proj 3rd year.doc
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MECHANICAL(FINAL YEAR)
ROLL NO-0805440401
PREFACE
The report on the following pages is the outcome
of four weeks training at the industry.
The report is the outcome of the practical
knowledge that we acquire during our training.
This report presents the brief summary of our
industrial training.
I had the privilege of receiving such training at
HINDU T!N !"#$N!UTI% &I'IT"D (&U%)N$*.
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ACKNOWLEDGEMENT
I would like to e+press my sincere gratitude to
the management of HINDU T!N !"#$N!UTI%
&I'"T"D for having given this opportunity to
carry out my training.
I am grateful to my esteemed guide . ,eneral
manger of instrument department for his whole
hearted cooperation and support.
I also acknowledge my gratefulness to 'r. #.)
-andey( training and placement officer( H.".%.
agadhri( for giving me the opportunity to
undergo this training
!nd last but not the least( I would like to pay my
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in house # :D and 1; types by licenseproduction. HAL h ! !" # $ %$"&' & "* $++00 ,$ $ # . +400 A $" / ,/ ! /&"* $h ' & "* $ 2200 ,$ $ # /& 3 000
/ ,/ ! .
H!& has engaged : succeeded in number of# : D programs for both the military and civilaviation sectors. ubstantial progress has beenmade in the current pro
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international participation are underconsideration.
H!&>s supplies @ services are mainly to IndianDefence ervices( %oast ,uard and 0order
ecurity =orce. Transport aircraft and Helicoptershave also been supplied to !irlines as well as
tate ,overnments of India. The %ompany hasalso achieved a foothold in e+port in more than;4 countries( having demonstrated its qualityand price competitiveness.
H!&( has won several International :National !wards for achievements in #:D(
Technology( managerial performance( e+ports(energy conservation( quality and fulfillment ofsocial responsibilities. '@ ,lobal #ating( United)ingdom in con
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"nterprises8 5The E,$&D T#$-H E for e+cellencein -ublic ector 'anagement.
The %ompany scaled new heights in thefinancial year 64465644; with a turn over of #s.;164 %rores and e+port of #s. 14;.F2 %rores.
ATo become a globally competitive aerospaceindustry while working as an
instrument for achieving self reliance in design(manufacture and maintenance of
!erospace equipment( civil transport aircraft(helicopter and missiles and diversifying to relatedareas( managing the business on commerciallines in a
climate of growing professional competence.B
In the si+ decades( H!& has spread its wingto cover various activities in the areas of Design(
Development( 'anufacture and 'aintenance. Today H!& has 19 production divisions spreadover at 0angalore( Nasik( )oraput( )anpur(&ucknow( )orwa( Hyderabad and 0arrackpore.
These divisions are fully backed by nine Design%entres( which are co5located with the productiondivisions. These centres are engaged in theDesign and Development of combat aircraft(
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helicopter( !eroengine( "ngine Test 0eds( !ircraftcommunication and Navigation systems and!ccessories of mechanical and fuel systems andinstruments. Its product track record consists of16 types of aircraft from in house # :D and 1;types by license production. H!& has so farproduced over ;;44 aircraft( ;344 !eroenginesand overhauled over GG44 aircraft and 69444engines.
The current programme are seriesproduction of !&H and delivery to our defenceand civil customers( production of aguar( thedeep penetration strike
aircraft( Dornier Do566F( 'ulti 'ission !ircraft
and &!N%"# the &ight !ttack Helicopter andupgrades of 'i,561 0i ( 'i,56G ' and aguar.*ith the signing of Inter ,overnmental!greement and ,eneral %ontract the licensemanufacture of U 'kI has been launched.
H!& is the ma
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for !&H.-artnership for co5production of !T#536(an invitation from !irbus to participate in !5;F4pro
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"nvironmental control
Main Customers
i) Indian !ir =orce( !rmy( Navy( %oast
,uard( 0 =
ii) Defence #:D &aboratories and Deptt
of paceK
iii) %ivil !viation( tate ,ovt.( $rdnance
=actories( %orporate ectorsK
iv) =lying !cademies : "ducationalInstitutionsK
v) !irlines( !ir Ta+i( !ir %argoK
vi) $verseas customers for civil and
military applications.
vii) %ollaborators and &icensors.
*hole factory divided into following section .
=uel factory
'echanical factory
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Instrument factory
U5;4
=U"& =!%T$# This factory is called so because all accessories
related from fuel tank to engine aremanufactured in this factory .
=uel factory also divided into following section
'achine hop
-recise 'achine hop
&apping ection
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'!%HIN" H$-Here rough shape is given to raw materials .
'achines available in machine shop are
imple &athe machine
"lectric discharge machining
*ire cut "D'
SIMPLE LATHE MACHINE
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! h is a machine tool which rotates theworkpiece on its a+is to perform variousoperations such as cutting (drillingor deformation with tools that are applied to theworkpiece to create an ob
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J. 0ed &athe bed is a horiLontal beam on whichall above parts rest.
LATHE MACHINE (C"/ )$perations performed on &athe machine
%utting
finishing
turning
drilling
knurling
%utting fluid =atty oil or blended fatty mineraloil.
"D'
"D' is a electric discharge machining which isused for hard metals or those that would beimpossible to machine with traditionaltechnique .
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&imitation of this machining is only electricallyconductive materials can be machined.
It removes material by series of rapidlyrecurring current discharges betweentwo electrodes
MILLING MACHINE
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! 'illing machine is used to machine solidmaterials
%lassification of milling machine
horiLontal milling machine
?erticle milling machine
In milling machine spindle holds the cuttingtool called milling cutter .
$peration performed in milling machine are
lot and keyway cutting( planing( drilling
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A milling machine is a machine tool usedto machine solid materials. Milling machines are oftenclassed in two basic forms, horizontal and vertical, which
refer to the orientation of the main spindle. Both typesrange in size from small, bench-mounted devices toroom-sized machines. Unli e a drill press, which holdsthe wor piece stationary as the drill moves a!ially topenetrate the material, milling machines also move thewor piece radially against the rotating milling cutter,which cuts on its sides as well as its tip. "or piece and
cutter movement are precisely controlled to less than#.##$ in %#.#&' mm(, usually by means of precisionground slides and leadscrews or analogous technology.Milling machines may be manually operated,mechanically automated, or digitally automatedvia computer numerical control %)*)(.Milling machines can perform a vast number of
operations, from simple %e.g., slot and eyway cutting,planing, drilling( to comple! %e.g., contouring,diesin ing(. )utting fluid is often pumped to the cuttingsite to cool and lubricate the cut and to wash away theresulting swarf.
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M, ,/ h,/
TURNING SHOP
It is a shop where all type of turning operation on
the
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NH-3
Height of center 664 mm 694 mm
NH566 JGJ mm
wing over crossslide
6G4 mm ;GJ mm
wing over carriagewings
G64 mm J3J mm
wing in gap G64 mm F44 mm
LAPPING SHOP
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In lapping shop ( urface finishing operations areperformed by reducing roughness( waviness( and
otherirregularities .
In this shop various machines are there toperform above operation these are Drilling (0oring ( ,rinder machines .
?!#I$U $-"#!TI$NDrilling is a cutting process that uses a drill bit to cut orenlarge a hole in solid materials. The drill bit is a multipoint,end cutting tool. It cuts by applying pressure and rotation tothe workpiece, which forms chips at the cutting edge.
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0$#IN,+n machining, boring is the process of enlarging a hole
that has already been drilled %or cast(, by means ofa single point cutting tool %or of a boring head containingseveral such tools(, for e!ample as in boringa cannon barrel. Boring is used to achieve greateraccuracy of the diameter of a hole, and can be used tocut a tapered hole.
here are various types of boring. he boring bar maybe supported on both ends %which only wor s if thee!isting hole is a through hole(, or it may be supportedat one end. Lineboring %line boring, line-boring( impliesthe former. Backboring %bac boring, bac -boring( isthe process of reaching through an e!isting hole andthen boring on the bac side of the wor piece %relativeto the machine headstoc (.
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/+*0+* A grinding machine , often shortened to grinder , is
a machine tool used for grinding, which is a typeof machining using an abrasive wheel as the cutting tool.1ach grain of abrasive on the wheel2s surface cuts asmall chip from the wor piece via shear deformation
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CONCLUSION!fter four week of my training (I found that H.!.&is a leading manufacturer of fighter planes andthey also work with new technology .
H.!.& lucknow accessories division makesdifferent product which are needed in planes .
=or better performance (the formed product aresent to quality control department .the productare properly checked then they are sent forassembly