Set up of Cement plantfor

BUNIYAD Cement Limited.Thumdi, Surat (Gujarat)

Team Members :Abhishek Saxena (BLP012)Nihar Routray (BLP022)Abhishek Kumar (BLP038)Shankar Narayan (BLP039)Kushal Prakash (BLP061)

Brief Introduction

• Setting up of Clinkerisation Plant LM 63.3+3C based on dry process and Vertical Roller Mill (VRM) technology.

• All units in the upstream and downstream of the VRM will be designed for an installed cement production capacity of 270/303(OPC/PPC) tph.

• The total annual output of cement will be about 3.3 mtpa (average of 300 working days basis)

Project Goals

• Installation and commission of VRM LM 63.3+3C for BUNIYAD cements Ltd.

• Follow best practices in procurement, supplies, services and logistics.

• Ensure employee and client satisfaction.

• Train the employees of BUNIYAD cements Ltd

Scope of Work

• Engineering work of Loesche mills

• Procurement and delivery of all the equipments

• Supervision of installation and commissioning activities

•Verification of all statutory documents and NOC

Project Plan

• Statement of Work

• Roles and Responsibilities

• Work breakdown structure

• Project Schedule

• Communication Plan

Statement of Work

To setup, test and commission major and auxiliary assemblies of Cement Plant

Roles and Responsibilities

Activity

Team Members

Unit Head Mechanical Manager

Electrical Manager Civil Manager Production

ManagerMechanical

EngineerElectrical Engineer

Civil Engineer

Civil Work R S

Installation of Loesche Mill R S

Cold Commissioning R S

Hot Commissioning R

Maintenance R R S S

Quality Control R

Release Resource R S S S S

R=Responsibility S=Support

Work Breakdown Structure

• The complete project has been divided into 26 major tasks .

• These tasks have been further divided into subtasks.

Project Schedule

Start Date - 10th February, 2011

End Date - 20th October, 2011

Major Project Milestone

• Supply of all materials and auxiliaries 06-Jan-2011

• Startup of civil work 14- Feb-2011

• Startup of installation 15-Mar-2011

• Commissioning both hot and cold 10-Oct-2011

• Quality Check 11-Oct-2011

Communication PlanTYPE OF

INFORMATION/ PURPOSE

RECIPIENT/ PARTICIPANTS

TYPE FREQUENCY TRANSMITTAL METHOD

STORAGE LOCATION

SOURCE OF INFORMATION

RESPONSIBILITY

General Project

Information

BUNIYAD cement

Loesche

Meetings

As Needed E-mail Web Site HR Committee Reps. And/or

Projects Managers

HR Committee

Reps.

Project Weekly Status

Report

Department Managers

and Loesche

E-mail Weekly E-mail Web Site Team Members As per team levels

Project Deliverables

In accordance with time schedule

E-mail As and when

needed

E-mail

Hardcopy Per Project Schedule

E-mail Web Site Unit head, Departme

nt Manager

Project Site Office

Execution Process Flow

Installation

• Commissioning1. Cold Commissioning2. Hot Commissioning3. Quality Control

• Maintenance

Manage people & Resources• Scope Creep

Hold meetings

Monitoring and Controlling

• Measure Performance • Create forecasts

• Perform Quality Control

• Perform Risk Audits

Project Closure

• Gain formal acceptance

• Complete final performance report

• Update Lessons learnt and Knowledge acquired during the project

• Release resources

Exhibit

Exhibit

Exhibit

Questions ?

Thank You