer dimensions 11 / 2 0.05 mm


Focal width perpendicular to barrier @ -6 dB 2 0.4 mm




Offset


21 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum



22 Probe Selection

SONOSCAN TS4 EN Dual Element Probe for Contact Technique

Transducer dimensions: 3.5 mm x 10 mm








Transducer dimensions 3.5 x 10 0.05 mm2






Offset


23 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


Noise level

24 Probe Selection

SONSOCAN Angle Beam Probes

25 Probe Selection

SONOSCAN Angle Beam Probes Small types

Type Angle Frequency Transducer Order number PageWS 45-2 45 2 MHz 8 x 9 mm 100 01 0170 26WS 60-2 60 2 MHz 8 x 9 mm 100 01 0171 28WS 70-2 70 2 MHz 8 x 9 mm 100 01 0172 30WS 45-4 45 4 MHz 8 x 9 mm 100 01 0173 32WS 60-4 60 4 MHz 8 x 9 mm 100 01 0174 34WS 70-4 70 4 MHz 8 x 9 mm 100 01 0175 36

Connection: LEMO 00 Medium types

Type Angle Frequency Transducer Order number PageWM 45-2 45 2 MHz 14 x 14 mm 100 02 0012 38WM 60-2 60 2 MHz 14 x 14 mm 100 02 0013 40WM 70-2 70 2 MHz 14 x 14 mm 100 02 0014 42

Connection: LEMO 00 Large types

Type Angle Frequency Transducer Order number PageWL 45-2 45 2 MHz 20 x 22 mm 100 01 0176 44WL 60-2 60 2 MHz 20 x 22 mm 100 01 0177 46WL 70-2 70 2 MHz 20 x 22 mm 100 01 0178 48

Connection: LEMO 1S Probe certificate according to DIN EN 12668-2 included Optional accessories Connection cable Couplant Calibration blocks

Angle Beam Probe SONOSCAN WS 45-2

26 Probe Selection

SONOSCAN WS 45-2 Angle Beam Probe for Transverse Waves

Transducer dimensions: 8 x 9 mm

Center frequency: 2 MHz


Center frequency 2 0.1 MHz


Relative pulse echo sensitivity -51 3 dB

Index point 13 1 mm

Angle of incidence * 45 2 Degree

Angle of divergence vertical 7.0 2 Degree

Angle of divergence horizontal 4.6 1 Degree

Squint angle < 2 Degree

Offset < 1 mm

Near field length (including delay length) 15 2.5 mm

Transducer dimensions 8 x 9 mm2

Transducer material Piezoelectric ceramics

Electrical connector LEMO 00

Housing material Anodized aluminum

Protective layer Plastics

Wear allowance 1 mm

Working temperature 0 C ... +60 C

Storage temperature -20 C +70 C

Weight 18 g

Label Classification, Frequency (color coded), Angle of Incidence, Dimensions, Serial number

Order number 100 01 0170

All values refer to steel as described in EN 12223 concerning manufacture of calibration block no. 1, temperature range 23 5 C. * Guaranteed for a working temperature of 10 40 C (caused by temperature dependency of sound velocity) Test Conditions

Test apparatus SONOSCREEN ST10

Intensity 100 V

Damping 50


27 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


28 Probe Selection








Index point 12 1 mm





Offset < 1 mm







Wear allowance 1 mm



Weight 18 g





Intensity 100 V

Damping 50


29 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


30 Probe Selection








Index point 12 1 mm





Offset < 1 mm







Wear allowance 1 mm



Weight 18 g





Intensity 100 V

Damping 50


31 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


32 Probe Selection








Index point 13 1 mm





Offset < 1 mm

Near field length (including delay length) 30 5 mm






Wear allowance 1 mm



Weight 18 g





Intensity 100 V

Damping 50


33 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


34 Probe Selection








Index point 12 1 mm





Offset < 1 mm







Wear allowance 1 mm



Weight 18 g





Intensity 100 V

Damping 50


35 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


36 Probe Selection








Index point 11 1 mm





Offset < 1 mm







Wear allowance 1 mm



Weight 18 g





Intensity 100 V

Damping 50


37 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Angle Beam Probe SONOSCAN WM 45-2

38 Probe Selection

SONOSCAN WM 45-2 Angle Beam Probe for Transverse Waves







Index point 21 1 mm


Angle of divergence vertical 3.5 0.5 Degree

Angle of divergence horizontal 3 0.5 Degree

Squint angle


39 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


40 Probe Selection








Index point 19 1 mm




Squint angle


41 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


42 Probe Selection








Index point 17 1 mm




Squint angle


43 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Angle Beam Probe SONOSCAN WL 45-2

44 Probe Selection

SONOSCAN WL 45-2 Angle Beam Probe for Transverse Waves







Index point 32 1 mm





Offset < 1 mm




Electrical connector LEMO 1S



Wear allowance 2 mm



Weight 85 g





Intensity 100 V

Damping 50


45 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


46 Probe Selection








Index point 30 1 mm





Offset < 1 mm







Wear allowance 2 mm



Weight 85 g





Intensity 100 V

Damping 50


47 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum


48 Probe Selection








Index point 28 1 mm





Offset < 1 mm







Wear allowance 2 mm



Weight 85 g





Intensity 100 V

Damping 50


49 Probe Selection

DGS-Diagram

Pulse Shape


Spectrum

Ultrasonic Flaw Detector SONOSCREEN ST10 Co-developed by experienced material testers, the compact ultrasonic flaw detector for non-destructive testing unites high performance requirements with consistent user orientation. A clear menu structure guides the tester quickly through all necessary pre-test settings. All menu items are displayed in plain English and an overview of all probe settings contributes to increase the efficiency. With the evaluation methods DAC, DGS, TCG function and AWS D1.1 the SONOSCREEN ST10 can be used for all conventional ultrasonic tests such as weld inspections, wall thickness measurements and the detection of discontinuities, which includes invisible cracks, inclusions, voids and other discontinuities in metals, plastics, ceramics and composites. Designed for rough applications, the ultrasonic flaw detector stands firm to extreme temperatures between -20 to 60 C, with the large, high-resolution 8" graphic display showing all measurement results at a glance. Product features

User-oriented operation Excellent resolution of 5 ns over the

complete measuring range (10 m steel) 8" graphic display in 16:9 format Highest imaging quality Calibration certificate in accordance with

DIN EN 12668-1

SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale), Germany

Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99

E-mail: [email protected] Internet: www.sonotec.eu

2014 SONOTEC Ultraschallsensorik Halle GmbH All rights reserved

The content of this document is the property of SONOTEC Ultraschallsensorik Halle GmbH and is protected by copyright. Duplication and distribution in any form, particularly reprinting, photographic, mechanical or electronic reproduction, or in the form of storage in data processing systems or data networks, is prohibited without the consent of the copyright holder. Revision: 1.1; Date: 2014-02-18 Information is subject to change without notice!

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