professional engineering services

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www.hodge.co www.steelcon.co Commercial-Industrial, Design Build Mechanical and Structural Fabrica ons Revised 4/2015 Mechanical/Structural Engineering & Fabrica on: We fabricate and design large pressure vessels and main- tain our ASME VIII Div 1 U & UM stamps, along with the Na onal Board R stamp. We fabricate and design API code compliant mechanical systems, such as 48” high pressure natural gas slug catchers, compressor sta on piping, pig receivers, and fabrica ons unique to energy produc on and gas drilling. As experienced structural engineers & fabricators we design, fabricate and erect custom pre- engineered steel buildings, including sound a enua ng compressor sta on buildings, integrated crane systems, large industrial door systems, mezzanines, and pla orms. From small fabrica ons to turnkey facili es, we can pro- vide cost effec ve and mely solu ons. Professional Engineering Services: We have Licensed Structural Engineers on staff, along with full me CAD Designers/Dra ers. Our licensed so ware/subscrip ons include Bentley Ram Elements (Structural FEA), Codeware Compress for Vessels (FEA), Loseke Preci- sion Plus, AutoDesk Inventor, AutoDesk AutoCAD. Services include vessel design, slug catcher design, structural mezzanines-pla orms- pipe bridge design, exis ng structural analysis, custom rigging design, and crane retro fit design. IBC code compliance review, building per- mit applica ons/submi als/variance hearing handling. Construc on Services: We offer turn-key industrial and commercial con- struc on services. From preparing permit draw- ings for submi al, excava on, founda on pour- ing, steel erec on, interior finishes, to obtaining occupancy permits: we manage projects. We have API 1104 Mul Qualifica on ASME Sec on IX Pipe welders and AWS D1.1 Structural welders Steelcon Fabricated/Installed 42” 2000 BBL Slug Catcher Manufacturing-Crane Building During Construc on Finite Element Analysis: Sound A enua on Compressor Building All Pictures In This Brochure Are Steelcon/Hodge Projects

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www.hodge.cowww.steelcon.co

Commercial-Industrial, Design BuildMechanical and Structural Fabrica ons

Revised 4/2015

Mechanical/Structural Engineering & Fabrica on:

We fabricate and design large pressure vessels and main-tain our ASME VIII Div 1 U & UM stamps, along with theNa onal Board R stamp. We fabricate and design API codecompliant mechanical systems, such as 48” high pressurenatural gas slug catchers, compressor sta on piping, pigreceivers, and fabrica ons unique to energy produc onand gas drilling. As experienced structural engineers &fabricators we design, fabricate and erect custom pre-engineered steel buildings, including sound a enua ngcompressor sta on buildings, integrated crane systems,large industrial door systems, mezzanines, and pla orms.From small fabrica ons to turnkey facili es, we can pro-vide cost effec ve and mely solu ons.

Professional Engineering Services: We have Licensed StructuralEngineers on staff, along with full me CAD Designers/Dra ers. Ourlicensed so ware/subscrip ons include Bentley Ram Elements(Structural FEA), Codeware Compress for Vessels (FEA), Loseke Preci-sion Plus, AutoDesk Inventor, AutoDesk AutoCAD. Services includevessel design, slug catcher design, structural mezzanines-pla orms-pipe bridge design, exis ng structural analysis, custom rigging design,and crane retro fit design. IBC code compliance review, building per-mit applica ons/submi als/variance hearing handling.

Construc on Services:

We offer turn-key industrial and commercial con-struc on services. From preparing permit draw-ings for submi al, excava on, founda on pour-ing, steel erec on, interior finishes, to obtainingoccupancy permits: we manage projects. Wehave API 1104 Mul Qualifica on ASME Sec onIX Pipe welders and AWS D1.1 Structural welders

Steelcon Fabricated/Installed 42” 2000 BBL Slug Catcher

Manufacturing-Crane Building During Construc on

Finite Element Analysis: Sound A enua onCompressor Building

All Pictures In This Brochure Are Steelcon/Hodge Projects

Revised 4/2015

Gas Pipe BridgeCrane Systems

Wind Gen. Tower

Hydraulic Crane DoorsSteelcon Shop: 42” High Pressure X70 spools

Steelcon Fabricated/Installed Slug Catcher 2100 BBL, Kensington OH

Steelcon 12’ Diameter x 65’ , 1000 BBL Surge Vessel –Majorsville WV

Revised 4/2015

Material Processing:

Plasma-300 amp CNC CSI Plasma with (2) Merlin 6000GS Thermal Dynamics on a 12’x36’table with (2) torch heads, Burny 1400 Plus controls. Plasma-2”, including stainless andaluminum, torches to 12” (mild steel)

110 Ton Piranha II Ironworker. Punch- 1 ½” thru 1”, Plate shear- 1”x12”, Angle shear5”x5”x ½ “, Coper-notcher

Webb Plate Rolls: 1/2" x 10' capacity 300 ton x 16’ Pacific hydraulic press break Pacific 10’x0.25” hydraulic shear Horizontal band saw-Hyd-Mech S-20A automa c CNC with PLC control. Miters to 45 de-

gree, Capacity 13”x18”, 5000 lb workload 80 ton x 10’ Linton mechanical press break Plasma Hypotherm 60 amp Powermax 1000 G3 series (1) Webb milling sta on, (2) magne c drills, (1) auto feed, (1) manual Track torch beveller for pipe up to 60” diameter Rod Chomper BR-E8-Rebar bender to #8 Bar/Rod Chomper CE8-HS

Rebar sta onary shear sta on-#8 Bar

Portable Bernard Nawman #8 Bender

Welding:

(2) 1000 Amp Lincoln PowerWave SubArc w/ Maxa 10 control, w/fluxrecover system on 14’x14’ power weld manipulator

(1) Sub Arc Cruiser (1) Bugo Orbital Welder 24-48” (1) Lincoln S500 Power Wave (2) Lincoln 455 W/STT Power Wave (1) Miller Pipe Work 400 amp (1) Lincoln 255 Invertec STT-10 (4) Miller Dimension 652 amp wire feed (1) Miller Delta Weld 651 amp wire feed (1) Lincoln DC 600 (4) Miller Delta Weld 450 amp wire feed, w/12’ Booms (1) Miller Delta Weld 300 amp wire feed (1) Esab 300 amp wire feed (1) Millerma c 250 amp wire feed (2) Lindey 450 amp s ck (1) Miller Bobcat 250 amp engine driven (1) Thermal Dynamic 250 amp engine driven (3) Profax Weld Oscillators (1) Uni Bug Mini-Vert (1) Uni Bug II Uni 1000 machine controlled welding (1) Uni Bug II Uni 1500 machine controlled welding, and s tching

Material Handling-Posi oning:

(1) 180,000 lb. capacity Aronson Tank Rolls (1) 100,000 lb. capacity Webb Tank Rolls (1) 50,000 lb. capacity Panjiris Tank Rolls (1) 40,000 lb. capacity Ransome Weld Posi oner (5) 20,000 lb. capacity Tank Roll Idlers (1) 12,000 lb. capacity Ransome Weld Posi oner (1) 10,000 lb. capacity Webb Tank Rolls (1) 6,000 lb. capacity Worthington Weld Posi oner (1) 6,000 lb. capacity Panjaris Weld Posi oner (1)Pipe Bully KBPC-240D Pipe Head stock (8) overhead cranes 50 ton down to 2 ton down (2) Monorail Cranes (1) Yard semi tractor (1) 4,000 lb capacity Tow Motor (1) Topcon GPT Robo c Total Sta on Ranger Data Collector for

machine layout posi oning (2) Titan 10,000 psi Torque Wrench (Torque up to 8,000 lb- ) (2) Hytorc 10,000 psi Torque Wrench (Torque up to 8,000 lb- ) (1) 185 CFM IR Compressor

Shop-Office-Yard

Located on 15 acres, with a 3-acre laydown area

40,000 SF Shop + 2,200 SF Cold Storage, 600 amp 3 phase electric service, upgradeable to 1000 amp,

Office 2,500 SF, Licensed so ware includes: AutoCAD Inventor, AutoCAD Mechanical, Compress-Vessel, Bentley FEA Ram Advanse, Sigmanest.Full size plo er

Steelcon Slug Catcher Inlet/Outlet Assembly

Construc on Equipment (Par al List):

Excava on (Excavator-Dozer-Compactor-Skid Loader-DumpTruck)

40’ & 60’ man li s, 9,000 lb. Material Handler (8) Field/Crew Trucks Array of power, hydraulic & pneuma c tools

Revised 4/2015

Vessels/Mechanical Piping: ASME Sec. VIII Div. 1/ API 1104 Code work: We produce largevessels, slug catchers, compression spools, pig receivers/catchers. We hydro test systems in-houseup to 6000 PSI.

Industrial/Commercial Concrete Founda on/Slabs: We have installed numerous large ma-chine mills (with caissons and auger cast piles) with con nuous pours that have exceeded 1000yards, and con nuous 50,000 SF single laser screed slab on-grade pours.

Pre-Engineered Steel Buildings: Crane and warehouse buildings. We can design unlimited area,to 60’ high, with 200’ clear span. We have designed and fabricated modular compressor sounda enua ng structures. On our structures, Steelcon provides the engineering and primary structure,while Metal Sales provides the secondary structure (Z’s and C’s), siding and trim. We are also a STARauthorized distributor.

Under the hook li ing devices: We have designed and fabricated simple single spreader bars, tocomplex adjustable 70 ton and higher.

Industrial Doors-Crane Doors (large hydraulic and swinging): We have designed-fabricated-installed large hydraulic crane doors to allow overhead crane runway systems to travel to outsidethe building shell (50’ + clear spans, and large swinging doors, 25’+ high). We have also designedlarge rolling track doors.

Crane Systems: We design, fabricate, and install free-standing crane systems, ed back crane sys-tems, and retrofit crane systems. We are an authorized fabricator/installer for Kone Cranes. Wealso do crane re-spanning.

Rebar packages: We can easily process orders up to and including #8 bar. We buyrebar by the semi load.

Weld manipulator-oscillator: We can design and fabricate to your specifica onsmanipulators and oscillators or our portable 7’ arm, 300 lb. capacity.

Tanks-Silos: We have designed and built several tanks / silos.

Conveyors-Material handling: We have designed and built numerous materialconveying systems for the coal industry.

Industrial Duct Work: We have designed and manufactured large industrial ducts (0.375” plate),material chutes, high temperature expansion joints.

Mezzanines-Pla orms-Bridges-Wind Generator Towers: We have designed and built numer-ous pla orms/mezzanines, pipe bridges. We have also fabricated-installed wind generator towers.

Concrete Buggies: We have designed/sell a 1.1 yard concrete buggy that a aches to skid loader

Control Pulpits: We have designed and manufactured industrial control pulpits.

Gas Pipe Bridge

Hi Temp Duct

36” Gas Inlet Manifold

Surge Vessel

Hydraulic Crane DoorsAdjustable Heavy Li ing Devices

Steelcon Injec on Well Buildings/Site Work

Steelcon Shop: 42” High Pressure X70 spools

Revised 4/2015

We acknowledge that the buyer has many op ons, and for Steelcon-Hodge to be considered, wemust offer a superior alterna ve to the other available products. To achieve this, we adhere to threecore principles:1. Product Pricing: We strive to give the most cost-effec ve solu on to meet the customer’s needs.We have established a fair, transparent pricing strategy, that is low on overhead, fair on markup, andhigh on product value. We do not engage in up-selling beyond the customer’s actual need.2. Product Delivery: Our products come with clear specifica ons, and firm deadlines that will be met.Specifica ons and Delivery dates are not just lip service, they are part of our contracts.3. Post Product: Not only do we put our product warran es in wri ng, we service what we sell. Fact:since 1995 we have never charged a customer for a callback re-

Steelcon-Hodge has memberships/affilia ons with followingorganiza ons:

ASME

Na onal Board

ISNetworld

PICS Audi ng

NFIB

Mahoning Valley Manufacturers Coali on

KONE-Authorized Installer-Builder

Interna onal Code Council-Member

AWS Member

Be er Business Bureau, A+ ra ng

Par al Customer References:

Access Midstream

Consol Energy

Dearing Compressor & Pump

MarkWest

Mountaineer Fabricators

Williams Energy

Vantage Energy

Cardinal Midstream

Contact Us:

47161 State Route 558

New Waterford, OH 44445

Phone Toll Free: 1-888-268-6000

Local: 330-457-4003 Fax 330-457-2009

Web Pages: www.steelcon.co &www.hodge.co

Steelcon-Hodge Loca on Map