project mobilization presentation
DESCRIPTION
GOODTRANSCRIPT
Project Mobilization Presentation
GRE WATER PIPELINE AND GATHERING SYSTEM
INSTALLATION – KHAZZAN GAS PROJECT
Date : Tuesday 17Date : Tuesday 17thth DECEMBER-2013 Muscat DECEMBER-2013 Muscat
VENUE : GPS CORPORATE OFFICE
GPS HSE Management SystemGPS HSE Management System
DOMESTIC ARRANGEMENTS
•Emergency Exit•Fire Alarms and Evacuation•Toilets and Breaks•First Aid Facilities•GSM on Silence mode please
WELCOME WELCOME
&&
INTRODUCTIONINTRODUCTION
BP / GPS BP / GPS
WATER PIPELINE AND GATHERING SYSTEM INSTALLATION
Introduction and BackgroundIntroduction and Background
Review of the SoW
The Khazzan Project in the Sultanate of Oman will undertake some
Early Infrastructure works (EIW) to prepare the development area for
drilling and additional construction work. As part of this EIW a series
of Glass Reinforced Epoxy (GRE) water pipelines will be constructed.
This series of Pipelines will include two Water Gathering Headers to
transport raw water to Gathering Header Termination Facility
(GHTF) and a Water Supply Pipeline to transport raw water to reverse
osmosis (RO) water purification plant, the Raw Water Treatment
Facility (RWTF), located near the Central Processing Facility (CPF).
SummarySummary
Review of the SoW
Pipeline Overall Scope
GRE Gathering Header 10” -01
GRE Gathering Header 10” -02
GRE Water Supply Pipeline 12”
Length (kms) 13kms 10kms 37kms
FromTemp Pig Launcher at Temp Pig Launcher at
GHTF(Well heads) (Well heads)
To Temp Pig Receiver at (GHTF)
Temp Pig Receiver at (GHTF) RWTF
Above Ground Installation
Nos.
Well pads 12
Launcher Facility 3
Receiver Facility 3
GHTF Facility 1
RWTF Facility 1
FOC Facility 60Kms
Review of the SoW
GRE-Water Supply Pipeline37Kms
`
Water Well Heads
LAUNCHER RECEIVER
RECEIVER13Kms -GRE header line -01
10Kms -GRE header line -02
GHTF
Project Schematic Drawing
LAUNCHER RECEIVER RWTF
LAUNCHER
REVIEW OF EXECUTION STRATEGY& SCHEDULE
Revised Contract Key dates
Sr.no. Activity Start Finish Days
1 Contract Award 17-Dec-13
2 Contractor Site Mobilization 01-Jan-14 29-Mar-14 87 days
3 Gathering Header 1 Completion 27-Jul-14 12-Nov-14 108 days
4 Gathering Header 2 Completion 01-Mar-14 26-Jul-14 147 days
5Hanya Pipeline Completion
(Water Pipeline 37 kms)01-Mar-14 27-Sep-14 210 days
MOBILIZATION PLAN (90 DAYS LOOK AHEAD)
MOBILIZATION PLAN (90 DAYS LOOK AHEAD)
CONSTRUCTION APPROACH CONSTRUCTION APPROACH
Site Key Personals Deployment-Project Oraganogram
Timely Deployment of Resources
Identify the Critical activities.
Completion of Pipe Line construction
Completion of Punch Points
Completion of Test packs
Systems ready for Pre commissioning
Completion of Site Establishment
Con
stru
ctio
n Se
quen
ceCompletion of Hydro test Activities
Provide commissioning assistance
EXECUTION STRATEGYEXECUTION STRATEGY
Critical ActivitiesCritical Activities that have been envisaged at this stage from past experience in working similar kind of works are:
Site Establishment & Mobilization.
Transportation of Pipes
ROW Construction.
Trenching considering the amount of hard rock
available.
Jointing considering the Heat/dusty/sandy atmosphere.Hydro-testingTimely Delivery of Permanent and qualification materials by Company.
Transportation of Pipes
Approximate distance to site for transportation is 500 kms
Number of estimated trailer trips is approx.250 trips This activity will be sub-contracted to an experienced
and approved Transportation company. Method Statement for transportation will be developed
and approved by Company prior to start of any activity.
Mini HSE workshop shall be conducted for this activity prior to start.
Proper Journey Management (JM) during mobilization phase is key to safe and timely completion.
Journey Management procedures will be put in place immediately upon award giving route details/rest areas/speed limits /emergency response etc.
Any Movement of resources from Coast to Site will be through proper JM controlled by Coastal Journey Managers.
Site based Journey Manager will be established immediately upon award with first mobilization.
Manpower movement after establishment from Coast to QarnAlam will be in Public transport.
Daily Bus shuttle will be provided from QarnAlam to Block 61 Contractor camp.
Thuraya Phone will be provided to the Bus driver to maintain communication at all times.
Journey Management & Communication
Journey Plan Sample Format
PIPELINE CONSTRUCTION
RIGHT OF WAY (ROW)
After the approval of First phase of camp, Right of way will be Commenced from the starting of Gathering Header 2 (South) till end point of Hanya Pipeline(approx. 10km+37kms = 47kms).
Planned production for ROW preparation is 500 mtrs per day, Utililizing 2 Dozers & 2 Graders.
Ripper Survey will be carried out immediately after First Phase camp is approved to ascertain the rock quantities
TRENCHING
It is planned to commence the trenching of 10’’& 12” pipelines
with two trenchers simultaneously.
At this stage rock-blasting is not envisaged, however ripper
survey as stated earlier will be carried out in initial stages to
establish or rule out requirement of rock-blasting.
Reviewing the Atkins geo-reports of trial pits, at most of the
places moderate to hard rock with range of UCS from 1.5 to 281
encountered. With past experience on such strata 300-400 mtrs
of linear trench on 10”/12” Pipeline per trencher can be
achieved. Which gives us an average production of 600- 800
mtrs per day.
PIPELINE CONSTRUCTION
PIPELINE CONSTRUCTION
STRINGING, JOINTING & LOWERING•Stringing of both the pipelines 10” and 12” will commence simultaneously.•Four independent Jointing teams will be mobilized for 10”(2 crew) & 12”(2 crews) line after qualification and certification. Jointing productivity for 10” and 12” pipelines is planned as 15 and 20 joints respectively.•Pipes for qualification of bonders shall be required 4 weeks in advance •Doubling of pipes shall be done above ground and doubled pipes will be lowered and bonded in the trench.
Back End Activities Back end activities like post padding, laying of FOC
cable and installation of tiles, back filling and formation of windrows shall be done on the same rate of progress as planned for the day.
Hydrostatic Testing Pipe cleaning activities shall be planned section
wise as per approved procedures. Hydrostatic testing activities shall be carried out in
sections. Final Testing will be carried out after tie-in joints are
carried out.
PIPELINE CONSTRUCTION
WADI CONSTRUCTION
Wadi area is identified for 12” Pipeline is 3.2Kms and for both the headers is 2.2 kms.
4 Major Wadi’s are identified. Additional Depth and Protection with Sand Sacks
depending of Type of wadi will be carried out Approximately 15,000 sand sacks to be laid.
PIPELINE CONSTRUCTION
PIPELINE CONSTRUCTION
Well Head & On-Plot Works
•On-plot Fabrication and Pre-casting foundation works works
will be preferred to be carried out at our coastal facilities.
• Well head construction : 12 nos
•The amount of concrete works per well is 30 Cu Mtrs.
•Piping Inch Dia per well head Approx. 280 Inch Dia.
MOBILIZATION &
CONSTRUCTION CAMP ESTABLISHMENT
Site Establishment-Camp/Offices/ Industrial FacilitiesSite Establishment-Camp/Offices/ Industrial Facilities
GPS has allowed for a Site Establishment near the portable launchers of Gathering Headers.
Residential Camp of approx. 270 men is envisaged, however provision will be kept within the camp for additional personnel.
Block 61 GPS has agreed with STS to provide 40-50 accommodations in their
camp, at Block 61. These will be utilized to mobilize personnel for camp construction.
GPS is planning to mobilize 16 Porta cabins in the First stage to accommodate 80 men to commence the Trenching activity and simultaneously continue with Site Establishment.
First stage 16 Porta cabins installation will be done. Disposal of sewage will be by vacuum tankers to the existing facility available with BP. First Stage completion is expected in 6-7weeks time.
Site Establishment-Camp/Offices/ Industrial FacilitiesSite Establishment-Camp/Offices/ Industrial Facilities
•Second stage we are planning to build 70 porta cabins with all disposal facilities. Second Stage completion is expected in 12-13 weeks.•STP will be installed for sewage management.•RO plant installation would be preferred should BP provide source of water close to camp or else water will be hauled from Awaifi. •Facility for offices etc will be established during the second stage.•Prefabrication of CS piping and Pre-casting of sleepers/foundations shall be carried out at our central Workshop at Barkha.
Site Establishment-Camp/Offices/ Industrial FacilitiesSite Establishment-Camp/Offices/ Industrial Facilities
MOBILIZATION
MAINT. SUPPORTSERVICESSHEKAR
ADMINISTRATORTBA
CONSTRUCTION MANAGERIQBAL HAIDER
CIVIL SUPDTASHRAF
HSE ADVISORTBA
FOREMAN - MECHAFROZ KHAN
FOREMAN -RIGGINGSANTOSH
STORE KEEPERTBA
JURNEY MANAGERTBA
FOREMAN - CIVILTBA
LAND SURVEYORTBA
Organization Chart – Camp Construction
RESOURCE MOBILIZATION SCHEDULE
Manpower Plant & Equipments
Sl No Description U.O.M QTY Month-1 Month-2 Month-3 Sl No Description U.O.M QTY Month-1 Month-2 Month-3
1 Construction Manager Nos. 1 1 Station Wagon Nos. 1
2 Civil Superintendent Nos. 1 2 Pick-up Nos. 4
3 HSSE Advisor Nos. 1 3 Mini Bus - 21 Seater Nos. 1
4 Plant Foreman Nos. 1 4 Big Bus - 55 Seater Nos. 1
5 Foreman-Civil Nos. 2 5 Hiab Nos. 1
6 Foreman-Structural Nos. 1 6 Portable Water Tanker 5000Gln Nos. 1
7 Foreman-Rigging Nos. 1 7 Barkish Water Tanker 5000Gln Nos. 1
8 Adminstrator Nos. 1 8 Diesel tanker Nos. 1
9 Sotre Keeper Nos. 1 9 Vaccum Tanker Nos. 1
10 Journey Manager Nos. 1 10 Shovel Nos. 1
11 Surveyor Nos. 1 11 Excavator with Breaker Nos. 2
12 Tipper (18 m3) Nos. 2
11 Mason Nos. 12 13 Tipper (35 m3) Nos. 1
12 Carpenter Nos. 10 14 Dozer Nos. 1
13 Steel Fixer Nos. 4 15 Concrete Mixer (Big) Nos. 1
14 Rigger Nos. 2 16 Concrete Mixer (Small) Nos. 1
15 Fitter Nos. 1 17 Diesel Welding M/c Nos. 2
16 Welder Nos. 1 18 25 Ton Crane Nos. 1
17 Grinder Nos. 1 19 Grader Nos. 1
18 Painter Nos. 1 20 JCB Nos. 2
19 Electrician Nos. 1 21 Hydra Nos. 1
20 Plumber Nos. 1 22 250 kVA Generator Nos. 2
21 A/c Mechanic Nos. 1 23 Roller (Big) Nos. 1
22 Plant Mechanic Nos. 2 24 Service Truck Nos. 1
23 Plant Electrician Nos. 1 25 Canter - 3Ton Nos. 2 24 Operators Nos. 13
25 Helpers Nos. 20
26 LD Drivers Nos. 7
27 HD Drivers Nos. 4
INTERFACE ACTIVITYINTERFACE ACTIVITY
All work in these areas shall be suitably planned and executed so as to minimize any interference with company's operational activities.
Other interface related issues GPS anticipate are: Project management issues between Client & GPS at
Head Office Engineering and Drawings Receipt of certified materials procured by Client Field Changes
Drawings and actual site condition discrepancies.
INTERFACE ACTIVITYINTERFACE ACTIVITY
Interface detail / location Interface Party
Receipt of Material Company/GRE vendor
Pipeline and tie-ins Company/PDO/OGC
Pre-commissioning & Commissioning Company operations / Company Site
Representative / commissioning Team
Utilities / Other Pipeline crossing CompanyOperations /Utility owners
Road transport ROP / Other Contractors
Works in Same Locations Client Appointed contractors
PROJECT SERVICES
PROJECT ORGANIZATION CHARTPROJECT ORGANIZATION CHART
HEAD OFFICE LOGISTICS
T.B.A. TO BE ADVISED
GRE WATER PIPELINE AND GATHERING SYSTEM INSTALLATION – KHAZZAN GAS PROJECT
CORP. HSE MANAGERP.S. SOLANKI
CORP. QA/QC MANAGERSANJEEVAN
MANAGING DIRECTORCECIL ABERIO
NDT SUB CONT.
HITECH
MAINT. SUPPORTSERVICESSHEKAR
ADMN. OFFICERTBA
SUPDT - CIVIL(SURVEY / R.O.W.)
ASHRAF
FOREMAN - CIVIL(TRENCHING)
OM PRAKASH
FOREMAN - CIVILPADDING/
(BACKFILLING)
JEYACHANDIRAN RAM KARAN
FOREMAN -MECH.
(STRINGING)
RAM BACHAN
FOREMAN -MECH.
(BONDING WORKS)
FIROZ KHAN
QAQC MANAGER GOPAKUMAR VENMANTTU
TECHNICIANS (TBA)
SR. PROJECT MANAGERNAVEEN KANCHAN
SR. CONSTRUCTION MANAGERALLAN DEWAR
CONSTRUCTION MANAGERARJUN
CORP. PLANNING ENGINEER
ANIL VARGHESE
H.S.E. MANAGERNAIR
CIVIL LEAD ENGINEER
SUBRAMANIAM
PIPING SUPDTRIYAZ
PIPELINE LEAD ENGINEER T.B.SINGH
FOREMAN -MECH.
(LOW & GRE TIE-IN)
MANOJ KUMAR
HYDROTEST ENGINEERGOVIND
FOREMAN -MECH.
(HYDRO TESTING CREW)
TBA
FOREMAN -MECH.
(PIPING PRE-FAB)
ABDUL MANAN
PLANNING ENGINEERIMRAN
FOREMAN -(CIVIL WORKS)
SITE H.S.E. ADVISORTBA
GENERAL MANAGERN.I. VAHORA
SR. CONTRACTS MANAGERNAVEEN CHANNA
PLANNING/SCHEDULING/PROGRESS MONITORING
MATERIAL CONTROLLERMITHLESH KUMAR
PRE-FABR @ COASTC.R.JHON
SITE QAQC MANAGERTBA
INSPECTORSCIVIL - JASPER JOSEPH
WELDING - SHREYAS (BRAKAH) PAINT./COAT - SAJID (BARKAH)
GRE INSPECTOR - RAMESH PARMER, SHANMUGAM & SIDDIQUE BAIGH
SITE H.S.E.MANAGER JAHANGIR SHAH SYED
Manpower Histogram
Equipment Histogram
START OF WORK ROW WORKS SATRTS HYDROTESTING FINISH DATE COMPLETION OF WORK
HEADER LINE -2-10 KM 01-Mar-13 17-Mar-14 11-Jul-14 26-Jul-14HANYA PIPE LINE -37 KM 01-Mar-13 06-Apr-14 05-Sep-14 27-Sep-14HEADER LINE -1- 13 KM 01-Mar-13 19-Jun-14 03-Oct-14 17-Oct-14
Completion &Demoblisation 12-Nov-14
Key dates
GPS Quality ManagementGPS Quality Management
Water Pipeline & Gathering System Installation
Question and Answers Session