Project Management Boiler Inspection

SCOPE OF WORK AND BOILER REGULATION

THE INSTITUTION OF ENGINEER INDONESIA

(PERSATUAN INSINYUR INDONESIA)

Boiler :

The equipment to produce steam, which used by out-side of the equipment itself.

Boiler :

Indonesia National Regulation 1930, clause 1.

Consist of :

1. Economizer

2. Superheater

3. Heater

REVIEW

NATIONAL REGULATION BOILER INSPECTION

Undang-Undang No. 13 Tahun 2003

Undang-Undang No. 1 Tahun 1970

Undang-Undang Uap Tahun 1930

Undang-Undang Dasar Tahun 1945

Peraturan Uap Tahun 1930

Permenaker No. 33 Tahun 2016

MAIN BOILER INSPECTION

Design

Fabrication

Transportation

Installation or Construction

Operation

Maintenance

Modification

Preventif, Sistematic, and Comprehensive

MAIN ISSUES :

(National Regulation 1930)

1.Safety Design

2.Safety Construction

3.Safety Equipment

4.Safety Personnel

5.Safety Procedure

6.Safety Environment

Designer /

Fabricator Inspection Office Ministry of

Manpower

APPLICATION DOCUMENT

• Application Letter • Construction Drawing • Strength Calculation • Other required document

SUPERVISION

Document Evaluation

Recommendation Letter to MOM

Document Evaluation

Validation

PROCEDURE OF BOILER DRAWING DESIGN VALIDATION

Other Req. Document

Fabricator Inspection Office Ministry of

Manpower

P.V. drawing design validation

SUPERVISION

Technical Doc. Verification

Supervision Report

Technical Doc. Verification

Certificate of Fabrication Properness

PROCEDURE OF BOILER FABRICATION AND IT’S SUPERVISION

Mill Certificate

Fabrication Process

MDR

Examination 1. Visual, NDT, etc 2. Hydro test

Product Buyer

PROCEDURE OF BOILER OPERATING PERMIT AND ITS SUPERVISION

User Regional Office Ministry of

Manpower

SUPERVISION

Document

verification

Pressure Vessel

Appointed Operator

Examination

1. Visual

2. NDT (if req.)

3. Testing

• Hydro static

APPLICATION DOCUMENT

• Form Application

• P.V Design Validation

• MDR

• Other required document

Examination and Testing

Report

Operating Permit

*

Fire Tube Boiler Water Tube boiler Ketel Uap Combi

BOILER INSPECTION regulation

Act no. 1 (1970)

Steam Regulation (Stoom Ordodinantie 1930) & (Stoom Verordening 1930 )

ASME Section I

(Ruler of Cons. Power Boiler

Code)

ISO 16528 GB 150, etc

ASME Sect. II part D (Material)

ASME Sect. IX (Welding)

ASME Sect. V (NDT Examination)

ASTM A 370

WELDING GAUGE & DEPTH GAUGE UT THICKNESS

UT FLAW DETECTOR PERMANENT YOKE

CAMERA RADIOGRAPHY EDDY CURRENT

BOROSCOPE INSITU METALLOGRAPHY

SCOPE OF WORK BOILER INSPECTION

INSPECTION WATER TUBE BOILER

SCOPE OF WORK BOILER INSPECTION

BOILER INSPECTION

Hardness and Metallography

SCOPE OF WORK BOILER INSPECTION

SCOPE OF WORK BOILER INSPECTION

Location 1 Location 2 Location 3 Location 4

Location 5 Location 6 Location 7 Location 8

SCOPE OF WORK BOILER INSPECTION

Location 9 Location 10 Location 11

Location 12 Location 13

Corrosion Rate Resume

(year)

(mm

/yr)

Corrosion Rate Resume

Company : Petrochemical Industries (on Cilegon, Jawa Barat)

No. Material Unit Temperature Time (Year)

Remark

(23 oC or 73 F) 1 5 10 15 20 25 30 35 40 45 50

1 SS316L mm/year room 0.370 1.800 3.200 5.230 7.120 9.130 11.005 12.567 14.670 16.650 16.650

2 SM490YB (marine) mm/year room 0.080 0.350 0.780 1.100 1.670 1.900 2.450 2.760 3.000 4.000 4.000

3 SM490YB (Industrial) mm/year room 0.060 0.300 0.600 0.900 1.200 1.500 1.800 2.100 2.400 2.700 3.000

4 SS304L mm/year room 0.030 0.150 0.300 0.450 0.599 0.749 0.899 1.049 1.199 1.349 1.499

5 A516 Gr. 70 Plate mm/year room 0.400 2.000 4.000 6.000 8.000 10.000 12.000 14.000 16.000 18.000 20.000

6 A516 Gr. 60 Plate mm/year room 0.350 1.750 3.500 5.250 7.000 8.750 10.500 12.250 14.000 15.750 17.500

SUMMARY

1. BOILER IS MAIN EQUIPMENT AND MANY INSTALLED ON INDUSTRIAL BUSINESS FOOD AND

BEVERAGE, PETROCHEMICAL, BULDING, POWER PLANT.

2. THE CRITICAL ISSUE DURING INSPECTION IS THE ALLOWANCE FOR CORROSION

3. THE DESIGN OF CORROSION SHALL REFER TO COROSION RATE WHICH CALCULATE ON

DESIGN STAGE.

4. THE CORROSION RATE SHALL CONSIDER THE ENVIRONMENT, OPERATION, AND

MAINTENANCE.

5. THE CORROSION RATE SHALL RELEASED ON 1 YEAR OPERATION, 2 YEAR OPERATION, ETC

6. THE DESIGNER SHALL CONSIDER CORROSION RATE (YEARLY) ON CALCULATION ANALYSIS, SPECIFICATION, AND RELATED DOCUMENT.

THANK YOU