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    MECHANICAL(FINAL YEAR)

    ROLL NO-0805440401

    PREFACE

    The report on the following pages is the outcome

    of four weeks training at the industry.

    The report is the outcome of the practical

    knowledge that we acquire during our training.

    This report presents the brief summary of our

    industrial training.

    I had the privilege of receiving such training at

    HINDU T!N !"#$N!UTI% &I'IT"D (&U%)N$*.

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    ACKNOWLEDGEMENT

    I would like to e+press my sincere gratitude to

    the management of HINDU T!N !"#$N!UTI%

    &I'"T"D for having given this opportunity to

    carry out my training.

    I am grateful to my esteemed guide . ,eneral

    manger of instrument department for his whole

    hearted cooperation and support.

    I also acknowledge my gratefulness to 'r. #.)

    -andey( training and placement officer( H.".%.

    agadhri( for giving me the opportunity to

    undergo this training

    !nd last but not the least( I would like to pay my

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    in house # :D and 1; types by licenseproduction. HAL h ! !" # $ %$"&' & "* $++00 ,$ $ # . +400 A $" / ,/ ! /&"* $h ' & "* $ 2200 ,$ $ # /& 3 000

    / ,/ ! .

    H!& has engaged : succeeded in number of# : D programs for both the military and civilaviation sectors. ubstantial progress has beenmade in the current pro

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    international participation are underconsideration.

    H!&>s supplies @ services are mainly to IndianDefence ervices( %oast ,uard and 0order

    ecurity =orce. Transport aircraft and Helicoptershave also been supplied to !irlines as well as

    tate ,overnments of India. The %ompany hasalso achieved a foothold in e+port in more than;4 countries( having demonstrated its qualityand price competitiveness.

    H!&( has won several International :National !wards for achievements in #:D(

    Technology( managerial performance( e+ports(energy conservation( quality and fulfillment ofsocial responsibilities. '@ ,lobal #ating( United)ingdom in con

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    "nterprises8 5The E,$&D T#$-H E for e+cellencein -ublic ector 'anagement.

    The %ompany scaled new heights in thefinancial year 64465644; with a turn over of #s.;164 %rores and e+port of #s. 14;.F2 %rores.

    ATo become a globally competitive aerospaceindustry while working as an

    instrument for achieving self reliance in design(manufacture and maintenance of

    !erospace equipment( civil transport aircraft(helicopter and missiles and diversifying to relatedareas( managing the business on commerciallines in a

    climate of growing professional competence.B

    In the si+ decades( H!& has spread its wingto cover various activities in the areas of Design(

    Development( 'anufacture and 'aintenance. Today H!& has 19 production divisions spreadover at 0angalore( Nasik( )oraput( )anpur(&ucknow( )orwa( Hyderabad and 0arrackpore.

    These divisions are fully backed by nine Design%entres( which are co5located with the productiondivisions. These centres are engaged in theDesign and Development of combat aircraft(

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    helicopter( !eroengine( "ngine Test 0eds( !ircraftcommunication and Navigation systems and!ccessories of mechanical and fuel systems andinstruments. Its product track record consists of16 types of aircraft from in house # :D and 1;types by license production. H!& has so farproduced over ;;44 aircraft( ;344 !eroenginesand overhauled over GG44 aircraft and 69444engines.

    The current programme are seriesproduction of !&H and delivery to our defenceand civil customers( production of aguar( thedeep penetration strike

    aircraft( Dornier Do566F( 'ulti 'ission !ircraft

    and &!N%"# the &ight !ttack Helicopter andupgrades of 'i,561 0i ( 'i,56G ' and aguar.*ith the signing of Inter ,overnmental!greement and ,eneral %ontract the licensemanufacture of U 'kI has been launched.

    H!& is the ma

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    for !&H.-artnership for co5production of !T#536(an invitation from !irbus to participate in !5;F4pro

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    "nvironmental control

    Main Customers

    i) Indian !ir =orce( !rmy( Navy( %oast

    ,uard( 0 =

    ii) Defence #:D &aboratories and Deptt

    of paceK

    iii) %ivil !viation( tate ,ovt.( $rdnance

    =actories( %orporate ectorsK

    iv) =lying !cademies : "ducationalInstitutionsK

    v) !irlines( !ir Ta+i( !ir %argoK

    vi) $verseas customers for civil and

    military applications.

    vii) %ollaborators and &icensors.

    *hole factory divided into following section .

    =uel factory

    'echanical factory

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    Instrument factory

    U5;4

    =U"& =!%T$# This factory is called so because all accessories

    related from fuel tank to engine aremanufactured in this factory .

    =uel factory also divided into following section

    'achine hop

    -recise 'achine hop

    &apping ection

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    '!%HIN" H$-Here rough shape is given to raw materials .

    'achines available in machine shop are

    imple &athe machine

    "lectric discharge machining

    *ire cut "D'

    SIMPLE LATHE MACHINE

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    ! h is a machine tool which rotates theworkpiece on its a+is to perform variousoperations such as cutting (drillingor deformation with tools that are applied to theworkpiece to create an ob

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    J. 0ed &athe bed is a horiLontal beam on whichall above parts rest.

    LATHE MACHINE (C"/ )$perations performed on &athe machine

    %utting

    finishing

    turning

    drilling

    knurling

    %utting fluid =atty oil or blended fatty mineraloil.

    "D'

    "D' is a electric discharge machining which isused for hard metals or those that would beimpossible to machine with traditionaltechnique .

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    &imitation of this machining is only electricallyconductive materials can be machined.

    It removes material by series of rapidlyrecurring current discharges betweentwo electrodes

    MILLING MACHINE

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    ! 'illing machine is used to machine solidmaterials

    %lassification of milling machine

    horiLontal milling machine

    ?erticle milling machine

    In milling machine spindle holds the cuttingtool called milling cutter .

    $peration performed in milling machine are

    lot and keyway cutting( planing( drilling

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    A milling machine is a machine tool usedto machine solid materials. Milling machines are oftenclassed in two basic forms, horizontal and vertical, which

    refer to the orientation of the main spindle. Both typesrange in size from small, bench-mounted devices toroom-sized machines. Unli e a drill press, which holdsthe wor piece stationary as the drill moves a!ially topenetrate the material, milling machines also move thewor piece radially against the rotating milling cutter,which cuts on its sides as well as its tip. "or piece and

    cutter movement are precisely controlled to less than#.##$ in %#.#&' mm(, usually by means of precisionground slides and leadscrews or analogous technology.Milling machines may be manually operated,mechanically automated, or digitally automatedvia computer numerical control %)*)(.Milling machines can perform a vast number of

    operations, from simple %e.g., slot and eyway cutting,planing, drilling( to comple! %e.g., contouring,diesin ing(. )utting fluid is often pumped to the cuttingsite to cool and lubricate the cut and to wash away theresulting swarf.

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    M, ,/ h,/

    TURNING SHOP

    It is a shop where all type of turning operation on

    the

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    NH-3

    Height of center 664 mm 694 mm

    NH566 JGJ mm

    wing over crossslide

    6G4 mm ;GJ mm

    wing over carriagewings

    G64 mm J3J mm

    wing in gap G64 mm F44 mm

    LAPPING SHOP

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    In lapping shop ( urface finishing operations areperformed by reducing roughness( waviness( and

    otherirregularities .

    In this shop various machines are there toperform above operation these are Drilling (0oring ( ,rinder machines .

    ?!#I$U $-"#!TI$NDrilling is a cutting process that uses a drill bit to cut orenlarge a hole in solid materials. The drill bit is a multipoint,end cutting tool. It cuts by applying pressure and rotation tothe workpiece, which forms chips at the cutting edge.

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    0$#IN,+n machining, boring is the process of enlarging a hole

    that has already been drilled %or cast(, by means ofa single point cutting tool %or of a boring head containingseveral such tools(, for e!ample as in boringa cannon barrel. Boring is used to achieve greateraccuracy of the diameter of a hole, and can be used tocut a tapered hole.

    here are various types of boring. he boring bar maybe supported on both ends %which only wor s if thee!isting hole is a through hole(, or it may be supportedat one end. Lineboring %line boring, line-boring( impliesthe former. Backboring %bac boring, bac -boring( isthe process of reaching through an e!isting hole andthen boring on the bac side of the wor piece %relativeto the machine headstoc (.

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    /+*0+* A grinding machine , often shortened to grinder , is

    a machine tool used for grinding, which is a typeof machining using an abrasive wheel as the cutting tool.1ach grain of abrasive on the wheel2s surface cuts asmall chip from the wor piece via shear deformation

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    CONCLUSION!fter four week of my training (I found that H.!.&is a leading manufacturer of fighter planes andthey also work with new technology .

    H.!.& lucknow accessories division makesdifferent product which are needed in planes .

    =or better performance (the formed product aresent to quality control department .the productare properly checked then they are sent forassembly